You are on page 1of 4

H O S T E D BY Available online at www.sciencedirect.

com

ScienceDirect
Natural Gas Industry B 2 (2015) 181e184
www.elsevier.com/locate/ngib

Research article

Application of zipper-fracturing of horizontal cluster wells in the Changning


shale gas pilot zone, Sichuan Basin
Qian Bin, Zhang Juncheng*, Zhu Juhui, Fang Zeben, Kou Shuangfeng, Chen Rui
Downhole Service Company, CNPC Chuanqing Drilling Engineering Co., Ltd., Chengdu, Sichuan 610051, China
Available online 1 September 2015

Abstract

After several years of exploration practices in the Changning-Weiyuan national shale gas pilot zone, the industrial production has been
achieved in a number of vertical and horizontal wells completed by SRV fracturing, and a series of independent shale gas reservoir stimulation
technologies have come into being. Next, it is necessary to consider how to enhance the efficiency of fracturing by a factory-mode operation.
This paper presents the deployment of Changning Well Pad A, the first cluster horizontal shale gas well group, and proposes the optimal design
for the factory operation mode of this Pad according to the requirements of wellpad fracturing stimulation technologies and the mountainous
landform in the Sichuan Basin. Accordingly, a zipper-fracturing mode was firstly adopted in the factory fracturing on wellpad. With the
application of standardized field process, zipper operation, assembly line work, staggered placement of downhole fractures, and microseismic
monitoring in real time, the speed of fracturing reached 3.16 stages a day on average, and the stimulated reservoir volume was maximized, which
has fully revealed how the factory operation mode contributes to the large-scale SRV fracturing of horizontal shale gas cluster wells on wellpads
in the aspect of speed and efficiency. Moreover, the fracturing process, operation mode, surface facilities and post-fracturing preliminary
evaluation of the zipper-fracturing in the well group were examined comprehensively. It is concluded from the practice that the zipper-fracturing
in the two wells enhanced the efficiency by 78% and stimulated reservoir volume by 50% compared with the single-well fracturing at the
preliminary stage in this area.
2015 Sichuan Petroleum Administration. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Keywords: Sichuan Basin; Changning block; Shale gas; Horizontal well; Well cluster; Factory; Stimulation; Zipper-fracturing

1. Introduction the field test of horizontal well cluster zipper-fracturing has


been conducted to further explore an efficient factory gas
Shale gas reservoirs, with ultra-low porosity and low development mode [5]. The successful zipper-fracturing of a
permeability, cannot be recovered economically without hy- horizontal well cluster on well pad A in Changning marks a
draulic fracturing [1,2]. In 2009, the first shale gas vertical well fracturing technology leap from vertical wells to horizontal
produced industrial gas flow after fracturing, unveiling the wells to factory fracturing of horizontal well cluster. Shale gas
prelude of the shale gas exploration and development in the reservoir fracturing is shifting from single horizontal well multi-
Sichuan-Chongqing area [3]. After several years of exploration stage fracturing to factory horizontal well cluster fracturing. It
practices in the Changning-Weiyuan national shale gas pilot can be predicted that horizontal well cluster combined with
zone, the industrial gas production has been achieved in a factory fracturing will gradually become the mainstream
number of vertical and horizontal wells completed by SRV technology in shale gas development.
fracturing, and a series of independent shale gas reservoir
stimulation technologies have been developed [4]. On this basis,
2. Overview of cluster horizontal wells
* Corresponding author.
E-mail address: zhangjc_jx@cnpc.com.cn (Zhang JC). Pad A is the first factory test wellpad in the Changning-
Peer review under responsibility of Sichuan Petroleum Administration. Weiyuan national shale gas pilot zone in the Sichuan Basin,

http://dx.doi.org/10.1016/j.ngib.2015.07.008
2352-8540/ 2015 Sichuan Petroleum Administration. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
182 Qian B. et al. / Natural Gas Industry B 2 (2015) 181e184

Table 1 continuous sand-supply, integrated wireline bridge running


Basic information of Pad A. and cluster perforation, multi-stage fracturing, microseismic
Well Well spacing (m) True vertical Horizontal Fracturing monitoring, coiled tubing drilling, and flowback fracturing
depth (m) section stages fluid recycling, have formed a complete set to match with the
length (m)
factory fracturing [6].
Well 1 300 m away from Well 2 2491 1000 12
Well 2 / 2475 1000 12
Well 3 400 m away from Well 2 2465 1000 8
3.2. Zipper-fracturing operation mode

The zipper-fracturing operation mode was adopted in the


two horizontal wells on Changning Pad A, in which fracturing
operation and integrated wireline bridge running and cluster
perforation were simultaneously conducted in two different
wells on the same wellpad in an alternate manner and seamless
transition (Fig. 1). Meanwhile, microseismic monitoring was
conducted in another well, and then this monitoring well was
fractured solely (Fig. 2). The specific operating procedures are
as follows: a set of fracturing equipment was used to
implement zipper-fracturing in Well 1 and Well 2; wireline
operation equipment took turns to implement bridge running
and packer setting operations; bridge drilling operation was
conducted in Well 1 and Well 2 when Well 3 was fractured,
and then bridge drilling operation was conducted in Well 3;
and blowout and flowback were started immediately after
the bridges were drilled through in one well, till all the three
Fig. 1. Schematic diagram of zipper-fracturing operation mode on Pad A. wells were all brought to flowback.

and also the first horizontal wellpad deployed after the 3.3. Zipper-fracturing ancillary surface facilities
completion of vertical exploratory wells and horizontal
appraisal wells. It is drilled to the target Silurian Longmaxi Major surface facilities in zipper-fracturing operation
Formation. A total of 6 horizontal wells in two rows are include fracturing equipment, sand blending equipment,
deployed on the wellpad. As is planned, Well 1, Well 2 and continuous mixing equipment, coiled tubing equipment, and
Well 3 in the updip direction will be drilled, and these wells surface flowback equipment, as well as auxiliary equipment
will be fractured and tested before production (Table 1). such as water supply equipment, fluid tanks, sand tanks, and
acid tanks. In addition, field continuous refueling equipment
3. Field application of zipper-fracturing has been developed to guarantee continuous operation of field
equipment, special multi-channel wellheads were installed to
3.1. Fracturing technology meet long-time high pumping-rate requirement of fracturing
operation, and the zipper-fracturing operation was con-
Considering the ultra-low porosity and low permeability of ducted under the unified command of the first domestic gas
shale gas reservoirs, the SRV fracturing technology charac- factory fracturing command center (Fig. 3).
terized by large-volume, high-pumping-rate, low proppant Since multiple operations and cross-operations were
concentration, slick water slug injection has been developed involved in the zipper-fracturing operation, the surface fa-
to increase fracture-reservoir contact area and generate com- cilities were arranged according to different function areas,
plex fracture network. In addition, auxiliary technologies and both operating convenience and safety were taken into
including large-volume fluid storage, continuous liquid-supply consideration in the surface facility arrangement. A three-level
at high pumping-rate, fracturing fluid continuous mixing, water supply mode of water source-water pit -transiting water

Fig. 2. Flow of zipper-fracturing operation.


Qian B. et al. / Natural Gas Industry B 2 (2015) 181e184 183

Fig. 3. The zipper-fracturing operation site.

tank was used in ground water supply, three water pits in 4. Zipper-fracturing evaluation
adjacent wellpads were uniformly allocated to guarantee water
supply of the zipper-fracturing operation. In the zipper-fracturing operation of Pad A, obvious
Fracturing equipment consists of sand fracturing truck sets instantaneous shut-in pressure differences were observed in
and bridge-running truck sets. The sand fracturing truck set the fracturing operation of each stage in Well 1 and Well 2.
with water horsepower of 38,000 hp (1 hp 735.499 W) was The pressure and fracture propagation of three wells were
arranged in a streamline to reduce pipe abrasion during long- monitored in real time by pressure monitoring and micro-
time high-pressure pumping operation. The two truck sets seismic monitoring. According to the operation pressures
were connected to different processes that made fast switch and micro-seismic monitoring, sign of fracture connection has
and pressure isolation possible, which can improve operation not been found in the subsequent stages (Fig. 4).
efficiency and reduce high-pressure risk in cross-fracturing. The micro-seismic monitoring results show that artificial
hydraulic fractures are mainly controlled by geostress.
3.4. Results of the zipper-fracturing Therefore, the fractures are orthogonal to horizontal wellbore.
The creation of transverse fractures is good for maximizing
Twenty four hours of continuous operation was imple- SRV [7e9], and the staggering fracture placement between
mented on Pad A between Well 1 and Well 2, completing the horizontal wells improved fracture arrangement efficiency.
first domestic zipper-fracturing operation of horizontal well The total SRV of two zipper-fracturing wells reached
cluster safely, efficiently and in high quality. There was no 3  108 m3, which is much larger than the SRV of individual
downtime event during the fracturing operation, demonstrating vertical fracturing well, and over 50% larger than that of
the features of zipper-fracturing of large-scale operation,
process implementation, integrated organization, and stan-
dardized field operation.
During the 24-stage zipper-fracturing operation, 3.16
stages on average and 4 stages at most were completed a day.
The average liquid volume and sand per stage were 1800 m3
and 80 t respectively. The preparation between two stages
including equipment maintenance and refueling took about
2e3 h. Compared with conventional fracturing operation, the
operation efficiency was increased by a big margin of 78%.
The flowback fracturing fluids of Well 1 and Well 2 were
recycled on site and reused in the fracturing operation of Well
3. The re-utilization rate was 86.7%, and the friction-reducing
rate in flowback fracturing fluid recycling was 68.2%e71.5%,
which met SRV fracturing requirement and realized efficient
and environment-friendly fracturing operation. Fig. 4. Micro-seismic monitoring of zipper-fracturing operation on Pad A.
184 Qian B. et al. / Natural Gas Industry B 2 (2015) 181e184

(4) Formation features (geostress, natural fracture) and


horizontal wellbore azimuth need to be considered in
determining horizontal well spacing. The variation of
geostress direction can be made use of to achieve frac-
ture diverting. However, excessive interference and
overlap of inter-well fractures need to be controlled to
avoid the impact on field fracturing operation.
(5) Numerous operations and cross-operations are involved
in zipper-fracturing operation. Therefore, the control
of various safety risks, simplification and optimization
Fig. 5. SRV comparison between Pad A and other wells in the Changning area. of operation are the urgent issues to be solved currently.
The relevant operating procedures and safety regulations
conventional horizontal well multi-stage fracturing (Fig. 5). need to be set up and further improved.
On the other hand, the data point number of micro-seismic
events in zipper-fracturing operation is much more than References
that of individual well fracturing operation. Therefore, it can
be concluded that zipper-fracturing operation can signifi- [1] Zhao Jinzhou, Wang Song, Li Yongming. Difficulties and key techniques
in the fracturing treatment of shale gas reservoirs. Nat Gas Ind
cantly increase SRV of shale gas horizontal wells, and that 2012;32(4):46e9.
inter-well and inter-stage stress interferences are favorable for [2] Li Yongming, Peng Yu, Wang Zhongze. Analysis of shale gas fracture
fracture diverting, thus forming more complex fracture stimulation mechanism and operating techniques. J Southwest Petrol
network, optimizing SRV fracture arrangement and finally Univ Sci Technol Ed 2013;35(2):90e5.
improving SRV fracturing results of horizontal well clusters [3] Ye Dengsheng, Yin Congbin, Jiang Hai, Fang Zeben, Li Jianzhong. A
pilot test of large scale hydraulic fracturing in shale gas reservoir of the
[10]. southern Sichuan Basin. Nat Gas Ind 2011;31(4):48e50.
[4] Yin Congbin, Ye Dengsheng, Duan Guobin, Zhang Juncheng,
5. Conclusions and suggestions Deng Sufen, Wang Subing. Research about and application of autono-
mous staged fracturing technique series for horizontal well stimulation of
(1) Field practices prove that the zipper-fracturing oper- shale gas reservoirs in the Sichuan Basin. Nat Gas Ind
2014;34(4):67e71.
ation is helpful to improve operation efficiency and [5] Zhai Guangming, He Wenyuan, Wang Shihong. A few issues to be
reduce operating cost. The mode has been successfully highlighted in the industrialization of shale gas in China. Nat Gas Ind
applied in Changning Pad A, helping to enhance the 2012;32(2):1e4.
operation efficiency by 78% than the previous [6] Ye Dengsheng, Wang Subing, Cai Yuanhong, Ren Yong, Luo Chizhen.
individual-well sequential fracturing. This will provide Application of continuously mixing fracturing fluid and such flow pro-
cess. Nat Gas Ind 2013;33(10):47e51.
successful experience for its further large-scale appli- [7] Guo Xiaozhe, Zhou Changsha. Seepage numerical model for fractured
cation in shale gas horizontal well clusters. horizontal well in shale gas reservoir. J Southwest Petrol Univ Sci
(2) Inter-well and inter-stage stress interferences in zipper- Technol Ed 2014;36(5):90e6.
fracturing operation can facilitate fracture direction [8] Soliman MY, East LE, Augustine JR. Fracturing design aimed at
diverting, thus giving rise to more complex fracture enhancing fracture complexity. In: SPE EUROPEC/EAGE annual con-
ference and exhibition (paper 130043-MS); 14e17 June 2010. http://
network and connecting larger area of reservoir, and dx.doi.org/10.2118/130043-MS. Barcelona, Spain.
resulting in larger SRV. The SRV was increased by more [9] Jacor RH, Bazan LW, Meyer BR. Technology integration: a methodology
than 50% through two-well zipper-fracturing to enhance production and maximize economics in horizontal Marcellus
operation. shale wells. In: SPE annual technical conference and exhibition (paper
(3) Geostress directions, natural fracture directions and 135262-MS); 19e22 September 2010. http://dx.doi.org/10.2118/135262-
MS. Florence, Italy.
other factors should be considered in the design of [10] Barker W. Increased production through microseismic monitoring of
horizontal wellbore azimuth, which also have main hydraulic fracturing over a multiwell program. In: 2009 SPE annual
control over the hydraulic fracture propagation, in an technical conference and exhibition (paper 124877-MS); 4e7 October
effort to create artificial fractures orthogonal to hori- 2009. http://dx.doi.org/10.2118/124877-MS. New Orleans, Louisiana,
zontal wellbore as far as possible to maximize SRV. USA.