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HANDBOOK
F.. A. A. ADDrO\/ed
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TABLE OF CONTENTS
)
c INTRODUCTION
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A. REMOVAL OF PROPELLER FROM d. Rotate piston assembly (52), nnconpling link arnis
ENGINE-HC-92ZF -2A. (55) from link screw (19).
(See Figure 2.) Remove piston assembly (52) from cylinder (60).
a. Unscrew nnt (64) using wrench R-842-1. To keep e. From the clamps (16) remove the lnbricator fittings
(21), balance weights (28), and automatic high pitch
pilot tnbe (49) from tnrning, nse a socket wrench to
stops (29) by removing screws (30).
apply torque in opposite direction.
d. Remove the cotter pin (22). Remove and discard
b. Slide piston (56) off pilot tnbe (49). counterweight monnting screws (25). These screws -")
c. Remove cotter pin (32) and link screw sleeve (33) shonld be replaced immediately with new on~s. Torqne
both sides. to 65 lb. ft. Safety with cotter pin (22).
- 2-
-,-
"
b. Slide thc bearing (5) back onto the hub toward the
"0" ring (7). F. REPAIR OR REPLACEMENT.
c. Remove the split ring (6). This will allow the bear- a. Remove all rust, galling marks and nicks from the
ing (5) and "0" ring (7) to be removed from the hub. hub spider arms with crocus cloth or fine emery. Rust,
galling and nicks are stress raisers which reduce the
AUTOMATIC HIGH PITCH STOP fatigue life of the hub, Do not polish unless necessary,
ASSEMBLY (34). as the spider arms have been rolled to improve the
fatigue strength. (The roll marks arc not tool marks
a. Disassemble cach high pitch stop assembly by re- and should not be removed.) If thc blade pilot tube (4)
IllO\'ing the cotter pin (38). This allows spring (37), is to be replaced in the hub, due either to excessive
and pin (36) to be removcd from the bracket (35). wear, or due to the fact that it has slipped out slightly
from the spider, it is necessary to use a new tube having
HUll SPIDER ASSEMBLY (2). a .002" to .003" oversize diameter over the 214" length
which presses into the hub spider hole. Press the new
a. If inspection of the hub spider sub-assembly (2) tube (4) into the hub spider (3) leaving exactly 314
shows that the hub pilot tubes (4) require replacement, inches of the length exposed. Be sure the heavy end of
they may be pulled from the spider (3) by means of an the tube is inserted into the hub. Test the tube for
appropriate gear or bearing puller. tightness by apply 5000 lb. force on the tube. If it
slips with this force, it must be replaced with a larger
E. INSPECTION.
a. Inspect all wearing parts according to tolerances
eEEi
specified in TABLE II. Replace parts not coming The hub spider arms (3) and pilot tubes (4)
within specified limits. should be, masked. After plating the parts, they must
b. Inspect the blades according to thc tolerances in be baked in an oven at 3500 F. plus or minus 25 for 3
Table III. Replace a blade which falls below the listed hours to eliminate possibility of hydrogen embrittle-
minimum dimensions upon repair. ment. High strength bolts, hub and clamp parts
are particularly susceptible to this dfeCt. Failure of
e. Visually inspect all metal surfaces. Replace or re- the part may result unless this baking " accomp-
finish any bearing or wear surface which has a visible lished. If proper plating facilities are not available,
(1 nick, dent or other distortion. the parts should be p.unted with a suitable alumi-
num or lacquer paint.
d., Magnetically inspect all steel parts for cracks not
visible to the eye. . Repair blades according to CAA Manil"+'-~
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g. Blade bushings. If the blade bushing is worn beyond d. Pull the bearing (5) and split ring (6) outward
specified tolerances, the blades should be returned to against the shoulder of the hub spider. Roll the "0"
the factory to be rcbushcd. These bushings seldom wear, ring (7) into its groove behind the bearing (5).
howevcr, to the point where they must be replaced.
h. Piston Assembly (52). In ca.,e the link pin (59) is
loose in the piston (56), (this should be a light press fit),
CLAMPS AND BLADES.
NOTE: In order to assemble the propeller and
7
the piston and link arms (55) should either be returned
to the factorv to be reamed out .005" oversize and fitted set the pitch accurately, it is highly advantageous
to use a s1)ecinl p1'opeller table having a shaft
with a .005";'versize pin (59);oranA-1464-llink pin as- which can be mnted with the hub flange. Air or'
sembly be used to replacc the prcsent pin (59) and link oil preSSU1"e(100 p.s.i. minimum) should be avail"!
bar (53). The former is preferable as the hole in the able in the shnft to actuate the piston.
piston will not wear as fast as when the A-1464-1 as- i .
sembly is used. Replacement of the plastic bushing (58) a. Mount the hub on the propeller table shaft, sealing
is seldom necessary. If it must be replaced, the piston the flange with "0" ring (11). Fasten with bolts ,or
(56) should be returned to the factory. clamps. .
FEATHERING SPRING SUB-ASSEMBLY (43). NOTE: The pitch will be set after the propeU-;k
is assembled aft.,. which the clamp bolts will li'e
NOTE: When ([ssembling or disnssembling the finally tightened and safetied.'
featlw'in.g spring sub-assembly (43), it is impera-
" tive that ([ safe means of comp1'essing the springs
(47) awl (48) be used. This is afforded by the
~ stop
e. Install the lubricator fittings (21) and high
plates (29), using screws (30). Wire safety,
pitch
use of Special Tool No. C-84.5.
a. Assemble onto the pilot tube (49) outer mushroom f. Check [or friction or binding of the blades when ro-
(44), spacer tube (50), inner spring (48), outer spring tated about their axis. If the blades tend to bind as "
(47), and rear spring retainer (45). Insert the above result of tightening the clamp bolts (26) to 60 II,: ft.
assembled parts in the spring compressing fixture and torque, it will be necessary to remove the clamp, a.nd
compress the springs until the rear spring split retainer blade and reduce the diameter of the pilot tube (f) by
(46) can be assembled in the groove near the end of the .001 to .0015 Inches over a 1y, mch length neare" the
pilot tubc (49). Release spring tension. hub spider. This can be done with fine emery paper
and crocus cloth. (This problem is also covered in
b. Install "0" ring (51 ) into groove at threaded end Bulletin No. 53 and presumably has been taken cr,re of
of pilot tube (49). for all propellers in service.)
BLADE BEARINGS.
,
CYLINDER (60).
a. Place a blade mounting "0" ring (7) on cach leg of
( the hub spidcr assembly (2). Roll thc "0" ring back a. Clean the thread of the cylinder (60) and the'hub.
towards the center o[ the hub. Insert "0" ring (62) in the cylinder groove behind\the
~ threads. 6Eply gasket compound (non-hardening com-
b. Install the blade mounting bearing (5) over the mercial ai'itDmotive type) to the threads. Screw, the
hub spider. cylinder (60) onto the hub. Use a one inch square bar
about 3 feet long as a wrench, applied to the slot in the.
)( cylinder. Tighten the cylinder hard against the hub
\
~EE~ (about 200 It. lb. torque).
ring (i;2)
!
. .Bc sure the thin race is installed first. has not been forced out of place. .
I
c. Inspect around the drive slot to be sure bar has I,ot ),
c.jlns;~lllike-numbered blade mounting split ring (6)
into the spic", between the bearing and the hub spider raised any edges which might cut the "0" ring in 1'he
piston. Peen edges if necessary.
- a1ill''--'~'~,
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ft, 1
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INSTALLING FEATHERING SPRING d. Check the blade angle again at the low pitch setting,
Sub-Assembly (43). as the torquing of the blade may have resulted in slight
movcment.
a. Slide the feathering spring sub-assembly (43) into
the cylinder (60) and bore of the hub spider (3) until Co Check the feathering angle by allowing the feather-
~ the grooves in the end of the cylinder are exposed.
b. Instal! the front split rings (67) into the groove in
ing spring to feather the propeller. See airplane speci-
fication for correct feathering angle. In case the feath-
ering angle is not within prescribed limits, the piston
the cylinder. Pul! the feathering spring sub-assembly
, forward to lock the rings in the groove. assembly (52) must be removed and the feathering
stops (65) adjusted. If the feathering angle is greate;'
c. Secure the feathering spring sub-assembly and the than specified, add shims under the stops (65); ,.', inch
split rings in place by means o[ the feathering stop (65) thick for 10 pitch change desired. If the feathering
and screws (66). Safety screws with wire. angle is less than specified, the feathering stops should
be filed down ,', inch for 10 pitch change desired.
PISTON.
a. Instal! link arms (55) in piston (56). Drive link CHECK FOR GENERAL OPERATION',
arm mounting pins (59) through holes in piston and FRICTION AND LEAKAGE.
arms. Install safety link bar (53) with screws (54).
.Wire safety. a. Cycle the propeller with air and note general opera-
tion [or possible friction, etc.
b. Check link arms (55) [or free movement in piston
(:.6) slots. b. Hold full pressure on piston and check for leakage
past piston "0" ring (63), cylinder "0" ring (62), and
c. Install a new "0" ring (63) and felt seal (61) into guide rod "0" ring (51). 0;1 "rrEpn "' ,Iwoe point~
0 their respective grooves in piston (56). Soak the fclt will bubble if air is leaking out.
0s,,~~_oil after assembly in the piston. -- ~
/' d. Prepare the piston [or installation by careful in- INSTALLATION AUTOMATIC HIGH PITCH
. spection for sharp edges. Oil the "0" ring (63) and STOP ASSEMBLY (34) AND PLATES' (29). 0
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cylinder (60), and also pilot tube "0" ring (51).
a. Install automatic high pitch st6p plates (29) with
e. Slide the piston (56) on to the cylinder (60). screws (30). The propeUe" should be feathered for this.
- f. Rotate piston (56)'0 that the [rec ends of link arms Safety :yith wire.
(55) ~-
can be assembled onto link screws (19).
'b.'Install automatic high pit'ili stop'braekets (34) with
g. Insert link screw sleeve (33) between link screw (19) 'bolts (39). Check operation 0\ automatic stop mechan-
and hole in link arm (55). Insert cotter pin (32). ism by cycling propeller between low pitch and high
pitch. Check engagement of stop pins (36) and stop
h. Move piston into full feathered position (back pl~tes (29). Both pins should engage plates at some
,. against hub assembly) so that the threaded end o[ pilot time within .010 inch. File plates as required i[ neces-
tube (49) protrudes through the end of the piston (56). sary. Check feathering by. holding stop pins (36) out
Screw the nut (64) onto pilot tube (49). Torque the so that plates (29) can pass. Check for clearance and
nut (64) to 150 ft. lb. Restrain the pilot tube (49) from possible friction between parts.
turning by applying a socket wrench to the hex located
. at the end. NOTE: T.he automatic high pitch stop bmekets
(34) mu.st be n1'fWved before installing the
,VOTE: The pilot tube (49) can be forced tlwough HC-92ZK-2A propeller on the engine as two .of the
the end of the piston by p,'essing down O1i the mounting screws are covered by these bmclcets.
blade counterweights. These brackets need not be,"<'moved before in-
stalling the HC-92ZF-2.4 propeller, howeve1'.
SETTING BLADE PITCH.
SECTION 11./
a. Apply air or oil pressure through bore o[ the table -~
spindle, to force the piston against the low pitch stop. BALANCE
Hold this position.
a. Balance the propeller assembly before grease is
b. Loosen the outer clamp screws (23) only. Set each added to the clamps, and check againaffergreasels-
.blade with a protractor located at the 30 inch radius. added. Balance with pitch a1Chigh value '(pins (36) e"
See airplane specification for low blade pitch setting. gaged with plate) (29). .
Tighten the blade clamps. Torque the outer clamp b. Either a suspension system or an arbor mounted In
screws (23) to 60 ft. lb. torque and the inner screws
(26) to 30 It. lb. torque. Safety the latter with cotter knife edges may he used for balancing. In event the
suspension system is used, it is essential that the center
key through hole drilled in head.
o[ gravity of the propeller be located at or slightly below
c. Check the blade against turning in the clamp by the pivot of the balance equipment; otherwise inaecu-
torquing the blade to 175 ft. lb. Use a blade bar and a racics will result.
weight. If blade moves in the clamp, the clamp must
be removed and the clamp parting line at the outer e. Remove the end play [rom the blade damp as-
.~ corners filed slightly (remove .005"-.010" each surface), semblies by driving identical small wedges between the
to al!ow the clamp to-engage blade shoulders more blade clamps and hub spider, at identi<;"allocations.
firmly. d. Bolt propeller to balance arbor, or wire -balancer.
-5-
)/G '(z.2f- z)).
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NOTE: The following balance procedure applies mined for vertical balance. If the slugs under "g" and
only to balance arbor method. "i" are added to the same side of the blade, the total
e. Check horizontal balance by laying slugs (28) in slugs required for vertical balance' is the average of "g"
corner of blade and clamp. Record number of slugs and "i." If the slugs under "i>" and "i" are added to
"'"
required for balance. opposite sides of the blade the difference between the
two numbers is added to the side requiring the greatest j
f. With the propeller in horizontal position, apply 50-100 number. ~
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TABLE III. - BLADE REPAIR TOLERANCES
Blade Designs 8447 and 8447-12A
(Exclude 36)* Blade Design 8847
Radius Spedlied Minimum SpedHed Minimu,,; Radius SpedH.d Minimum Spedlied Minimu n
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".' Fiske Brothers, Toledo, Ohio.
his grease will bleed oil in hot weather. It is rec-
ommended only for lubrication of the blade pilot
13. Germany -- Calypsol H729
German Calypsol Company, Dusseldorf.
tubes; but not the blade bearings.
3. Stroma HT-l (Z-801 Grease) C. Proper times and amounts of grease are
"Union Oil Co. of Califomia. mentioned during assembly procedures.
. IMPROPER RPM
of pitch control mechanism.
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power without affecting maximum rpm.
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Trouble Pcabable Cau'e Remedy
Statk 'pm too high. Redu,e by ,,,ewlog govemo' ,top 10, ooe tumlo, each 17 'pm
eeductloo. .
FAILURE TO Govemo, ,oot,ol doe, oat pca. P'ovlde ,uffldeot tcavel 10 govema, ,oot,ol. Govemo, mu,t
FEATHER vide eoough t'avel to allow dcalo all out 01 pcapell., du,lng leathedog. 7Jf
govemo, to move ha,d agalo"
high plt,h ,top.
Exm,;ve hktloo. See "Exoe";ve F,;dloo ;0 Hub Me,hao;,m."
High pitch ,top plo loll, to Check fac bum 00 pi". Check fa, ,tllloe" of 'p,;og. II p,opell.,
,llde out at leathedng 'pm. feath." at high 'pm', but fall, to feathe, at low 'pm'" too.,tlll
,pdog I, lodkated. Redu'e leogth of ,pdog by ooe 0' two tu,n,.
Weak 0' b,okeo leathedog Repla,e.
,pdog.
SURGING (When governor AI, tcapped In pcapell., a,tuat. P'ovl,loo ,hould be ;ow'pocated 10 eogloe to allow tcapped ai, to
control Is changed rapidly iog pl,tao 0' 10 eoglne ,haft. e"ape fcam 'ystem dudng one half 01 the plt,h ,haoge 'Yde.
or rough air Is Ex.,d,e pcapell., by ,hang log pitch 0' feothedog beloce eo,h
encountered.) flight.
Govemo, pce"uee too low. Adiu,t govemo, celief pee"uce '0 that 'ate of plt,h ,haoge i,
the ,ome In both diced;o". ,. '"
"The first column in each parts list is the figure and If you do not know the part number, you may refer
index number. This refers to the illustration and index to the applicable illustration and then find the indcx
number of each part. For example, if you are ordering number assigned to it (15). Look in the parts listing,
a blade clamp assembly and want to see how and where and read the part number, 838-30.
it locates on the general assembly, this column indicates
either Figure 2 or 3, index number 15. Looking at Fig-
ure 2 or 3 in the group assembly Parts List, index num- HOW TO ORDER.
ber 15, tbe appearance and location of the clamp as- '1)
sembly may be easily found, also the details of all parts It is important that the Part Number, Part Name
contained in this sub-assembly. and Model Number be given when ordering parts.
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SECTION II
GROUP ASSEMBLY PARTS LIST
\: A. - MODEL HC-92ZF-2A
(Refer to Fig. 2)
No.
Code Pa't Numbe, De,oeiptio, Requiced
ASSOCIATED PARTS
5 A-1303A Bea,i'g, Blade __m-- ----------- ----- 2
6 A-1331 Split Ri'g -- --- -- _m_-- ------ 2
7 PRP-909-ltf ''"-17 "0" Ri'g, Blade Seal ------ ------- __m_- 2
8 PRP-909-6 "0" Ri'g, Shaft Seal 1
9 AN8H-7 A Hub Mou,ti'g, Bolt, mm m__-------_- -------- 6
10 .5002 x 1 Da,ley, Hub Mau,ti'g Dowel 2
m_-
-----
-------
--_m---------
4
4
4
"
24 AN363-624 Mtg. Nut ------ m-- 4
25 Y., - 20 x 3 Smw, Socket Head (ctwt) -m m_----_- --m__- 4
26 A-282 Soeew, Socket head m-- 4
27 A-1306 Gmket, Clamp ---------------------- 4
No.
\ Code Po,t Numb.. Description Requi,ed
ASSOCIATED PARTS
., \.
'\'
-10.
r==~c- '"
I
\ 31 28 ~~ --22
21
24
.
c/ 24 / , 25
V
/
).~~ / 17 ~ 15
18
/ ... 16
1)(5/
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c c""
/
20
/
/
/1'
I
[ IL:,
J!Ji"
r- 32
"
'"
"
19
52
.~
~
~
,
36
ij
34 -I 38
~
" /
/
"~, . I.'
I.
~
B
<r ~
43
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FIGURE2-Model HC-92ZF.2A Pmpeller, Exploded View
" "'.
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i
w 0
..- ...
J ~
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SECTION II
~ ~-- -
GROUP ASSEMBLY PARTS LIST (cont.)
t
B,-MODEL HC-92ZK-2A
,--./.
(Refer to Fig. 3)
No.
-
Code I Po,t Numbe, Desc"pt;o, Requ;,ed
mm
3... 1 ... -- Blade nmnmnmnnm .-
2 840-23 HUB SPIDER ASSEMBLY _0000 nU 1
3 C-1314 Hub Sp;de, 1
4 A-1308 P;Jot Tube nUn nUn
...-- 2
ASSOCIATED PARTS
5 A-I 303A Beo"'g, Blade - n - 00 'nU- 2
6 SpHt R;'g nnmnnnmnm 2
7 A-1331
PRP-909-j,i! r\. 11 "0" R;'g, Blade Seal.
00---0000 '
nun 2
11 PRP-902-32 "0" R;'g, Shaft Seal .---- 1
12 A-1328 Snew, Mau,';'g n_--- 4
13 A-1315 Snew, Mau,';'g nnn
n U' n '---' 2
14 B-1322 Sh;m, Pcopelle, M'g. m- mnn mmn 00 00---
n---_--- 1
15 838-30 CLAMP AND COUNTERWEIGHT ASSEMBLY. 00--- n U---' 2
16 C-1301 Clamp nmnnm .----------. __00 0000--- 2
17 833-7 Cau,te,we;ght n nnn
.U---Un nU 2
18 A-65 p;" Cau,te,we;ght, Stake .U n -------- 2
19 A-304 U,bnew nn n u m_n 2
20 A-285 Stak;'g P;, n'---n U m __00.'---"--- 2
21 #5010 Ze,k FH';'g m 'UU- nunun nU 4
22 AN380-3-2 Cou,te,we;ght Catte, P;, nU---Un_- __Um U''''---'--- 4
23 X. - 20 x 2 - Yo Mtg. Fe"y Snew U mn__- nUUm._U 4
24 AN363-624 Mtg. Nut mmn mmn'U n
'muu---u---m. 4
25 X. - 20 x 3 Snew, Socket Head ktwt) n U'
__00 4
26 A-282 Snew, So,kethead n m---.__- n_m- d. 4
27 A-1306 Gmket, Clamp u m-u-- n'mU UU n m__. 4
CLAMP ASSOCIATED PARTS
A-1305 (
28 We;ght, Slug, Bala"e nUn
A.R. - ~
29 A-881 Plate, H;gh P;t<h Stop -- _U'n '-------------------
~
30 AN.3H-2A Snew, H;gh P;t,h Stop. _m__m_.mn---- g 4
31 AN-501-Al0.6 Snew, Bala",e We;ght . n_mU U---- ~4 '.
32 AN-380-3-3 Sleeve, Catte, P;, --- n.mun -'mm 1. 2 ..- .. _00"
33 A.944 Sleeve, U,k Snew - nmmnmnm mnnm n U---n u__n__n ""2-
34 830.2 AUTOMATIC HIGH PITCH STOP ASSEMBLY ___mm_m n 2
35 B-882-1 Bm,ket - -_uu u---u m---u---un n_- 2
36 A-883 P;n .m- nun n--. n_'" 2
37 A-884 Sp"'g 2
nnunun
38 AN380-3-3 Catte, n U.m__m'n ' m m 2
39 AN4H-5A Bolt nn mnm- _mmmmnnnmn _00-- uum -'''nT-
4
43 831-5A 1
44 A-856 1
45 A-857 FEAT~E;~s~,~:~~~~e~ai~;;SE~BlY m mu--t:c,::-:.-:m :::_:::---- 1
46 A-858. Reo< Sp';'g SpHt Reta;,e, m--n nu.m.un --u_--m-- 1
47 B-853 Feathe"'g Sp"'g, Oute' nUUm---n __=nn_n 1
48 B.953 Feathe"'g Sp"'g, looe, . nUUn n--m_mU---u-uu_m mu. 1
49 B-855A P;Jot Tube_. n.mUU---UUU- 1
50 A-860.] Space, Tube mnm mmmn. nmm ' 00 """ nu.- 00---_---- 1
51 PRp.914.12 "0" R;'g, PHot Tube Seal nm.-... 1
52 832-20 PISTON SUB-ASSEMBLY n---n nUm U --'m------- 7
53 RG.50 Safety U,k Bo, nn nm----- -00-- 2
54 AB501-Al0-6 Safety U,k Suew n uuu m__n nu m_m uu m-- 4
55 A-861-3 U,k A,m .. u n 2
56 C-852-1 P;,to, U,;tu n---n n nu-- nun n n
I'
57 C-852-1 Det. 1 P;,ta, n.U n .---- 1
58 A-862 P;,tao Bu,h;,gu---u n.n n--uun nm_--- 1
59 A-872 U,k A,m Mou,t;'g PI, 2
ASSOCIATED PARTS
60 B-854 CyH,de, nun'
U---n --m--n nm---m__mm___n--- 1
61 A-863 Seal Felt nmnmn---UUn nuun n.n noun 1
62 PRP-909-13 "0" RI'g, CyH,de,. 00-- 00--- _00'- ' ' _--nu-- nOun __umum 1
63 PRP-902-46 "0" R;'g, P;,to, Seal ---n n__- 1
64 A-880-2 Flexlo,k Nut mn nUUn .-m---uum _-UUn nU. _--Unnm. 1
65 A-899 Feothe"'g Stop n--'--- m_n nun 00_' u_-_m_m_mn 2
66 AN501-AlO-6 Stop, Snew nm n m m---u .-mUmmm.U--
4
67 A-859 F'o,t SpHt RI'g m nun' nu--
m 1 ,1 ~
68 835-6 SPINNER ASSEMBLY nUUm'-- m--u-- U n 1
69 C-885 Adapte, n n. Um__'_n n--. 1
'"' 71 AN526-1032R Snew nmm
uun
U---m----. muumu. 14
"
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~ .--
j rot .