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COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING
EXPERIMENT
SECTION :7
GROUP NUMBER : 1
GROUP MEMBER:
INSTRUCTOR : EN HASSAN
*Late submission penalty: Late 1 day: 20%, Late 2 days: 40%, Late 3 days: 60%, More than 3 days: not accepted
STATEMENT OF PURPOSE
The objective of this experiment is to investigate the kinematics motion of a Crank and
Slotted Lever Quick Return mechanism. The investigation is to show that it is indeed a
quick return mechanism and to evaluate the increase in efficiency that this would offer if
CRANK PERCENTAGE
EXPERIMENTAL THEORETICAL VELOCITY
ANGLE DIFFERENCE
0 69 69 0 48
Table 1 shows the data of both theoretical and experimental slider postion and velocity
SAMPLE CALCULATIONS
1) Position Analysis
= cos = 40 sin
By Pythagoras
= 2 + 2
By Geometry
sin = =
=
40 sin
= 240
(40 sin )2 + (160 + 40 cos )2
And
= 70 +
40 sin
= 70 + [ 240]
(40 sin )2 + (160 + 40 cos )2
= 0 + =
If
then
=
2
Where
= 9600 sin
= 9600 cos
6400 sin
=
(40 sin )2 + (160 + 40 cos )2
Hence
Graph 1 : The graph shows the crosshead position against crank angle
Reverse Stroke
20
0
0 50 100 150 200 250 300 350 400
-20
-40
Cutting Cutting
-60
-80
-100
Crank Angle ()
Graph 2 : The graph shows the crosshead velocity against crank angle
ANALYSIS AND DISCUSSION
1) Initially, the crank angle started at 0o and end at 360o. Based on the result obtained from this
experiment, there are only a slight different between the experimental value and the theoretical
value. The most errors are below than 1 percent but only few has an error above than 0.2 percent
and the average error are . However, when the crank is at 240o, it has the most percentage different
which is 14.49709354 percent. This errors maybe due to parallax error occur when reading is taken.
Although there are errors, it does not affect the mechanism to show that the crank and slotted lever
2) According to the result gained from this experiment, the rotational angle started when the crank is
at 0o. As the crank move, it possessed a cutting stroke from 0o until 100o and the velocity are above
zero. However, as the crank angle increased the velocity decreased below than zero thus making it
to possess a return strokes which are at range between 110o to 250o. After that, it returned back to
cutting strokes and the velocity are increased back to above the zero according to graph 2.
3) The four bar mechanism, crank and slotted lever quick return mechanism is an inversion of single
slider crank chain which has three turning pair and also one sliding pair. There is a crank and slotted
that are connected by a couple of slider. Slider A and B, and there is a crank in the middle of them.
The sliders are free to slide in side slotted lever, when the crank rotates about the part A, it transmits
into a slider and when the slider is fitted inside the slotted lever, it starts to oscillates to the part B.
The sliders will make a 90 degree angle when they are not rotated. Other than that, there is also an
upper end of slotted lever that is attached to the ram of the machine through the linkages, but this
doesnt take part in the basic inversion. During the rotating of the sliders, the forward stroke will
make an angle of , which the return stroke covers an angle of . So the figure will have the angle
of >. So to be concluded, the forward stroke will take more time than the return stroke. Which
4) In order to increase the efficiency of the mechanism, we make full of use of the return stroke than
the crank revolution. The return stroke takes less power, energy and time to operate compare to
cutting stroke in a quick return mechanism. As the time taken for the slider of the quick return
mechanism to return to its initial position is faster than the cutting operation. It is also obvious that
the value of the return stroke rotation is smaller than the cutting stroke angle which can also increase
the efficiency of the mechanism. At the same time, we have to also avoid the main error while
handling the experiment which is parallax error, parallax error happens when the students fail to
get an accurate reading. In order to avoid this problem, the students should place the eyes parallel
All through this test, we learnt the kinematics movement of a Crank and Slotted Lever Quick
Return component and assessed the efficiency that it would offer it's applied to a machine apparatus.
In light of the outcomes, it demonstrated that cutting stroke possesses higher percentage of
revolution contrasted with return stroke, which expanded the time taken and vitality required in
order to work. In each examination, there are dependably mistakes that can influence the after
effects of the analysis and decrease the accuracy of the information. Not withstanding, we figured
out how to get practically exact and same information as in theory. As our tabulated graph has
nearly a similar shape to the theory of this experiment. Hence, it can be presume that we figured
out how to accomplished the main objective of this experiment and could lead the experiment
smoothly. Since the cutting stroke is more than the return stroke period, therefore this will in a
roundabout way help in expanding the efficiency of the mechanism as all the more cutting
procedure will be done in less time, without wasting time only for the component to return to its
original position. Thusly, the expansion in effectiveness will helps in sparing vitality, cost and time.
REFERENCES
Semester 1 2017/2018. Mechanical Design and CAD Laboratory Manual MEMB331. College Of
H.G.Phakatkar. 2009. Theory of Machines and Mechanisms. 4th Ed. Nirali Prakashan. pp18-19.