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Suitable Density Determination for Heavy Hydrocarbons by


Solution Pycnometry: Virgin and Thermal Cracked Athabasca
Vacuum Residue Fractions
Lante Carbognani,* Lante Carbognani-Arambarri, Francisco Lopez-Linares, and Pedro Pereira-Almao
Alberta Ingenuity Centre for In Situ Energy (AICISE), Department of Chemical and Petroleum Engineering, Schulich School of
Engineering, University of Calgary, Calgary, Alberta T2N 1N4, Canada

ABSTRACT: Density is an important parameter for understanding molecular packing, stability, and reactivity of petroleum
fractions. The determination of density for extremely viscous residual fractions measured at high temperature (reduced viscosity) is
dicult and prone to error if results are extrapolated to lower temperature ranges. This problem is addressed in the present study
with fractions derived from virgin and visbroken Athabasca vacuum residua. Solution pycnometry (toluene solvent) was studied and
demonstrated a feasible, fast, simple, and reliable technique, applicable to a wide variety of petroleum materials, including
asphaltenes and vacuum residua. Reported densities were aected to the third decimal position [American Petroleum Institute
(API) gravities found reliable to (0.15 API]. The density for mixtures of residual oil fractions was determined to be an additive
property. Athabasca vacuum residue solvent deasphalting and thermal cracked fractions are studied. Thermal cracking was observed
to increase asphaltene densities to values as high as those displayed by coals, suggesting that highly aromatic-condensed structures
represent these species better. Further application of the methodology is illustrated by monitoring Athabasca bitumen upgrading at
bench scale.

1. INTRODUCTION release. Gas (helium) pycnometers have also been described for
Bulk density for hydrocarbon fractions is an important parameter both types of solid or viscous materials.10,11 Helium pycnometry
for understanding stability issues of dense asphaltenes,1 correlations is accepted to provide true densities of solid materials, such as
between carbon content, density, porosity, and gasication reactivity coals, because this probe of small-molecular dimensions guaran-
of coals,2 and assessing oxidation/cracking balances during asphalt tees its access to the whole porous space of samples and is a non-
oxidation.3 Density has been found as a convenient tuning para- interacting uid with the solid matrix.12,13
meter for building representative average molecular structures via Aiming to run several samples simultaneously at near ambient
molecular dynamics simulation.4 Density changes has been de- conditions (1525 C temperature range), glass pycnometry was
scribed for detection of onset precipitation of solids.5 evaluated during this work for the determination of density of
Methods for density determination of petroleum and derived cumbersome materials, such as sticky vacuum residua and solid
products based on dierent properties have been standardized, as asphaltenes. The present work contemplates the use of a uid able
described by Speight.6 Dierent measurement principles are to dissolve the analytes of interest, aiming to provide the following
described within these standard procedures, among them: hy- solutions: (1) Overcoming the solid/sticky nature of the samples,
drometry (ASTM D287, ASTM D1298, ASTM D1657, and IP (2) use of small samples, (3) simultaneous determination of several
160), pycnometry (ASTM D70, ASTM D941, ASTM D1217, samples, (4) simplicity and inexpensive assemblies implied, and (5)
ASTM D1480, and ASTM D1481), uid displacement (ASTM reasonable accuracy and precision. Toluene was determined to be a
D712), digital density meter (ASTM D4052 and IP 365), and convenient solvent for the intended goal. Determined densities
digital density analyzer (ASTM D5002). were found accurate to the third decimal position, variability that
When solid samples or extremely viscous materials, such as was found enough for monitoring purposes. Several applications
vacuum residua, are the analytes of interest, serious drawbacks are described in this paper with Athabasca bitumen-derived frac-
arise because low viscosity (uidity) is required for determina- tions; in particular, the eect from mild thermal cracking on
tions using these systems. High temperatures can be set up for Athabasca residua asphaltenes was studied in greater detail.
bringing samples to uidity. Vacuum residua normally become
mobile in the 120150 C range. Asphaltenes normally liquefy
2. EXPERIMENTAL SECTION
above 205 C.7 However, nonlinear extrapolation of densities
from these temperature ranges to routine ambient set points, i.e., 2.1. Studied Samples. Selected samples from bench-scale experi-
1525 C, is a serious drawback from using high temperatures ments were studied in this work. These will be directly described within
during the measurements.8 Instead, wide-mouth glass pycn- the Results and Discussion.
ometers and water + surfactant as a displacing uid are standard
techniques described for solid asphalts.9 However, nonmiscible Received: May 25, 2011
displacing uids, such as water or n-heptane, have been deter- Revised: July 11, 2011
mined to pose several problems as well as trapped gas bubbles Published: July 15, 2011

r 2011 American Chemical Society 3663 dx.doi.org/10.1021/ef200780d | Energy Fuels 2011, 25, 36633670
Energy & Fuels ARTICLE

Table 1. Densities for Reference Materials


accepted density determined density (toluene
analyte analyte group type origin temperature (C) [(g/mL at T (C)] solvent; g/mL at T (C)]

light GO oil distillate Athabasca bitumen 15.6 0.9031a 0.9023


atmospheric GO Athabasca bitumen 15.6 0.9212a 0.9201
vacuum GO Lloydminster bitumen 15.6 0.9605a 0.9612
n-heptane apolar liquid Sigma-Aldrich (P/N 32287) 15.6 0.6871a 0.6885
o-xylene Sigma-Aldrich (P/N 34886) 15.6 0.8833a 0.8821
1-methyl-naphthalene Sigma-Aldrich (P/N MS7006) 20 1.0058b 1.0127
nahpthalene apolar solid Sigma-Aldrich (P/N 147141) 20 1.0253b 1.0349
uorene Aldrich (P/N 12.833-3) 20 1.1749c 1.0878
biphenyl Fisher (P/N 0-1421) 20 1.04b 1.0420
phenantrene Sigma-Aldrich (P/N 11409) 23 1.1793c 1.1386
phenantrene Sigma-Aldrich (P/N 11409) 25 1.1749c 1.1970d
b
pyrene Sigma-Aldrich (P/N185515) 23 1.271 1.2033
butyl-acetate polar liquid Aldrich (P/N 40284-2) 23 0.8781a 0.8800
butyl-acetate Aldrich (P/N 40284-2) 15.6 0.8839a 0.8870
1-octanol Fisher (A-402) 23 0.8230a 0.8185
1-octanol Fisher (A-402) 15.6 0.8289a 0.8241
2-methoxy-methyl-ethyl ether Aldrich (P/NM1410-2) 23 0.9477a 0.9484
2-methoxy-methyl-ethyl ether Aldrich (P/NM1410-2) 15.6 0.9538a 0.9589
3-pentanone Aldrich (P/N 12760-4) 23 0.8112a 0.8184
benzophenone polar solid BDH (P/N 273381) 18 1.111b 1.1295
camphor Fluka (P/N 21300) 25 0.99b 0.9609
camphor Fluka (P/N 21300) 23 0.9649c 0.9628
acridine Fluka (P/N 01640) 20 1.005b 1.1971 (avg)
acridine Fluka (P/N 01640) 20 1.005b 1.2694c
acridine Fluka (P/N 01640) 20 1.005b 1.0114d
a b c d
Neat. Handbook (see ref 21). C7-displacer pycnometry (see refs 1 and 4). MeOH solution pycnometry.

Deasphalted oils (DAOs or maltene fractions) and asphaltene g/mL, respectively. Water density at 15.6 C was calculated to be 0.9990
fractions isolated from virgin and thermal cracked Athabasca vacuum g/mL, by interpolation. A Mettler model AB304-5 balance accurate to
residua are also studied. Mild thermal cracking (visbreaking) for these 0.1 mg was used for all determinations.
samples was previously reported.14 n-Heptane (nC7) and n-pentane 2.4. Solvents. Toluene [high-performance liquid chromatography
(nC5) alkane precipitants were used during deasphalting operations, (HPLC) grade, >99.9%] from Sigma-Aldrich (P/N 354866-44L)
with experimental deasphalting conditions being reported before.14 was used as a solvent medium for the present study. CHCl3 (>99.8%,
Isolated asphaltenes were not solvent-washed. Washing is reported to Sigma-Aldrich, P/N 480150-4L), tetrahydrofuran (THF, >99.0%,
change asphaltene properties, depending upon the washing approach Sigma-Aldrich, P/N 360589-4L), and n-heptane (Sigma-Aldrich,
followed.15 P/N 32287) were used as received for comparison to toluene-
One set of C7-precipitated Venezuelan asphaltenes was analyzed by determined density values.
glass pycnometry with three dierent displacing uids: n-heptane, 2.5. Thermostated Recirculating Bath. A VWR 28 L refriger-
acetonitrile, and helium. Asphaltene properties and origin can be found ated recirculator bath model 1180S was used for this study. The
elsewhere.16,17 Pycnometry using non-solvent displacer uids was temperature can be controlled to (0.1 C. Deionized water was used
reported for the studied Venezuelan asphaltenes,1,4 and helium pycno- as recirculation fluid. This particular bath allows for inclusion of up to 40
metry for selected samples was carried out within IFP facilities at Rueil- pycnometers for carrying out simultaneous determinations; however,
Malmaison (Paris, France).18 Asphaltene samples from the 550 C+ reasonably only six can be simultaneously handled by a single operator in
vacuum residue from Venezuelas Cerro Negro heavy petroleum have a routine analysis session.
been analyzed for solvent swelling19 and are discussed within the Results 2.6. Reference Materials. Three bitumen distillates and several
and Discussion in the present study. commercially available standard compounds were selected for validation
2.2. Glass Pycnometers. Two commercially available glass pycn- of determined densities via toluene pycnometry. Table 1 presents the
ometers were used in this study. Both are glass systems of about 11 mL origin and properties for these reference materials.
capacity. The more complex device (model 1) is provided with an 2.7. Routine Pycnometry Protocol. About 23 g of vacuum
internal temperature probe (thermometer), manufacturers P/N 16628 residua or 1.5 g of asphaltenes were weighted (to the nearest 0.1 mg)
029 (KIMAX) and 15123R-10 (KIMBLE-CHASE). The simpler model inside 20 mL and/or 2 ounce vials. About 5 mL of toluene was added,
(2) is manufactured by ACE Glass Incorporated (NJ, P/N 5475-05). and the vials were then capped. A battery of samples was prepared, and
More details on pycnometry were recently disclosed.20 the vials were left overnight in a shaker. Quantitative transfer of the
2.3. Pycnometer Calibration. Deionized water was used for solutions was achieved by repeated toluene rinsing (about 5  0.5 mL).
pycnometer calibration. Its density values taken from the literature21 at Pycnometers were sonicated for a couple of minutes in an ultrasound
10, 20, 30, 50, and 70 C are 0.9997, 0.9982, 0.9957, 0.9980, and 0.9778 bath (Branson model 3510). Pycnometers were immersed in the

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Energy & Fuels ARTICLE

thermostatted bath, and achievement of the setup temperature was


verified with one model 1 pycnometer filled with toluene for such a
purpose. Thermostating is usually performed for about 30 min. During
this period, repeated toluene additions were systematically carried out
over each pycnometer with the aid of a syringe and needle inserted
though the capillary tube. When pycnometers were thermostatted and
totally filled, they were capped, dried, and weighted. Density values [at T
(C)] were determined using eq 1

s m=Pv  tm=t 1

where s is the sample density (g/mL), m is the sample mass (g), Pv is


the pycnometer volume (mL, determined with water), tm is the toluene
mass (g), t is the toluene density (g/mL), and T is the temperature
Specic gravity (60/60 F) was calculated correcting determined Figure 1. Densities for nC7-precipitated asphaltenes. Results were
density values by water density at 60 F (15.6 C), and this parameter determined with helium or glass pycnometry with nC7 and CH3CN
was used for determining American Petroleum Institute (API) gravity uids. Analyzed Venezuelan asphaltenes are described elsewhere.1618
using eq 2. Density reported as API gravity follows a modied Baume
scale, with this being common practice within the oil industry.6 Use of non-solvent displacer uids in glass pycnometry has
been standardized for asphalt samples, selecting water plus a
API gravity deg 141:5=specific gravity at 60=60 F  131:5 wetting surfactant as the displacing uid.9 Also, a non-solvent,
2 such as n-heptane, the common precipitant alkane used for
deasphalting, has been described in the literature for pycnome-
try density determination.1,4 However, these pycnometry meth-
2.8. Bitumen Upgrading Conversion. Heavy end conversions ods based on water or non-solvent displacer liquids have been
during upgrading studies of a wide range distillation cut and one thermal found to randomly fail from a series of causes. First, lling
cracked residue were defined via high-temperature simulated distillation
pycnometers with highly viscous and sticky materials, such as
(HTSD). The Athabasca 250516 C fraction was the selected
distillate. The Athabasca vacuum residue thermal cracked under differ-
some oil residua, is extremely cumbersome. Second, releasing
ent severities was the residual studied sample. ASTM D7169 was trapped air bubbles proved dicult, even submitting the mix-
adopted for these calculations.22 Equation 3 presents how conversion tures to ultrasonication. One further drawback of using non-
is calculated for fractions boiling above one set temperature limit when solvent displacer uids is the fact that density values determined
converted into lighter distillates. with dierent uids have been observed to dier. One set of
asphaltene samples was analyzed by helium pycnometry plus
percent weight conversion percent weight IBP > T C in feedstock glass pycnometry with n-heptane and acetonitrile. Figure 1
 percent weight IBP > T C in product presents the ndings from these experiments. Samples analyzed
with helium and nC7 were observed to display higher values
=percent weight IBP > T C in feedstock  100 3
when the data were gathered by gas pycnometry. These results
where IBP is the initial boiling point and T is the temperature cut point. are a priori expected, because the displacer uid (helium) is an
2.9. Viscosity Determination. Reported viscosities were deter- small molecule able to penetrate the whole porous space of the
mined with a cone-plate Brookfield viscometer model RV DV-II samples, independent of pore sizes or interlamellar spacing.12,13
+PROCP. Setup temperatures were maintained with a recirculating Size eects have been reported during density determination of
glycol bath (Brookfield model TC-102). coal samples with dierent uids.2,12 On the other hand, the set
2.10. Microcarbon (MCR) Analysis. MCR was determined of samples analyzed with nC7 and CH3CN displacer uids
following a published in-house procedure.23 showed an opposite trend; i.e., density results achieved with
acetonitrile were lower compared to those obtained with nC7.
3. RESULTS AND DISCUSSION These results are contrary to the expectations based on the
3.1. Proposal of Solution Pycnometry for Density Deter- estimated lower molecular cross-section for CH3CN. However,
mination of Solid/Viscous Petroleum Samples. Routine non-size eects, such as these determined with asphaltene
practiced hygrometer24 and digital densimeter25 density deter- samples, have been reported for coals determined with metha-
minations are not suitable for extremely viscous materials, such nol, hexane, and mercury,26 and even with hydrogen that
as oil vacuum residua, unless high temperatures are set up for reportedly is able to become adsorbed over coal samples.12
bringing samples into the liquid phase. Fluidification for these Complex interactions, such as those observed herein, have been
samples requires temperatures in the 120150 C range for oil described in experiments in which carbon nanotubes are lled
residua and more than 200 C for asphaltene samples.7 Extra- with water and acetonitrile, showing varying interactions that
polation of densities determined around these temperatures to depend upon tube dimensions plus solvent mobility, polarity,
routine ambient ranges (1525 C) is not straightforward. and surface tension.27,28 From the preceding ndings, dierent
Reportedly, nonlinear effects preclude reliable and easy achiev- non-solvents can produce dierent density values for the same
able linear extrapolation.8 Gas pycnometry has been described sample, hampering in such a way their characterization.
for coping with the cited problems, with applications being Another issue that complicates the use of non-solvent displa-
described in the literature.1013 However, this technique is cing uids can be envisaged from published results. Asphaltene
more complex, expensive, and nonroutine in most petroleum samples have been determined to swell when exposed to organic
laboratories. solvents.19 This eect is similar to coal swelling induced by
3665 dx.doi.org/10.1021/ef200780d |Energy Fuels 2011, 25, 36633670
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Figure 2. Solvent swelling of nC7-precipitated asphaltenes. Asphal-


tenes were isolated from virgin and oxidized (48 h under air bubbling)
Cerro Negro heavy petroleum 550 C+ vacuum residue. hf and ho are the
nal (solvent equilibrated) and initial asphaltene packed height, respec-
tively. Swelling details are presented elsewhere.19

dierent organic solvents or solvent mixtures.2933 Liquids


contacting solid asphaltenes exert osmotic pressure that pro-
motes solvent uptaking until this eect is balanced by the
restoring elastic forces of the network. Solvent swelling of
asphaltenes isolated from vacuum residua asphaltenes is pre-
sented in Figure 2. Dramatic volumetric changes are observed to
occur after an equilibration period of 24 h. These asphaltenes
were observed to almost double its volume (expansion to about
100% additional volume) when an apolar solvent, such as nC7, is
the material contacting the sample. To the best of our knowledge,
this phenomenon has not been studied further since the pub-
lication of the paper.19 No information about the kinetics of Figure 3. Correlation between known densities for reference materials
asphaltene swelling is available at present. Densities using nC7 as and determined values via toluene pycnometry. Analyzed materials are
displacing uid are routinely determined within 1 h after the described in Table 1. Outlayers detected in panel A were deleted, and a
samples contact the solvent and are thermally equilibrated.1,4 better correlation is presented in panel B. Analyte group-type sets are
Occurrence of volume expansion during density measurement illustrated in panel B.
cannot be veried or discarded unless kinetics of volume expan-
sion are determined. At present, swelling eects on determined Validation of toluene solution pycnometry was initially ver-
sample densities are unknown because volumetric changes ied by comparing values determined for selected known re-
during density measurement have not been studied. ference materials. Figure 3 presents the results achieved. Solution
All of these reasons justify the search for methods for density pycnometry with the toluene solvent provides density values that
determination less susceptible to secondary eects. The con- match those determined for most analyzed materials. Interest-
ceived approach validated here relies on the use of solution ingly, most determined polar compound densities are observed
pycnometry. to match, which was not expected a priori. However, three solids
3.2. Validation of Solution Pycnometry. Solution pycnome- were observed to deviate, i.e., pyrene, uorene, and acridine. The
try must address the feasibility of volume expansion/contraction widespread deviation of the later is particularly noticeable, which
from mixing of analytes with the chosen solvent. Solution ideality is expectable for polar compounds dissolved in an apolar solvent.
must be guaranteed; i.e., volumes of mixtures should be additive. However, no explanations can be forwarded at present for the
This presumption is reasonably achieved if the solvent polarity is behavior of the two apolar polyaromatics, i.e., uorene and
similar to the sample polarity. This follows the widely accepted pyrene, whose solution density was determined to be lower than
principle of like dissolves like. Toluene is conceived as a good reported (Table 1). Available evidence points toward an opposite
candidate fulfilling the desired properties because (i) it displays trend; i.e., their solution density should be larger instead of lower
similar polarity to oil samples (the dielectric constant for toluene34 is than reported, on the basis of the following premise. Strong
2.4 and within the range of 2.22.6 for oils35), (ii) it is a good intermolecular packing for these two solids is expected to occur
solvent for petroleum components, even solids, such as because they do not have alkyl substitutions. A rich alkyl
asphaltenes,36 (iii) its boiling point (BP of 110.61 C at 1 atm) is periphery has been evidenced to disrupt molecular packing,
reasonably high for decreasing evaporation drawbacks during facilitating solubilization phenomena.37 At present, it is speculated
pycnometry determinations,21 and (iv) water solubility in toluene that tight molecular packing of these unsubstituted aromatics
is very low (about 330 ppm),21 in this way, avoiding humidity results in compact, lower volume entities that are not relaxed in
problems by solvent evaporation during pycnometry determination. toluene. From the preceding, because density is calculated from
3666 dx.doi.org/10.1021/ef200780d |Energy Fuels 2011, 25, 36633670
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the ratio of mass/volume, with volume being lower, it should result


in larger determined density values. These previous ndings raise
concerns for the samples of interest in the present study, i.e., solids,
such as asphaltenes. To better understand if toluene pycnometry
for solid asphaltenes is reliable, two experiments were carried out
as described in the ensuing paragraphs.
First, the absence of volumetric changes when mixing asphal-
tenes and toluene was veried. Three asphaltene toluene solutions
were prepared, spanning the range from 1.0 to 1.8 g in about 11 mL.
This concentration range covers the routine determination of
asphaltene densities, implying about 1.5 g/test (see the Experi-
mental Section). Results presented in Figure 4 suggest that
mixtures of asphaltenes and toluene in these proportions follow
mixture ideality; i.e., no volumetric changes were determined after
mixing. Ideal mixing of the studied petroleum asphaltenes with
toluene is believed to happen because asphaltene molecules are
surrounded by abundant alkyl moieties that preclude their extended Figure 4. Additivity verication of asphaltene/toluene solution volumes.
intermolecular interactions and the formation of large solid aggre- An industrial C5-precipitated asphaltene from Athabasca vacuum residue
gates dicult to dissolve. Typical Athabasca asphaltenes on average (average density of 1.1424 at 15.6 C) was studied.
contain 43 carbon atoms/100 carbons,38 suggesting that more than
half of these molecules bear paranic substituents that preclude the analytes. Determinations were carried out with three dierent
formation of large solid aggregates. However, it must be said that pycnometers, running at least three replicas in each case. Results
these substituent eects are not expected to avoid the formation of indicated (not shown in this paper) that variations were observed
nanosized aggregates commonly reported in the literature.39,40 in the third or fourth decimal positions. The worst-case scenario,
A second proof for asphaltene ideal mixing was carried out by i.e., errors aecting the third position ((0.001 g/mL), translates
experimentally determining the density of separated maltenes/ into a repeatability of (0.15 API gravity values. In addition,
asphaltenes via toluene pycnometry. The density for the starting analysis repeatability was evaluated with replicated analysis of
feedstock (ATVR, i.e., Athabasca vacuum residue) was compared nC5-deasphalted Athabasca 550 C+ residue and its correspond-
to the density calculated from the separated deasphalting frac- ing steam catalytic cracking products. The nonvolatile fractions
tions using nC5 and nC7 solvents, considering their massic separated after processing within a hot separator device are the
abundances (mass fractions, F). Results determined at 15.6 C samples included in Figure 5. Reasonable API repeatabilities are
are presented in the following expressions: determined for the processed samples, with standard deviations
(SDs) spanning the 0.010.11 range. Only the feedstock was
ATVR 1:0554 g=mL C7 asphaltene observed to produce a larger variability (SD of 0.18). The
 FC7 asphaltene C7 maltene precisions found are deemed appropriate for process monitoring
 FC7 maltene purposes. The development of the present methodology was
1:1801  0:1765 1:0341  0:8235 undertaken mainly for handling cumbersome residual samples,
1:0598 such as the viscous residua discussed herein.
3.3. Applications of Toluene Pycnometry to Maltene/
Asphaltene Samples Separated from Vacuum Residua. Solid
ATVR 1:0554 g=mL C5 asphaltene asphaltene and maltene fractions (DAO) derived from vacuum
 FC5 asphaltene C5 maltene residua are among the most difficult samples for density deter-
 FC5 maltene mination. Air bubbles removal from solids is a frequent problem
1:1825  0:2250 1:0196  0:7750 affecting measurements. The viscous and sticky nature of
1:0563 residual DAO fractions is another problem. Three sets of
samples selected from these hydrocarbon types were studied
From the preceding, calculated densities agree with the deter- in this section to illustrate the application of toluene glass
mined density for the whole Athabasca residue with an absolute pycnometry. The sets comprised: (1) one virgin Athabasca
maximum deviation of 0.005 g/mL. This indicates that (i) vacuum residue (ATVR) and its nC5 and nC7 DAO/asphal-
maltene/asphaltene densities are additive and (ii) toluene- tene fractions, (2) nC5 and nC7 asphaltenes isolated from
determined densities are reasonably representative and accurate. ATVR visbroken residua produced under varying severities, and
Mixing ideality veried with the two experiments discussed (3) nC7 DAO/asphaltene fractions isolated from an ATVR,
before indicates that the density for the samples of interest, i.e., determined at different temperatures.
asphaltenes and vacuum residua, can be determined reliably via Figure 6 presents the density values determined for the rst two
toluene solution pycnometry. It is presumed that the presence of sets of studied samples. Mild thermal cracking (visbreaking14)
small quantities of insoluble materials, such as waxes or coke, was involved in these studies. Determined density values at
does not aect these measurements, provided that they are 15.6 C for the whole residue fell in between its asphaltene and
quantitatively transferred into the glass pycnometers by thorough maltene fractions. In preceding paragraphs, calculations were
rinsing of the sample containers. made showing that these density values are additive. It is worth
Repeatability for any analytical methodology is always a matter noting that virgin C7 maltenes are slightly denser that C5
of concern. For toluene solution pycnometry, this parameter was maltenes, and unexpectedly, virgin C5 and C7 asphaltenes
evaluated with three oil distillates plus n-heptane and o-xylene as showed similar density values. Another interesting nding from
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Figure 5. API gravity replicate determinations (n g 3) for the feedstock Figure 6. Density of nC7 Athabasca vacuum residue and its isolated
and topped heavy bottoms derived from steam catalytic cracking of virgin and visbroken maltenes/asphaltenes.
deasphalted Athabasca 550 C+ residue. The tie line (SD) is appended
only as a visual aid.
the interval within which toluene can be used as a convenient
this gure is that visbroken C7 asphaltenes are always denser that solvent that does not disrupt the measurements by the produc-
visbroken C5 asphaltenes, suggesting that the co-precipitated tion of bubbles, i.e., 1070 C. Higher temperatures are
resins lower the density values for the later. One nal interesting expected to induce bubbling within the sample solutions
aspect shown in this gure is the value of visbroken asphaltenes (toluene boils at 110.6 C/1 atm21). Figure 7 presents the
isolated from a product obtained near instability conditions, i.e., a results achieved. The ndings indicate that asphaltenes dis-
P value near 1.1 [visbreaking conversion of 28.5% (w/w)14]. played an approximated constant density of 1.170 ( 0.007 g/
Densities around 1.30 g/mL are determined for these asphaltenes, mL within the evaluated temperature range. On the other hand,
which resemble typical density values for coals.2,12,13,26 Packed the DAO fraction showed a steady decrease of about 0.025 g/
structures resembling typical polyaromatic hydrocarbons are mL for the spanned 60 C temperature interval tested. From
suggested from the determined densities (for example, pyrene these results, it seems that the important changes in density are
density is 1.274 g/mL, and benzo[a]pyrene is 1.351 g/mL). The brought by the liquid components of the residue, at least within
discussed results suggest that dense visbroken asphaltenes can be the temperature range for these measurements. Within the
better represented by condensed molecular architectures de- 1070 C temperature range, asphaltenes are solids and not
scribed as like your hand based in the combined picture prone to noticeable density changes. If an attempt was made to
obtained from several characterization techniques.41 These con- extrapolate asphaltene density determined at one of the above
densed and dense materials are also described as island types42 set temperature values and then to use tables to calculate
and have been identied as the most troublesome fractions during densities at other temperatures, this experimentally determined
oil production,1,17 showing high aromaticity1 and possessing low constancy is not veried by extrapolation because the tables
H/C atomic ratios and large condensed aromatic ring systems, as were developed for liquid samples.47 One question that remains
indicated by simulation.4 open is what happens if the temperature is increase above
Results presented in Figure 6 for visbroken asphaltenes 205 C, where Athabasca asphaltenes reportedly behave as
compared to virgin materials further indicate that thermal liquids.7 Glass pycnometry with higher boiling solvents (for
cracking induces an increase in density values for the asphaltene example, xylene and tetraline of ca. 140 and 207 C, re-
fractions as a function of visbreaking severity. It appears that a spectively) should be used. Eventually, another technique
plateau is reached after thermal cracking proceeds beyond instead of glass pycnometry must be followed to answer this
conversions of about 23 wt %. The most important presumed question, with gas (helium) pycnometry being a suitable
reaction occurring in this process is cracking of alkyl appendages option.
(pendants) from aromatic cores43 and/or weak bond scission 3.4. Solution Pycnometry with Different Organic Solvents.
(for example, sulde and disulde bridges).44,45 Alkyl appen- The present study described toluene solution pycnometry of
dages are rich in hydrogen and show density values typical of residual fractions, including isolated asphaltenes. From recent
small alkane distributions centered at about C4C12, i.e, about papers39,40 and considering a deemed high experimental con-
0.750.80 g/mL. Their release from the heavy products can centration of asphaltenes in solution (about 15 wt/vol), aggre-
rationalize the observed increase in density for the remaining gates are believed to better describe the mixture state; i.e.,
products from visbreaking. densities are being determined for dispersed materials instead
Temperature changes can bring severe density changes to of true dissolved substances. Dispersibility effects on determined
vacuum residua, as recently published for Athabasca 500 C+ densities were investigated by preparing asphaltene solutions in
vacuum residue.46 Densities spanning from about 1.01 g/mL at three different good solvents: toluene (chosen for the present
100 C to 0.88 g/mL at 350 C are presented therein. In the study), CHCl3, and THF. In addition, displacement with n-
present study, density values for nC7 maltene/asphaltene heptane was compared for the set of studied Athabasca virgin
fractions isolated from the Athabasca vacuum residue were and visbroken asphaltenes. Achieved results are presented in
determined to assess the contribution of these two components Figure 8.
to the overall density of Athabasca vacuum residue. The Figure 8 indicates that determined density values agree for the
temperature range for these determinations was restricted to three tested good solvents. However, values determined with
3668 dx.doi.org/10.1021/ef200780d |Energy Fuels 2011, 25, 36633670
Energy & Fuels ARTICLE

Table 2. Steam Catalytic Cracking of a 250516 C Atha-


basca Distillate Using an Ultradispersed Catalyst Formulation
conversion at 350 C+ MCR viscosity at
sample (%, w/w) (%, w/w) API (deg) 25 C (cP)

feed 0.0 0.16 16.4 216


1 23.1 1.59 18.9 36.2
2 29.5 2.24 19.8 17.8
3 36.0 3.30 19.3 15.5

of diluted bitumen. Multimetallic ultradispersed catalysts for


steam catalytic cracking were used in these experiments.48
Conversion (as defined in eq 3) is calculated in this case as
Figure 7. Density of nC7 asphaltenes/maltenes isolated from ATVR, as the appearance of atmospheric distillates under a set limit of
a function of the temperature. 350 C. It is noticed how API gravity determination was able to
detect the onset of product degradation that occurred when
severity reached a conversion of 36 wt %. Density reversal has
also been reported during high-severity thermal processing of
whole bitumen.49 In the present example, the conversion level
at which API reversal was determined corresponds to a MCR
content of 3.3 wt %, and no practical viscosity gains were
achieved from these severity levels. The example illustrates how
API (density) can be selected as another of the feasible
parameters for characterizing oil fractions during upgrading
processing.

4. CONCLUSION
Pycnometry of toluene sample solutions was studied and
demonstrated as a feasible, simple, and reliable technique,
Figure 8. Density of C7 virgin and visbroken Athabasca residue applicable to highly viscous or solid samples, such as vacuum
asphaltenes determined by solution or displacement pycnometry. Solu- residua and asphaltenes. Reported API gravities were found
tions were prepared with toluene, THF, and CHCl3 solvents. Displace- reliable to (0.15 API; i.e., densities are aected to the third
ment pycnometry was carried out with n-heptane. Replicated analysis decimal position. Density was determined to be an additive
was carried out only with the toluene solvent.
parameter for heavy bitumen fractions, such as asphaltenes plus
maltenes. Athabasca vacuum residua nC7 asphaltene was deter-
n-heptane diered by approximately a factor of 0.96. The later mined to display an approximate constant density within the
nding conrmed previous observations made with asphaltenes 1070 C range, while its corresponding maltenes showed a
isolated from other crude oils instead of Athabasca bitumen decrease of 0.025 g/mL in this temperature interval. Mild
(see the rst section of the Results and Discussion); i.e., thermal cracking (visbreaking) was determined to increase
dierent solvent displacers provide dierent density values. Athabasca visbroken asphaltene densities to levels as high as
Restricted access to the porous space of the solids by dierent those displayed by coals (1.3 g/mL). Condensed aromatic
solvent displacers is probably the main cause; however, other architectures account for these density ranges better. Solution
interactions discussed above can also play dierent roles.2,12,2628 pycnometry is set up for routine analysis, illustrated with one
The fact that asphaltene dispersions in three dierent good example describing the catalytic steam cracking of one Athabasca
solvents provided the same density values is considered as distillate.
preliminary proof that fundamental asphaltene units are being
determined in these experiments. An analogy can be established AUTHOR INFORMATION
with helium in gas pycnometry; i.e., solution pycnometry is
believed to provide the most representative value of heavy, polar Corresponding Author
oil components. Further research should be carried out to fully *Telephone: 1-403-210-9707. E-mail: lcarbogn@ucalgary.ca.
understand these aspects.
3.5. Application of Toluene Pycnometry To Process Reaction
Monitoring. Toluene-based glass pycnometry was conceived for ACKNOWLEDGMENT
handling cumbersome samples, such as asphaltenes and sticky The authors acknowledge funding from the Alberta Ingenuity
vacuum residua. However, the possibility of running several samples Centre for In Situ Energy (AICISE) and the facilities provided by
simultaneously opens the feasibility of using it for routine monitor- the Schulich School of Engineering, University of Calgary,
ing of samples derived from upgrading studies. One example Canada. Manuel F. Gonzalez is thanked for his earlier involve-
presented in Table 2 illustrates this possibility. Upgrading a ment in this research. Dr. Estrella Rogel from Chevron-ETC is
wide Athabasca distillate spanning from 250 to 516 C is acknowledged for helpful discussions. Funding derived from
described, with the aim being to decrease viscosity to levels PDVSA-Intevep 19901995 projects managed by Drs. Orlando
that allow us to use the products as diluents for transportation Rivas and Alejandro Izquierdo is acknowledged for analysis of
3669 dx.doi.org/10.1021/ef200780d |Energy Fuels 2011, 25, 36633670
Energy & Fuels ARTICLE

Venezuelan asphaltenes. Drs. Charles Bardon and Emmanuel Gravity), or API Gravity of Crude Petroleum and Liquid Petroleum Products
Behar from IFP-France provided helium pycnometry analyses. by Hydrometer Method; ASTM: West Conshohocken, PA, 2005.
Dr. A. Hassan is thanked for MCR analysis. Mariana Trujillo and (25) American Society for Testing and Materials (ASTM). ASTM
Pablo Gonzalez are acknowledged for routine pycnometry D4052. Standard Test Method for Density and Relative Density of Liquids
analysis. Members of the pilot-plant facilities of the Schulich by Digital Density Meter; ASTM: West Conshohocken, PA, 2009.
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