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ABSTRACT: Density is an important parameter for understanding molecular packing, stability, and reactivity of petroleum
fractions. The determination of density for extremely viscous residual fractions measured at high temperature (reduced viscosity) is
dicult and prone to error if results are extrapolated to lower temperature ranges. This problem is addressed in the present study
with fractions derived from virgin and visbroken Athabasca vacuum residua. Solution pycnometry (toluene solvent) was studied and
demonstrated a feasible, fast, simple, and reliable technique, applicable to a wide variety of petroleum materials, including
asphaltenes and vacuum residua. Reported densities were aected to the third decimal position [American Petroleum Institute
(API) gravities found reliable to (0.15 API]. The density for mixtures of residual oil fractions was determined to be an additive
property. Athabasca vacuum residue solvent deasphalting and thermal cracked fractions are studied. Thermal cracking was observed
to increase asphaltene densities to values as high as those displayed by coals, suggesting that highly aromatic-condensed structures
represent these species better. Further application of the methodology is illustrated by monitoring Athabasca bitumen upgrading at
bench scale.
1. INTRODUCTION release. Gas (helium) pycnometers have also been described for
Bulk density for hydrocarbon fractions is an important parameter both types of solid or viscous materials.10,11 Helium pycnometry
for understanding stability issues of dense asphaltenes,1 correlations is accepted to provide true densities of solid materials, such as
between carbon content, density, porosity, and gasication reactivity coals, because this probe of small-molecular dimensions guaran-
of coals,2 and assessing oxidation/cracking balances during asphalt tees its access to the whole porous space of samples and is a non-
oxidation.3 Density has been found as a convenient tuning para- interacting uid with the solid matrix.12,13
meter for building representative average molecular structures via Aiming to run several samples simultaneously at near ambient
molecular dynamics simulation.4 Density changes has been de- conditions (1525 C temperature range), glass pycnometry was
scribed for detection of onset precipitation of solids.5 evaluated during this work for the determination of density of
Methods for density determination of petroleum and derived cumbersome materials, such as sticky vacuum residua and solid
products based on dierent properties have been standardized, as asphaltenes. The present work contemplates the use of a uid able
described by Speight.6 Dierent measurement principles are to dissolve the analytes of interest, aiming to provide the following
described within these standard procedures, among them: hy- solutions: (1) Overcoming the solid/sticky nature of the samples,
drometry (ASTM D287, ASTM D1298, ASTM D1657, and IP (2) use of small samples, (3) simultaneous determination of several
160), pycnometry (ASTM D70, ASTM D941, ASTM D1217, samples, (4) simplicity and inexpensive assemblies implied, and (5)
ASTM D1480, and ASTM D1481), uid displacement (ASTM reasonable accuracy and precision. Toluene was determined to be a
D712), digital density meter (ASTM D4052 and IP 365), and convenient solvent for the intended goal. Determined densities
digital density analyzer (ASTM D5002). were found accurate to the third decimal position, variability that
When solid samples or extremely viscous materials, such as was found enough for monitoring purposes. Several applications
vacuum residua, are the analytes of interest, serious drawbacks are described in this paper with Athabasca bitumen-derived frac-
arise because low viscosity (uidity) is required for determina- tions; in particular, the eect from mild thermal cracking on
tions using these systems. High temperatures can be set up for Athabasca residua asphaltenes was studied in greater detail.
bringing samples to uidity. Vacuum residua normally become
mobile in the 120150 C range. Asphaltenes normally liquefy
2. EXPERIMENTAL SECTION
above 205 C.7 However, nonlinear extrapolation of densities
from these temperature ranges to routine ambient set points, i.e., 2.1. Studied Samples. Selected samples from bench-scale experi-
1525 C, is a serious drawback from using high temperatures ments were studied in this work. These will be directly described within
during the measurements.8 Instead, wide-mouth glass pycn- the Results and Discussion.
ometers and water + surfactant as a displacing uid are standard
techniques described for solid asphalts.9 However, nonmiscible Received: May 25, 2011
displacing uids, such as water or n-heptane, have been deter- Revised: July 11, 2011
mined to pose several problems as well as trapped gas bubbles Published: July 15, 2011
r 2011 American Chemical Society 3663 dx.doi.org/10.1021/ef200780d | Energy Fuels 2011, 25, 36633670
Energy & Fuels ARTICLE
Deasphalted oils (DAOs or maltene fractions) and asphaltene g/mL, respectively. Water density at 15.6 C was calculated to be 0.9990
fractions isolated from virgin and thermal cracked Athabasca vacuum g/mL, by interpolation. A Mettler model AB304-5 balance accurate to
residua are also studied. Mild thermal cracking (visbreaking) for these 0.1 mg was used for all determinations.
samples was previously reported.14 n-Heptane (nC7) and n-pentane 2.4. Solvents. Toluene [high-performance liquid chromatography
(nC5) alkane precipitants were used during deasphalting operations, (HPLC) grade, >99.9%] from Sigma-Aldrich (P/N 354866-44L)
with experimental deasphalting conditions being reported before.14 was used as a solvent medium for the present study. CHCl3 (>99.8%,
Isolated asphaltenes were not solvent-washed. Washing is reported to Sigma-Aldrich, P/N 480150-4L), tetrahydrofuran (THF, >99.0%,
change asphaltene properties, depending upon the washing approach Sigma-Aldrich, P/N 360589-4L), and n-heptane (Sigma-Aldrich,
followed.15 P/N 32287) were used as received for comparison to toluene-
One set of C7-precipitated Venezuelan asphaltenes was analyzed by determined density values.
glass pycnometry with three dierent displacing uids: n-heptane, 2.5. Thermostated Recirculating Bath. A VWR 28 L refriger-
acetonitrile, and helium. Asphaltene properties and origin can be found ated recirculator bath model 1180S was used for this study. The
elsewhere.16,17 Pycnometry using non-solvent displacer uids was temperature can be controlled to (0.1 C. Deionized water was used
reported for the studied Venezuelan asphaltenes,1,4 and helium pycno- as recirculation fluid. This particular bath allows for inclusion of up to 40
metry for selected samples was carried out within IFP facilities at Rueil- pycnometers for carrying out simultaneous determinations; however,
Malmaison (Paris, France).18 Asphaltene samples from the 550 C+ reasonably only six can be simultaneously handled by a single operator in
vacuum residue from Venezuelas Cerro Negro heavy petroleum have a routine analysis session.
been analyzed for solvent swelling19 and are discussed within the Results 2.6. Reference Materials. Three bitumen distillates and several
and Discussion in the present study. commercially available standard compounds were selected for validation
2.2. Glass Pycnometers. Two commercially available glass pycn- of determined densities via toluene pycnometry. Table 1 presents the
ometers were used in this study. Both are glass systems of about 11 mL origin and properties for these reference materials.
capacity. The more complex device (model 1) is provided with an 2.7. Routine Pycnometry Protocol. About 23 g of vacuum
internal temperature probe (thermometer), manufacturers P/N 16628 residua or 1.5 g of asphaltenes were weighted (to the nearest 0.1 mg)
029 (KIMAX) and 15123R-10 (KIMBLE-CHASE). The simpler model inside 20 mL and/or 2 ounce vials. About 5 mL of toluene was added,
(2) is manufactured by ACE Glass Incorporated (NJ, P/N 5475-05). and the vials were then capped. A battery of samples was prepared, and
More details on pycnometry were recently disclosed.20 the vials were left overnight in a shaker. Quantitative transfer of the
2.3. Pycnometer Calibration. Deionized water was used for solutions was achieved by repeated toluene rinsing (about 5 0.5 mL).
pycnometer calibration. Its density values taken from the literature21 at Pycnometers were sonicated for a couple of minutes in an ultrasound
10, 20, 30, 50, and 70 C are 0.9997, 0.9982, 0.9957, 0.9980, and 0.9778 bath (Branson model 3510). Pycnometers were immersed in the
s m=Pv tm=t 1
Figure 5. API gravity replicate determinations (n g 3) for the feedstock Figure 6. Density of nC7 Athabasca vacuum residue and its isolated
and topped heavy bottoms derived from steam catalytic cracking of virgin and visbroken maltenes/asphaltenes.
deasphalted Athabasca 550 C+ residue. The tie line (SD) is appended
only as a visual aid.
the interval within which toluene can be used as a convenient
this gure is that visbroken C7 asphaltenes are always denser that solvent that does not disrupt the measurements by the produc-
visbroken C5 asphaltenes, suggesting that the co-precipitated tion of bubbles, i.e., 1070 C. Higher temperatures are
resins lower the density values for the later. One nal interesting expected to induce bubbling within the sample solutions
aspect shown in this gure is the value of visbroken asphaltenes (toluene boils at 110.6 C/1 atm21). Figure 7 presents the
isolated from a product obtained near instability conditions, i.e., a results achieved. The ndings indicate that asphaltenes dis-
P value near 1.1 [visbreaking conversion of 28.5% (w/w)14]. played an approximated constant density of 1.170 ( 0.007 g/
Densities around 1.30 g/mL are determined for these asphaltenes, mL within the evaluated temperature range. On the other hand,
which resemble typical density values for coals.2,12,13,26 Packed the DAO fraction showed a steady decrease of about 0.025 g/
structures resembling typical polyaromatic hydrocarbons are mL for the spanned 60 C temperature interval tested. From
suggested from the determined densities (for example, pyrene these results, it seems that the important changes in density are
density is 1.274 g/mL, and benzo[a]pyrene is 1.351 g/mL). The brought by the liquid components of the residue, at least within
discussed results suggest that dense visbroken asphaltenes can be the temperature range for these measurements. Within the
better represented by condensed molecular architectures de- 1070 C temperature range, asphaltenes are solids and not
scribed as like your hand based in the combined picture prone to noticeable density changes. If an attempt was made to
obtained from several characterization techniques.41 These con- extrapolate asphaltene density determined at one of the above
densed and dense materials are also described as island types42 set temperature values and then to use tables to calculate
and have been identied as the most troublesome fractions during densities at other temperatures, this experimentally determined
oil production,1,17 showing high aromaticity1 and possessing low constancy is not veried by extrapolation because the tables
H/C atomic ratios and large condensed aromatic ring systems, as were developed for liquid samples.47 One question that remains
indicated by simulation.4 open is what happens if the temperature is increase above
Results presented in Figure 6 for visbroken asphaltenes 205 C, where Athabasca asphaltenes reportedly behave as
compared to virgin materials further indicate that thermal liquids.7 Glass pycnometry with higher boiling solvents (for
cracking induces an increase in density values for the asphaltene example, xylene and tetraline of ca. 140 and 207 C, re-
fractions as a function of visbreaking severity. It appears that a spectively) should be used. Eventually, another technique
plateau is reached after thermal cracking proceeds beyond instead of glass pycnometry must be followed to answer this
conversions of about 23 wt %. The most important presumed question, with gas (helium) pycnometry being a suitable
reaction occurring in this process is cracking of alkyl appendages option.
(pendants) from aromatic cores43 and/or weak bond scission 3.4. Solution Pycnometry with Different Organic Solvents.
(for example, sulde and disulde bridges).44,45 Alkyl appen- The present study described toluene solution pycnometry of
dages are rich in hydrogen and show density values typical of residual fractions, including isolated asphaltenes. From recent
small alkane distributions centered at about C4C12, i.e, about papers39,40 and considering a deemed high experimental con-
0.750.80 g/mL. Their release from the heavy products can centration of asphaltenes in solution (about 15 wt/vol), aggre-
rationalize the observed increase in density for the remaining gates are believed to better describe the mixture state; i.e.,
products from visbreaking. densities are being determined for dispersed materials instead
Temperature changes can bring severe density changes to of true dissolved substances. Dispersibility effects on determined
vacuum residua, as recently published for Athabasca 500 C+ densities were investigated by preparing asphaltene solutions in
vacuum residue.46 Densities spanning from about 1.01 g/mL at three different good solvents: toluene (chosen for the present
100 C to 0.88 g/mL at 350 C are presented therein. In the study), CHCl3, and THF. In addition, displacement with n-
present study, density values for nC7 maltene/asphaltene heptane was compared for the set of studied Athabasca virgin
fractions isolated from the Athabasca vacuum residue were and visbroken asphaltenes. Achieved results are presented in
determined to assess the contribution of these two components Figure 8.
to the overall density of Athabasca vacuum residue. The Figure 8 indicates that determined density values agree for the
temperature range for these determinations was restricted to three tested good solvents. However, values determined with
3668 dx.doi.org/10.1021/ef200780d |Energy Fuels 2011, 25, 36633670
Energy & Fuels ARTICLE
4. CONCLUSION
Pycnometry of toluene sample solutions was studied and
demonstrated as a feasible, simple, and reliable technique,
Figure 8. Density of C7 virgin and visbroken Athabasca residue applicable to highly viscous or solid samples, such as vacuum
asphaltenes determined by solution or displacement pycnometry. Solu- residua and asphaltenes. Reported API gravities were found
tions were prepared with toluene, THF, and CHCl3 solvents. Displace- reliable to (0.15 API; i.e., densities are aected to the third
ment pycnometry was carried out with n-heptane. Replicated analysis decimal position. Density was determined to be an additive
was carried out only with the toluene solvent.
parameter for heavy bitumen fractions, such as asphaltenes plus
maltenes. Athabasca vacuum residua nC7 asphaltene was deter-
n-heptane diered by approximately a factor of 0.96. The later mined to display an approximate constant density within the
nding conrmed previous observations made with asphaltenes 1070 C range, while its corresponding maltenes showed a
isolated from other crude oils instead of Athabasca bitumen decrease of 0.025 g/mL in this temperature interval. Mild
(see the rst section of the Results and Discussion); i.e., thermal cracking (visbreaking) was determined to increase
dierent solvent displacers provide dierent density values. Athabasca visbroken asphaltene densities to levels as high as
Restricted access to the porous space of the solids by dierent those displayed by coals (1.3 g/mL). Condensed aromatic
solvent displacers is probably the main cause; however, other architectures account for these density ranges better. Solution
interactions discussed above can also play dierent roles.2,12,2628 pycnometry is set up for routine analysis, illustrated with one
The fact that asphaltene dispersions in three dierent good example describing the catalytic steam cracking of one Athabasca
solvents provided the same density values is considered as distillate.
preliminary proof that fundamental asphaltene units are being
determined in these experiments. An analogy can be established AUTHOR INFORMATION
with helium in gas pycnometry; i.e., solution pycnometry is
believed to provide the most representative value of heavy, polar Corresponding Author
oil components. Further research should be carried out to fully *Telephone: 1-403-210-9707. E-mail: lcarbogn@ucalgary.ca.
understand these aspects.
3.5. Application of Toluene Pycnometry To Process Reaction
Monitoring. Toluene-based glass pycnometry was conceived for ACKNOWLEDGMENT
handling cumbersome samples, such as asphaltenes and sticky The authors acknowledge funding from the Alberta Ingenuity
vacuum residua. However, the possibility of running several samples Centre for In Situ Energy (AICISE) and the facilities provided by
simultaneously opens the feasibility of using it for routine monitor- the Schulich School of Engineering, University of Calgary,
ing of samples derived from upgrading studies. One example Canada. Manuel F. Gonzalez is thanked for his earlier involve-
presented in Table 2 illustrates this possibility. Upgrading a ment in this research. Dr. Estrella Rogel from Chevron-ETC is
wide Athabasca distillate spanning from 250 to 516 C is acknowledged for helpful discussions. Funding derived from
described, with the aim being to decrease viscosity to levels PDVSA-Intevep 19901995 projects managed by Drs. Orlando
that allow us to use the products as diluents for transportation Rivas and Alejandro Izquierdo is acknowledged for analysis of
3669 dx.doi.org/10.1021/ef200780d |Energy Fuels 2011, 25, 36633670
Energy & Fuels ARTICLE
Venezuelan asphaltenes. Drs. Charles Bardon and Emmanuel Gravity), or API Gravity of Crude Petroleum and Liquid Petroleum Products
Behar from IFP-France provided helium pycnometry analyses. by Hydrometer Method; ASTM: West Conshohocken, PA, 2005.
Dr. A. Hassan is thanked for MCR analysis. Mariana Trujillo and (25) American Society for Testing and Materials (ASTM). ASTM
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