Check List

ALATAS Singapore Pte Ltd Tel: +65 68612336 MAINTENANCE PROGRAM FOR
10 Toh Guan Road #05-03 Fax: +65 68616261 STANDARD - CRANE

Singapore 608838 email: singapore@alatas.com.sg
Customer: Vessel-name: Location:
Crane-type: Serial No.: Hours: Service-engineer: Date:
Check - list o.k. remarks, additional repairs carried out: o.k.
o .. O.K.
1.) MECHANIC o .. open
o .. not provided
o base-column o
o slewing-column o
o boom o
2.) GREASING
rope pulleys :
o condition of grease lines o

o boom-top rope-pulleys o
o slewing-column-top-pulleys o
o hook-block and swivel o
o check groove wear o
o free turning of all pulleys o
hoisting rope :
o greasing o
o condition (wear + tear) o
o fix-point on winch and lash-eye o
o guide-rails hoisting-winch o
slewing bearing : ( to be greased every 100 working-hours )
o internal deflection o o forward: ____ mm, back: ____ mm o

o backlash clearance o o backlash clearance :
o greasing of bearing o - gear 1: _____ mm o
o inspection of old grease o - gear 2: _____ mm o
and grease-sample taken - gear 3: _____ mm o
o greasing of gear-rim o - gear 4: _____ mm o
Page 1 of 9
6A Benoi Road Fax: +65 68616261 STANDARD - CRANE
Singapore 629881 email: singapore@alatas.com
luffing - cylinders :
o boom hinge bearing left/right o

o cylinder, crane- and boom-side o
o cylinder not leaking o
o hydr. hoses + fittings not o
rusty / leaking
hoisting-winch :
o check greasing at:

- needle bearing o
- counter bearing o
o condition of grease-lines o
o winch turning noiseless o
general items :
o main motor bearing o

o door hatches, windows o
remarks:
Page 2 of 9
3.) GEAR + HYDR. OIL :
gear oil : ( gear-oils to be changed at 500 and

afterwards every 1500 working-hours )
o no gear oil leakage
o gear oil level of: o changed gear-oil of : oil-type qty.
- hoisting-winch o - hoisting-winch SAE 90 o
- slewing gear 1 o - slewing gear 1 SAE 90 o
o gear-oil-cooler-hoisting-winch o
o gear-oil-samples taken o
hydraulic-oil : ( to be changed at 500 and afterwards every

1500 working-hours )
o oil-level of hydraulic-oil-tank o o changed hydr.-oil o
o no leakage in hydraulic-system o - quantity: o
o oil-sample taken o - type: o
o hydraulic-oilcooler o o cleaned hydraulic-oil-tank o
filters : ( to be changed every 6 month or every

500 working-hours, which ever is earlier )
o inspect filters: o changed following filters :
- control-pressure-filter o - feed-pressure-circuit o
- oil-cooler-circuit o - oil-cooler-circuit o
- return-flow-filter o - return-flow-filter o
- sinter-filter lowering-brake o - sinter-filter lowering-brake o
pressure-accumulator : ( to be changed every two years )
o hoisting-control-circuit ( 18 bar ) o changed pressure-accumulator o

o slewing-control-circuit ( 8 bar ) o changed pressure-accumulator o
Page 3 of 9
4.) ELECTRIC :
slipring collector :
o freely turning o
o condition of brushes o o cleaned brushes with electro-cleaner o
switch cabinet : o by-pass links found at :
o clean, dry o
o no loose cable connections o
on terminals and relays
o no by-pass links o
o check / clean air filter o ( replace airfilter every 500 working-hours )
o fan switch-panel o o replaced air-filter o
o check contacts at : o o changed contacts o
star-delta-contactors
o star-delta-time-relay o o star-delta-time-relay adjusted to ____ s o
o main-circuit-breaker o o over-current-protection = _____ A o
short-circuit-protection = _____ kA o
o hour-meter o
heating:
o main-motor o o room-temp.-sensor adjusted to _____ C o

o cabin o
o switch-panel o
o engine-room o
o hydraulic-oil-tank o
o slipring o
lighting:
o cabin o
o engine-room o
o switch-panel o
o search-light boom o
o search-light slewing-column o
Page 4 of 9
limit switches :
o hoisting upper limit o

o hoisting lower limit o ( min. three rounds left on the drum )
o luffing lower limit, 15 deg. o
o parking limit, 14 deg. o
o working-range-limitation o
o boom top limit switch o
o slewing-limit o
o clean all micro-switches o ( with electro-cleaner )
safety devices :
o emergency stop buttons at

- cabin o
- switch-cabinet X1 o
- turning-ladder o
- base-column o
o alarm-indication of :
- hydraulic-oil-level low o o switch-off-delay ____ sec.
- PTC-protection main-motor o
- temperature-switch
hydraulic-oil-tank o
hoisting-winch-gear-oil o
- over-current-protection o over-current-switch adjusted to:

main-motor o - main-motor _______A o
hydraulic-oilcooler o - hydraulic-oilcooler _______A o
hoist.-winch-gear-oilcooler o - hoist.-winch-gear-oilcooler _______A o
- pressure-switches o pressure-switches adjusted to:

80% pressure-switch o - 80% pressure-switch ______ bar o
100% pressure-switch o - 100% pressure-switch ______ bar o
30 bar parking-press.switch o - 30 bar parking-press.switch ______ bar o
load-chart-corner o - load-chart-corner ______ bar o
o indication-lamps cabin o
o push-buttons cabin o
Page 5 of 9
5.) HYDRAULIC :
o pressure-adjustment measured / adjusted pressure:

- LS-pressure o / bar o
- control-pressure o / bar o
- max. hoisting-gear up o / bar o
- max. hoisting-gear down o / bar o
- max. boom up o / bar o
- max. boom down o / bar o
- max. slewing left / right o / bar o
- hydraulic oilcooler o / bar o
o 5 bar feed-pressure to
hoisting- and slewing-motors o
o hoisting-gear-speed reduced
by 50% at additional luff/slew o
o tightness of all hoses and
connections o
o checked leakoil-quantities o o leakoil-quantities: measured / max.
- main pump 1: _______/______ l/min o
- main pump 2: _______/______ l/min o
- hoisting motor: _______/______ l/min o
- slewing motor 1: _______/______ l/min o
performance since last attendance:
Page 6 of 9
6.) ADDITIONAL DEVICES
7. GENERAL :
crane-motion-speeds :
o checked / adjusted speeds:
o hoisting-gear, no load o _____ m / min o
o hoisting-gear, full load o _____ m / min - load: _____ ton o
o luffing-gear o _____ sec for min. to max. angle o
o slewing gear o _____ sec / rev. o
o smooth crane-operation o
Page 7 of 9
performance since last attendance : o.k.
Page 8 of 9
spare-parts used :
pos. qty. Ident.nr. description supplied by:

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
spare-parts required :
pos. qty. Ident.nr. description supplied by:

1
2
3
4
5
6
7
8
9
10
place and date :
signature service-engineer signature + stamp customer
Page 9 of 9

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ALATAS Singapore Pte Ltd Tel: +65 68612336 MAINTENANCE PROGRAM FOR

10 Toh Guan Road #05-03 Fax: +65 68616261 STANDARD - CRANE

Crane-type: Serial No.: Hours: Service-engineer: Date:

Check - list o.k. remarks, additional repairs carried out: o.k.

o condition of grease lines o

slewing bearing : ( to be greased every 100 working-hours )

o internal deflection o o forward: ____ mm, back: ____ mm o

Check - list o.k. remarks, additional repairs carried out: o.k.

o boom hinge bearing left/right o

o check greasing at:

o main motor bearing o

Check - list o.k. remarks, additional repairs carried out: o.k.

3.) GEAR + HYDR. OIL :

gear oil : ( gear-oils to be changed at 500 and

hydraulic-oil : ( to be changed at 500 and afterwards every

filters : ( to be changed every 6 month or every

pressure-accumulator : ( to be changed every two years )

o hoisting-control-circuit ( 18 bar ) o changed pressure-accumulator o

Check - list o.k. remarks, additional repairs carried out: o.k.

switch cabinet : o by-pass links found at :

o main-motor o o room-temp.-sensor adjusted to _____ C o

Check - list o.k. remarks, additional repairs carried out: o.k.

o hoisting upper limit o

o emergency stop buttons at

- over-current-protection o over-current-switch adjusted to:

- pressure-switches o pressure-switches adjusted to:

Check - list o.k. remarks, additional repairs carried out: o.k.

o pressure-adjustment measured / adjusted pressure:

performance since last attendance:

Check - list o.k. remarks, additional repairs carried out: o.k.

6.) ADDITIONAL DEVICES

performance since last attendance : o.k.

pos. qty. Ident.nr. description supplied by:

pos. qty. Ident.nr. description supplied by:

place and date :

signature service-engineer signature + stamp customer

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o internal deflection o o forward: mm, back: mm o