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Cosmo
Scientex
Cosmo Scientex (M) outline
Company name Cosmo Scientex (M) Sdn. Bhd.
Paid-up capital !"#$ million
!"#$
MCI 70%
SIB 30%
Products Urethane prepolymer
Main application For flexible packaging
Functions
Production, sales & technical service for the ASEAN market
Work force approx. 50
Investment U$ 10 million
Commence operation July 2003
Production network to cover ASEAN
Japan
China
Taiwan
Malaysia
Cosmo Scientex
Al, as barrier
LL, as sealant
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Nip roll
Ether = 40 60 oC
Ester = 60 90 oC
EA OH NCO
Adhesive
Trouble Shooting
A) Defective Appearance
i) Bubbling
1) Adhesive layer contains air bubble
2) Appearance good just after lamination but bubble formed
after curing.
3) Bubbles have some certain patterns.
Causes:
a) Bubbles were formed in the laminating pan by gravure roll
rotation.
b) Hardener absorbed moisture and formed CO2 gas.
c) Dilution solvent (EA) contained high % of water (moisture).
d) Excess of hardener (NCO) tern to react with moisture from
environtment.
e) Shortage of coating weight (e.g., white and yellow ink)
f) Insufficient wettability of film (PP, PE, etc.) < 38 Dynes/cm
g) Low wettability of adhesive (e.g., too high viscosity)
Counter Measurement:
Causes:
Counter Measurements:
TS network to cover Asia
China Japan
TS center R&D center
TS center
India
CSM