Engineering Manager civil/structure Chief Manager Mechanical Chief Manager Electrical Chief Manager Procurement Manager Project Manager Marketing Manager PPC Manager Production Manager HH a/c Man Document Control Project Manager H Engineering Manager a iz a Document Control CONSORTIUM ZUG ~ WASKITA KARYA JI. Rawa Melati Blok AI No. 5 Tegal Alur, Jakarta Barat 11820 Tel. +62-21 55952077; Fax. +62-2155951873 Email pltu_rote@yahoo.com PT. PLN (PERSERO) UIP. KITRING NUSRAPT. ZUG Indu Pipe Thickness Calculation Main Steam Pipe PLTU Rote 2x3MW- oo oes bee, | feted fete ear OT |e] asf ei na | aos ee ie Lets ro [ose Sse aie [sues jin aT (n/s) a = selected | preferable 30~60(a/s) Simctin tase] ae oe lbw un) ee eee [s-594. 54 (QHV/W) (as) 41.2 41.2 o=QeV/ (© /594, 7)? psicier ie | ae | aw berae warn tb was of deviation Clam [estenlates| ———— O12 on calculated |steam water pipe, and 0.5 in| Pest ticaeea Cola) Jcommon, and the others are aad xiao |thickness of pipe _S (am) at . aia ae eet} =} 7 ew " |Friction=A#¥°(1/V)/(2e®/1 ee Fierictional resistance check lcoefficient A Lkliad 0.0196 rable resistence of valve ond pine fittings bar ey setts eauivatent 1ength of valve and pine fietinas Triction ave Tellge pas z 7 fetested parca resistance eneck Icoefficient ‘ 1 [table subtotal partial resistance Jcoefficient e ‘ — - T—ontected 4 partial resistance 7 ae eneek octet atte socal partial resistance efficient 2 a redvcor plese n facta parcial resistance ‘check lcoefficient es 03 beable estore partial resistance fficient e Ls valve piece z 7 etecead partial resTntance, check Icoefficient os 05 rable Jsubtotal partial resistance poet icientJG Industry Indonesia Pipe Thickness Calculation Main Feed Water Pipe PLTU Rote 2x3MW litolier main boiler feedwater pipeline feed water > to boiter| pipeline to iP selected pipeline 60x 5 | _Ob0xE | Flow @ Gat B Z seecied design pressure Pibarg) 2 a selected Design temperature TCC ) | 160 105 | “selected edie secitic votive VT onions | o.coiou4 | _teckup ‘pipe materials 06 Geb_|Ai06 G Desian temperature of ; lsteel with stress - Mpa ed er cd Weld correction factor io no Lookup JAlowable stress that the eae Baa) 04 0.4 Lookup ,_[eaeuate the diameter pipetine Jbesian velocity ¥ (w/s) 3 3 selected | [Prefersbl leatcutated dianeter sare root oF eal 53.1 32.0 | Caleuation |, 1st "2" of i ceranmeel 60 60 53 o-ciz-2eca fee eta flor rete 30 29 =D (17/598, 74E1/504.7) [3 [wall thickness calculation I erase 1.64 1.62 | Calculation pr-rovees a var Joulation Stam Pine wall thickness jnegative deviation added | 0.29 0.29 | caleuation fo. 765 frst. ves lvelue Cl om ea-corrostn evice tite, st Pie wall thickness oe pane eam fr st Jcorrosion margin C2 mm peer Jand the others lite thietr. Pine wall thickness Jealeulation of at least. | 219 2.30 | Calculation Is Com) [Solection of pipeline wall 7 thickness (ax) es SS a pipeline Length a) i [channel resistance (bar Tis lear jstraight pipeline » |" resistance (bar ca ° straight pipeTine Length L] aq a aay ca) Than the friction —bar/a | 0.0205 | 6.0319, Friction drag coefficient | ¢.oxg4 | 0,008 | Loomup a[valve pine Jo) |rittings, eteresistance Lema | 0.760 bar 1 elbor Ga) [ 15 5 selected local Friction drag a eles 0.3976 | 0.9978 | Lookup subtotal Local Friction coofficient 5.968 188s 2 Diverges three (set) r o selected local Friction drag Ee eee 13 13 Lookup ‘subtotal Local Friction coefficient ES ° 3 Tapered pipe (et) 3 o selected erleal Friction drag at an Lookup subtotal Local Friction larax coefficient °° : [Globe feheck 4 valve Gate valve [fiebe _ fehecke count 5 2 o 2 |setectea Tocal Friction drag ae 5 5 os fs Ir Lookup ‘subtotal Local Friction Jicag coefficient 2 a oes i [> Itevel Discrepancy Bar) [a0 0 selected Regulating valve to fRegelets wn 4.0 0.0 Lookup heater Bar) 2.00boiler feed water pipeline ead water 1 10 totter [pipetine to i feed pane Sos | amas Ti go Zz oat besign asome Pang) [12 72 | seeded Design temperature TC) [160 ios [ele edn specific valve V =e ‘.oor08ss | a.oo10m | Lookup ide mate ome —[ nea Pesien teparstare of [steel with stress — Mpe ea may Lookup Weld correction fate 1 Tt} oot towable ress thatthe Alowable ses a4 a4 | tock 7 fata Te dave ne estan velocity ¥ as) 3 2 | selected |proferatie pe sisi? eimier ai | s20 | cate | ae wert ee elect the Tanter a % 60 sa [evcrr-oncas ectal sea Tow Tate =e ecaly a0 28 Se wal mines ca T Pie wall thickness wor ae Let Le __| cataaton a8 nary Pipe wall thickness eestive deviotion added | 0.29 0.29 | caetton | 0,169}. alae Cla ercarrsin marta # destin sree pine watt thickness oe oe | coaaton fits tetra ter ie era rats lata saan eu sare bre tke Pipe wall ictavas tevlation of at least | 2.19 20 | caeuation an) Boection of pipeline wall Ithickness (am) i ae aol Looe [ a i fel tanisance ts) —[ BL LE oa ea trate pipeline , al © |roststance (bar ) bad sraleht pipeline Teostht] ap eo io : Thay te Rico tae | —Laa —| Friction arr wetficiot Tp eanr | oom | tzoap Natve pine c|ettcingsetcresistace | 1.489 | 0.951 ss aber ete 7 [aed Local Friction raz [9 grg | 9078 | Lookup fabtatal Lacal PTetion cag_coef ficient eee ee)2 Diverges three (et) i 0 selected Local Friction drag Sa Ls 15 Lookup subtotal Local Friction larag_coofticient Ee a 3 Tapered pipe (set) 3 0 wleded local Friction drag ee 03 0.3 Lookup subtotal Local Friction larag coefficient eo : 4 valve Gate valve [élobe valve | Sheek valve cS 5 3 ° 7 2 selected Tocal Friction drag ; ef icient 5 so} ° 7 tote subtotal Local Friction [enteat tered a 2 ° 35 u @ |tevel Discrepancy (Bar) oo oo wleded Regulating valve co fegniatin = 4.0 0.0 Lookup SL [uP hoster (Ban oo2 Diverses three Get) i selected Local Friction drag efficient es Lookup subtotal Local Friction i larax_coofticien e 3 Tapered pipe (Get) @ selected Local Friction drag lcootficient = Lookup subtotal Local Friction A lavag_cootticient check 4 valve Gate valve [Globe valve valve | cont 2 ° 1 [selected Tocal Friction drag coefficient as if ike subtotal Local Friction laren cosftieient S z eo a @ ievel Discrepancy Gar) a0 sweced u [Resuloting valve resistance ma Too (Bar) CpPipe Thickness Calculation Low Pressure Feed Water Pipe PLTU Rote 2x3MW low pressure feed water pipeline 1. deseretor to feed ps0 \selected pipeline OB9x4 1_| Flow Q {t/b) 22 selected design pressure _PQbarg)— 12 selected Design temperature TOC ) 15 selected lsedia specific valve V ee 4. c01048 Look pipe makers sm | Design teaporature of sol lwith stress ~ Mpa wee Lookup Wold correction factor To Took PAlowable sess thatthe bade en ot Lookup 2_|caloulate the diameter pipeline Jesign veloci' (n/s) ppretaralils) |Design velocity W (m/s) 1.5 selected [p59 siento aanoe 7.7 | elation | eure vn af 8 7 Select tho Gianotor ; ae © e__[escrr-aecoe eee 12 tn o604 wal tines atation ie well thickness lcalculation S1_Cum) 008 cane Pie wal thickness egetive devition add ot Catetaion | 0. 1765fsero728 asm value Cl an Pipe med thtekness 10 Calculation S190. 1765 corrosion margin C2 am (eres en pemeeeey Nite te ts0 for summer lps, Jealculation of at Least 1.05 Cateuton [if if, 8 for see mee oe Scam ie titer Selection of pipeline wall thickness (mm) a Dosim pipeline Teaghe) oi TJetanne] resistance (bar) Ti La straight pipeline © Tresistance (bar ) eu straight pipoline Tenath ‘i a (mn) Than-the-frctTonbar/a To rieton drag oeiciont 0286 ‘okay Naive pipe © Wrictings, etoresistance bar = elbow Ga) 5 sleded Tocal Friction dra coefficient es Lookup subtotal Local Frletion ae licag coefficientPipe Thickness Calculation First Stage Steam Extraction Pipe PLTU Rote 2x3MW [] iss sate stem entation pipe 1# steon | 2F steam turbine | turbine selected pipe ©16x3 | ©7633, 2.5" 2.5" 1_|steam flow Q___ (om) * oe Jactual media Tow rate o/s) 28.8 28.8 calealation of pipe lll thickness Jcalcalated thickness of calealate [ayaa aay ine wall Si (om) _|_-8 O08 a ‘ additional value of ulate pipe wall thickness 0.01 aor |oaleutete er sion 67 negative deviation Clam [corrosion sarin © lesign sevice life, # corrosion margin of pive caleulate fis 0 for stean rotor jrall thickness C2 am oa GS a foie, en 0.8 tn mon, athe thers caleulated ainimm calealate 0.45 0.45 thicknoss of pipe Sam) a selected thickness of Med] celiac pine desta pipe Length Ge 3 Ea irotal pipe resistance a a[straight pipe resistance o [& 0.13 0.13 Pp-tstriction Lest oF staleht pipe e aun |e 7 ; Tawa 7771000 Friction _bar/a 0.0035] 0.0035 fe frictional resistance check lcoefticient A 0084 | 028 rable resistance of valve and ® Iie fittings bar oat ot Jequivalent length of lvalve and pipe fittings ) Friction bar/m 1 elbor Des 2 2 |relected partial resistance 5 check lcoefticient 0.3976 | 93976 rable subtotal partial 5 esistance coefficient | * 574 | 3.5784 2 Tee p z 2 [selected partial resistance leheck coefficient ue 13 trabie subtotal partial sistance coofficiont As bad Is reducer piece r 1 [selected partial resistance Jeneck oofficient o8 08 Irae Jsubtotal partial esistance coofficient 08 os It valve piece i 1 |relected partial resistance 7 Jcheck coefficient ie 15 table subtotal partial resistance coefficient ue zee Bar © | squia tevet difference |__°? 0.0 [selected vw fresistance of regulating | 9 4 eau eee valve BarESA Pipe Thickness Calculation Third Stage Steam Extraction Pipe PLTU Rote 2x3MW ‘Third steam extraction pipe 1# twbine | 28 cabin selected pipe 1334 | 13394 i = 1 |stean flor @ G7) 238 0.98 | selected léesign stean pressure (berg) ae eu estimated. Jcesign steam temperature Ir cc) 7 St | estinated specific volume of steam eheck canes 2.905 2.05 | check material of selected loipe 538 A538 allowable stress of n steel under design 129.5 129.5 nee temperature Moe table correction factor of check welding seam zo mu tab). basic allonable stress oa a check [=e 4, correction factor _ table [5100.5 , 538°C 240.7 caloulation of pine 2 laiamoter ldesign flow rate W (m/s) ci Q selected |reterable 30~60 calculated pipe dianeter sauare root of pw (om) 184 126-4 [oaleulace Iason. oeaenm selected pipe outer jdiameter © om) ual uy eo Jactual media flow rate ows) sl. 5.1 caloulation of pipe lvall_ thickness en venta O08 0.05 | calculate |si-Po/(26 nzP0) in a additional value of lpipe wall thickness 0.01 0,01 | catcutate fr-sten. 167 egative deviation Clan d ie Jssign sevice life, it corrosion margin of pipe caloulate |i 0 fr steam water wall thickness C2 om a oe u A te Voip, and 0.8 in Jccamon, and the others thi calculated minim | thickness of pine Sm) | %*% oN |e selected thickness of . aa J] 40 | selected pie Con) design pipe Length fi z[total pipe resistance + oor [om w fereleat Pipe resistance | 9, 997 0.0070 Jp-Letzaem Friction Lene of trait vine | 7 [tees ; TTS friction tava [oon [tac | emo ictioml relsiance a lcoefficient A oom poe table fesistaree of valve and a i pipe fittings bar oe oy culate tenth of faive and pipe ritiags (m) Friction bar/a Lelie aes [a Talend efficient ue 0.31108 rable resistance coefficient a pas eT a o—falecad pert vctsteee chek lcoefficient ed el table sabtotel Ta resistance coefficient e 2 a a steal pertia resistance chek \coef ficient ez GJ table btotel pera |resistance coefficient, ps oe ale pies 7 Lael partal resistance ‘heat coefficient Ce as table esistance coefficientPipe Thickness Calculation Condensed Water Pipe PLTU Rote 23MW condensed water pipeline denser puup Uo deaeratar ) jected pele See [he oa ie seladed Lesizn pressure Para) Lz selected Design temperature TCC J a0 selected Jucdia specific valive V ms 0.00101 Lookup pipe materials rea Jtesian teuperoture of steal with stress — Mpa ae oo ld correction factor ro Task JAlowable stress thatthe basic lrectorty) oA — [7 lees the diameter piping esisn velocity ¥ @/s) 15 selected preferable. 52 siete Sleer ee od ee Retece the eraer a i sae lctual wedia How vate © Rae geet arr a 13 01/54. 01/504.7 [5 — wal icknesscaleuation I ine wall thickness calculation $i_(am) oot oan Pipe wall thickness negative deviation added oot Cateaton fo. 765 alue Cl se + desi soice tif, pave ra ees 1.0 Calculation Jit is 0 for steam water pipe, and 0.5 in corrosion margin C2 ma [mtn sd the thors are ther [Fie wall thickness calculation of at least Lot Caclaton en Selection of pipeline wall {thickness Cm) = asian pineline Tenge Ze. f channel resistance (bar Lio 17, S1036145, strata nipetine resi stan (bar ed straight pipeline Tength L 2 == Thon the friction tala ODE Picton dan cotFitent ocue ca Nove pipe |? |rittings cteresistance bar oad 1 elton ei) iw sales Local Friction drag voefficient oer Lone subtotal Local Ffetion ; rag_coef ficient a 2 Diverges three Goi) Zz secs Loca Friction rag aan 1a Lookup‘btotal Local Friction A 2.6 irag_coefticient 3 Tapered pipe — (ot) r slected Local Friction drag leoofficient 2 eae subtotal Local Friction ax iticient ea 4 valve Gate valve [Globe valve = Jeount so 0 [selected Local Fiction dag as [5 be [Lookup subtotal Local Friction larag coofficiont Wi ae i lino step steam ejector [ Jextractor (Bax) bail sueiel [a IL? heater (Bar) 0.20 Lookup J) _[Reswlating valve resistance as Look (ear)Pipe Thickness Calculation Close Cooling Circulating Water Pipe PLTU Rote 2x3MW Tndustrial pump [Auxiliary equipment to Auxiliary | to Plate heat equipnent ‘exchanger selected pipeline 21985 21935, ii | Fos @ Gay 220 20 selected ldesign pressure Pibarg) 0.38 0.38) selected sign temperature TC ) 30 8 selected, Jnedia specific value V a 0.001004 0.001007 Lookup pipe materials se 7538 Design tomperature of steel leith stress ~ sp te ue Lookup Weld correction factor Lo io Lookup JAlowable stress that the basic am) 0.4 0.4 Lookup [2 [calculate the diameter pi design velocity ¥ (a/s) selected fprererab |—} ie 13 [calculated diaweter Ga) [197.6 17.9 Calculation Select the diameter —® (an) 08 08 219-285 coun) olla flor rate wu uO [5 [wal thickness calculation Pine wall thickness pete 0.08, 0.03 Calculation Pine wall thickness lncgative deviation added 0.01 0.01 Calculation fo. 1765 value C1 om. Pine wall thickness lculato wrrosion wargin C2 em e Cekcslation JPive wall thickness: lcaicutation of at least 1.24 1.24 Calculation om Jselection of pipeline wall ; = ldnickness 50 50 ane | |Besign pipeline Tength Cm [i Johanne) resistance (ba) 1.08 oe. 173 [oar [straight pipeline jo fire = oat 0.41 [straight pipeline length 1 a = ea Se Friction drag coetfictont wan vee ine Naive pipe Io |rivrings,etoresistance bar | 0S on 1 elbow (set) is 18 ‘selected | Local Friction drag [neeuesel 0.378 0.378 Lookup ‘subtotal Local Friction M 6.804 larag coefficient a= 2 Diverges three (et) z a weed vet Frietion dese A pr Lookup ‘subtotal Local Friction larag coefficient ae s8 3 Tapered pipe (Get) z z weedTocal Friction drag octficient ee oy) Gen subtotal Local Friction . 6 Jsox coefticient os ° I 4 valve slain vale ive _letve feoune 2 tt 1 selectea eat Fiction das 16 os bp lLookup subtotal Looal Friction sob lirag_ coefficient » s ft Is FILTER. os