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Proceedings

Volume 3
Pyrometallurgy II

Conference organized by GDMB, IIMCh, MetSoc, MMIJ, SME and TMS


Editor
GDMB
Paul-Ernst-Strae 10, D-38678 Clausthal-Zellerfeld
Internet: www.GDMB.de
Volume 1 ISBN 978-3-940276-25-4
Volume 2 ISBN 978-3-940276-26-1
Volume 3 ISBN 978-3-940276-27-8
Volume 4 ISBN 978-3-940276-28-5
Volume 5 ISBN 978-3-940276-29-2
Volume 6 ISBN 978-3-940276-30-8
Volume 7 ISBN 978-3-940276-31-5
Set (Volume 1+2+3+4+5+6+7) ISBN 978-3-940276-32-2

All rights reserved. No part of this publication may be reproduced or electronically processed,
copied or distributed without the prior consent by the editor.
The content of the papers is the sole responsibility of the authors. All papers were peer reviewed by
the corresponding members of the technical groups of the organizing societies.

Editorial staff: Dipl.-Ing. Jens Harre


Production and marketing: GDMB Informationsgesellschaft mbH
Printed by: Papierflieger

GDMB Clausthal-Zellerfeld 2010

Bibliographische Information Der Deutschen Bibliothek


Die Deutsche Bibliothek verzeichnet diese Publikation in der Deutschen Nationalbibliographie;
detaillierte bibliographische Daten sind im Internet ber http://dnb.ddb.de abrufbar.

Bibliographic information published by Die Deutsche Bibliothek


Die Deutsche Bibliothek lists this publication in the Deutsche Nationalbibliographie; detailed
bibliografic data is available in the internet at http://dnb.ddb.de.
Table of Contents Volume 3

Pyrometallurgy II (Authors M-Z)

Sulphide Bath Smelting: 19th Century Concept and Hollways Legacy 945
P. J. Mackey, A. E. Wraith

Large Scale Copper Smelting Using Ausmelt TSL Technology at the 961
Tongling Jinchang Smelter
R. W. Matusewicz, Prof. M. A. Reuter, S. P. Hughes, Shengdao Lin, Laisheng Sun

Extending Copper Smelting and Converting Furnace Campaign Life 971


through Technology
K. McKenna, C. Newman, N. Voermann, R. Veenstra, M. King, J. Bryant

High Intensity Cast Cooling Element Design and 987


Fabrication Considerations
K. McKenna, N. Voermann, R. Veenstra, C. Newman

Management of Copper Flash Smelting Off-Gas Line Gas Flow 1003


and Oxygen Potential
Dr. Elli Miettinen, Tapio Ahokainen, Kaj Eklund

The Teniente Converter: A High Smelting Rate and Versatile Reactor 1013
Alex Moyano, Fernando Rojas, Carlos Caballero, Jonkion Font,
Marco Rosales, Hugo Jara

Development of Sumitomo Concentrate Burner 1025


K. Nagai, K. Kawanaka, K. Yamamoto, S. Sasai

Review of Process Options to Treat Enargite Concentrates 1035


J. G. Peacey, M. Z. Gupta, K. J. R. Ford

Proceedings of Copper 2010 XIII


Customized Burner Concepts for the Copper Industry 1051
Dipl.-Ing. Michael Potesser, Dipl.-Ing. Burkhardt Holleis,
Dipl.-Ing. Dr. Mont. Martin Demuth, Dipl.-Ing. Davor Spoljaric MBA,
Dipl.-Ing. Johannes Zauner

Process Optimization by Means of Heat and Mass Balance 1063


Based Modelling at Olympic Dam
D. J. Ranasinghe, R. Russell, R. Muthuraman, Z. Dryga

Clyde-WorleyParsons Flash Furnace Feed System: 1079


The Development Cycle
Michael E. Reed, Charles U. Jones, Brian Snowdon,
Mark Coleman

A Fluid-Dynamic Review of the Teniente Converter 1095


M. Rosales, J. Font, R. Fuentes, A. Moyano, F. Rojas,
C. Caballero, R. Mackay

Usage of Colemanite in Copper Matte Smelting 1115


Aydn Ren, Ahmet Geveci, Yavuz Ali Topkaya

Furnace Condition Assessment and Monitoring by Utilization of 1123


Innovative Non-Destructive Testing (NDT) Techniques
Afshin Sadri, Ehsan Shameli, Pawel Gebski, David George-Kennedy

Gresik Operation: Past, Present and Future 1143


Hideya Sato, Djoko S. Adji, Antonius Prayoga, Bouman Tiroi S.

FSF Online Process Advisor 1155


Ville Suontaka, Peter Bjrklund

The Development of the Chinese Copper Industry and 1167


Copper Extraction Technology
Yao SuPing, Wang Wei

XIV Proceedings of Copper 2010


Gas-Gas Cooler as Off-Gas Duct for a Slag Cleaning Furnace: 1173
Example of HSE Progress and Engineering Excellence
Michael Strder, Miguel Palacios

Kumera Technology for Copper Smelters 1183


Jyri Talja, Dr. Shaolong Chen, Hannu Mansikkaviita

The Initial Years of the O-SR Process 1199


F. Tanaka, K. Kiyotani, O. Iida

Latest Results of the Intensive Slag Cleaning Reactor for Metal Recovery 1213
on the Basis of Copper
A. Warczok, G. Riveros, R. Degel, J. Kunze, M. Kalisch, H.Oterdoom

3D-Refractory Engineering Using the Example of a 1233


MAERZ Tilting Furnace
Dr. Christine Wenzl, Dipl.-Ing. Ladislav Koncik,
Stefan Ruhs, Dr. Andreas Filzwieser

Ionic Liquids The New Way in Cooling Technology 1247


Dr. Christine Wenzl, Dr. Andreas Filzwieser, Dr. Iris Filzwieser, Eva Raaber

Gold Extraction from Copper Ferrite Residue Produced by 1259


Oxidizing Roasting Copper Matte
I. Wilkomirsky, N. Rojas, E. Balladares

Smelting of High-Arsenic Copper Concentrates 1273


I. Wilkomirsky, R. Parra, F. Parada, E. Balladares,
Carlos Caballero, Andrs Reghezza, Jorge Ziga

Distribution of Precious Metals between Matte and Slag and 1287


Precious Metal Solubility in Slag
Katsunori Yamaguchi

Proceedings of Copper 2010 XV


Effects of SiO2, Al2O3, MgO and Na2O on Spinel Liquidus in 1297
Calcium Ferrite Slags with Cu and Fixed Po2
B. Zhao, C. Nexhip, D. P. George-Kennedy, P. Hayes, E. Jak

Simulation Study of Intensified Flash Smelting Process 1313


Chen Zhuo, Zhou Jun, Wang Yunxiao, Liu Anming, Meichi

XVI Proceedings of Copper 2010

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