WI/OPR - E018

METHOD OF STATEMENT FOR GENERATOR Rev 0

SET SYSTEM WORKS
Date -

(INSERT NAME OF PROJECT & LOCATION)

DATE SUBMITTED :

(Day) (Month) (Year)

DATE CHECKED :

(Day) (Month) (Year)

DATE APPROVED :

(Day) (Month) (Year)

REV. -
REVISION NO. :

DATE REVISED :

(Day) (Month) (Year)

REMARKS FROM :
GENERAL CONTRACTOR : CLIENT/OWNER :

SUBMITTED BY CHECKED BY APPROVED BY

PT. KINDEN INDONESIA GENERAL CONTRACTOR CLIENT/OWNER

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 WI/OPR - E018
METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

CONTENTS :

1. SCOPE
1.1. General Rules and Information
1.2. Work Coverage
1.3. Override
1.4. Recognition

2. MATERIALS
2.1. Resources and Specifications
2.2. Procurement, Handling and Storage
2.3. Check and Inspection

3. TOOLS AND EQUIPMENTS

3.1. Preparation and Sources

4. WORK EXECUTION PROCEDURES

4.1. Work Flowchart
4.2. Work Survey and Overview
4.2.1 Drawing review and familiarization
4.2.2 Check and Coordination
4.3 References
4.3.1 Calculation Method for wire rope selection
4.3.2 Crane Lifting Capacity
4.4 Installation Method (Reference : KDI 017; CMWD E017)
4.4.1 Installation of Generator

5. WORK INSPECTION AND QUALITY CHECK

5.1 Internal Inspection
5.2 Witnessed Inspection

6. OCCUPATIONAL HEALTH AND SAFETY CONTROL

6.1 Job Safety Analysis and Work Hazards
6.2 Personnel Protective Equipments

7. DRAWING

8. FORMS
8.1 Inspection Control Sheet FM/OPR E021
8.2 Material Delivery Receiving Inspection Report FM/OPR E026
8.3 Request for Inspection FM/OPR E027

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METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

Project

Factory Facilities : (Sports/Commercial)

Project Category Industrial Plant Building : (Low Rise/High Rise)

Power Plant Others :

Location

Owner

Designer/Engineer

Contractor

Sub-Contractor

Site Area (mm2)

Floor Area (mm2)

Number of Storey

Building Height

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 WI/OPR - E018
METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

1. SCOPE

1.1. General Rules and Information

This Method of Statement is exclusively intended and applicable in this particular project
only for the Generator Set System Works. This method is for the setting in place and
installation of generator sets.

1.2. Work Coverage

Cover in this particular work is the supply of manpower and resources by PT. Kinden
Indonesia to the point of completion including inspection and acceptance.

1.3. Override
For any instance that there are some changes of works occur that are not mentioned in this
Method of Statement shall be properly discussed immediately and the outcome of
discussion shall be absolutely followed and the agreed procedures may override.

1.4. Recognition
To avoid any inherent mistakes during execution of this particular work, the contents of this
Method of Statements shall be thoroughly verified. A copy shall be distributed and
recognized by all concerns prior to the commencement of works.

2. MATERIALS

2.1 . Resources and Specification

The materials intended to use for this project shall be procured in accordance to the
approved submittal catalogue and specification as listed below.

Table 1
Submittal Approval
Item Description
Reference Date

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METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

2.2 . Procurement, Handling and Storage

These equipment are locally or imported purchase and subject to delivery by the supplier.
Proper handling shall be carried out to avoid damage of the equipments. Secure a
safekeeping place with enough space for maneuver of crane or forklift during unloading
works of these equipments.

2.3 . Check and Inspection

Prior to acceptance, the materials shall be thoroughly checks in accordance to materials
receiving checklist, FM/OPR E026.

3. TOOLS AND EQUIPMENTS

3.1. Preparation and Sources

To prevent further delays and attaining quality of works, proper tools and equipment shall be
qualitatively chosen in terms of safety and capability. PT KINDEN INDONESIA will provide
these tools and equipment as listed in table below.

Table 2

Item Description Qty Unit

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 WI/OPR - E018
METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

4. WORK EXECUTION PROCEDURES

4.1. Work Flow Chart

FLOWCHART RESPONSIBLE REMARK

Preparation :
Material Approval SM / PM/ENG SM : Site Manager
Shop Drawing PM : Project Manager
Method Statement ENG : Engineer

No Customer
2. Approved ?

Yes

3. Material ;
Vendor Selection Purchasing
Procurement

4. Material On site
Inspection material
Warehouse control /Stock S M / Staff SM : Site Manager
Card

5. Installation Staff

7. Repair

Not Good

* 6. * Item 6 Inspection :
Inspection ?
Internal Inspection by PT.
Good Kinden Indonesia
External Inspection by
Owner / Main Con
If found deviation, should
8. Completion
repaired by Project Team
Photograph for Report
At Inspection event

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METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

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SET SYSTEM WORKS
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4.2. Work Survey and Overview

4.2.1. Drawing Review and Familiarization

It is required to study the entire construction drawing not only electrical drawings but
also the drawings of different trades and discipline such as mechanical, structural,
plumbing / sanitation, slopes and grids and most of all architectural drawing so that
electrical installation can not hinder architectural activities and design. In order to
achieve a harmonious installation, every works shall be properly review and proper
coordination and discussion must be observed.

4.2.2. Check and Coordination

Prior to installation works, ensure that the actual site condition is in safe and sound
for the execution of works, check any obstruction with respect to the approved shop
drawings and immediately coordinate with the people concerns and proper
discussion should be carried out.

4.3. References

4.3.1 Calculation method for wire rope selection

4.3.2 Crane lifting capacity

4.4. Installation Method (Reference : KDI 017; CMWD E017)

4.4.1 Installation of generator

A. Check the overall weight of generator set.
B. Make a survey for possible route going to its foundation and check the elevation of
foundation.
C. Provide H-beams and steel plates if necessary to make elevation surface uniform,
take note the sizes of H-beams must be suitable to height of foundation.
D. Prepare the chill roller and hydraulic jack with enough capacity to carry the
generator set for setting in place to its location.
E. Prepare a sheet of steel plate for the outrigger base of unloading mobile crane in
the position area of heavy equipment.
F. Position the truck that carries the generator set as close as possible to the mobile
crane.
G. Locate the lifting eye of the generator set, fasten the lifting cable to carry the
equipment, and then locked the shackles.

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METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
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H. Fasten sling rope (guyline) to the generator set and the other end of the rope must
be held firmly by the workers in order to prevent or minimized swinging of the
equipment during lifting process.
I. Carefully the rigger makes a signal to crane operator through hand gesture
signalling or through handheld VHF radio, to start lifting the equipment slowly.
J. Put the heavy lift equipment to the chill roller, the roller must be manned with expert
and professional to avoid any untoward incident during installation.

5. WORK INSPECTION AND QUALITY CHECK

5.1. Internal Inspection

A routine inspection from PT. KINDEN INDONESIA site manager, engineer and Q-CAS
team shall be carried out to ensure that the installation is in accordance to quality
standard and comply to approved shop drawings and also the approved materials used.
Internal inspection shall be done during first stage of work, in the middle stage of works
and after completion of works.

5.2. Witnessed Inspection

The site manager, engineer and Q-CAS team of PT. KINDEN INDONESIA shall prepare
inspection request address to client's representative using standard form FM/OPR E027
and prepare Inspection control sheet FM/OPR E021 documents as needed during
witnessed inspection by the client. Proper supporting documentations shall be completely
attached and photographs are taken during actual inspection. (Reports shall be
separately keep by PT. KINDEN INDONESIA engineer and Q-CAS team for
documentation and submit to client representative an original copy).

6. OCCUPATIONAL HEALTH AND SAFETY CONTROL

6.1. Job Safety Analysis and Work Hazards

It is improper to start a work without consideration the risk and safety of personnel
working in site. To overcome and to avoid any untoward incident or accidents in working
area, proper safety practice shall be strictly implemented. Identify the nature of works that
can create hazards and find ways and means to avoid occurrence of such events.

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METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

item Nature of Works Hazards Effects Countermeasures

Personnel
used hand gloves
cut and hand injury and
1 Drilling and extra care for
injury lost of
cutting is advised
time
barricade the
fall of working area,
equipments, cable must be
Damage
Lifting of crane drop, foot checked properly,
2 of life and
generator set and hand pinch, workers are not
property
hit to other cars allowed to stay
during swinging under the lifted
equipments
Personnel
injury and
3 Scaffoldings Fall from heights Wear safety belts
lost of
time

6.2. Personnel Protective Equipments

a. Safety Belts
b. Helmets
c. Eye Goggles
d. Hand Gloves

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METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
Date -

7. DRAWING

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METHOD OF STATEMENT FOR GENERATOR Rev 0
SET SYSTEM WORKS
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8. FORMS
8.1. Inspection Control Sheet FM/OPR E021
8.2. Material Delivery Receiving Inspection Report FM/OPR E026
8.3. Request for Inspection FM/OPR E 027

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