Table of contents

1 2 3

Table of contents Polytanks Limited at a glance Introduction

4 5 6

Cylindrical vertical tanks Rectangular tanks Cylindrical horizontal tanks

7 8 9
Polytank
Underground tanks Nestable tanks Rainwater harvesting system

10 11 12
Open mouth tanks Domestic
Sliver cans Handwash safe drinking water dispenser

13 14 15

Water purifier tank Portable toilets - Portaloo Septic tanks

16 17 18

Watchman hut Utility boxes Utility boxes (cont)

19 20 21

School furniture Dust bins Flower boxes

22 23 24
Heavy duty stackable crates Multipurpose nestable trays
Trolley bins Cooler boxes Pallets

25 26 27

Toys Traffic Delivery system

28 29 30
General information & General information &
pre-purchase guide pre-purchase guide (cont) Installation checklist

31 32 33 Installation procedure for

Cylindrical vertical
Stainless steel fitting Bolted-flange fittings tanks aboveground

34 35 36

Polytanks standards Polytanks standards (cont) Notes

1
 Polytanks Limited at a glance
In brief
Polytanks Limited is a private limited Company incorporated on 5th September 2003. The primary objective of the company is the manufacture
and marketing of rotational molded plastic products suitable for the conditions in the African continent.
The factory is strategically located at Elephant Soap Factory Complex in Nairobis Industrial Area. Away from all traffic inconvenience of
industrial area but very near to Mombasa road, the backbone of Africas commercial developments.
The plant installation was commenced in early January 2004 and by the 26th of the month trial production was started. The products (water
tanks) were in the market by 1st week of February 2004.
The company is equipped with a very effective sales team with vast experience in marketing similar products for the last 10 years, enabling it to
quickly and efficiently identify the right outlet for the product. Polytanks boasts a very efficient fleet of trucks to ensure on time delivery.

The hands behind

The ownership and management is vested with the promoter-directors of the Company - Mr. Derrick Correa and Mr. Jasmeer Singh Syan,
both Kenyans, who are equal shareholders in the Company.
Mr. Derrick Correa, a qualified Engineer by profession, with 35 years of experience in the field of plastic is the main promoter and the designer
of all our prestigious products. With his vast experience and expertise, Polytanks Limited has been successful in taking many complex and
difficult to produce products into reality and to the market.
The Companys Organizational structure is made up of highly trained technical and marketing team with vast experience in similar field.
In Polytank, people are value driven, professional and open to change. We are manufacturers of regular & custom made Rotational Molded
Plastic Products, who understand the importance of customizing our business to meet costumers needs. By building long-term partnering
relationships with our clients, we mold ourselves to be the best supplier.

Our success
Our success lies not only in delivering fundamental quality products always on time but also stretched into understanding a customers need
perfectly and providing solutions at their convenience.
Whether it is an innovative idea, a customised solution, difficulties in transportation, change in technology, cost cutting or any other issues our
clients faces, we standby them. In short, we are driven by dedication and its our strength.

One Aim - One Mission

Since our humble beginning in 2003, weve had our aim set on one goal: to be the best rotational molding company in the African continent. In
about 4 years of operation, we reached a level that keeps us in the front level. But we realized from our experience that success innovation and
perfection is never a destination but a way which never ends.

One Approach - Focus on the Customers desire

Our undivided focus is on the customer. In Polytanks, the first preference always goes to the customers expectations and requirements. In
other words, we shape plastic products mixed with the clients dreams and our expertise. This approach has helped us to become the most
respected and reputable rotational molding company in a very short time.

One Philosophy - A World Class Environment Yields World Class Results

The most powerful advantage of a partnership with Polytanks Ltd is the way we work with you to make business mutually beneficial, productive,
rewarding and fun. Business culture of Polytanks Ltd is defined by our values.

Do Our Best
Customers and associates recognize Polytanks as a special place to work where we reach beyond good enough and work to meet or exceed
our commitments. Every Polytanks associate is a valuable part of a winning team committed to be the Best.

Customer Care
Polytanks inborn characteristic is the dedicated focus on satisfaction of the customers. We continue to grow our business and deepen our
relationships with the customers by customizing our business to meet the continually expanding needs of rotational moulded products in Africa.
We maintain an efficiant team of experts to serve the customers with proper guidance always.

Keep Getting Better

We always seek to improve, to raise the bar, and to set new records in achievements. Each Polytanks associate is a committed one, striving to
do their best, focusing on the customer, and taking care of one another.

Seek Win-Win
Every interaction is approached from the standpoint of how can all parties accomplish their objectives. It is only when Win-Win is accomplished
that there is long-term sustainable value in a transaction.

2
Introduction
Innovative water storage solutions
Each of our products is a unique combination of four very important features:
1. Computer aided designed ribs and stratified wall thickness using hoop stress formula.
2. No vertical joining. Therefore offers extra strength and no resulting defects.
3. The dome-design top is strong and self supporting
4. Genuine material and good manufacturing practice.

New Generation Technology

We, Polytanks Limited are proud to introduce us as the most popular, leading and reputed manufacturer of Plastic Water Storage Tanks in
Kenya. Our products are available in all leading outlets all over Kenya. Acceptance of our products by all leading organizations, NGOs, Sacco
Groups and all kinds of people in the society speaks of its quality. We give a written warranty for all our products to support our claim. The
engineers in Polytanks are aware of each water storage tank application demands in Africa and have used computer enhanced design to
strategically shape and strengthen the tank walls with correct rib design and good manufacturing practice to withstand any harsh outdoor
conditions. We also produce double wall insulated chemical storage tanks.
Polytanks offers the most cost effective water storage tanks for drinking water for commercial and residential installations, agricultural irrigation,
fire protection, water treatment, rain water harvesting and other water related uses. Multiple tanks can be plumbed together to serve large
quantity requirements. Polytanks water storage tanks are designed and manufactured to assure durable, dependable, reliable, affordable and
safe water storage solution.
Polytanks are made of 100% FDA approved materials, which will not impart any taste or odour and meet all requirements for safe drinking
water storage.
Polytanks water storage tanks are Ultra Violet (UV) Stabilized. They are produced to withstand harsh outdoor weather conditions. Polytanks
water storage tanks are free from rust, chipping, peeling and corrosion. Its black/opaque colour prevent water borne algae growth. To ensure
the highest quality, all tanks are manufactured to ASTM D 1998.93 standards and meet or exceed the most fire regulations.
Polytanks engineers found that proper material cure is the key factor, which determines the strength of the tank and the wall thickness of the
tank is a negligible factor in the same. Proper cure of the material provides long-term hydrostatic strength, flexural modulus and ESCR
(Environmental Stress Crack Resistance) rating to the tank. Long-term hydrostatic strength test values could vary from as high as 1600 psi for
properly cured materials to as low as 160 psi for poorly cured material, according to tests conducted by independent testing lab. These values
indicate that the hydrostatic strength of a poorly cured tank with 2.5 wall thickness and a properly cured tank with 0.25 wall thickness will be the
same. This clearly indicates that the quality or physical strength of a tank cant be assured by its weight or wall thickness. Its very important to
have a manufacturing process, which produces a properly cured product with high degree of reliability without degrading the material.
Polytank water storage tanks can be simply installed on any flat, firm and level surfaces. They are light-weight and can be easily rolled to places
by hand. Please read our installation manual carefully before installing the product and enjoy long lasting service.
Polytanks produces a big range of plastic tanks for water or chemicals from 100 litre to 24000 litre capacities. Its very important to specify your
usage before placing an order.
Our other products ranges from Horizontal tanks, cooler boxes, dust bins, water clarify tanks, treatment tanks, fertilizer tanks, industrial material
handling bins, portable toilets, pit latrine slabs, watchman huts, pallets, insulated tanks for milk transportation, underground tanks, septic tanks,
flower buckets, toys and so on. Our fully established factory is equipped to produce any mould at a very short period.

If you have an innovative idea or product in your mind; Come to us!

In a short period, we can shape your idea in plastic; which may become profitable!!
Polytanks is associated with Rainwater Harvesting & Waste Water Systems Pty Ltd and incorporated with Leaf Beater Pty Ltd & Leaf Beater
Systems Oxenford Australia to supply worlds only known Complete Rain Harvesting & Water Storage System which meets World Health
Organisation standards.
We offer competitive prices and better terms of payment depending on quantity and credit authorization policy of our company. Whether you
need a new water storage tank or help in designing a complete water storage system, our experts are at your service. At Polytanks you find
fast, friendly, knowledgeable service, Top-Notch products and great prices.

Let one of our experts serve you today!!

3
 Cylindrical vertical tanks

For the most

dependable
safe water
storage tanks
rely on
Polytanks
Product code Capacity Diameter x height (cm)
Litres Gallons
PT/CV/100 100 21.7 48 x 68
PT/CV/150 150 32.6 58 x 61
PT/CV/200 200 43.4 55 x 93
PT/CV/250 250 54.3 83 x 54
PT/CV/300 300 65.2 85 x 54
PT/CV/460 460 100 95 x 76
PT/CV/500 500 108.7 95 x 88
PT/CV/920 920 200 110 x 100
PT/CV/1000/T 1000 217 85 x 180
PT/CV/1000 1000 217 110 x 106
PT/CV/1050/S 1050 228.2 135 x 86
PT/CV/1250 1250 271.7 110 x 125
PT/CV/1500 1500 326 125 x 140
PT/CV/2000 2000 434.7 135 x 155
PT/CV/2300 2300 500 149 x 166
PT/CV/2500 2500 543.4 149 x 180
PT/CV/3000 3000 652 154 x 180
PT/CV/1000/T PT/CV/4000 4000 869.5 165 x 210
PT/CV/4600 4600 1000 185 x 175
PT/CV/5000 5000 1086.9 185 x 205
PT/CV/6000 6000 1304.3 232 x 156
Designed and Manufactured for durability PT/CV/8000 8000 1739 225 x 232
Polytanks makes water storage safe, dependable and affordable. PT/CV/10000 10000 2173 232 x 260
PT/CV/15000 15000 3260 258 x 307
Polytanks tanks are produced from 100% FDA approved plastic material.
PT/CV/24000 24000 5217.3 322 x 340
Polytanks water tanks are UV stabilized, and can withstand any harsh
outdoor weather.
Polytanks water storage tanks are free from rust, chip or corrosion
Polytanks water storage tanks are available in all shapes, sizes and
colours of your choice.
Polytanks guarantees life long performance.
Polytanks supplies complete rainwater harvest system.
Water is an essential commodity;
Store and save it free from contamination!
Polytanks water storage tanks are the best option. Store water only in
Polytanks.

All Polytank water storage tanks are manufactured

according to the specific standards. (See page 34)

4
Double wall insulated tank We provide the Structures for overhead tanks
Which can be used to store and transport milk and installation
other beverages. Maintains temperature (hot/cold) for 12 hrs.

Rectangular Tanks

Product code Capacity Length x width x height (cm) Manhole (cm)

Litres Gallons
PT/LT/250 250 54.3 100 x 72 x 38 47
PT/LT/500 500 108.7 147 x 100 x 45 47
PT/LT/1000 1000 217 130 x 130 x 60 47

5
 Cylindrical horizontal tanks

Product code Capacity Length x width x height (cm)

Litres Gallons
PT/CH/500 500 108 137 x 86 x 91
PT/CH/1000 1000 217 163 x 100 x 120

Cylindrical horizontal tanks on cart

Suitable for water supply in

deserts and remote places
Product code Capacity Length x width x height (cm)
Litres Gallons
PT/CH/500 500 108 137 x 86 x 91
PT/CH/1000 1000 217 163 x 100 x 120

6
Underground Tanks
Cylindrical vertical tanks must be positioned 3/4 way in ground

Product code Capacity Diameter x height (cm) Manhole (cm)

Backfill when the tank is empty Litres Gallons
Backfill with rock or any sharp PT/UT/1700 1700 369.5 161 x 150 47
PT/UT/2700 2700 587 161 x 201 47
materials
PT/UT/5000 5000 1087 220 x 230 47

1. Prepare a pit with solid, strong walls in the size where we get 4. Tank must be placed in the centre of the pit.
1 to 2 feet gap around the tank. 5. Fill the tank with water above ground level. Fill the gap in the pit
2. The pit will not be suitable if there is a major water seepage into with sand, gravel.
it. Make sure that the pit is drained well. 6. Size of inlet and overflow should be the same.
3. 2 to 3 of the base of the pit must be filled with sand or fine 7. Overflow must be piped away from the tank.
gravel.

Ground level Ground level

Diameter of the pit Fill sand at base and level Lower the tank to Put pipe fittings
should be 1 to 2 bigger the centre of the
than the diameter pit squarely
of the tank

Ground level Ground level

Fill the tank with water Fill the gap with sand Ready to use Cover the area with soil
to the brim or fine gravel and beautify with plants

7
 Nestable tanks
Water storage tank for aboveground stationary use is made with a unique,
nestable design by Polytanks Limited.
It can be used in rainwater harvest systems
Africa experiences two rainy seasons with rigorous rain and dry summer with water scarcity.
Rainwater harvest is the best way to preserve rain water for summer.
The roof of every home or institution can be used to harvest rainwater.
However thatched roofs must be covered with polythene or GI sheet to avoid discoloration
of water.

Nestable tanks are two-piece.

They can be nested for
economical transport and
storage.

Key specialities of Polytank Rainwater harvest

system are

Simple, effecient and cost effective.

We use UV stabilized material combined with right grade and
size of carbon black blended to withstand harsh outdoor
conditions and to give you long trouble-free usage. Expected
life 30 years+ 30+ years outdoor life

Food grade polyethylene approved by FDA, which is safe for Consistent water taste
Rust-free
storage of water is used to manufacture the tanks. They are Leak-proof
Easy cleaning
rust free and has no impact to the taste of water. Ideal for low roof
Easy installation

Polytank rainwater harvest system is a complete Do it on your
own solution for easy and cost effective installation anywhere.
It can be also supplied with our unique filter sieve, down pipes,
outlet and overflow fittings, tap and plastic gutter of 3m length. Gutter

Full top opening for easier cleaning. Inlet

Nestable design allows easy and low cost transportation, which Filter sieve
enables wider distribution even to remote areas.

Low height to enable rainwater harvest

Maintenance free Overflow

Base for placing the tank is made with wall of brick, stone or
blocks filled with fine soil and topped with sieved sand.

Very strong due to its unique ribbed design.
Base made of brick or block

Leak proof due to one piece moulding without joints. topped with fine soil
Sieved sand (without stones
Fine soil or any sharp objects)

Product code Capacity Top diameter (cm) Bottom diameter (cm) Max ht with lid (cm) Max ht without lid (cm)
Litres Gallons
PT/NT/250 2500 543.4 161 150 152 124
PT/NT/350 3500 760.8 350 174 160 139
PT/NT/500 5000 1087 240 205 178 144
PT/NT/800 8000 1739 267 223 194.5 171

8
Polytank Rainwater harvesting system

Brackets Gutter Stop end with outlet Click fit stop end 4 down pipe

45o bend Bend Filter box Storage tank Gutter joint

with running outlet

Common household water uses

Uses Amount of water used Uses Amount of water used
Toilet flush-single cistern 10 litres; 2.2 gallons Drinking, cooking, cleaning / person/day 10 litres; 2.2 gallons
Toilet flush-dual single flush 5 litres; 1.1 gallons Hand basin/ use 5 litres; 1.1 gallons
Toilet flush-dual full flush 10 litres; 2.2 gallons Garden sprinkler/ hr 1000 litres; 220 gallons
Bath 100 litres; 22 gallons Garden dripper / hr 4 litres; 0.9 gallons
Shower (10 minutes) 200 litres; 44 gallons Car wash with hose 200 litres; 44 gallons
Dish washer load 50 litres; 11 gallons Hosing drive way 100 litres; 22 gallons
Washing machine load 150 litres; 33 gallons Brushing teeth with tap running 5 litres; 1.1 gallons

Water facts
Water or ice covers about 80% of the Earth. Only 1% of the Earths water is suitable for human needs. 97% is salt water in oceans and 2% is ice.
An average person can survive for 2 months without food but less than a week without drinking water. The human body losses 3-3.5 litres of
water in an average day. This may be increased by exercise and climatic conditions. An average tap flows at a rate of 20 litres/ minute,
depending on how far it is turned on.

9
 Open mouth tanks
For chemical and fertilizers use
PT/OMT/1100/Lid PT/OMT/300/Lid

PT/OMT/550/Lid
PT/OMT/250/Lid

PT/OMT/1100 PT/OMT/550

PT/OMT/300 PT/OMT/250
Product code Capacity Diameter (cm) Height (cm)
Litres Gallons
PT/OMT/250 250 54.3 60 92
PT/OMT/250/Lid 70 6
PT/OMT/300 300 65.2 72 94
PT/OMT/300/Lid 80 4
PT/OMT/550 550 119.5 87 85
PT/OMT/550/Lid 88 4
PT/OMT/1100 1100 239.1 125 94
PT/OMT/1100/Lid 128 9 Available in any color

Sliver cans
For textile industry

PT/SC/20 x 42 PT/SC/18 x 42

PT/SC/22 x 42
Product code Diameter (cm) Height (cm)
PT/SC/24x42 61 107
PT/SC/22x42 56 107
PT/SC/24 x 42 PT/SC/20x42 51 107
PT/SC/18x42 46 107

10
Handwash
Full plastic, anti-rust and durable construction
Ideal for schools, food kiosks, outdoor parties, catering, camping,
conference, housesetc

Product code Capacity Other fittings

Litres Gallons
PT/HW/50/1T 60 13 1 tap & basin
PT/HW/250/4T 250 54.3 4 taps & basin with outlet
Ideal for schools to keep hygiene

Maintenance free
Fitted with rust free base
Strong, unbreakable
Fitted with drain outlet
Fitted with Pegler-England taps

11
 Domestic safe drinking water dispenser

PT/SWPOT/60/SM
PT/SWPOT/30
PT/SWPOT/50/SM
PT/SWPOT/30/SM

PT/SWPOT/20/JC/TT

PT/POLYPOT/35
PT/SWPOT/60

Water dispenser with small mouth & push

button tap
Prevents putting hand into tank
Prevents wastage of precious drinking water PT/SWPOT/20/JC

Product code Capacity Other fittings

Litres Gallons
PT/SWPOT/60/SM 60 13 Small top opening with lid
Plastic push open tap
PT/SWPOT/50/SM 50 10.8 Small top opening with lid
Plastic push open tap
PT/SWPOT/30/SM 30 6.5 Small top opening with lid
Plastic push open tap
PT/SWPOT/30 30 6.5 Small top opening with lid
Plastic push open tap
PT/POLYPOT/35 35 7.6 Small top opening with lid
Plastic push open tap
PT/SWPOT/60 60 13 Small top opening with lid
Plastic push open tap
PT/SWPOT/20/JC 20 4.3 Jerry can with 50mm dia mouth
with cap & twist turn tap
PT/SWPOT/20/JC 20 4.3 Jerry can with 50mm dia mouth
with cap & plastic push open tap
PT/SWPOT/80 PT/SWPOT/30/OP
PT/SWPOT/80 80 17.3 Wide top opening with lid
Plastic push open tap
PT/SWPOT/30/OP 30 6.5 Wide top opening with lid
Plastic push open tap

12
Safe drinking water pots available with stands

Water purifier tank

Safe drinking water

Aquasol: Water treatment and cleaning technique

Aquasol is the trade name of the technique for treating and cleaning drinking water. Aquasol
contains extremely effective biocides, which can effectively control water borne micro-pathogens
and bacteria. These active ingredients are imported and not chlorine based.
Aquasol is clean, safe and eco-friendly. It can clean water from any source. Aquasol is fully bio-
degradable and non-toxic and has no smell. It has no carcinogenic or cumulative features.
Aquasol is effective against bacteria, which cause tuberculosis, cholera, diarrhea, typhoid,
dysenteryetc.
Most borehole water has colour even when there is no sediments. This is due to the presence
of high levels of heavy metals like lead, magnesium, manganese, iron, copper, zinc, chromium
and cadmium, which are harmful to health.

100 litre of pure drinking water

Purifies water from any source
Treat with 150ml of Aquasol (15 caps full)
Removes common heavy metals
Kills all water borne germs
Makes water safe for drinking
Conical bottom for easy removal of sediments
Makes hard water, soft
Mineral water at home
No more water related diseases
Product code Capacity Other fittings
500 ml of Aquasol supplied free with every tank Litres Gallons
PT/CTKPOT/100 100 21.7 Plastic/metalic tap

13
 Portable toilets - Portaloo
Your instant sanitation solution
Portaloo is a one-piece complete toilet; just dig a pit and place
Portaloo on the pit as per the installation manual. F
Its ready for use! A
Portaloo consist of 3 major parts. A pit slab, a body enclosure and
roof which is a water tank with a tap.
Portaloo is ideal for any temporary settlements. It can also be used
in schools, farms, construction sites, housesetc.
B
They are re-usable and can be transferred to a new pit when the old
pit is full. C
Portaloo is 100% plastic, light weight, strong and sturdy, maintenance G
free, rust free, chip free, UV stabilized to withstand any harsh outdoor
conditions and its life expectancy is 20 years plus.
Portaloo is the best solution for hygienic sanitation.

A - Roof with 250 litres water tank

B - Seamless one piece plastic body

E
C - Sturdy plastic door

D - Whole plastic Pit latrine slab

E - Hand wash water tap

F - Vent out let with cover

G - Whole plastic vent pipe

D

PT/PL/112/SQ

Installation of a Mobile Toilet

Stage 1 Stage 2
Stage 5

Find a place suitable for Pit latrines Measure the Pit area and mark
Stage 3
Stage 4

Dig the Pit area Pit is ready PORTALOO is ready for use

14
Septic tanks
Polytanks ready to use plastic septic tanks

Polytanks Plastic Septic

tanks are designed for
instant hygiene. It offers
sanitation system for places
where sewage system is not
available. This is a cost
effective sanitation system,
which can be easily installed.

Capacity Usage Emptying Period

1700 litre 5 people 3 - 5 years
2700 litre 10 people 3 - 5 years
5000 litre 22 people 3 - 5 years
Ground level

Working Process
PolyTank ready to use plastic septic tank partially liquifies and breaks up the solid Pit for the tank Soak-away pit
waste by gasification. Through this, an aerobic bacteria develops. Scum is formed on
the surface. Waste will be approximately 30% of its total volume.
Dig 2 pits as much away from residential buildings where there is road
Sludge should be pumped out in regular intervals. Its recommended to retain a small access to allow the vehicle with suction-lift facility to empty the tank.
amount of sludge inside the tank in order to produce bacteria for the new flow of sewage. The diameter of pits should be 1 to 2 feet greater than the diameter of the tank and they
must be in a distance of minimum 4 mtrs. Fill sand at base of first pit and level
Water overflows from the septic tank to the soak-away pit is clear and odour free and
Ground level
can be used for irrigation.
Advantages
1. PolyTank Septic Tanks are made of LLDPE, which is long lasting.
2. PolyTank Septic Tanks are cost effective.
Place the tank to the centre
3. PolyTank Septic Tanks can be simply installed without skilled labor. of the first pit, put the pipe fittings
4. PolyTank Septic Tanks are maintenance free. and fill with water till overflows to
soak-away pit
5. PolyTank Septic Tanks withstands underground pressure.
Ground level
6. PolyTank Septic Tanks does not allow seepage like concrete tanks.
7. PolyTank Septic Tanks can be used for industrial and domestic purposes.

Septic tank installation

Key factors to be taken care Backfill the pit with sand
or gravel. Avoid rock pieces or
Backfill the soak-away pit
with small rock pieces

Avoid movement of soap, detergents, bleach or disinfectants to sharp material Top 1 feet can be filled
with sand or gravel.
the tank because they kills the bacteria that decomposes waste.

Dont allow water from bathroom sink to the tank; It can be directed Ground level

to the soak-pit.

For faster decomposition of waste, use EM agents.

Water level should be maintained in the tank.

Fence the area to avoid accidents and to keep heavy

things and vehicles away from the tank and pit.

Ground Level

Key Points
1. Cistern 6. Clean water outlet
2. Vent 7. Sludge
3. Septic tank 8. Scum
4. Manhole 9. Soak-away pit connection
5. Clean water 10. Soak-away pit Cover the area with soil and beautify with plants

15
 Watchman hut

Also available with half-door

Double walled roof keeps the cabin cool
A - Double-walled roof Complete plastic construction
Long lasting and durable
B - Complete plastic body
Maintenance free
C - Ventilation
UV stabilized
Well ventilated
D - Comfortable seat Suitable for harsh outdoor weather
Seat with lockable box for keeping personal
E - Locker facility effects

16
Utility boxes
Heavy duty, strong, durable utility boxes
Ideal for hotels, laundry, meat and fish processing plants, horticulture and floriculture
pack house
Available in various sizes and colours
Lettering for identification available (optional)
Available with mobile base also

Polytanks utility boxes are for the clients, who demands durable and easy to clean boxes. Its sanitation allows hygienic receiving, transportation
and warehousing of raw materials and finished products and its durability prevents frequent replacements.

PT/VEGBX/33/2 PT/GBX/8 PT/APPRLBX/70/4

PT/DHL/4 PT/PROG/3.5
PT/GBX/65/12

PT/RBX/44/3.2 PT/RBX/40/2.5 PT/RBX/45/3

Product code Size: length x width x height

PT/VEGBX/33/2 48 x 25 x 33
PT/GBX/8 100 x 50 x 40
PT/APPRLBX/70/4 62 x 28 x 70
PT/DHL/4 50 x 50 x 48
PT/PROG/3.5 84 x 45 x 22
PT/GBX/65/12 101 x 60 x 65
PT/RBX/44/3.2 36 x 36 x 44
PT/RBX/40/2.5 33 x 33 x 40
Available in any color PT/RBX/45/3 35 x 35 x 45

17
 PT/GBX/4/RIB/3.5

PT/FISHCRATE/4

PT/GBX/3.5
PT/VEGBX/23/1.5

PT/BX/37/1.5

PT/CRATE/MEAT/5
PT/CRATE/MEAT/4

PT/GBX/70/45

PT/CRATE/MEAT/6
PT/CRATE/MEAT/8

Product code Size: length x width x height

PT/EGBX/4/RIB/3.5 100 x 50 x 40
PT/FISHCRATE/4 72 x 40 x 27
PT/BX/37/1.5 24 x 24 x 37
PT/GBX/3.5 100 x 50 x 40
PT/VEGBX/23/1.5 48 x 25 x 23
PT/GBX/70/45 174 x 123 x 70
PT/CRATE/MEAT/5 50 x 50 x 46
PT/CRATE/MEAT/4 50 x 50 x 24
PT/CRATE/MEAT/6 56 x 37 x 23
PT/CRATE/MEAT/8 66 x 64 x 39

18
School furniture
Save the forest project

Attractive Rounded corner

Maintenance free Long lasting
Free from chip or peel Light weight
Washable Available in various colours

19
 Dust bins
Trash Containers
Polytank has the appropriate line of products to meet
waste management needs
POLYBIN/SQF/70
POLYBIN/70

POLYBIN/SQF/30 POLYBIN/SQF/50

POLYBIN/BIRD/70

POLYBIN/RC/30 POLYBIN/250

POLYBIN/SQF/100

PT/POLYBIN/RC/50 POLYBIN/100

Large selection of shapes and sizes are available Optional mobile, fixed or mountable bases
Several models available with or without swinging Easy to clean
doors, which help to suppress odours Made of prime grade polyethylene
Heavy duty models for industrial applications Rust free, dent free and maintenance free

Polybins are eco-friendly Polybins are unbreakable Polybins are UV treated

Polybins are fully plastic Polybins are very attractive Polybins withstand harsh conditions
Polybins are rust free Polybins are available in various colours Polybins are maintenance free
Polybins are strong and robust Polybins can be used for outdoor purpose Polybins replaces metal bins

Product code Diameter (cm) Height (cm)

POLYBIN/BIRD/70 37 61
POLYBIN/RC/30 34 40 Product code Size: Length x width x height
POLYBIN/RC/50 34 60 POLYBIN/SQF/30 32 x 24 x 54
POLYBIN/70 43 61 POLYBIN/SQF/50 36 x 27 x 62
POLYBIN/100 46 60 POLYBIN/SQF/70 40 x 30 x 72
POLYBIN/250 60 92 POLYBIN/SQF/100 45 x 45 x 80

20
Flower boxes
Flower collection bins in various sizes and shapes are available. Polytank can
design custom made bins to suit your farm needs.

PT/FLBKT/20

PT/FLBX/3.5

PT/FLBKT/30

PT/FLBX/37/1.5

PT/FLBKT/60

PT/FLBX/DHL/4 PT/FLBX/8

Product code Size: Length x Width x height

PT/FLBX/3.5 80 x 30 x 40 Product code Capacity (litres)
PT/FLBX/37/1.5 24 x 24 x 37 PT/FLBKT/20 20
PT/FLBX/DHL/4 50 x 50 x 48 PT/FLBKT/30 30
PT/FLBX/8 100 x 50 x 40 PT/FLBKT/60 60

21
 Trolley bins
Heavy duty transporting trolleys
Heavy duty Nylons wheels
Polymoulded strong, durable, detachable plastic container
Well supported metal pipe
Ideal for hotel, laundry, meat and fish processing plant, horticulture and floriculture house

PT/BOXTRUCK/100

PT/BOXTRUCK/101

PT/BOXTRUCK/174

Various versions of these durable box trucks are available.

Product code Size: length x width x height (cm) Type A is designed for loads and features a solid plywood base.
PT/BOXTRUCK/100 100 x 50 x 40
Type B features reinforced walls and is ideal for extra heavy duty and even can
PT/BOXTRUCK/101 101 x 60 x 65
carry liquid loads. It features a removable body and painted, low maintenance
PT/BOXTRUCK/174 174 x 123 x 70
tubular steel chassis.

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Heavy duty stackable crates

Nestable

Stackable

Polytanks crates are rotationally moulded which are stress free unlike injection moulded crates which are processed with high stress and are
thin walled and brittle. Rotationally moulded crates are heavy duty and has high impact strength. They are long lasting. They can withstand
rough handling and cannot break easily. They can be used in farm storage, confectionaries, veg groceries and also for other industrial uses.
Polytanks crates are available in various sizes. Custom made crates can also be produced to suit your requirements.

Cooler boxes
Cooler boxes maintain lower temperatures for longer periods of time. They are well sanitized
and very durable. Easy to move.

Product code Size: length x width x height (cm)

PT/COOL/BX/9 56 x 48 x 54

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 Multipurpose nestable trays
They are heavy duty and can be used for producing alum cubes. They can withstand temperature of 800C. It has 36
squares of 8cm tapered cubes. The trays are long lasting. Custom made trays can also be produced to suit your requirements.

Pallets

Our pallets make material handling easy and prevent material loss. Their durability can bring considerable savings. Internal metal structures are
included to make them more stable and secure. Long lasting and rackable.
Polytanks pallets became indispensable in all types of industries because of their qualities.

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Toys
Rocker

Basket ball

Play stool

25
 Traffic
Road cones

PT/RC/03/76 PT/RC/05/56 PT/RC/02/53 PT/RC/01/45 PT/RC/04/34

Product code Height (cm)

PT/RC/04/34 34
PT/RC/01/45 45
PT/RC/02/53 53
PT/RC/05/56 56
PT/RC/03/76 76

Road barriers

26
Delivery system

Most efficient delivery system

Delivery to any safe part of the country
Modern fleet of vehicles
Experienced crew

27
 Installation manual
General information & pre-purchase guide
Pre-purchase guide
1. Determine Capacity & Location:
litres/gallons, maximum height and diameter and indoor or outdoor installation.
2. Determine surface, underground or elevated height installation.
3. Specify fitting locations.
4. Specify style and shape of the tank to suit your location.
5. As we make tanks for other purposes rather than storage of water, you must specify the product, specific gravity rating of the
product and fitting material. Refer our chemical resistance guide.

Operating parameters
Temperature
1. Generally the specific gravity of our standard tanks for water storage are based on product temperature of 100oF.
2. Contact our customer care for the tank designs of product storage temperature up to 150oF and above.
Pressure
Atmospheric pressure must be maintained in the tank at all times; vacuum must be = 0.
Venting
This is very important in chemical storage.
Vent length < 3 feet
1. Screen - vent size must exceed size of fill fitting by 2 inches.
2. No-Screen - vent size must exceed size of fill fitting by 1 inch.
3. Emergency Vent - Weighted hinged manway not required.
Vent length > 3 feet
1. Vent size must exceed size of fill fitting by 2 inches.
2. Emergency Vent Weighted hinged manway required.
Plumbing
Flexible connection required when pump is fitted directly to the tank to preserve warranty; allows for tank expansion/contraction and reduce
pump/piping vibration stress on the tank (see plumbing instructions).
Installation
1. Review Installation Manual
2. Hydro test (Water test) for 24 hrs after installation (necessary for storage of costly chemicals).
Heat Maintenance Control
Check temperature for chemical storage tanks. Heating requirements vary depending on temperature maintenance, ambient temperature and
wind conditions.
Tank Colour
Linear Polyethylene (LLDPE) natural Black available. (For optional colours, contact customer service).
General Information
1. Nominal Capacity = Calculated tank capacity to top straight side wall.
2. All cylindrical vertical tanks above 400 gallons / 2000 litres are manufactured in accordance with ASTM D 1998 standard.
3. Gallonage / litre markers can be provided on request; but they may not be precise in measuring.

Safety checklist
It is a requisite for any chemical storage tank to confirm the chemical compatibility of the product stored with that of the polyethylene tank and fittings.
Vent tanks: When the tank is filled or emptied, vent tanks are indispensable to prevent the development of pressure or vacuum. Unrestricted (no
screen) vent size must exceed size of tanks largest inlet or outlet nozzles by one inch. Larger vents are needed for exceptionally high rates of intake
and discharge. The vents should have the size to limit maximum pressure or vacuum to 6 inches of water (0.217 psi). If the tank has two inlets or
outlets, add the size of two nozzles together to determine the minimum vent size. Screened vent size must exceed the size of tanks largest inlet
or outlet nozzles by 2 inches.

28
Prevent excessive heat near or inside the tank: Polyethylene tanks are designed for maximum continuous
temperature of 1000F.
Acquire and use Material Safety Data Sheet (MSDS) for the product stored.
Regard tanks as confined spaces: Follow proper entry procedures.
Make sure ladders are properly secured, (especially where ladder fixing facility are provided) on top and bottom.
At a time allow only one person on a ladder.
Avoid standing and working on tank domes: The surface is flexible and slippery. There is no weight or load rating
for the domes.
Dont move tanks while holding liquid and never allow personnel under the tank when it is being lifted.

Receiving your tanks

Check your tank immediately for obvious defects. Parts and accessories are often secured/shipped inside the tank. Tally all the parts
against the packing slip. Damages or discrepancies should be noted on both drivers delivery copy and your packing list. We urge you to
immediately notify your authorized distributor or Polytanks customer care service for any such problem.

Damaged merchandise or other problems

Failure to report the damaged or lost merchandise within the stipulated time may mean you relinquish your rights to claim. Always inspect
your merchandise on the day you receive it as damage and loss can occur in transit. Obvious damage should be noted on the might bill or
shipping invoice and the driver should initial the notification. Hidden damage must be reported to the carrier within three (3) working days.
Any damaged / lost items can be reported to your authorized distributor or directly to Polytanks limited and we assure you to repair or
replace the damaged or missing product as quickly as possible.

Polytanks Limited customer support department

Return merchandise
Polytanks limited cannot accept used Chemical tanks / containers due to safety and liability reason. However we ensure to accept unused
chemical tanks or used / unused water storage tanks.

Please do the following

Contact your distributor or Polytanks customer service and obtain Polytanks Limited Return Merchandise.

Authorization (RMA) number. Avail your invoice / delivery / packing slip for any needed information.

Use the RMA number on all further correspondence.

Return the merchandise prepaid to the place of purchase. Our transporters will collect it from distributors.
On receipt Polytanks Limited will inspect the merchandise and issue appropriate credit or replacement. Please note that it is applicable only
for the complaints received on receiving the goods or within the stipulated period of 3 days from the date of receipt of the merchandise.

Uninstalled parts
Parts are sometimes shipped uninstalled to prevent damages in transit. These parts are usually bagged or boxed inside the tank. Parts
should be removed prior to setting the tank in place. Please check before reporting missing parts.

Unloading instructions

Dont throw the tank to the ground from the truck.

Small tanks can be lifted and placed on the floor without any excessive impact to the tank.

Bigger tanks should be rolled on a slope ramp from the truck and rolled to the place of storage.

Dont drag the tank on the floor or any rough surfaces as it will damage the surface of the tank.

By forklift

Bigger and heavier tanks can be lifted by forklift.

Make sure that the forklift tines are smooth and free from Chain
burrs or sharp hedges.

Use extended tines if handling a large tank.

Tie the tank to the forklift mast if there is a possibility of
rolling or sliding. Eye
By crane using manway (manhole) Steel Pipe

Use the usual method of rigging and lifting the tank with
slings or use a pipe and chain in the manway (manhole) The pipe should be 42 to 46 long
and minimum of 3 diameter
of the tank as shown.

29
 Installation checklist

Check and retrieve the uninstalled parts usually shipped inside the tank.

Locate the tank wisely so as to protect the tank from traffic damage and excessive heat. Our cylindrical vertical
tank is designed for aboveground use only.

Underground tanks are available and are designed for underground purpose only.

For chemical tanks protect the personnel from chemical danger in the event of a leak. Use adequate secondary
containment according to particular danger to meet governmental and industry requirements.

Use Teflon tape, paste or both at all thread connections. Do not over tight.

Flexible connections are required to preserve warranty which allows tank expansion / contraction and reduces pump / piping vibration
stress on the tank.

Support hoses, piping and valves using structural support independent of tank sidewall and dome.

Entire bottom of the tank must be supported by, either a clean, smooth concrete foundation or a firm sand bed with protected boundaries
to avoid the sand to disperse from its base. A metal stand approved by the engineers in Polytanks Limited also can be used. Failure to
provide proper foundation and support will be considered as misuse and will lead to void the warranty. Fill the tank with water to its capacity
and Hydrotest for 24 hours after installation. This test is very essential when the tank is used for chemical and costly materials.

Field installation of fittings

Bulkhead Fittings (Supplied by Polytanks Limited)
1. Remove the large fitting nut from the fitting body. The gasket is located just below this nut. The remainder of the fitting along with the gasket
should be kept safely for later use.
2. Locate the required position of the fitting considering the nut as a template. Trace the inner and outer side of the nut. From both the points
of the nut, draw a line through the centre of the traced outline to get the centre of the fitting. (refer illustration below). Fittings should be
installed at an elevation to prevent the interference with tanks inside bottom knuckle radius.
3. Prior to drilling, the hole saw should match with the Outer Diameter (O.D) portion of the fitting, which passes through the hole in the tank.
Drill the tank with a hole saw. (Do not make a hole using red hot rod as it will damage the strength of the plastic wall near the hole). Brush
away any scrapings around the hole.
4. Slide the fitting body through the hole in the tank by working from inside of the tank. The gasket should be between the back of the shoulder
of the fitting and inside wall of the tank.
5. The large fitting nut should be fitted outside the tank. Tight the nut properly; ie. hand tight plus one half turn to three quarter turn. Be careful
during this process to prevent the fitting body from turning which does not allow the gasket from creeping from between the fitting and the
tank wall.
6. Make sure that the gasket has not crept from the shoulder of the fitting. If it occurs the nut on the outside of the tank should be loosened so
that the gasket will return to its original position. Carefully re-tight the nut.
7. Thread the piping to the fitting now. Teflon sealant tape or other thread sealant should be applied to all pipe threads. Do not over tight.
8. Hydrotest the tank with standing water for at least 24 hours before using.

Large fitting nut Gasket

Lines drawn through points
Traced outline of
large fitting nut Fitting body

Pipe

Tank wall inside

30
Stainless steel fitting
1. Detach the stainless steel fitting by removing the nuts from the stud bolts. Remove the stainless steel outer plate.
Keep the remainder of the fitting along with nuts and washer safely for later use.
2. Mark the hole patterns on the outside of the tank with the outer plate as a template.
3. Locate the centre of the large tank fitting hole by drawing X through the centre of the bolted holes.
(refer illustration below).
4. Make a hole with drilling machine and hole saw. The size of the hole must be smaller than the hole in the outer plate
and should match with the outer diameter (O.D.) of the fitting, which passes through the hole.
5. Drill the stud bolt holes with either 9/16 drill bit for W diameter studs or 3/8 drill bit for 5/16 diameter studs.
6. Brush away any scrapings around the hole.
7. The tank is now ready for fitting. Install the fitting from inside, keeping the gasket on the studs against the back plate of the fitting. Slide
the outer plate to the stud bolts that are protruding from the tank wall.
8. Replace the nuts and washers on the stud bolts. Tight the nuts by pulling down diametrically opposite to each other using a torque
wrench. Tight bolts according to the sequence shown below. Tight until the gasket is fully compressed. (Approximately 15/20 ft lbs on
the torque wrench). W nuts should be torqued to 30 in lbs and 5/16 nuts to 12 ft lbs. Make sure that the threads of the bolts are
lubricated before tighting.
9. Check the fitting. The gasket should be fully compressed and the outer stainless steel plate should be connected intact to the wall of the
tank.
10. Hydrotest the tank with standing water for at least 24 hours before using.

The following tighting sequence

is suggested for the flange bolts
Trace outlines of
outer plates

Lines drawn through

centre of the bolted holes

Tank wall inside

Back plate
Lock washer Gasket
Nut

Threaded Stud bolt

pipe

Outer plate

31
 Bolted-flange fittings
1. Detach the fittings. If the hole is not drilled, place the flange against the tank wall in the desired location and use
as a template for drilling holes. Use a hole saw of either the same size as the fitting or up to a W size larger.
2. Do not make hot rods to make holes, which will weaken the tank wall.
3. With the gasket installed, put the stud bolts through the holes keeping its head inside the tank and the threads
outside.
4. Place the full-face flange gasket over the bolts on the outer surface of the tank.
5. Place the flange over the gasket and the stud threads with the hub of the flange facing out.
6. Put a washer and lock on each stud bolts. Lubricate the threads of the bolts with anti-seize lubricant.
7. Tight the nuts by pulling down diametrically opposite to each other using a torque wrench. Tight bolts according to the sequence shown
below. Tight until the gasket is fully compressed. (Approximately 15/20 ft lbs).
8. Check the fitting. Gasket must be fully compressed and the outer flange fitted down evenly.
9. Thread piping into the fitting. Use Teflon sealant or any other thread sealant on the pipe threads. Do not over tight.
10. Flange for pipe sizes 4 and above must be curved to match the outside diameter of the tank.
11. Hydrotest the tank with standing water for at least 24 hours before using.

The following tighting sequence

is suggested for the flange bolts

Caution: Over torquing will damage the flange & gasket

Tank wall inside

Washer
Lock washer
Nut

Stud head
Threaded
pipe
Gasket

Flange
Stud bolt
Full face flange gasket

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Installation procedure for
Cylindrical vertical tanks aboveground
Rubber hose

Ground level

Ground installation
Dig a pit of 10 depth. The diameter of the pit must be 1 larger than
Ground level
the base diameter of the tank. Fill the pit with sand and place the
tank in the centre. Do the plumbing work for inlet and outlet. Fill the Tank overflow
tank with water. Tank is ready for use. The overflow outlet must be taken away to avoid undermining of
tank base.

Gate valve
Rubber hose

Ground level
Reinforced concrete pad
Make a level flat concrete pad of 10 height. The diameter of the pad
must be 1 larger than the base diameter of the tank. Place the tank
in the centre.

Metal support

Pipe work
Pipe work for tanks on stand must be supported by the stand and
not by the tank. Flexible rubber hose, which allows free movement
is advised for this use.

Gate valve
Rubber hose

Metal support

Ground level
Tank stand for cylindrical vertical tank
Stand structure must be designed to suit the tank to be installed. Support
Consult Polytanks Limited customer care or a reputed structural
Pipe must be well supported. Otherwise, it may cause water leakage
engineer for the right design. Stands must be erected on level
or damage to the tank.
concrete support pads or other approved surfaces. The stands should
be bolted to the support pads. Tank platform should have hardwood
or steel decking with gaps less than 2. Decking with MS sheets is Gate valve
strongly recommended. Decking should be supported by strong Rubber hose
bearers to avoid sagging. Metal support
Use hot rods to make holes
Throw the tank while offloading
Ground level
Place the tank on rocky and uneven surfaces such
as wooden sleepers
Place the tank on undersized base
Underground plumbing
Use corrugated iron decking
To avoid breakage of fitting, connect pipe directly into the ground.

33
 Poly Tanks standards
All Polytank water storage tanks are manufactured according to the
standards given below
1. Scope
Our standard prescribes the requirements and methods of tests for rotational moulded polyethylene water storage tanks (closed and open top
tank).

2. Applications
2.1. This standard is not applicable to underground tanks.
2.2. This standard is applicable to both open topped and closed topped water storage tanks subjected to the following two conditions.
a. Own hydrostatic head of water and
b. Tank with uniform flat base support.
2.3. The nominal service temperature is +10C to +500C.
2.4. This standard does not cover mobile water tanks and horizontal cylindrical water tanks.

3. Terminology
For the purpose of this standard the following definitions shall apply.
3.1 Net capacity (actual)
Net total volume of water contained between the lowest level of the overflow and lowest level of outlet. (see figures)
3.2 Gross capacity
The total enclosed volume of the tank including any space which may not be capable of being filled with water.
3.3. Mould Parting
A circumferential line visible only on the external surface of the tank corresponding to a parting joint of the mould required for rotational
moulding. (see figures)
3.4. Overall height
The height of the finished empty tank at its highest point, including the top rim of the man-hole and lid of the tank. (see figures)
3.5. Effective height Lid of manhole
Float type level indicator
(optional)
The height of the finished empty tank from its base
Rim height Lid Mould parting line
to the point where overflow connection is provided Inlet
for the purpose of limiting water storage capacity. Overflow 50 mm min
(see figures)
3.6. Overall Diameter
The maximum outer diameter of finished empty
tank measured at its base (see figures)
3.7. Man-hole/Hand-hole Dead weight

A hole of suitable internal diameter provided at the

top of the tank, for the purpose of inspection of
Effective height
Overall height

internal surface and entry into the tank. Ribs

3.8. Internal Diameter of Man-hole/ Hand-hole
The internal diameter of the rim of the man-hole
measured as the mean of two perpendicular
diameters (see figures)
3.9. Closed tank (see fig)
Drain Float Outlet
3.10. Open top tank (see fig) A
A 50 mm min

4. Reqquirements
Overall diameter
4.1. Materials
4.1.1. The materials for construction of RCC or FCC platform
tank, lid and fittings which come in
contact with water shall be of food
grade.
Typical perspective view of closed top tank

34
 Manhole 4.1.2. Water tanks meant for outdoor use shall be
Top cover manufactured from virgin polyethylene
materials. The outer layer of the tank
shall be made from virgin and 10 to 20%
reusable material.
4.1.3. The materials for construction of tank, lid and
fittings which come in contact with water shall
not impart any taste, colour or odour to water;
they shall neither have any toxic effect nor
contaminate water there by making it
unpotable.
4.2. Carbon black content
Effective height

4.2.1. Carbon black pigment if added, to the

Tank moulding material for the outer layer or the
exposed layer shall be not less than
2 .5% when tested.
4.2.2. The carbon black or any other pigment
added shall be uniformly dispersed in the
material when tested.
4.3. Catalyst
The total amount of inorganic elements such as aluminium,
calcium, chromium, silicon, titanium and vanadium present
in polyethylene shall not exceed 0.2% (m/m). when tested
by atomic absorption method. An alternative method of
testing for the metals shall be by x-ray, fluorescents, where
RCC platform the atomic absorption method may not be applicable or
just non-operational.

Typical perspective view of open top tank

4.4. Fillers and pigments

The plastic shall not contain any fillers. Pigments may be added as desired by the customer or as designated by
polymer processing companies.
4.5. Types
There shall be 2 types of tanks namely
a. Cylindrical vertical tanks (closed and open end)
b. Rectangular loft tanks.

Rectangular loft tank

35
Note: