Front & Roof

tube 12813.64 735.3

fin 619.8371
spreader 3000
insulation&lagging 1062.393
refractory 2156.442
downcomer 352.2716

20004.58
contingency 20 % 24005.5
 1 hence fa < Fa , ( OK) RATIO = 0
AISC H1-1 2 RATIO = 0.1436703
AISC H1-2 3 ft/Ft + fbx/Fb + fby/Fb RATIO = 0.1436703
4 LATERAL SHEAR RATIO = 0.1975466
5 TORSION RATIO = 0
6 BOLT HOLE END RATIO = 0.7338286
7 BOLT HOLE PITCH RATIO = 0.1337667
8 BOLT HOLE BEARING RATIO = 1.111061
9 BOLT SHEAR RATIO = 0.610221
10 BOLT TENSION RATIO = 0
11 FILLET WELD SIZE MIN 0.142256 in =

5 FILLET WELD = 0.142256 in =

FZ
l
H
k h

p1=p2
Fz p

B
Fx

CLIP DESIGN

DESIGN DATA

CLIP WIDTH B = 9.84252 in

CLIP THICKNESS H = 0.629921 in
BOLT HOLE DIAMETER IN CLIP d = 1 in
BOLT DIAMETER dp = 0.875 in
DISTANCE CENTER CLIP TO NEAREST BOLT p1 50 in
DISTANCE CENTER CLIP TO FARTHEST BOLT p2 = 50 in
NUMBER OF BOLT n = 2
CENTER OF BOLT FROM "A - A" h = 1.968504 in
LENGTH OF WELD AW = 20.94488 in
ALLOW LOAD ON WELD / ( in ) 2
f = 9600 PSI
LIFTING LUG MATERIAL

LIFTING LUG MATERIAL SELECTED SA-36

YIELD STRESS Sy = 36000 PSI

ALLOWABLE STRESS FOR LUG ( AISC CODE )

ALLOWABLE BENDING STRESS Fb = 0.66Sy = 23760

ALLOWABLE SHEAR STRESS FS = 0.4Sy = 14400
ALLOWABLE TENSION STRESS Ft = 0.6Sy = 21600
ALLOWABLE BEARING STRESS Fp = 0.9Sy = 32400

BOLT MATERIAL SA 325

BOLT ALLOWABLE STRESS IN SHEAR FBs = 36800 psi
BOLT ALLOWABLE STRESS IN TENSION FBt = 55200 psi

SECTION OF MODULUS AT Zaxis Zzz = BH2/6 = 0.6509199

SECTION OF MODULUS AT Yaxis Zyy = B2H/6 = 10.170624
RADIUS OF GYRATION AT Zaxis Rzz = ((BH3/12)/(BH))1/2 = 0.1818426
RADIUS OF GYRATION AT Yaxis Ryy = ((HB /12)/(BH))
3 1/2
= 2.8412907

FORCE & MOMENT ACTING ON THE LUG

VERTICAL FORCE FZ = 17637.00

TRANSVERSE FORCE FY = 0.00
HORIZONTAL FORCE FX = 0.00
RESULTANTE FORCE FR = ( FX +FY +F )
2 2
Z
2 0.5
= 17637

Z - MOMENT : MZ = FY * h = 0.00
Y - MOMENT : MY = FZ * h = 34718.50
X - MOMENT : MX = TORSION = 0

STRESS ANALYSIS

BENDING STRESS : fbz = MZ / Zzz = 0

fby = MY / Zyy = 3413.6061
Cm = 1
F'ez = 104.192 psi
F'ey = 25437.5 psi

COMPRESSIVE STRESS
fa = fx/A = fx/(B* 0 psi

kL/r= 10.825 , Allowable stress From AISC table 3-36 :

Fa = 21113.58421 psi , hence fa < Fa , ( OK)

Unity Check :

Checking against AISC (equation H1-1)

fa/Fa + Cmz*fbz/((1-fa/F'ez)*Fbz) + Cmy*fby/((1-fa/F'ey)*Fby) = 0.14367 < 1 ( O K )

Checking against AISC (equation H1-2)

fa/0.6Sy + fbx/Fbx + fby/Fby = 0.14367 < 1 (OK)

B) CHECK SHEAR STRESS

B.1 SHEAR STRESS AT CLIP

SECTION AREA OF CLIP A = B*H = 6.2000124

SHEAR STRESS DUE TO LATERAL LOAD fS = FR / A = 2844.6717

RATIO OF LONGER SIDE TO SHORTER SIDE, B/H = 15.625 ======> a =

SHEAR STRESS DUE TO TORSION fS = T / (a*b*h^2) = 0

B.2 SHEAR STRESS AT BOLT HOLE

DISTANCE OF BOLT HOLE CENTER TO THE EDGE OF CLIP E= 1.5748031

DISTANCE BETWEEN BOLT HOLE CENTERS (PITCH) p= 8.2677165
BOLT HOLE RADIUS,( or min edge length ) R= 0.50
SHEAR AREA ON THE CLIP EDGE ACE = (E-R/2)*H = 0.8345217
SHEAR AREA ON THE PITCH ACP = (p-2*R)*H = 4.5780892
SHEAR STRESS AT THE CLIP EDGE fS = (FR/n) / ACE = 10567.131
SHEAR STRESS AT THE PITCH (TEARING STRESS) fS = (FR/n) / ACP =

C) CHECK BEARING STRESS AT BOLT HOLE

MIN. BOLT SIZE TO BE USED dp = 0.875

ADDITIONAL PAD THK TO LUG tpad = 0
BEARING AREA Ab = dp*(tpad+H) = 0.5511811
BEARING STRESS fp = FR / Ab = 15999.279

D) CHECK STRESS ON THE BOLT

D.1 SHEAR STRESS

ROOT AREA OF BOOT Ab = 0.196
TOTAL FORCE ON X-AXIS fx tot.B = Fx/n + My/(2*(p12+p22)) = 3.4718504
VERTICAL LOAD, fzB = Fz/n = 4409.25
TOTAL SHEAR FORCE fxzB = (fzB2+fx tot.B2)0.5 = 4409.2514
SHEAR STRESS fsB = fxzB / Ab = 22456.133
D.2 TENSION STRESS

TOTAL LATERAL LOAD fy tot.B = Fy/n + T/p2 = 0

TENSION STRESS ON BOLT ftB = fy tot.B / Ab = 0

E ) STRESS ON FILLET WELD

COMP. LOAD ON FILLET WELD/LINEAR IN L = FX / AW = 0

SECTION MODULUS OF FILLET WELD SWZ = B /3
2
= 32.291731
SWY = B*H = 6.2000124
POLAR MODULUS ABOUT CENTROID Jw = (B3+3BH2)/6 = 160.86876
BENDING FORCE ON FILLET WELD WBZ = MY / SWZ = = 1075.1515
WBY = MZ / SWY = = 0
SHEAR FORCE ON FILLET WELD WSZ = FZ / AW = 842.06729
WSY = FY/ AW = 0
TORSION ON FILLET WELD Tw = T*p2 / Jw = 0

RESULTANTE FORCE ON FILLET WELD WRESULT. = (L2 + WBZ2 + WBY2 + WSZ2 + WSY2 + Tw

FILLET WELD LEG DIMENSION W = WRESULT. / f = 0.1422563

 < 1 (OK)
< 1 ( OK )
< Fs ( OK )
< Fs ( OK )
< Fs ( OK )
< Fs ( OK )
< Fp (OK)
< Fs ( OK )
< Fs ( OK )
3.6133096041 mm

3.6133096041 mm

FY

Q
1

H
FR
FZ
PSI
PSI
PSI
PSI

in3
in3
in
in

Lbs 108
Lbs 28750 7187.5
Lbs 7187.5 1347.656 2732.747
Lbs 3593.75 673.8281 1366.374

Lbs.in
Lbs.in
Lbs.in

PSI
PSI

kl/rx 10.825

kl/ry 0.693
< 1 (OK)

Table of torsion coefficient

B
H

B/H
a
b

in2
PSI < Fs ( OK ) Sy =
E=
0.307 (TIMOSHENKO / D.H YOUNG) Cc =
< Fs ( OK )

in
in
in

in2
psi < Fs ( OK )
1926.2403372 psi < Fs ( OK )

in
in
in2
PSI < Fp (OK)

in2
lbs
lbs
lbs
psi < Fs ( OK )
 lbs
psi < Fs ( OK )

PSI
in2
in2
in3
Lbs/in
Lbs/in
Lbs/in
Lbs/in
Lbs/in

Z
2
+ WSY2 + Tw2)0.5 = 1365.66 Lbs/in 8 x 40#

in. USE 0.375 FOR FILLET WELD in

in
in^2
in^3
Sy = 0 psi

0.00
#REF!
#REF!
#REF!
Selecting A 36 ,
Beam selected :
Properties :
r xx =
r yy =
A =
Sx =
Material :
 F FZ

SWING ANGLE Q0 = 60
SIDE SWING ANGLE Q1 = 84
LIFTING WEIGHT AND DESIGN LOAD

TOTAL WEIGHT ( ONE PACKAGE ) WTOT. = 16000

NUMBER OF LIFTING LUGS = 3
WEIGHT PER LUG = 5333.333
USE SAFETY FACTOR = 1.5
LOAD PER LUG WL = 8000

WL =
WL / TAN (Q1) =
WL / TAN (Q0) =

REQUIRED THICKNESS OF LUG t = FR / {2*FS*(R-d/2)} =

CONSIDERING POINT "A - A" ( CRITICAL POINT ) FOR ANALYSIS :

SHACKLE PIN DIAMETER dp = 0.875
HOLE DIAMETER IN LUG d = 1
CENTER OF LUG FROM "A - A" h = 1.968504
SHEARED EDGE R1 = #REF!
ROLLED GASCUT R2 = #REF!

TENSILE/COMPRESSIVE STRESS : ft = FX / (B*H)

 A) UNITY CHECK

ft/Ft + fbx/Fb + fby/Fb = 0.14367 < 1 ( OK )

Table of torsion coefficient for rectangular shape

: the longer side of rectangular

: the shorter side of rectangular

1 1.5 1.75 2 2.5 3 4 6 8

0.208 0.231 0.239 0.246 0.258 0.267 0.282 0.299 0.307
0.141 0.196 0.214 0.229 0.249 0.263 0.281 0.299 0.307

36000
29000000
sqrt((2*pi()^2*E)/Fy) = 126.0993

(1-(Kl/r)^2/(2*Cc^2)*Fy
5/3 + 3*(Kl/r)/8Cc - Kl/r)^3/(8*Cc^3) = 21113.58

12*pi()^2*E/(23*(Kl/r)^2) = 1274295
 Fz*Cos a = 0 N

Fa = #REF! psi , increase the beam size

Fy = Fb = 0 psi , #REF!
Unity Check Checking against AISC (equation 0.14367 < 1 ( O K )
Checking against AISC (equation #REF! < 1 ( O K )

YC.G
o

o
 Lbs

Lbs
times
Lbs

FR / {2*FS*(R-d/2)} = #REF! in #REF!

in #REF!
in #REF!
in #REF!
in #REF!
in #REF!

= 0 PSI
< 1 ( OK )

10 infinity
0.313 0.333
0.313 0.333
the beam size

< 1 (OK)
< 1 (OK)
SHEAR STRESS AT THE PITCH (TEARING STRESS)
 h

d
A

WL
fSb = (FR/n) / Ab = 44912.25 psi >Fs **Check again**
 FZ FFR
FL R

H
Q0

R Q0
Q1
FX FX
FY

h d

k B

WL
FZ FR
A

Q0

FX

d
A

WL
 FFZ FR

Q1

FY
B

WL