TECHNICAL PROPOSAL -

STRUCTURAL STEEL WORKS

FOR
COMMERCIAL BUILDING FOR MRCB

PROJECT LOCATION: Malaysia

PART A - TECHNICAL

Document Transmittal

ISSUE / REVISION Issue 01

REMARKS Tender

DATE 12 Dec 14

PREPARED BY MH

AUTHORISED BY KC

ENQUIRY NUMBER E00804

Contents
A.1 Scope of work
A.2 Applicable codes
A.3 Building Description
A.4 Material Specification
A.5 Painting Specification
A.6 Division of Responsibility
A.7 Erection
A.8 Programme
A.9 General Terms
A.10 Exclusions
A.11 Information Received
A.12 JSSL Project Gallery Commercial & Industrial

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A.1 Scope of work

The proposal is for the following items of work:
Supply, Fabrication, Delivery to project site and Erection of Structural Steelwork from ground floor level.
Design & end Connection design of Structural steel Columns, Beams & Bracings
General Arrangement steel layout typical plan and typical section drawings.
Supply & Installation of Metal decking
Supply & Application of 2 hrs FR Cementitious Fire proof for Columns, Beams & Bracings.

A.2 Applicable Codes

All buildings included in this proposal are designed in accordance with the following codes:
BS 5950-2000 Part 1 Structural use of Steelwork in Building
The FABSEC/INDISEC beam design shall be done by JSSL.
Fabrication & Erection tolerances shall as per National Structural Steelwork Specification (UK) 5th Edition.
Welding Procedure shall be GMAW (for full welding), SMAW (for fit up) and SAW (for plate fabricated beams)
approved to American Welding Society AWS D1.1 Edition 2010.
Electrodes/ Consumables used for welding shall comply with ASME Sec II Part C.
All NDT Procedure and acceptance Criteria shall comply with AWS D 1.1 Edition 2010.

A.3 Building Description

Type Commercial Building
4 Basement floors + LG + G + 24 floors + Roof lvl
All Basements RCC works
Scope of work Steel Columns, Beams & Bracings
Dimension 54.04 m x 34.52 m
Height of the structure 106.6 m from ground lvl +38.5 m
Sections UB Sections, W Sections and HSS Sections
Painting 2 hrs Fire proofing for Columns, Beams & Bracings

A.4 Material Specification

a. Structural Steel:
a. Rolled Shapes and plates
b. Angles
c. Hollow Structural Sections
IS 2062, Grade Fy 345 MPa/ ASTM A992, Grade Fy 345 MPa
IS 2062, Grade Yst 250 MPa
ASTM A500 Grade B, Min Yield Strength 42 KSI (290 MPa) for Round
and 46 KSI (318 MPa) for Rectangular HSS

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d. Plates for Built-up Sections IS 2062, Grade Fy 345 MPa

b. Connections:
a. Plates IS 2062, Grade Fy 345 MPa
b. Angles IS 2062, Grade Yst 250 MPa
c. Holding down bolts shall confirm to IS: 1367 (or Equivalent) Grade 4.6, Black (Un-painted) bolts.
d. All Primary and Secondary connections shall be bolted connections using IS: 1367 (or Equivalent) class
10.9 with Black finishes.
c. Metal Decking:
Metal Deck - TR 60 x 1.0 mm Gauge of grade S350; Shear Studs - 19mm Diameter x 95 mm Long; Edge
Trim - 1.2mm x 275mm Girth - 3m length

A.5 Painting Specification

a. All Steelwork (UNO) shall be shot blasted to S.A. 2.5.
b. The steel work is primed with one coat of Red oxide primer of 50 micron DFT.
c. Fire Protection: Cementitious CP2/300 for 2 hrs fire rating, Standard UL 263 for Columns, Beams & Bracings

A.6 Division of Responsibility

Client / Civil
Item JSW Severfield
Description of Scope Contractors/
No. Structures Ltd
By Others
1 Design of Steel Main Frame
2 Connection Design
3 Shop Drawings
4 Craneage for erection works
5 Other Machineries & tools for erection works
6 Supply of Holding down bolts & Insert plates
7 Installation of Holding down bolts & Insert plates
8 Fabrication of Steelwork for columns, beams and bracings
9 Delivery from Factory to Chennai Port
10 Chennai port & Malaysia port clearance charges
11 Sea freight & Transportation from Malaysia Port to Project Site
12 Erection of Steelwork for columns, beams and bracings
13 Metal decking including all trims and shear studs
14 Supply and Application of 2hrs FR Cementitious fire proofing

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PART A - TECHNICAL

Client / Civil
Item JSW Severfield
Description of Scope Contractors/
No. Structures Ltd
By Others
15 Scaffolding/ Temporary works
16 Staff & Workers Visas, workers accommodations, etc.
17 Work permit in Malaysia, other documentations, etc.
18 Local registrations
Provide clean, level and firm hard standing over the working and storage
19
areas adequate for the safe operation of JSSL erection plant.
Provide and Maintain adequate access and exit routes into and around the
20 site for the safe delivery of plant and materials on vehicles to the
designated work areas.
Maintain the JSSL working area free of obstructions, open trenches or
21
other excavations and clear of other trades, labour, plant and materials.
22 Maintain the working area free from standing water.
Provide Welfare, first aid and toilet facilities (Local and Western)
23
convenient near the work area.
Provide general site lighting to allow safe movement of JSSL personnel and
24 equipment (Specific task lighting will be provided by JSSL through the JSSL
working area).
25 Site Security on site , truck park
Safety edge protection of slabs, Staircases, Lift Shafts, Service Openings in
26
Form of Handrails, Wires / Bunting.
Concrete Encasement / Filling of Structural Steelwork Generally i.e.
27
Columns and Concrete for Slabs.
28 Mesh/Reinforcement Bars for encasing columns and slabs
29 Shuttering for civil contractors works
30 Cladding / Glazing / faade Supports.
31 Internet-phone access point
32 Site logistic plan
33 Doors, windows, louvers, gates, Handrails and Walkways
34 Site Canteen/Labour Camp to place bunkers

A.7 Erection
i. The 2 Nos Tower cranes are used for erecting the structural steel Columns, Beams & Bracings are free issue by
client.
ii. Our assumption on erecting the structural steel works is based on, uninterrupted use of Tower crane. Detailed
erection methodology will be presented at a later stage.

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iii. The Buyer shall provide sufficient area at site for setting up of site office(s) & material storage yard free of
cost.
iv. The Civil Contractor to install Insert plates provided by JSSL generally in accordance with the Construction
Drawings and agreed tolerances if required.
v. All steelwork erection is to be carried out based on one continuous visit to site.
vi. Uninterrupted Electricity and water supply for carrying out the works is to be provided to JSSL by the client
free of cost.
vii. The Client shall provide and maintain access and exit routes into and around the site for the safe delivery of
plant and materials for normal road vehicles.
viii. The Civil Contractor shall maintain the whole of the JSSL working area free of obstructions, open trenches or
other excavations and clear of other trades labor, plant and materials.
ix. The Civil contractor shall provide adequate safety notices and demarcation notices to identify restricted
working areas due to the presence of overhead power lines etc.

A.8 Programme
i. Upon award of contract, a lead-in period of 18-20 weeks shall be required for the first batch of steelwork to be
ready for delivery to site, based on receipt of final approved Construction Drawings from Buyer.
ii. For Erection works we propose that the complete steel structure in around 26-28 weeks on site based on
current preliminary design. Our programme is based on single ten-hour working shift a day, six days a week.
iii. All revisions to this information shall be received prior to the commencement of fabrication of the area
affected. Any alteration to steelwork etc. due to the receipt of late information is not included in our proposal.
iv. All information provided shall be clear and correct before fabrication commences.
v. No allowance has been made in cost or programme for retrofitting of steelwork out of sequence due to
receipt of late or incomplete information.
vi. The Programme / Schedule of Works shall be in MS Project only.

A.9 General Terms

i. Revisions to drawings (effecting areas, height of Building, framing layout, loading changes, additions or
omissions, cutouts in slabs etc) and any new drawings made to include additional work over and above the
drawings received at Tender stage shall be considered as a variation post award of contract.
ii. JSW Severfield Structures Ltd reserves the right to substitute partly or entirely some of the materials in case of
material non-availability or supply shortages.
iii. All welds will be left as laid.
iv. All connections between members shall be bolted.

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v. Our Offer is based on the tender drawings; any additional steel work other than the steel shown in tender
drawing shall be treated as variation.
vi. JSSL use SMAW Process for Fit-up, GMAW Process for full welding and SMAW Process for Plate fabricated
Sections.

A.10 Exclusions
The following items are not required for this project as per JSSL & have not been considered in technical offer & Price.
1. RCC cores walls & slabs, foundations, retaining wall, water proofing and all RCC work, Site Surveying & Site
Development works, All RCC & PCC and other civil works, MEP/IT/Architectural works and their local supports.
2. Architectural welding/ Architectural finishes/ Architectural painting
3. Inclined portion above the roof level.
4. On-site fabrication. The entire fabrication shall be done in JSSLs production facility in Bellary, Karnataka and
the steelwork shall be delivered to site in erectable sequence.
5. Independent Weld Testing & Inspection. All additional testing if required, to be carried out by testing
Laboratory approved and agreed by JSSL.
6. Third Party Inspection / Certification in general.
7. All costs related to inspection at JSSL works by main Contractor / Client appointed personnel.
8. Post Weld Heat Treatment in Furnace & Local Testing.
9. Site welding generally.
10. Temporary or permanent Fencing.
11. Holes in members required for installing equipment or steel furnished by other manufacturers/other vendors
12. Any Stainless Steel or Non-Ferrous Metalwork
13. Machining of Structural Steel Items & Fabricated Component.
14. Any type of Trial Assembly.
15. Labour Cess to the local government and any policies.

A.11 Information received

Our Tender Proposal is based on the Information/Drawings received
Sl.No Drawing Number Drawing Name Date Revision
LEVEL 7-13 & LEVEL 15-21 TYPICAL FLOOR
1 T/HSSI/9507/STR/GN/107 Dec 14
FRAMING PLAN
2 T/HSSI/9507/STR/GN/200 COLUMN SCHEDULE Dec 14
3 T/HSSI/9507/STR/GN/400 BRACING ELEVATIONS AND DETAILS Dec 14
4 T/HSSI/9507/STR/GN/401 BRACING ELEVATIONS Dec 14

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A.13 JSSL Project Gallery Commercial & Industrial

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