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SUBSEA PUMPS

Design, Operation and Maintenance

MAINTECH KONFERANSEN 28.04.2011

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Presentation Topics

1. Introduction to Framo Engineering


2. Design of Subsea Pumps
3. Change - out for Maintenance
4. Operation and Preventive Maintenance
5. Way Forward & Summary

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Company Overview

Established in 1983
360 Employees (2011)
Headquarter at Sandsli, Bergen, Norway
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Main Products

Pumps & Subsea Systems

Multiphase Metering Systems

Swivels & Marine Systems

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Horsy, 2011
Building for the future

Increased capacity
Flexibility in schedule
Ever increased focus on system testing
Manufactured and improved quality
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Statoils Lufeng South China Sea

1997 First commercial


subsea electrical pumps
5 X 400 kW
pumps
330 m water
depth
at riser base

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Field Proven Technology

More than 80 pump/motor units delivered

To Africa, Australia, Brasil, Asia, Middle East, North Sea

400 kW 2.6 MW motor shaft power

Water depths 100 - 1400 m

1.000.000 (+) subsea running hours

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Typical subsea pump system (Ceiba - EG)

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Standard Subsea Pump Main Features
Vertical layout
2.6 MW/450 A/6.6 kV
5000 psi housing
Oil filled motor on top
Insulated pump housing
Instruments on pump
Integrated flow mixer
GVF up to 95%
Speed range < 4000 rpm
Helico-axial pump design
No dynamic seals to sea
Diff pressure < 60 bar
Weight < 20 ton

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Different Pumps Same Envelope
Centrifugal Hybrid Multiphase/Hi-Boost

0% GVF 50% GVF 100% GVF


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Operational Range

250

SPP
200
Differential Pressure [bar]

150

HYBRID
100
HIGH BOOST

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MPP WGC
0
0 10 20 30 40 50 60 70 80 90 100
GVF [%]

11 Rev.01
Intervention System

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Intervention System

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Intervention System

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Pump Change-Out Operation
Light vessel

Guideline-less operations
down to 1800 meters

Retrieval and reinstallation in


less than 24 hours

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Strategy for improved performace
1. Provide a Customer Support
organization that could assist
customers World Wide in
solving operational issues

2. Develop & Implement a


Condition Monitoring system
to make it possible for
Experts in Bergen to offer
immediate 24-7 assistance
based on access to real-time
data

FRamo Interactive ENabling


Diagnostics
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Why FRIEND ?

To Safeguard Availability of Systems and Maximize


Lifetime of Equipment through
1 Operational Assistance & Performance Monitoring
2 Trouble Shooting
3 Production Optimization
In an Integrated Working Relationship with the
Operator

FRAMO OPERATOR

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FRIEND Infrastructure

QUALITY
DATA
CONTROL SYSTEM
SECURE ACCESS

WEB SERVER

HISTORIAN

CALCULATION
ENGINE
Customer

WE ESTABLISH A VIRTUAL WORKSPACE FOR


COLLABORATION WITH CUSTOMER
HELP DESK, Inquiries
Reports & Documentation
Storage Equipment / Spare Parts Logistics
Equipment Maintenance Information
Communication Functionality

Live Process displays & Data Trending

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Subsea Multiphase Pump Station

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Subsea Water Injection Pump Station

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Signature Establishment
Signature
Field Life Operation
Testing Commissioning/Start-up

CONDITION

FAT/SIT - Initial Signature

Commissioning / Start-up Signature

Operational Performance Indicators

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Stabilizing Process Conditions

Notification Algorithm - Trigger


We monitor Operations and provide Assistance

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Stabilizing Process Conditions

Notification Algorithm - Trigger


These situations can typically occur when producing from unstable wells

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Operational Experience
With Real-time data we can be an equal discussion partner with the
Operator during trouble shooting and operational monitoring
We can work together 24-7, avoid unnecessary stops / wear and
tear on the pumps & reduce downtime
Improved operating procedures are made on the basis of historical
data
The AVAILABILITY of the pumping systems has been considerably
improved since we started with FRIEND
We compare the performance for different pumping systems in
operation when assessing the overall condition of the pumps

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Pump Availability Example
120

100

80

60

40 Production Stop
Pump Running
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Trend

FRIEND Implementation

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FRIEND Way Forward
RT Quality data Product
FRIEND Database Improvement

RT Performance
Analytical Indicators
Applications

Knowledge
Alerts / Notifications Based Design for
Availability and
System Maintainability

Framo Workspace /
24-7 On-Call Engineer
Improved Pump
Lifetime &
Availability
Customer Web Portal / Virtual Work Space /
Collaboration Area
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Read more at: www.framoeng.no

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Thank You for Your Attention

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