Вы находитесь на странице: 1из 7

ER-6010

Issued August 1, 2002


ICBO Evaluation Service, Inc. 5360 Workman Mill Road, Whittier, California 90601 www.icboes.org

Filing Category: FASTENERSConcrete and Masonry Anchors

HILTI HIT RE 500 ADHESIVE ANCHORING SYSTEM 5, respectively. Anchors are permitted for live, dead, wind,
and earthquake loads. Where adjustments to the allowable
HILTI, INC. loads are permitted or required in accordance with Section
5400 SOUTH 122ND EAST AVENUE 1612.3 of the UBC and Section 1605.3 of the IBC, those
TULSA, OKLAHOMA 74146 adjustments shall be as follows:
1. For allowable short-term tension loads resulting from
1.0 SUBJECT wind and seismic forces, the concrete/bond and steel
Hilti HIT RE 500 Adhesive Anchoring System. values may be taken as 1.33 times the values given in
Tables 4 and 5.
2.0 DESCRIPTION
2. For allowable short-term shear loads resulting from wind
2.1 General:
and seismic forces, the concrete/bond values may be
The Hilti HIT RE 500 Adhesive Anchoring System is taken as 1.33 times the values given in Tables 4 and 5.
intended for installation of post-installed threaded rods and
3. For allowable short-term shear loads resulting from wind
deformed reinforcing bars in minimum 2,000 psi (13.7 MPa)
and seismic forces based on steel strength, the steel
normal-weight concrete. The Hilti HIT RE 500 Adhesive
shear values must be calculated as follows:
Anchoring System is permitted to resist dead, live, seismic
and wind loads. The anchor system is an alternative to a. For Standard HAS rods (ASTM A 36 rods), the
cast-in-place anchors described in Section 1923.1 of the allowable shear load based on steel strength may be
1997 Uniform Building Code (UBC), and Section 1912 of taken as 1.33 times the A 36 value for static loads
the 2000 International Building Code (IBC). given in Table 4.
2.2 Materials: b. For HAS Super rods (ASTM A 193 B7 rods), the
allowable shear load based on steel strength may be
2.2.1 Hilti HIT RE 500 High Strength Epoxy Adhesive: taken as 0.94 times the A 193 B7 value for static loads
The Hilti HIT RE 500 adhesive is a two-component given in Table 4.
injectable epoxy adhesive with the components contained
in a dual-chambered cartridge. Available cartridge sizes c. For stainless rods (ASTM F 593 CW rods), the
include 11.1 ounces (330 ml) and 37 ounces (1100 ml). allowable shear load based on steel strength may be
The two components combine when dispensed through a taken as 1.14 times the AISI 304/316 SS value for
static mixing nozzle attached to the cartridge at a 3:1 ratio static loads given in Table 4.
of resin to hardener. The static mixing nozzle is supplied by d. For reinforcing bar (Grade 60), the allowable shear
Hilti. Each cartridge is stamped with an adhesive expiration load based on steel strength may be taken as 1.33
date. The Hilti HIT RE 500 epoxy adhesive has a times the value for static loads given in Table 5.
recommended maximum shelf life of nine months when The allowable tension and shear values in Tables 4 and
stored in the manufacturers unopened container at 5 must be adjusted in accordance with Figure 1 for in-
temperatures between 23F (-5C) and 77F (25C). service base-material temperatures in excess of 120F
2.2.2 Threaded Steel Rods: Threaded steel rods consist (49C). Allowable loads for anchors subjected to combined
of all-thread rods in diameters shown in Table 1. The rods, shear and tension forces are determined as follows:
with nut and washer, are available in three steel (Ps / Pt )5/3 + (Vs / Vt )5/3 1
specifications as shown in Table 2. The Standard HAS Rod
where:
and the HAS Super Rod are furnished with a 5 m zinc
electroplate coating in accordance with ASTM B 633 SC 1. Ps = Applied service tension load.
2.2.3 Reinforcing Bars: Deformed reinforcing bars Pt = Allowable service tension load.
range in size from No. 3 to No. 11, as shown in Table 3, and Vs = Applied service shear load.
are manufactured from steel conforming with ASTM A 615, Vt = Allowable service shear load.
A 616, A 617 or A 706 (Grade 60, minimum).
For anchors installed at edge distances less than ccr, or
2.2.4 Normal-weight Concrete: Concrete must be spacing less than scr, or both, the concrete/bond values
normal-weight stone aggregate concrete having a minimum given in Tables 4 and 5 must be reduced in accordance with
28-day compressive strength of 2,000 psi (13.78 MPa) at the reduction factors given in Table 6. The reduced
the time of anchor installation. concrete/bond-strength anchor values must be compared
2.3 Design: with the corresponding allowable steel strength, and the
Allowable tension and shear loads for threaded rod and lesser value must be used to establish allowable anchor
rebar in normal-weight concrete are given in Tables 4 and capacity.

are not to be construed as representing aesthetics or any other attributes not specifically addressed, nor are they to be construed as
an endorsement of the subject of the report or a recommendation for its use. There is no warranty by ICBO Evaluation Service, Inc., express or implied,
as to any finding or other matter in this report, or as to any product covered by the report.

Copyright 2002 Page 1 of 7


Page 2 of 7 ER-6010

2.4 Installation: testing of single anchors, establishing minimum edge


distance, c = cmin (AC58 Test Series 14); creep testing
Installation requirements are shown for various threaded rod
(AC58 Test Series 17); in-service temperature (Series 18);
sizes in Table 1, for deformed reinforcement bars in Table
dampness testing (AC58 Test Series 19); freezing and
3. Holes must be drilled to the required depth, using an
thawing testing (AC58 Test Series 20); and seismic testing
electro-pneumatic hammer-drill in roto-hammer mode with
of threaded rods and rebar (AC58 Test Series 21); single
a carbide-tipped drill bit that complies with ANSI
anchor tensile testing of reinforcing bars (AC58 Test Series
Specification B212.15-1994, or a Hilti matched-tolerance
1); and single anchor shear testing of reinforcing bars
diamond core bit. Holes must be cleaned of dust and debris
(AC58 Test Series 13). Additional documentation was
using either a nylon or a wire brush and oil-free compressed
provided on use of HIT RE 500 adhesive in contact with
air, as required. For holes which are drilled with a diamond
potable water (ANSI/NSF Standard 61), and for evaluation
core bit, the hole should be immediately flushed with water
of anchor performance in cored holes.
until the water from the hole runs clear, brushed with a
nylon or wire brush and flushed again until the water runs 4.0 FINDINGS
clear. Holes are permitted to be dry, damp or wet (including
That the Hilti HIT RE 500 Adhesive Anchor System
the presence of standing water) at the time of anchor
described in this report complies with the 1997 Uniform
installation. A clean mixing nozzle must be attached to the
cartridge, and the first three trigger pulls from each refill Building Code (UBC) and the 2000 International
pack must be discarded. The holes are filled one-half to Building Code (IBC), subject to the following
two-thirds full with the epoxy adhesive, starting at the conditions:
bottom to avoid entrapment of air. The steel anchor is 4.1 The Hilti HIT RE 500 Adhesive Anchor System is
installed in the hole with a rotating motion until the bottom permitted to be used to resist dead loads, live
of the hole is reached. Minor adjustments to the anchor loads and short-term loads, such as those
position may be made during the gel time as given in Table resulting from wind or earthquake.
7. The design load may be applied after the cure time given
in Table 7 has elapsed. 4.2 When anchors are used to resist short-term loads,
such as wind or seismic, allowable loads are
2.5 Compliance with ANSI/NSF Standard 61, Drinking calculated in accordance with Section 2.3 of this
Water System ComponentsHealth Effects: report.
HIT RE 500 is recognized for use under ANSI/NSF 4.3 The anchors are installed in accordance with the
Standard 61, for contact with potable water systems. HIT manufacturers instructions and this report.
RE 500 is recognized for the installation of threaded rods in
water at temperatures up to and including the temperature 4.4 The HIT RE 500 Adhesive Anchors are installed in
of domestic hot water [140F (60C)]. holes predrilled using a carbide-tipped masonry
drill bit manufactured within the range of the
2.6 Special Inspection:
maximum and minimum dimensions of ANSI
Special inspection in accordance with Section 1701 of the B212.15-1994, or with a Hilti diamond core bit
UBC and Section 1704 of the IBC must be provided for all having the same nominal diameter.
anchor installations. The special inspector must record
compliance of the carbide drill bit with ANSI B212.15-1994, 4.5 Special inspection in accordance with Section 2.6
and compliance of the Hilti diamond core drill bit nominal of this report is provided for all anchor
diameter with this report; the hole depth and cleanliness; installations.
the product description, including product name, rod type, 4.6 Calculations and details demonstrating
diameter and length; and the adhesive expiration date. The compliance with this report are submitted to the
special inspector also must verify anchor installation as local building official for approval.
being in accordance with this report and the manufacturers
published instructions. 4.7 Anchors are not permitted for use in conjunction
with fire-resistive construction. Exceptions are:
2.7 Identification:
Anchors resist wind or seismic loading only.
The adhesive material is identified in the field by packaging
labels indicating the manufacturers name (Hilti, Inc.) and For other than wind or seismic loading, special
address, the evaluation report number (ICBO ES ER-6010), consideration is given to fire exposure
the product name, the batch number and the expiration conditions.
date. HAS threaded rods are identified by labels on the
4.8 Adhesive anchors may be used to resist tension
packaging bearing the product name, size and the Hilti, Inc.,
and shear forces in overhead or wall installations
name and address.
only if consideration is given to the effects of
3.0 EVIDENCE SUBMITTED elevated temperature conditions on anchor
performance. Figure 1 shows load reduction
Data in accordance with the ICBO ES Acceptance Criteria
for Adhesive Anchors in Concrete and Masonry Elements factors for elevated temperatures.
(AC58), dated November 2001, including test reports for the 4.9 Since an ICBO ES acceptance criteria for
following tests: axial tension testing of single anchors, evaluating data to determine the performance of
establishing minimum edge distance, c = cmin (AC58 Test adhesive anchors subjected to fatigue or shock
Series 5); axial tension testing of a group of two anchors, loading is unavailable at this time, the use of
establishing minimum spacing distance, s = smin (AC58 Test these anchors under these conditions is beyond
Series 9); shear testing of single anchors, establishing the scope of this report.
critical edge distance, c = ccr (AC58 Test Series 13); shear
Page 3 of 7 ER-6010

4.10 Since an ICBO ES acceptance criteria for Installation of the Hilti HIT RE 500 Adhesive
evaluating the performance of adhesive anchors Anchor System in base materials having interior
in cracked concrete is unavailable at this time, temperatures outside this range is beyond the
the use of anchors is limited to installation in scope of this report. The temperature of the Hilti
uncracked concrete. Cracking occurs when ft > HIT RE 500 Adhesive must be between 40F
fr due to service loads or deformations. (5C) and 105F (40C) at the time of installation.
4.11 Use of the Hilti HIT RE 500 Adhesive Anchor 4.14 When anchors are located where the interior
System in conjunction with carbon steel base-material temperature may exceed 120F
threaded rods shall be limited to interior (49C), allowable tension and shear loads in this
exposure. Installations exposed to severe, report must be adjusted for in-service
moderate or negligible exterior weathering temperatures in accordance with Figure 1. The
conditions, as defined in Figure 21-1-1 of UBC use of the Hilti HIT RE 500 Adhesive Anchor
Standard 21-1 or Figure 1 of ASTM C 62, are System in base materials having interior
permitted where stainless steel anchors are temperatures exceeding 212F (100C) is beyond
used. the scope of this report.
4.12 During anchor installation, the hole and 4.15 The Hilti HIT RE 500 Adhesive Anchor System is
surrounding location are permitted to be dry, manufactured by Hilti GmbH at their facilities in
damp or wet (including standing water). Kaufering, Germany, with quality control
inspections by Underwriters Laboratories Inc.
4.13 The Hilti HIT RE 500 Adhesive Anchor System
(AA-668).
may be installed in base materials having
interior temperatures between 23F (-5C) and This report is subject to re-examination in one year.
110F (43C) at the time of installation.
Page 4 of 7 ER-6010

TABLE 1SPECIFICATIONS FOR INSTALLATION OF THREADED RODS


IN CONCRETE WITH HILTI HIT RE 500 ADHESIVE

PROPERTY THREADED ROD DIAMETER (inches)


3 1 5 3 7
/8 /2 /8 /4 /8 1 11/4

Anom = Nominal area of threaded rod (in.2) 0.1104 0.1963 0.3068 0.4418 0.6013 0.7854 1.2272
7 9 3 7
BD = Nominal bit diameter (inches) /16 /16 /4 /8 1 11/8 13/8

Standard embedment depth (inches) 33/8 41/2 55/8 63/4 77/8 9 111/4

T = maximum torque (ft.-lb.) 18 30 75 150 175 235 400


2 2
For SI: 1 inch = 25.4 mm, 1 ft-lb = 1.4 N-m, 1 inch = 645 mm .

TABLE 2STEEL SPECIFICATIONS FOR ROD, NUT AND WASHER

ALL-THREAD ROD NUT WASHER


SPECIFICATION SPECIFICATION
Description Specification fy fu
Standard ASTM A 563, ANSI B 18.22.1,
ASTM A 36 36.0 58.0
HAS Rod Grade A Type A, plain
ASTM A 563, ASTM F 436
HAS Super Rod ASTM A 193 B7 105.0 125.0
Grade DH
Stainless Rod
(316/304) 65.0 100.0
3
/8 inch - 5/8 inch ASTM F 594, Alloy, ANSI B 18.22.1,
ASTM F 593, CW
Stainless Rod Group 1 Type A, plain
(316/304) 45.0 85.0
3
/4 inch - 11/4 inch

TABLE 3SPECIFICATIONS FOR INSTALLATION OF GRADE 60


REINFORCING BAR IN CONCRETE WITH HILTI HIT RE 500 ADHESIVE

PROPERTY REINFORCING BAR SIZES

No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11

d = Nominal bar diameter (inches) 0.375 0.500 0.625 0.750 0.875 1.000 1.125 1.250 1.375
1 5 3 7 1 3 1
BD = Nominal bit diameter (inches) /2 /8 /4 /8 1 1 /8 1 /8 1 /2 13/4

Embedment depth (inches) 33/8 41/2 55/8 63/4 77/8 9 101/8 111/4 123/8
For SI: 1 inch = 25.4 mm.
TABLE 4ALLOWABLE TENSION AND SHEAR VALUES IN NORMAL-WEIGHT
CONCRETE FOR THREADED RODS INSTALLED WITH HILTI HIT RE 500 ADHESIVE (pounds)1,2,3,4,5

ANCHOR EMBED- TENSION (lbs) SHEAR (lbs)


Page 5 of 7

DIAMETER MENT
(inches) DEPTH Based on Bond or Based on Steel Strength Based on Bond or Based on Steel Strength
(inches) Concrete Concrete

f c f c ASTM A 36 ASTM A AISI f c f c ASTM A 36 ASTM A AISI


2,000 psi 4,000 psi 193 B7 304/316 2,000 psi 4,000 psi 193 B7 304/316 SS
SS
13/4 645 1,095 485 685
3 3
/8 3 /8 2,190 2,585 2,115 4,555 3,645 1,575 2,225 1,090 2,345 1,875
41/2 2,420 2,585 2,565 3,630
21/4 1,130 1,965 860 1,215
1
/2 41/2 4,045 5,275 3,755 8,100 6,480 2,795 3,955 1,935 4,170 3,335
6 4,775 5,380 4,560 6,450
27/8 1,690 3,045 1,345 1,905
5 5
/8 5 /8 6,560 7,355 5,870 12,655 10,125 4,370 6,180 3,025 6,520 5,215
71/2 7,320 7,515 7,125 10,080
33/8 2,310 4,515 1,935 2,740
3 3
/4 6 /4 8,670 10,755 8,455 18,225 12,390 6,295 8,900 4,355 9,390 6,385
9 10,385 12,995 10,265 14,515
4 3,005 5,665 2,635 3,730
7
/8 77/8 12,495 15,875 11,510 24,805 16,865 8,565 12,115 5,930 12,780 8,690
1
10 /2 14,705 16,185 13,970 19,755
41/2 3,945 8,440 3,445 4,870
1 9 13,845 17,365 15,030 32,400 22,030 11,190 15,820 7,745 16,690 11,350
12 17,935 17,935 18,245 25,800
55/8 5,760 12,815 5,380 7,610
11/4 111/4 24,610 31,620 23,490 50,620 34,425 17,480 24,720 12,100 26,080 17,735
15 34,130 35,270 28,510 40,315
For SI: 1 inch = 25.4 mm, 1 lbf = 4.48 N, 1 psi = 6.89 kPa.
1
Allowable load shall be the lesser of tabulated bond and steel values. Load reduction factors given in Table 6 for reduced edge distance (c) and spacing (s) shall be applied to values in the bond or concrete
capacity column. Linear interpolation may be used for intermediate spacings, edges distances, embedments and concrete strengths. Load reduction factors are cumulative for anchors with multiple anchor
spacings or base-material edge distances.
2
The tabulated values are for anchors installed in concrete having the designated compressive strength (f c) or higher at the time of installation.
3
Allowable loads based on bond strength have been calculated using a safety factor of 4.0 applied to the mean ultimate strength.
4
Concrete thickness must be equal to or greater than 1.5 times the anchor embedment depth.
5
The allowable tension and shear values for threaded rods to resist short-term loads such as wind or seismic shall be calculated in accordance with Section 2.3 of this report.
ER-6010
Page 6 of 7 ER-6010

TABLE 5ALLOWABLE TENSION AND SHEAR VALUES IN NORMAL-WEIGHT


CONCRETE FOR REINFORCING BAR INSTALLED WITH HILTI HIT RE 500 ADHESIVE (pounds)1,2,3,4,5

ANCHOR SIZE EMBEDMENT TENSION (lbs) SHEAR (lbs)


(inches) DEPTH, hef
(inches) Based on Bond or Concrete Based on Steel Based on Bond Based on Steel
Strength, ASTM or Concrete: Strength, ASTM
fc fc A 615 Gr. 60 f c 2,000 psi A 615 Gr. 60
2,000 psi 4,000 psi

33/8 2,525 2,760


No. 3 2,640 1,715 1,685
41/2 2,700 2,700

41/2 3,995 4,635


No. 4 4,800 2,890 3,060
6 4,665 4,665

55/8 5,155 6,950


No. 5 7,440 4,530 4,745
71/2 6,215 6,950

63/4 8,425 11,170


No. 6 10,560 6,835 6,730
9 9,740 11,215

77/8 10,130 14,835


No. 7 14,400 8,525 9,180
101/2 12,115 15,430

9 15,985 18,205
No. 8 18,960 12,985 12,085
12 17,400 18,235

101/8 18,060 20,310


No. 9 24,000 15,080 15,300
131/2 21,005 21,005

111/4 23,000 24,180


No. 10 30,480 19,620 19,430
15 23,960 24,265

123/8 29,655 30,780


No. 11 37,440 22,235 23,870
161/2 30,895 30,950
For SI: 1 inch = 25.4 mm, 1 lbf = 4.48 N, 1 psi = 6.89 kPa.
1
Allowable load shall be the lesser of tabulated bond and steel values. Load reduction factors given in Table 6 for reduced edge distance (c) and spacing
(s) shall be applied to values in the bond or concrete capacity column. Linear interpolation may be used for intermediate spacings, edge distances,
embedments and concrete strengths. Load reduction factors are cumulative for anchors with multiple anchor spacings or base-material edge distances.
2
The tabulated values are for rebar installed in concrete having the designated compressive strength (f c) or higher at the time of installation.
3
Allowable loads based on bond strength have been calculated using a safety factor of 4.0 applied to the mean ultimate strength.
4
Concrete thickness must be equal to or greater than 1.5 times the anchor embedment depth.
5
The allowable tension and shear values for rebar to resist short-term loads such as wind or seismic shall be calculated in accordance with Section 2.3
of this report.
Page 7 of 7 ER-6010

TABLE 6INFLUENCE FACTORS FOR SPACING AND EDGE DISTANCE


IN NORMAL-WEIGHT CONCRETE WITH HILTI HIT RE 5001

SPACING FACTORS FOR EDGE DISTANCE FACTORS FOR EDGE DISTANCE FACTORS FOR TENSION
TENSION AND SHEAR LOADS SHEAR LOADS LOADS
Scr Smin fA ccr cmin fRV ccr cmin fRN
1.5 hef 0.5 hef 0.70 1.5 hef 0.5 hef 0.30 toward edge 1.5 hef 0.5 hef 0.70
0.60 not toward edge

hef = Actual embedment depth.


s = The measure between anchors, centerline-to-centerline distance.
scr = The least anchor spacing distance at which the allowable load capacity of an anchor is applicable without reductions.
smin = The least anchor spacing at which the anchors are tested for recognition.
c = The measure between the anchor centerline and the free edge of the concrete member.
ccr = The least edge distance at which the allowable load capacity of an anchor is applicable without reductions.
cmin = The least edge distance at which the anchors are tested for recognition.
fA, fRV, fRN = Load reduction factors applied to the allowable bond or concrete working loads when:
smin s scr or cmin c ccr

Linear interpolation may be used for spacings between scr and smin and edge distances between ccr and cmin, as well as intermediate
embedment depths.

1
For an anchor affected by multiple anchor spacings and/or edge distances, the allowable adjusted load is the product of the following factors:

F = fA1 fA2 fAn fR1 fR2 fRn

TABLE 7HILTI RECOMMENDED GEL TIME AND CURE TIME


FOR HILTI HIT RE 500 ADHESIVE

MINIMUM BASE-MATERIAL GEL TIME1 CURE TIME1


TEMPERATURE (degrees)
23F (-5C) 4 hours 72 hours
32F (0C) 3 hours 50 hours
50F (5C) 2 hours 24 hours
70F (20C) 30 minutes 12 hours
85F (30C) 20 minutes 8 hours
104C (40C) 12 minutes 4 hours
For SI: tC = (tF - 32) 1.8.
1
As measured from the time of anchor installation.

HIT RE 500
IN-SERVICE TEMPERATURE
100% @ 120 F
100% @ 23 F

100% @ 70 F

120

100
% of Load @ 70oF

80
86% @ 23 F

38% @ 212

60

40
Install at 70 F
20 Install at 23 F

0
0 50 100 150 200 250
Base Material Temperature, oF
For SI: tC = (tF - 32) 1.8.

FIGURE 1INFLUENCE OF TEMPERATURE ON ALLOWABLE TENSION AND SHEAR LOADS FOR HILTI HIT RE 500 ADHESIVE

Вам также может понравиться