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Specifications for Cylinder Head Assemblies on C-Series Engines{0703, 0762, 1100}
Nmero de medio -SEBF9006-07 Fecha de publicacin -22/01/2009 Fecha de actualizacin -22/01/2009

i03468069
Specifications for Cylinder Head Assemblies on C-Series

Engines{0703, 0762, 1100}
SMCS - 0703; 0762; 1100
Agricultural Tractor:
MT855 (S/N: A3A1-UP)
MT865 (S/N: GDA1-UP)
Combine:
Lexion 470 R (S/N: 4ZF1-UP)
Lexion 480 R (S/N: JAC1-UP)
Engine:
C-10 (S/N: AKB1-UP; F8H1-UP; MBJ1-UP; 2PN1-UP; 3CS1-UP; 8YS1-UP; BCX1-UP)
C-12 (S/N: CPD1-UP; R1D1-UP; TME1-UP; 8YF1-UP; BDL1-UP; MBL1-UP; 9SM1-
UP; 1YN1-UP; ALS1-UP; 2KS1-UP; 9NS1-UP; BCY1-UP)
C-15 (S/N: C2A1-UP; EGH1-UP; MBN1-UP; 6NZ1-UP; 9NZ1-UP)
C-16 (S/N: W1A1-UP; 7CZ1-UP)
C-18 (S/N: CJP1-UP; MDP1-UP; MEP1-UP)
C-9 (S/N: CLJ1-UP)
C11 (S/N: KCA1-UP)
C13 (S/N: KCB1-UP; S3C1-UP; LEE1-UP; JAM1-UP; EMS1-UP)
C15 (S/N: KRA1-UP; TRB1-UP; JEP1-UP; MHP1-UP; SDP1-UP; B5R1-UP; BXS1-UP;
MXS1-UP; NXS1-UP; RKS1-UP)
C18 (S/N: EJG1-UP)
C7 (S/N: JRA1-UP; JTF1-UP; FML1-UP; KAL1-UP; FMM1-UP; C7P1-UP; SAP1-UP;
C7S1-UP; JRT1-UP; WAX1-UP; PRY1-UP)
C9 (S/N: MTB1-UP; SRB1-UP; LFE1-UP; MFF1-UP; 9DG1-UP; CKP1-UP; X3R1-UP;
C9S1-UP)
Generator Set:
C15 GEN SET (S/N: C5E1-UP; C5H1-UP; C5L1-UP; NKL1-UP; X4R1-UP; CYY1-UP)
C15 PET GS ENG (S/N: PET1-UP)
C18 GEN SET (S/N: C6C1-UP; G4C1-UP; STD1-UP; DKE1-UP; PEE1-UP; PEJ1-UP;
NKK1-UP; CYL1-UP; STM1-UP; EKW1-UP)
C18 MARINE GS (S/N: CYN1-UP; GEN1-UP; MGS1-UP)
C27 GEN SET (S/N: DWB1-UP; STR1-UP)
C32 GEN SET (S/N: SXC1-UP; WDR1-UP)
C32 MAR GS ENG (S/N: RNE1-UP; RNX1-UP)
C9 GEN SET (S/N: C9E1-UP)
C9 MARINE GEN (S/N: SJB1-UP)
C9 MARINE GS (S/N: C9A1-UP)
Industrial Engine:
C-10 PETROLEUM (S/N: Z2B1-UP)
C-15 IND (S/N: BEM1-UP)
C-16 IND (S/N: BFM1-UP)
C11 INDUSTRIAL (S/N: GLS1-UP)
C13 INDUSTRIAL (S/N: LGK1-UP)
C15 IND (S/N: JRE1-UP)
C15 INDUSTRIAL (S/N: JAS1-UP)
https://sis.cat.com/sisweb/sisweb/techdoc/content.jsp?calledpage=/sisweb/sisweb/fullt... 04/09/2009
C18 INDUSTRIAL (S/N: JDA1-UP; WJH1-UP)

C27 INDUSTRIAL (S/N: TWM1-UP)
C32 INDUSTRIAL (S/N: TLD1-UP)
C9 INDUSTRIAL (S/N: JSC1-UP; MBD1-UP; JLW1-UP)
Marine Engine:
C-12 MARINE (S/N: K1M1-UP; 9HP1-UP)
C12 MARINE (S/N: NFL1-UP; C1Z1-UP)
C15 MARINE (S/N: RLA1-UP)
C18 MARINE (S/N: WKB1-UP; PLE1-UP; CKH1-UP; C1J1-UP; GES1-UP; KJT1-UP;
JKX1-UP; NAX1-UP; NAY1-UP)
C18 MARINE ENG (S/N: J2K1-UP; T2P1-UP)
C30 MARINE (S/N: CLX1-UP)
C32 MARINE (S/N: RXB1-UP; RNC1-UP; RND1-UP; RNR1-UP; SLT1-UP; T3T1-UP;
RNY1-UP; RNZ1-UP)
C7 MARINE (S/N: M7A1-UP; C7B1-UP; C7D1-UP; M7G1-UP; C7X1-UP; C7Z1-UP)
C9 MARINE (S/N: C9B1-UP; CSN1-UP; X9X1-UP; Z9X1-UP; X9Y1-UP)
Petroleum Engine:
C-15 PETROLEUM (S/N: Z2C1-UP)
C11 PETROLEUM (S/N: B5K1-UP)
C13 PETROLEUM (S/N: A5K1-UP)
C15 PETROLEUM (S/N: JDK1-UP)
C18 PETROLEUM (S/N: WJW1-UP)
C32 PE (S/N: B2C1-UP)
C32 PETROLEUM (S/N: SMP1-UP)
C7 PETROLEUM (S/N: K2A1-UP)
C9 PETROLEUM (S/N: P9L1-UP; KLW1-UP)
Truck Engines:
C7 TRUCK ENGINE (S/N: NPH1-UP; LBM1-UP)
C7 TRUCK/BUS (S/N: YPG1-UP)
C9 ON-HIGHWAY (S/N: ETK1-UP)
Excavator:
325D (S/N: C7C1-UP; KHX1-UP)
330D (S/N: PEL1-UP; THX1-UP; THY1-UP)
345C (S/N: MHX1-UP)
365C (S/N: LHX1-UP)
385C (S/N: RHX1-UP)
Transmission:
TH31-E61 (S/N: SKY1-UP)
Off-Highway Truck/Tractor:
777F (S/N: LJW1-UP)
Quarry Truck:
775F (S/N: LJX1-UP)
Power Module:
C18 POWER MODUL (S/N: X6X1-UP)
C32 POWER MODUL (S/N: MED1-UP)
Track-Type Tractor:
D10N (S/N: EHX1-UP)
D6R Series II (S/N: SAN1-UP)
Wheel Loader:
966H (S/N: RSX1-UP)
972G Series II (S/N: 5ED1-UP)
Introduction
This Reuse and Salvage Guideline contains the necessary information in order to allow a dealer to
establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and
customers to benefit from cost reductions. Every effort has been made in order to provide the most
current information that is known to Caterpillar. Continuing improvement and advancement of
product design might have caused changes to your product which are not included in this
publication. This Reuse and Salvage Guideline must be used with the latest technical information
that is available from Caterpillar.
For questions or additional information concerning this guideline, submit a form for feedback in the
Service Information System. In order to address an urgent issue, please use the following contacts in
order to communicate your request to Caterpillar Repair Process Engineering:
Caterpillar Dealer Technical Communicator
Dealer Solution Network
Caterpillar Technical Representative
Knowledge Network
Summary
The specifications in this guideline can be used with, SEBF8162, "Procedure to Measure and
Salvage Cylinder Head Assemblies and Related Components".
Check the specifications in this guideline before reusing a cylinder head.
Before reusing a cylinder head assembly, check for leaks, cracks, and flatness. All cylinder head
components must meet the recommended specifications in this guideline before being reused.
Note: This guideline covers the inspection of valve seats and replacing the valve seats. Some valve
seats cannot be machined. Refer to Table 6 in order to determine if a valve seat can be
machined. Specialized manufacturing processes were used on these parts. Machining these
parts will significantly decrease the life of the engine.
References
Use the following references for additional information regarding your engine rebuild.
Table 1
References
Media Number
Title

"Procedures to Measure and Salvage Cylinder Head Assemblies and Related
SEBF8162
Components"
SEBF8002 "Valves, Valve Springs, Valve Rotocoils and Locks"
SERF8473 "Caterpillar Arc Spray Guide CD"
SERF8704 "Caterpillar Flame Spray Guide CD"

NENG2500 "Dealer Service Tool Catalog"
"Using the 5P-3536 Dial Bore Gauge Group to Check Cylinder Valve Guides"
GMG02562

SMHS6998 "Instructions For The Use Of 5P6518 Fixture Group - Parts Reusability"
Note: Refer to the appropriate Service Manual, Disassembly and Assembly, Testing and Adjusting,
and Service Magazines for your machine.
Note: Refer to Table 10 for the tooling that is used to store cylinder heads.
Equipment and Tooling

Table 2
Required Tools
Part Number Part Description
- Engine Lubricant
5P-3536 Valve Guide Gauge Group
6V-7058 Valve Guide Gauge
4C-9734 Valve Guide Gauge
173-5524 Guide Collar
9U-6895 Valve Guide Driver
5P-6518 Parts Reusability Fixture Group
6V-7059 Micrometer (MULTIPLE ANVIL)
6V-2034 Micrometer Adapter
General Procedures
Recondition the cylinder heads by using the following guidelines.
1. Clean the cylinder head assembly. Refer to, SEBF8162, "Procedure to Measure and Salvage
Cylinder Head Assemblies and Related Components".
2. Remove the gasket material. Refer to, SEBF8162, "Procedure to Measure and Salvage
Cylinder Head Assemblies and Related Components".
3. Check the thickness of the cylinder head. Refer to Table 3.
4. Check the flatness of the surface. Refer to Table 3.
5. Check the surface for cracks or leaks. Refer to, SEBF8162, "Procedure to Measure and
Salvage Cylinder Head Assemblies and Related Components".
6. Check the surface of the combustion area for damage or erosion.
7. Inspect the valves, valve seats, valve springs and valve guides for damage.
Note: Replace the components that do not pass the inspection. If the components meet the
criteria for reusability the components may be reconditioned.
8. Use the vacuum test after the cylinder head has been rebuilt. Refer to, SEBF8162, "Procedure
to Measure and Salvage Cylinder Head Assemblies and Related Components".
9. Protect the cylinder head assembly against storage or shipping damage. Refer to, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components" and
the ""Storage Procedures" " section of this guideline.
Cylinder Head Thickness

Before the cylinder head can be reused, the cylinder head thickness must be checked.
The cylinder head can be machined in order to remove any damage. At the time of this publication,
some cylinder heads must remain within factory specifications. Refer to Table 3 for the minimum
thickness of the cylinder head. The thickness of the cylinder head must be within the specifications
in Table 3 in order to comply with the regulations on emissions. If the thickness of the head is
beyond the minimum thickness, the head can be reconditioned by utilizing thermal spray.
Note: An alternative solution will be provided in the future for the engines that must remain within
factory specifications.
If the head surface requires reconditioning, the surface must be built up utilizing thermal spray so
that the cylinder head thickness will be maintained at the original specifications. Refer to,
SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies and Related
Components", Thermal Spray Guide, SERF8473, "Caterpillar Arc Spray Guide CD", and Thermal
Spray Guide, SERF8704, "Caterpillar Flame Spray Guide CD".
Ver imagen
Illustration 1 g01670716
Cylinder head cross section
(1) Sleeve
(A) Thickness of the head
Ver imagen
Cylinder head cross section for some engines with ACERT technology
(A) Thickness of the head
Table 3
Specifications for the Cylinder Head Thickness

Part Thickness of Minimum Flatness of Bore for the Bore for the
Model
Number the Head (A) Thickness of the Valve Valve Seat

the Head Surface Guide
The overall
flatness is 13.000 41.931
265-3808 0.15 mm 0.013 mm 0.013 mm
(0.006 (0.5118 (1.6508
227-5950 inch). 0.0005 inch) 0.0005 inch)
158.00 0.15
157.60 mm 0.05 mm
C7 mm (6.221
219-5843 (6.205 inch) (0.002
0.006 inch)
inch) for 15.970 45.931
205-1270 any 0.013 mm 0.013 mm
150 mm (0.6287 (1.8083
(5.9 inch) 0.0005 inch) 0.0005 inch)
span
The overall
flatness is 39.000
0.15 mm 0.015 mm
(0.006 (1.5354
13.000
inch). 0.0006 inch)
C9 0.013 mm
291-9922 163.00 0.15 162.60 mm 0.05 mm
2007 (0.5118
mm (6.417 (6.401 inch) (0.002
0.0005 inch)
0.006 inch) inch) for 42.500
any 0.015 mm

150 mm (1.6732
(5.9 inch) 0.0006 inch)
span
40.000
255-8698 0.015 mm
The overall (1.5748
255-4960 flatness is 13.000 0.0006 inch)
0.15 mm 0.013 mm
252-8437 (0.006 (0.5118
inch). 0.0005 inch) 37.000
C9 241-8391 130.00 0.15 129.60 mm 0.05 mm 0.015 mm
C-9 mm (5.118 (5.102 inch) (0.002 (1.4567
213-4360 0.006 inch) inch) for 15.970 0.0006 inch)
any 0.013 mm
210-5986 150 mm (0.6287
(5.9 inch) 0.0005 inch) 37.500
201-2179 span 0.015 mm
(1.4764
0.0006 inch)

The overall
flatness is 45.961
0.15 mm 0.013 mm
C- 202-2182 (0.006 (1.8095
10(1) inch). 15.970 0.0005 inch)

C12(1) 162-0683 0.05 mm 0.013 mm
C- (0.002 (0.6287
12(1) 4P-6510 105.00 0.15 104.85 mm inch) for 0.0005 inch) 43.320
mm (4.134 (4.128 inch) any 0.025 mm
0.006 inch) 150 mm (1.7055
(5.9 inch) 0.0010 inch)
span
The overall
flatness is 45.461
0.30 mm 0.015 mm
300-9511 (0.012 (1.7898
C11(1)
inch). 15.970 0.0006 inch)
C13(1)
257-2169 165.00 0.50 164.50 mm 0.08 mm 0.013 mm
C-
mm (6.496 (6.476 inch) (0.003 (0.6287
13(1)
245-4030 0.020 inch) inch) for 0.0005 inch) 42.320

any 0.015 mm
150 mm (1.6661
(5.9 inch) 0.0006 inch)
span
The overall
flatness is 47.950
0.13 mm 0.025 mm
(0.005 (1.8878
C15
277-8240 inch). 15.970 0.0010 inch)
C-15
120.00 0.15 119.45 mm 0.05 mm 0.013 mm
C18
176-9917 mm (4.724 (4.703 inch) (0.002 (0.6287
C-18
0.006 inch) inch) for 0.0005 inch) 42.774

any 0.025 mm
150 mm (1.6840
(5.9 inch) 0.0010 inch)
span
The overall
flatness is 47.950
0.13 mm 0.025 mm
(0.005 (1.8878
inch). 15.970 0.0010 inch)
C16
277-8240 120.00 0.15 119.45 mm 0.05 mm 0.013 mm
C-16
mm (4.724 (4.703 inch) (0.002 (0.6287

any 0.025 mm
150 mm (1.6840
(5.9 inch) 0.0010 inch)
span
The overall
flatness is 47.950
0.13 mm 0.025 mm
C27
(0.005 (1.8878
C32
284-2785 inch). 15.970 0.0010 inch)
120.00 0.15 119.45 mm 0.05 mm 0.013 mm
175-5329 mm (4.724 (4.703 inch) (0.002 (0.6287

any 0.025 mm
150 mm (1.6840
(5.9 inch) 0.0010 inch)
span
The overall
flatness is 45.949
0.13 mm 0.025 mm
(0.005 (1.8090
inch). 17.473 0.0010 inch)
C-30
105-3797 112.78 0.25 111.51 mm 0.05 mm 0.013 mm
C-32
mm (4.440 (4.390 inch) (0.002 (0.6879

any 0.025 mm
150 mm (1.6840
(5.9 inch) 0.0010 inch)
span
(1) These engines must remain within factory specifications. An alternative solution will be provided in the future.
Table 4
Dimensions for Cylinder Heads with Camshaft Bores

Model Part Number of the New Camshaft Bore in the Outside Bearing Diameter
Bearing Cylinder Head
216-5582 90.985 0.020 mm (3.5821 91.100 0.020 mm (3.5866

0.0008 inch) 0.0008 inch)
C15 217-0751 oversize 91.224 0.020 mm (3.5915 91.339 0.020 mm (3.5960

C-15 0.0008 inch) 0.0008 inch)
C16
C-16
217-0752 oversize 91.732 0.020 mm (3.6115 91.847 0.020 mm (3.6160
C18
0.0008 inch) 0.0008 inch)
C-18
C27
C32 261-3429 oversize 92.748 0.020 mm (3.6121 92.863 0.020 mm (3.6560
0.0008 inch) 0.0008 inch)
261-3430 oversize 92.24 0.020 mm (3.6315 92.355 0.020 mm (3.6360

0.0008 inch) 0.0008 inch)
Flatness of the Surface

Maintain the original specifications for all cylinder head assemblies during reconditioning. Refer to
Table 3 for the recommended flatness of the cylinder heads.
Sleeves for the injectors of Cylinder Heads
A stainless steel sleeve is used between each unit injector and the cylinder head casting. The injector
sleeve is used to seat the injector. The injector sleeve is also used to seal the injector into the casting.
The injector sleeves are reusable unless the sleeves become damaged.
Refer to the Disassembly and Assembly for your machine in order to find the tooling that is used to
remove a unit injector sleeve. Refer to the Disassembly and Assembly for your machine for
disassembly and assembly information.
Inspect the inside surface of the sleeves for cracks, pitting, erosion, and other visual damage. Sleeves
should be replaced during the general overhaul of the cylinder head with high hours.
NOTICE
When reaming the injector seat area, be very careful not to damage the
surface. Do not drop the reamer onto the seat, or apply too much
downward pressure with the tool because it may create radial lines on
the sealing surface of the sleeve. Radial lines will cause poor sealing
between the sleeve cone and the injector tip, which may result in fuel
leakage into the cylinder, or combustion pressure leakage into the fuel.
Check the area at the bottom of the seat for normal wear. If the seat appears worn or distorted
slightly, the sleeve must be replaced. Refer to the Disassembly and Assembly for your machine for
the procedures and the lists for tooling.
Inspection for Valve Guides

Valve guides must be measured for installed height and inside bore diameter.
Use the 5P-3536 Dial Bore Gauge Group to measure the bore of the valve guide. Check the Special
Instruction, GMG02562, "Using the 5P-3536 Dial Bore Gauge Group to Check Cylinder Valve
Guides" for additional information.
Some models have oversized valve guides. If the bore exhibits excess wear or the bore exhibits
excess damage, rebore the head and use an oversized bore. Refer to Table 5 for oversized bore
dimensions. Refer to your parts manual for the latest parts information, which includes the oversized
valve guides that are available.
Note: Replace the valve guide if the measurement of the bore is greater than the specifications in
Table 5. Refer to the Disassembly and Assembly for your machine.
Ver imagen
Type 1
Height to the top of the valve guide
(B) The installed height for the valve guide
Ver imagen
Type 2
Height from the top of the head to the square shoulder that is just below the top of the valve guide
Ver imagen
Type 3
Height to the top of the valve guide
Table 5
Dimensions for the Valve Guides

Model Valve Type Maximum Bore (B) Installed Height
Comment
guide Diameter
140-9670 8.143 mm (0.3206 23.0 0.5 mm (0.91

1 inch) 0.02 inch)
0.13 mm (0.0051 8.145 mm (0.3207 23.0 0.5 mm (0.91

187-8280 inch) oversize 1 inch) 0.02 inch)
0.51 mm (0.0201 8.144 mm (0.3206 23.0 0.5 mm (0.91

C7
9.594 mm (0.3777 17.8 0.5 mm (0.70

147-8220 1 inch) 0.02 inch)
0.13 mm (0.0051 9.596 mm (0.3778 17.8 0.5 mm (0.70

0.51 mm (0.0201 9.595 mm (0.3778 17.8 0.5 mm (0.70
260-4856 9.590 mm (0.3776 12.0 0.5 mm (0.47

1 inch) 0.02 inch)
9.590 mm (0.3776 12.0 0.5 mm (0.47

163-2444 1 inch) 0.02 inch)
C9
8.143 mm (0.3206 12.0 0.5 mm (0.47
C-9
259-5829 1 inch) 0.02 inch)
8.143 mm (0.3206 48.4 0.5 mm (1.91

255-8665 2007 3 inch) 0.02 inch)
8.143 mm (0.3206 12.0 0.5 mm (0.47

241-8389 1 inch) 0.02 inch)
100-8150
C-10
132-3214 9.584 mm (0.3773 22.0 0.5 mm (0.87
2 inch) 0.02 inch)
259-2186 9.590 mm (0.3776 22.0 0.5 mm (0.87

2 inch) 0.02 inch)
C11
9.590 mm (0.3776 22.0 0.5 mm (0.87

224-3124 1 inch) 0.02 inch)
144-2904 9.594 mm (0.3777 22.0 0.5 mm (0.87

2 inch) 0.02 inch)
C12
9.584 mm (0.3773 22.0 0.5 mm (0.87
C-12
100-8150 2 inch) 0.02 inch)
9.584 mm (0.3773 22.0 0.5 mm (0.87

132-3214 2 inch) 0.02 inch)
259-2186 9.590 mm (0.3776 22.0 0.5 mm (0.87

2 inch) 0.02 inch)
C13
C-13 9.590 mm (0.3776 22.0 0.5 mm (0.87
224-3124 1 inch) 0.02 inch)
9.590 mm (0.3776 22.0 0.5 mm (0.87
268-2953 2 inch) 0.02 inch)
122-7375 9.584 mm (0.3773 35.0 0.5 mm (1.38

1 inch) 0.02 inch)
C15
C-15 0.13 mm (0.0051 9.586 mm (0.3774 35.0 0.5 mm (1.38
C16 122-8612 inch) oversize 1 inch) 0.02 inch)
C-16
C18 0.51 mm (0.0201 9.585 mm (0.3774 35.0 0.5 mm (1.38
C-18 122-0447 inch) oversize 1 inch) 0.02 inch)
9.584 mm (0.3773 22.0 0.5 mm (0.87

100-8150 2 inch) 0.02 inch)
122-7375 9.584 mm (0.3773 35.0 0.5 mm (1.38

1 inch) 0.02 inch)
C27 0.13 mm (0.0051 9.586 mm (0.3774 35.0 0.5 mm (1.38

0.51 mm (0.0201 9.585 mm (0.3774 35.0 0.5 mm (1.38

C30 173-7188 9.584 mm (0.3773 32.26 0.76 mm

1 inch) (1.270 0.030 inch)
122-7375 9.584 mm (0.3773 35.0 0.5 mm (1.38

1 inch) 0.02 inch)
0.51 mm (0.020 9.586 mm (0.3774 35.0 0.5 mm (1.38

C32
0.13 mm (0.005 9.585 mm (0.3774 35.0 0.5 mm (1.38

9.584 mm (0.3773 32.26 0.76 mm

173-7188 1 inch) (1.270 0.030 inch)
Installation of the Valve Guides

Refer to the Catalog, NENG2500, "Dealer Service Tool Catalog" for the tools in order to remove
valve guides. Refer to the Catalog, NENG2500, "Dealer Service Tool Catalog" for the tools in order
to install valve guides. Refer to the appropriate Disassembly and Assembly for removal and
installation instructions for the valve guides.
Note: The valve guide will not require any machining after installation.
Ver imagen
(2) Valve guides that are being removed from the cylinder head by using the appropriate tooling
Installation of the Valve Seats

Replace the valve seat inserts when machining cannot be performed. Refer to the service manual for
disassembly and assembly for the removal and installation instructions of valve seat inserts. Refer to
the ""Replacing Valve Seats" " section of this guideline for the proper procedure to replace a valve
seat.
Note: Some valve seats cannot be machined. Refer to Table 6 in order to determine if a valve
seat can be machined. Specialized manufacturing processes were used on these parts.
Machining these parts will significantly decrease the life of the engine.
Ver imagen
(C) Depth of the bore for the valve seat
(D) Valve seat insert outside diameter
(E) Valve seat insert inside diameter
(F) Sealing angle of the valve seat insert
Table 6
Specifications for Valve Seat Inserts

Depth of the
Outside Inside Sealing
Model Valve Bore for the
Comment Diameter (D) Diameter (E) angle (F)
Seat Valve Seat

(C)
264-
6157
217- 9.00 0.06
42.000 0.013 35.80 0.13 30.25
5213 intake mm (0.354
mm (1.6535 mm (1.409 0.25
272- 0.0024 inch)
0.0005 inch) 0.005 inch)
9813(1)

C7
155- 10.00 0.05 42.000 0.013 35.80 0.13 30.25
intake
9504 mm (0.394 mm (1.6535 mm (1.409 0.25
0.002 inch) 0.0005 inch) 0.005 inch)
232-
1285 11.55 0.06 46.000 0.013 39.50 0.50 45.50
exhaust
147- mm (0.455 mm (1.8110 mm (1.560 0.25
8218 0.002 inch) 0.0005 inch) 0.020 inch)
255- 9.30 0.05 42.560 0.013 36.50 0.50 30.25

intake
8666 mm (0.366 mm (1.6756 mm (1.440 0.25
0.002 inch) 0.0005 inch) 0.020 inch)
241- 9.30 0.06 40.060 0.013 34.0 0.5 mm 30.25

intake
8388 mm (0.366 mm (1.5772 (1.34 0.02 0.25
0.002 inch) 0.0005 inch) inch)
176- 12.00 0.06 37.060 0.013 30.8 0.5 mm 25.00

C9 intake
7688 mm (0.472 mm (1.4591 (1.21 0.02 0.25
C-9
262- 10.40 0.05 39.060 0.013 32.5 0.5 mm 45.00

exhaust
2959 mm (0.409 mm (1.5378 (1.28 0.02 0.25
212- 10.40 0.06 37.560 0.013 31.0 0.5 mm 45.00

exhaust
8917 mm (0.409 mm (1.4787 (1.22 0.02 0.25
176- 13.50 0.05 37.560 0.013 31.0 0.5 mm 45.00

exhaust
7690 mm (0.532 mm (1.4787 (1.22 0.02 0.25
212- 9.51 0.06 37.060 0.013 30.8 0.5 mm 25.00

exhaust
8918 mm (0.374 mm (1.4591 (1.21 0.02 0.25
179-
9454(1)
138- 15.00 0.06 46.025 0.013 39.1 0.5 mm 29.75
intake
2006 mm (0.591 mm (1.8120 (1.54 0.02 0.25
138- 0.002 inch) 0.0005 inch) inch)
1999
4N- 13.01 0.10 46.025 0.013 39.1 0.5 mm 30.25

intake
5893 mm (0.512 mm (1.8120 (1.54 0.02 0.50
133- 15.00 0.05 46.025 0.013 39.1 0.5 mm 30.25

intake
C-10 7057 mm (0.591 mm (1.8120 (1.54 0.02 0.50
179-
9453 14.10 0.06 43.390 0.013 36.0 0.5 mm 44.75
exhaust
138- mm (0.555 mm (1.7083 (1.42 0.02 0.25
1997 0.002 inch) 0.0005 inch) inch)
133- 14.10 0.05 43.390 0.015 36.00 0.13 44.75

exhaust
6997 mm (0.555 mm (1.7083 mm (1.417 0.50
0.002 inch) 0.0006 inch) 0.005 inch)
7W- 14.10 0.10 43.400 0.015 36.00 0.13 44.75

exhaust
5554 mm (0.555 mm (1.7087 mm (1.417 0.50
0.004 inch) 0.0006 inch) 0.005 inch)
224-
12.63 0.06 45.525 0.013 39.1 0.5 mm 29.75
2410(1) intake
mm (0.497 mm (1.7923 (1.54 0.02 0.25

C11
11.30 0.06
224- 42.390 0.015 36.0 0.5 mm 44.75
exhaust mm (0.4449
1270 mm (1.6689 (1.42 0.02 0.25
0.0024
0.0006 inch) inch)
inch)
179-
9454(1)
138- 15.00 0.06 46.025 0.013 39.1 0.5 mm 29.75
2006 mm (0.591 mm (1.8120 (1.54 0.02 0.25

138- intake 0.002 inch) 0.0005 inch) inch)
1999
4N- 13.01 0.10 46.025 0.013 39.1 0.5 mm 30.25

intake
5893 mm (0.512 mm (1.8120 (1.54 0.02 0.50
138- 14.10 0.06 43.400 0.015 36.00 0.13 44.75

exhaust
2005 mm (0.555 mm (1.7087 mm (1.417 0.25
C12 0.002 inch) 0.0006 inch) 0.005 inch)
C-12
179- 14.10 0.06 43.390 0.013 36.0 0.5 mm 44.75
exhaust
9453 mm (0.555 mm (1.7083 (1.42 0.02 0.25
7W- 14.10 0.10 43.400 0.015 36.00 0.13 44.75

exhaust
5554 mm (0.555 mm (1.7087 mm (1.417 0.50
0.004 inch) 0.0006 inch) 0.005 inch)
133-
6997 14.10 0.05 43.390 0.015 36.00 0.13 44.75
exhaust
138- mm (0.555 mm (1.7083 mm (1.417 0.50
1997 0.002 inch) 0.0006 inch) 0.005 inch)
224-
2410(1)
12.63 0.06 45.525 0.013 39.1 0.5 mm 29.75
260- intake
mm (0.497 mm (1.7923 (1.54 0.02 0.25
4855(1)
C13 0.002 inch) 0.0005 inch) inch)

C-13

11.30 0.06
224- 42.390 0.015 36.0 0.5 mm 44.75
exhaust mm (0.4449
1270 mm (1.6689 (1.42 0.02 0.25
0.0024
0.0006 inch) inch)
inch)
224-
3983(1)
14.00 0.08 48.025 0.013 41.0 0.5 mm 30.25
280- intake
mm (0.551 mm (1.8907 (1.61 0.02 0.25
3979(1)

175- 14.00 0.05 48.025 0.013 41.0 0.5 mm 30.25

intake
3617 mm (0.551 mm (1.8907 (1.61 0.02 0.50
170- 0.51 mm 14.00 0.05 48.533 0.013 41.0 0.5 mm 30.25

4738 (0.020 inch) mm (0.551 mm (1.9107 (1.61 0.02 0.50
oversize 0.002 inch) 0.0005 inch) inch)
167- 0.76 mm 14.00 0.05 48.787 0.013 41.0 0.5 mm 30.25

0643 (0.030 inch) mm (0.551 mm (1.9207 (1.61 0.02 0.50
226- 13.90 0.06 42.840 0.013 36.5 0.5 mm 45.25

exhaust
5561 mm (0.547 mm (1.6866 (1.44 0.02 0.25
C15
152- 13.90 0.05 42.840 0.013 36.5 0.5 mm 44.75
C-15 exhaust
7582 mm (0.547 mm (1.6866 (1.44 0.02 0.50

170- 0.51 mm 13.90 0.05 43.348 0.013 36.5 0.5 mm 44.75

4737 (0.020 inch) mm (0.547 mm (1.7066 (1.44 0.02 0.50
167- 0.76 mm 13.90 0.05 43.602 0.013 36.5 0.5 mm 44.75

0642 (0.030 inch) mm (0.547 mm (1.7166 (1.44 0.02 0.50
224-
14.00 0.08 48.025 0.013 41.0 0.5 mm 30.25
3983(1) intake
mm (0.551 mm (1.8907 (1.61 0.02 0.25

175- 14.00 0.05 48.025 0.013 41.0 0.5 mm 30.25

intake
3617 mm (0.551 mm (1.8907 (1.61 0.02 0.50
170- 0.51 mm 14.00 0.05 48.533 0.013 41.0 0.5 mm 30.25

4738 (0.020 inch) mm (0.551 mm (1.9107 (1.61 0.02 0.50
C16
C-16
167- 0.76 mm 14.00 0.05 48.787 0.013 41.0 0.5 mm 30.25
0643 (0.030 inch) mm (0.551 mm (1.9207 (1.61 0.02 0.50
226- 13.90 0.06 42.840 0.013 36.5 0.5 mm 45.25

exhaust
5561 mm (0.547 mm (1.6866 (1.44 0.02 0.25
152- 13.90 0.05 42.840 0.013 36.5 0.5 mm 44.75

exhaust
7582 mm (0.547 mm (1.6866 (1.44 0.02 0.50
0.51 mm 13.90 0.05 43.348 0.013 36.5 0.5 mm

170- 44.75
(0.020 inch) mm (0.547 mm (1.7066 (1.44 0.02
4737 0.50
167- 0.76 mm 13.90 0.05 43.602 0.013 36.5 0.5 mm 44.75

0642 (0.030 inch) mm (0.547 mm (1.7166 (1.44 0.02 0.50
224-
14.00 0.08 48.025 0.013 41.0 0.5 mm 30.25
3983(1) intake
mm (0.551 mm (1.8907 (1.61 0.02 0.25

175- 14.00 0.05 48.025 0.013 41.0 0.5 mm 30.25

intake
3617 mm (0.551 mm (1.8907 (1.61 0.02 0.50
170- 0.51 mm 14.00 0.05 48.533 0.013 41.0 0.5 mm 30.25

4738 (0.020 inch) mm (0.551 mm (1.9107 (1.61 0.02 0.50
167- 0.76 mm 14.00 0.05 48.787 0.013 41.0 0.5 mm 30.25

0643 (0.030 inch) mm (0.551 mm (1.9207 (1.61 0.02 0.50
C18 oversize 0.002 inch) 0.0005 inch) inch)
C-18

226- 13.90 0.06 42.840 0.013 36.5 0.5 mm 45.25
exhaust
5561 mm (0.547 mm (1.6866 (1.44 0.02 0.25
152- 13.90 0.05 42.840 0.013 36.5 0.5 mm 44.75

exhaust
7582 mm (0.547 mm (1.6866 (1.44 0.02 0.50
170- 0.51 mm 13.90 0.05 43.348 0.013 36.5 0.5 mm 44.75

4737 (0.020 inch) mm (0.547 mm (1.7066 (1.44 0.02 0.50
167- 0.76 mm 13.90 0.05 43.602 0.013 36.5 0.5 mm 44.75

0642 (0.030 inch) mm (0.547 mm (1.7166 (1.44 0.02 0.50
224-
14.00 0.08 48.025 0.013 41.0 0.5 mm 30.25
3983(1) intake
mm (0.551 mm (1.8907 (1.61 0.02 0.25

4N- 13.01 0.10 46.025 0.013 39.1 0.5 mm 30.25
5893 mm (0.512 mm (1.8120 (1.54 0.02 0.50

intake
226- 13.90 0.06 42.840 0.013 36.5 0.5 mm 45.25

exhaust
C27 5561 mm (0.547 mm (1.6866 (1.44 0.02 0.25
C32 0.002 inch) 0.0005 inch) inch)
1W- 13.01 0.10 42.850 0.013 36.5 0.5 mm 44.75

exhaust
5283 mm (0.512 mm (1.6870 (1.44 0.02 0.50
4N- 13.01 0.10 46.025 0.013 39.1 0.5 mm 30.25

intake
5893 mm (0.512 mm (1.8120 (1.54 0.02 0.50
C30
1W- 13.01 0.10 42.850 0.013 36.5 0.5 mm 44.75

exhaust
5283 mm (0.512 mm (1.6870 (1.44 0.02 0.50
(1) Do not machine the valve seat. Specialized manufacturing processes were used on this part. Machining will
significantly decrease the life of the engine.
Replacing Valve Seats
Use this section to determine the procedure to be used in order to replace valve inserts. More options
will be added in the future.
Note: The circular runout between the valve seat and the valve guide must be within 0.08 mm (0.003
inch).
Note: If your engine is a marine engine, do not machine the inserts for the intake. You must use the
original inserts. You must machine the depth of the bore for the valve seat. Remove the same amount
of material from the bottom of the bore as the amount of material from the head.
Table 7
Replacements for Valve Seat Inserts on C7

Valve
Machining the Valve Seat Insert
Condition of the Head Seat Comment

Insert
155-9504 Machine the surface of the insert so
The head has been machined.
intake that the same amount of material is
The bore of the head does not
147-8218 removed from the head and the
have damage.
exhaust insert.
0.13 mm Machine the surface of the insert so

187-8285 (0.005 inch) that the same amount of material is
The head has been machined. intake oversize removed from the head and the
The bore of the head has 187-8282 insert. Enlarge the bore diameter by
damage. exhaust 0.13 mm
(0.005 inch) 0.13 mm (0.005 inch).
oversize

The bore of the head has
intake oversize removed from the head and the
damage and an oversized
187-8283 insert. Enlarge the bore diameter by
insert has already been used.
exhaust 0.26 mm

(0.010 inch) 0.51 mm (0.020 inch).
oversize

The bore of the head has
intake oversize removed from the head and the
damage and an oversized
187-8284 insert. Enlarge the bore diameter by
insert has already been used.
exhaust 0.51 mm

(0.020 inch) 0.51 mm (0.020 inch).
oversize
Table 8
Replacements for Valve Seat Inserts on C9 and C-9

Valve
Condition of the Head
Seat Comment Machining the Valve Seat Insert

Insert
The head has been 241-8388
Machine the surface of the insert so that
machined. The bore of intake
the same amount of material is removed
the head does not have 212-8917
from the head and the insert.
damage. exhaust
0.51 mm
Machine the surface of the insert so that
254-3946 (0.020 inch)
The head has been the same amount of material is removed
intake oversize
machined. The bore of from the head and the insert. Enlarge
254-3947
the head has damage. the bore diameter by
exhaust 0.51 mm
0.51 mm (0.020 inch).
(0.020 inch)
oversize
Table 9
Replacements for Valve Seat Inserts on C15, C16, C18, C27, and C32
Valve
Machining the Valve Seat
Condition of the Head Seat Comment
Insert
Insert
224-
The thickness of the head is within 3983(1)
like-new dimensions. See Table 3 intake
Do not machine the insert.
for specifications. The bore of the 226-5561
head does not have damage. exhaust

175-3617
The head has been machined Machine the sealing angle of the
intake
beyond factory specifications. The insert so that the same amount of
226-5561
bore of the head does not have material is removed from the
exhaust
damage. head and the insert.

0.51 mm Machine the sealing angle of the

170-4738
(0.020 inch) insert so that the same amount of
The head has been machined intake
oversize material is removed from the
beyond factory specifications. The 170-4737
head and the insert. Enlarge the
bore of the head has damage. exhaust
0.51 mm bore diameter by

(0.020 inch) 0.51 mm (0.020 inch).
oversize
0.76 mm Machine the sealing angle of the

The head has been machined 167-0643
(0.030 inch) insert so that the same amount of
beyond factory specifications. The intake
oversize material is removed from the
bore of the head has damage and 167-0642
head and the insert. Enlarge the
an oversized insert has already exhaust
0.76 mm bore diameter by
been used.
(0.030 inch) 0.76 mm (0.030 inch).
oversize
(1) Do not machine the valve seat. Specialized manufacturing processes were used on this part. Machining will
significantly decrease the life of the engine.
Valve Springs
Use Reuse and Salvage Guideline, SEBF8002, "Valves, Valve Springs, Valve Rotators and Locks"
for procedures to visually inspect the valve springs and procedures to measure the straightness of the
valve springs.
Specifications for valve springs can be found in Reuse and Salvage Guidelines, SEBF8034, "Valve
and Valve Spring Specifications".
Valves
Use Reuse and Salvage Guideline, SEBF8002, "Valves, Valve Springs, Valve Rotators and Locks"
for procedures to visually inspect the valves. Use a 5P-6518 Parts Reusability Fixture Gp or a 6V-
7059 Micrometer (MULTIPLE ANVIL) with a 6V-2034 Micrometer Adapter in order to measure
the valve lip thickness. Refer to Special Instruction, SMHS6998, "Instructions For The Use Of
5P6518 Fixture Group - Parts Reusability" for more information.
Specifications for valves can be found in Reuse and Salvage Guidelines, SEBF8034, "Valve and
Valve Spring Specifications".
Note: Coat the intake and the exhaust valve stems with engine lubricant prior to installation in the
cylinder head.
Vacuum Test for Valves

Perform a vacuum test after the head is assembled. Refer to Reuse and Salvage Guidelines,
SEBF8162, "Procedure to Measure and Salvage Cylinder Head Assemblies and Related
Components" for methods and procedures to use the vacuum test on valves.
Storage Procedures
Proper protection of the cylinder head from corrosion is very important. Corrosion will start in as
little as one hour after the cylinder head has been cleaned.
When the cylinder head will not be inspected for one hour or less the cylinder head should be coated
with a rust or corrosion inhibitor or coated with clean engine oil. The cylinder head should be
individually wrapped in order to prevent contamination, and the camshaft should be stored in a
protected area in order to avoid damage. See Illustration 8.
When the cylinder head will not be inspected in two days or more the cylinder head should be coated
with a rust or corrosion inhibitor or coated with clean engine oil and the cylinder head should be
placed in a container which is clean and structurally solid. The container should be covered or
wrapped in plastic in order to prevent damage and contamination to the cylinder head. See
Illustration 9.
See Table 10 for recommended rust inhibitors.
Ver imagen
Example of protection for a component that is stored for a shorter term
Ver imagen
Example of protection for a component that is stored for a longer period of time
Table 10
Recommendations for Storage

Part Number Quantity Description Storage Protection
Hard film
355 mL
222-3121 (12 oz) Rust Preventive Up to one year storage
Aerosol
Outside conditions for storage
4 units of
1U-8809 One year storage
3.79 L (1 US gal)
Rust Preventive
1U-6523 Covered conditions for storage
208 L (55 US gal)
4 units of Film of wax

1U-8801
3.79 L (1 US gal) Up to one year storage
Rust Preventive Oil
1U-6526 Outside conditions for storage
208 L (55 US gal)
Copyright 1993 - 2009 Caterpillar Inc.

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Fri Sep 4 18:12:16 UTC+0200 2009
Red privada para licenciados del SIS.

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Service Information System Page 1 of 25

Pautas de reutilizacin y recuperacin

Specifications for Cylinder Head Assemblies on C-Series

C18 INDUSTRIAL (S/N: JDA1-UP; WJH1-UP)

Caterpillar Dealer Technical Communicator

Dealer Solution Network

Caterpillar Technical Representative

Check the specifications in this guideline before reusing a cylinder head.

SERF8704 "Caterpillar Flame Spray Guide CD"

Equipment and Tooling

3. Check the thickness of the cylinder head. Refer to Table 3.

4. Check the flatness of the surface. Refer to Table 3.

6. Check the surface of the combustion area for damage or erosion.

Cylinder Head Thickness

(A) Thickness of the head

(A) Thickness of the head

Specifications for the Cylinder Head Thickness

10(1) inch). 15.970 0.0005 inch)

0.006 inch) inch) for 0.0005 inch) 42.774

Dimensions for Cylinder Heads with Camshaft Bores

216-5582 90.985 0.020 mm (3.5821 91.100 0.020 mm (3.5866

C15 217-0751 oversize 91.224 0.020 mm (3.5915 91.339 0.020 mm (3.5960

261-3430 oversize 92.24 0.020 mm (3.6315 92.355 0.020 mm (3.6360

Flatness of the Surface

Sleeves for the injectors of Cylinder Heads

Inspection for Valve Guides

Height to the top of the valve guide

(B) The installed height for the valve guide

(B) The installed height for the valve guide

Height to the top of the valve guide

(B) The installed height for the valve guide

Dimensions for the Valve Guides

140-9670 8.143 mm (0.3206 23.0 0.5 mm (0.91

0.13 mm (0.0051 8.145 mm (0.3207 23.0 0.5 mm (0.91

0.51 mm (0.0201 8.144 mm (0.3206 23.0 0.5 mm (0.91

9.594 mm (0.3777 17.8 0.5 mm (0.70

0.13 mm (0.0051 9.596 mm (0.3778 17.8 0.5 mm (0.70

0.51 mm (0.0201 9.595 mm (0.3778 17.8 0.5 mm (0.70

187-8279 inch) oversize 1 inch) 0.02 inch)

260-4856 9.590 mm (0.3776 12.0 0.5 mm (0.47

9.590 mm (0.3776 12.0 0.5 mm (0.47

8.143 mm (0.3206 48.4 0.5 mm (1.91

8.143 mm (0.3206 12.0 0.5 mm (0.47

259-2186 9.590 mm (0.3776 22.0 0.5 mm (0.87

9.590 mm (0.3776 22.0 0.5 mm (0.87

144-2904 9.594 mm (0.3777 22.0 0.5 mm (0.87

9.584 mm (0.3773 22.0 0.5 mm (0.87

259-2186 9.590 mm (0.3776 22.0 0.5 mm (0.87

9.590 mm (0.3776 22.0 0.5 mm (0.87

268-2953 2 inch) 0.02 inch)

122-7375 9.584 mm (0.3773 35.0 0.5 mm (1.38

9.584 mm (0.3773 22.0 0.5 mm (0.87

122-7375 9.584 mm (0.3773 35.0 0.5 mm (1.38

C27 0.13 mm (0.0051 9.586 mm (0.3774 35.0 0.5 mm (1.38

0.51 mm (0.0201 9.585 mm (0.3774 35.0 0.5 mm (1.38

C30 173-7188 9.584 mm (0.3773 32.26 0.76 mm

122-7375 9.584 mm (0.3773 35.0 0.5 mm (1.38

0.51 mm (0.020 9.586 mm (0.3774 35.0 0.5 mm (1.38

0.13 mm (0.005 9.585 mm (0.3774 35.0 0.5 mm (1.38

9.584 mm (0.3773 32.26 0.76 mm

Installation of the Valve Guides

Installation of the Valve Seats

(C) Depth of the bore for the valve seat

(D) Valve seat insert outside diameter