Page 1 of 4

SVI06-01-00-002_Rev.02
PROPULSION

Routine maintenance - Propulsion system

Hydraulic mechanisms are precision units, and their continuous smooth

operation depends on proper care. Therefore follow the instructions given below.
Maintenance interval in hour
:

16 000

32 000

40 000

48 000

96 000
Others
Planned Overhaul

1 000

2 000

4 000

8 000
Remark
: Daily

500
Based on observation

Gear box
Leakage inspection Detailed inspection, minimum monthly
Minimum every 6 mths. The oil should at least meet
Analyse oil sample the requirements of ISO 17/14.
Change oil if necessary
Pitch mechanichal transmission
Inspection
leakage
Gear wheels Visual inspection
Carrier tappet servo piston Change
Bronze bushings servo piston Change
Piston ring servo piston Change
Sealrings clutch oil inlet,telescopic pipe Change
Main pump Change
Change in connection with pto OH.
Seals/Gaskts Change in connection with input roller bearings
(96hrs)
Change in connection with pto OH.
Clutch oil inlet rings Change in connection with input roller bearings
(96hrs)
Filter
High pressure oil filter Change after completed commisioning.
High pressure oil filter Change filter elements
* Pressure filter is equipped with alarm
For duplex filter, change immediately over to the
High pressure oil filter * other section at clogged filter alarm. Clogged oil
filter elements to be replaced by new with out delay
(see Chapter 8 High pressure filters)

Breather gear box - filter/stainer Clean every 12 mths

Day after extensive maintance of gearbox.

Suction strainer * * The 380 gearbox is not delivered with
suction strainer for the stand by pump

Bearings (gear)
Thrust bearing clearance Clearance recording, acc to classification
Roller bearings on input shaft Change
Roller bearings on input shaft w/PTO Change
White metal bearing on output shaft &
Inspection
pinion shaft
Every 12 mths Change Grease. SKF LGMT2 or
NLGI Grade: No. 2. Fill completely the Bearing with
Roller Bearings on PTO shaft(s) grease. Fill the Bearing Housing between 30 to
(Grease lubricated) 50% with grease.
Change Bearing
Roller Bearings on PTO shaft(s)
Change Bearing
(Oil lubricated)

:
16 000

32 000

40 000

48 000

96 000
Others

Planned Overhaul
1 000

2 000

4 000

8 000

Remark
Daily

:
500

Based on observation

Scana Volda AS, Tel.: +47 700 59 000, Emergency: +47 47 8 24 365 (after office hrs), E-mail: volda@scana.no, http:www.scanapropulsion.com
 Page 2 of 4
SVI06-01-00-002_Rev.02
PROPULSION

Maintenance interval in hour

:

16 000

32 000

40 000

48 000

96 000
Others
Planned Overhaul

1 000

2 000

4 000

8 000
Remark

Daily
:

500
Based on observation

Clutch Inspection

Small amount of Grease every 12 months (2 nods)

Output shaft - Seal nipple
Use general purpose grease

Cooler
Check the waterside, clean if necessary
Change anodes

Propeller system and Stern Tube

Propeller hub outside visual inspection Minimum every dry-docking
Propeller blade surface visual
Every dry-docking
inspection
Propeller blade seals change Every dry-docking
Propeller blade seal surface inspection Every dry-docking
To be changed if threads or seal surface
Propeller blade bolt to be changed underneath head flange is damaged or if changing
old propeller blade for new.
Propeller crankpin ring/
* - or acc. to classification
hub wear recording *
Propeller shaft coating Minimum every dry-docking
Propeller shaft bearings Inspection every dry-docking, acc to classification
In case of water lubricated propeller shaft, see
propeller lubrication system for changing seals on
Propller oil inlet ring - U-gaskets
oil inlet ring.
See Shafting and/or oil lub. System
Propeller lube oil system * Leakage check. * See sub supplier`s manual
Gravity tank Any variation in oil level, check for oil leaks
Minimum every 6 months.The cleanliness of the oil
Analyse oil sample should at least meet the reqiurements of ISO 17/14.
Change oil if necessary
Change every 5 years
Stern tube seal Inspection from engineroom side, acc. to
classification.
Oil inlet Box- Propeller shaft * * For separated propeller hub lubrication

:
16 000

32 000

40 000

48 000

96 000
Others

Planned Overhaul
1 000

2 000

4 000

8 000

Remark
Daily

:
500

Based on observation

Scana Volda AS, Tel.: +47 700 59 000, Emergency: +47 47 8 24 365 (after office hrs), E-mail: volda@scana.no, http:www.scanapropulsion.com
 Page 3 of 4
SVI06-01-00-002_Rev.02
PROPULSION

Maintenance interval in hour

:

16 000

32 000

40 000

48 000

96 000
Others
Planned Overhaul

1 000

2 000

4 000

8 000
Remark

Daily
:

500
Based on observation

Intermediate shafts and Bulkhead seals

Bearing - white metal.

Intermediate shaft - Propeller
Roller Bearing,

Intermediate shaft - Propeller

Change
Roller bearing
Intermediate shaft - Engine Relubricate every 300* hours (15g+15g), Refill
Grease lubricated * every 3 years. (fills approximately 40% of the free
space in the housing. Grease - SKF LGMT 2)
*Grease lubricated - Refill once a year.
Push Pull Rod * - In Intermediate shaft
Use general purpose grease
*If nipple - Refill every 6 months.
Bulkhead seals *
Use general purpose grease
Leakage check. *Oil Tank lubricated, use any oil
Bulkhead seals - Gas-tight seals *
with viscosity ISO VG 220 (CST 220) or equal

Coupling Intermediate shafts - Gear type

(Typically used on Intermediate shaft between Gear and Engine)
Replenish grease,
* See manual ch.8
Coupling - gear type * Maximum 2 years - Dismount outer sleeve, clean
the parts and replenish grease.
High temp -more than 60C, maximum 1 year

Pumps
El-pumps Functions test in port
Main pump elastic coupling (if fitted) Change
Main pump spline coupling (if fitted) Check
Stand-by pump Test the stand-by pump

ODS and HPU

Bearings * * See manual

Turning Gear
Oil * * Once a year. Oil type: see Ch.2 Lub. recomm..
* Replenish grease once a year.
Grease coupling* -see Ch.2 Lub. recomm..

:
16 000

32 000

40 000

48 000

96 000
Others

Planned Overhaul
1 000

2 000

4 000

8 000

Remark
Daily

:
500

Based on observation

Scana Volda AS, Tel.: +47 700 59 000, Emergency: +47 47 8 24 365 (after office hrs), E-mail: volda@scana.no, http:www.scanapropulsion.com
 Page 4 of 4
SVI06-01-00-002_Rev.02
PROPULSION

Maintenance interval in hour

:

16 000

32 000

40 000

48 000

96 000
Others
Planned Overhaul

1 000

2 000

4 000

8 000
Remark

Daily
:

500
Based on observation

Remote control and monitoring

Overload control Observe during hard manouvering
Test 24V on both power supplies Measure input voltage
Backup control wheel house Test functions and transfer betw emergency/normal
Backup control engine room Test functions and transfer betw emergency/normal
Set points on pressure switches Calibrate/test
Set points on thermo element Calibrate/test
Float switches Function test
Actuator arrangement Check Actuator arr w/linkage
Feecback pot.meter Change every 5th year
PLC Battery Change every 4th year

:
16 000

32 000

40 000

48 000

96 000
Others

Planned Overhaul
1 000

2 000

4 000

8 000

Remark
Daily

:
500

Based on observation

Scana Volda AS, Tel.: +47 700 59 000, Emergency: +47 47 8 24 365 (after office hrs), E-mail: volda@scana.no, http:www.scanapropulsion.com