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Article history: Recently, a series of new hierarchical porous TiO2 spheres with specic high surface area and pore vol-
Received 20 June 2015 ume were prepared by the method of electrospray and hydrothermal post-treatment in our group. The
Received in revised form 21 August 2015 applications of these materials in photocatalysis have been investigated. In this research, the application
Accepted 25 August 2015
of them in dye-sensitized solar cells (DSSCs) was studied. The porous TiO2 spheres showed a Gaussian
Available online xxx
distribution with average size of ca. 600 nm, which can be used as good materials for light scattering in
DSSCs. The specic surface areas of these materials are high enough for dye adsorption. The DSSCs made
Keywords:
from the electrosprayed materials shows a 7.2% light-to-electricity efciency, and the maximum external
TiO2 mesoporous materials
Dye-sensitized solar cells
quantum efciency (EQE) at 530 nm is over 90%. The UVVis diffusion reectance and EQE measurement
Electrospray proved that the as-prepared TiO2 materials show dual functions of light scattering and dye-adsorption,
Hydrothermal treatment which is an important functional material in DSSCs.
Light-scattering 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.apsusc.2015.08.221
0169-4332/ 2015 Elsevier B.V. All rights reserved.
Please cite this article in press as: B. Hu, B. Liu, Dye-sensitized solar cells fabricated by the TiO2 nanostructural materials synthesized
by electrospray and hydrothermal post-treatment, Appl. Surf. Sci. (2015), http://dx.doi.org/10.1016/j.apsusc.2015.08.221
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2 B. Hu, B. Liu / Applied Surface Science xxx (2015) xxxxxx
higher molar extinction coefcient, much higher energy conver- dispersed ultrasonically for ca. 2 h. Because the as-synthesized
sion efciency (over 10%) can be reached [27]. As the mesoporous nanoparticles are very small, it was difcult to be separated
TiO2 nanostructural materials can both increase dye adsorption and from the hydrothermal solution. We added a little ammonia in
light scattering, they has become an important functional material hydrothermal solution to change the pH value. After the solution
in DSSCs. changes from acid to base, the nanoparticles quickly aggregate
Among many kinds of materials, the nanostructural TiO2 mate- together and participated, which become easily separated.
rials that integrate special morphologies with high specic surface
area, suitable porous size, and high porous volume should be 2.2. DSSC making
important, as they can both adsorb dyes and produce light scat-
tering. From this viewpoint, developing new method to prepare To prepare a screen-printable paste, ethyl cellulose and -
new nanostructural TiO2 materials is important for highly efcient terpineol were mixed in ca. 20 ml ethanol solution, which was
DSSCs. Recently, we used a new way, which combined electrospray stirring to completely dissolve ethyl cellulose in ethanol. 0.25 g TiO2
and post-hydrothermal treatment, to prepare TiO2 mesoporous mesoporous spheres, TiO2 nanoparticles, or P25 were mixed in the
spheres that have tunable specic surface area, tunable pore size, above solution, and was stirring for ca. 10 min, which were still
and tunable pore volume [2832]. We showed that the TiO2 meso- followed by 10 min ultrasonic dispersion. After the ethanol in the
porous spheres presented high photocatalytic activity under UV mixed solution was removed by heating, the viscous TiO2 pastes
light illumination [32]. Here, we studied the application of these were prepared. To prepare the DSSC working photoanodes, the self-
TiO2 spherical materials in DSSCs. The results showed that these made pastes were used. These pastes were coated on the conductive
TiO2 spheres present obvious light-scattering function, in addi- FTO glass (15/square, Nippon Sheet Glass, Japan) by screen-painting
tional to the high dye adsorption. The DSSC with 7.2% energy method. The FTO glasses were ultrasonically washed by the diluted
conversion efciency and over 90% external quantum efciency HCl acid, ammonia, acetone, and ultra-pure water, sequentially.
(EQE) can be obtained. Overall, it is shown that the combination of Finally, the washed FTO glasses were subjected to ca. 30 min ozone
electrospray and hydrothermal post-treatment is a good method treatment. The areas of these TiO2 coatings on FTO glasses were
to prepare TiO2 hierarchical nano-materials for DSSCs photoanode 4 mm 4 mm squares. The coatings were heated at 500 C for ca.
fabrication. 30 min to remove the organic substances. Afterwards, the pho-
toanodes were treated by using TiCl4 water solution at 70 C for
half hour. After washed by water, the TiCl4 treated samples were
2. Experimental annealed at 500 C for another half hour. The annealed TiO2 coatings
were soaked in 0.3 mM N719 dye solution (1:1 acetonitrile and
2.1. Preparation of mesoporous TiO2 spheres and TiO2 tertbutanol) at room temperature (25 C) for 24 h for dye loading.
nanoparticles The TiO2 working photoanodes were assembled and hot-sealed
with the sputtered counter Pt electrodes. The electrolyte, 0.6 M
The mesoporous TiO2 spheres were prepared using the 1,2-dimethyl-3-propylimidazolium iodide, 0.1 M LiI, 0.05 M I2 , and
method of electrospray followed by hydrothermal post-treatment 0.5 M 4-tert-butylpyridine in acetonitrile was injected into the cell
according to our previous studies [28,29]. Briey, 0.3 g of quickly by a transfer liquid gun.
polyvinylpyrrolidone (PVP) K30 was dissolved in the mixture of
2.54 ml of ethanol and 3.82 ml of acetic acid under continuous mag- 2.3. Measurement
netron stirring. About 10 min later, 7.0 ml of tetrabutyl titanate
(Ti(oBu)4 ) was added, and the mixed solution was kept stirring Material morphologies were observed by using a eld emission
for ca. 1 h to get a uniform PVP@TBT sol. This sol was loaded in scanning electron microscope (FE-SEM, type: Hitachi S-4800). X-
a plastic tube, and pumped slowly to ow through a small metal ray diffraction (type: RINT-1500) was used to check the crystallinity
nozzle (a 23 G metal needle), with a large aluminum target being and estimate the crystal sizes of the mesoporous TiO2 spheres.
vertically below the needle ca. 2530 cm away. A high electric eld N2 absorption isotherms were measured at 196 C by using a
was applied between the metal needle and the aluminum target. Micromeritics system. Prior to the measurement, the samples were
The sol was atomized as small charge aerosol droplets at the tip of rstly degassed at 200 C in a vacuum line for 1 h. The multipoint
the nozzle under the function of high electric eld, which was then BrunauerEmmettTeller (BET) was used to calculate the specic
collected by the ground contacted aluminum target. The PVP@TBT surface area using the adsorption data of isotherms. The pore size
sol was supplied at 1.0 ml/h by a springe pump. The electric eld distributions were derived from the adsorption data of isotherms
strength was set at 35 kV so as to keep a stable Taylor cone aerosol based on a BarrettJoynerHalenda (BJH) model. A eld emission
mode. The sprayed TiO2 spheres on the aluminum target were transmittance electron microscope (FE-TEM, type: EM002BF) was
carefully collected and dried in air overnight in order to let the used to see the morphologies and size of the nanoparticles in the
Ti precursors completely hydrolyzed. The dried spheres were put TiO2 spheres. A Shimadzu UVVis photo-spectrometer (UV-2450,
in a Teon-sealed steel autoclave with a mixture of ethanolwater Shimadzu, Japan) was used to check the diffusion spectra of the
solution (20 ml:10 ml) containing 1.0 ml ammonia or not inside. The TiO2 coatings made of different pastes.
hydrothermal reaction was performed at 160 C for 24 h. After the Photovoltaic properties of the sealed solar cells (the active area
reaction, the product was ltrated, washed, and dried in air at ca. is 4 mm 4 mm) were measured by using a Keithley 2400 Source
50 C. Finally, the product was heat-treated at 500 C for half hour Meter under illumination of simulated sunlight (1000 W m2 ) pro-
before making paste (this process is necessary as it can eliminate vided by a Peccell Technologies, Inc. solar simulator with an AM1.5G
the cracks of TiO2 coatings). lter. EQE plotted as a function of excitation wavelength was
The TiO2 nanoparticles were synthesized by using the similar recorded on a Keithley 2400 Source Meter under the irradiation
method. Firstly, the precursor materials were prepared by using of a 150 W xenon lamp.
electrospray and the PVP amount used was 0.7 g; secondly, the
sprayed materials were mixed with ethanol, water, and acetic 3. Results and discussion
acid to undergo a strong stirring for more than 2 h; thirdly, the
sample was put in an autoclave for hydrothermal reaction at Fig. 1(A) shows the FE-SEM image of the TiO2 spheres prepared
160 C for 24 h. After hydrothermal reaction, the product was without using ammonia during hydrothermal reaction. Fig. 1(B)
Please cite this article in press as: B. Hu, B. Liu, Dye-sensitized solar cells fabricated by the TiO2 nanostructural materials synthesized
by electrospray and hydrothermal post-treatment, Appl. Surf. Sci. (2015), http://dx.doi.org/10.1016/j.apsusc.2015.08.221
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Fig. 1. FE-SEM photos of TiO2 spheres after hydrothermal treatment without using ammonia (A), and using ammonia (B); size distribution of TiO2 spheres (C); TEM photo
of TiO2 as-prepared nanoparticles (D).
shows the FE-SEM image of the TiO2 spheres with using ammo- can induce better crystallization. As we explained in previous
nia during hydrothermal reaction. If ammonia was not used during research [28], the use of ammonia in hydrothermal reaction can
hydrothermal reaction, it can be seen from Fig. 1(A) that the TiO2 make the hydroxyl groups replace the acetic acid groups on TiO2
spheres are composed of uniform TiO2 nanoparticles, with many nanoparticle surface, and the hydroxyl group caped nanoparticles
small pores uniformly distributing on them. If 1.0 ml ammonia was can combined together to form bigger nanoparticles. By using the
used, the spheres showed different structure (Fig. 1(B)) as they Sercherr equation, the average sizes of crystallites in TiO2 spheres
consist of both small and big nanoparticles as compared to the uni- are 8 nm (without using ammonia) and 15 nm (using ammonia).
form nanoparticles in Fig. 1(A), which makes the pore size in this The specic surface areas, the pore sizes, the pore volumes,
material bigger than that of sample without using ammonia. As and the pore distributions of paste-1, paste-2, paste-3, and paste-4
shown in our previous study [23], the big nanoparticle in Fig. 1(B) were measured, and the related data is shown in Table 1. In this
is formed through the small nanoparticle dehydration combina-
tion [23,26]. Fig. 1(C) shows the size distribution of TiO2 spheres,
and the as-prepared TiO2 spheres are poly-dispersed and have a
Gaussian distribution that centers at ca. 600 nm. The FE-TEM image
(Fig. 1(D)) shows that the TiO2 nanoparticles are small and uniform,
with a narrow size distribution from 5 nm to 20 nm. We selected
the above three materials to prepare DSSCs. The TiO2 materials
shown in Fig. 1(A) was used to make micro-sphere paste with small
pore size, named paste-1; The TiO2 materials shown in Fig. 1(B)
was used to make micro-sphere paste with large pore size, named
paste-2; and the TiO2 material shown in Fig. 1(D) was used to make
nanoparticle paste, named paste-3. Moreover, commercial P25 was
also used to prepare paste for comparison, named paste-4.
Fig. 2 shows the XRD patterns of the TiO2 nanoparticles,
the TiO2 spheres prepared with using ammonia, and the TiO2
spheres prepared without using ammonia. It can be seen that
main crystalline phase of our samples are anatase type, with the
crystal facets being labeled directly on the gure. The TiO2 spheres
prepared with using ammonia containing a little brookite phase. Fig. 2. XRD patterns of the TiO2 nanoparticles, the TiO2 spheres after hydrothermal
It can be seen that adding ammonia in hydrothermal reactions treatment without and with using ammonia.
Please cite this article in press as: B. Hu, B. Liu, Dye-sensitized solar cells fabricated by the TiO2 nanostructural materials synthesized
by electrospray and hydrothermal post-treatment, Appl. Surf. Sci. (2015), http://dx.doi.org/10.1016/j.apsusc.2015.08.221
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Table 1 Table 2
The specic surface area, the pore volume, and the pore size of paste-1, 2, 3 and 4. Properties of DSSCs prepared by using paste-1 and paste-3.
Sample SBET (m2 g1 )a Vp (ml g1 )b DP (nm)c Sample d (m)a JSC (mA/cm2 )b Voc (V)c FFd (%)e
Fig. 4. UVVis diffused reectance spectra of TiO2 coatings made from paste-1, 2, 3
Fig. 3. Pore size distribution of paste-1, paste-2, paste-3, and paste-4. and 4.
Please cite this article in press as: B. Hu, B. Liu, Dye-sensitized solar cells fabricated by the TiO2 nanostructural materials synthesized
by electrospray and hydrothermal post-treatment, Appl. Surf. Sci. (2015), http://dx.doi.org/10.1016/j.apsusc.2015.08.221
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Table 3
Properties of DSSCs prepared by using paste-2, paste-3, and paste-4.
shown in Fig. S3(a), because these TiO2 spheres are much looser
as indicated by Fig. 1(B). Fig. S4(B) shows that the sphere top-
layer was well combined with the nanoparticle bottom-layer. All
of the coatings were well connected with FTO glass substrates and
crack-free, including the coatings made P25 paste (paste-4).
The performances of the DSSCs made from these pastes are
shown in Table 3. The DSSCs made of 18 m paste-4 (p25) coat-
ing shows 2.77% power efciency, and that made of paste-2 layer
shows efciency of 3.53%. Increasing the thickness of paste-2 layer
to 26 m can increase the power efciency to 5.27% as JSC increases,
which is accompanied by the decrease of Voc , so the increase of
dye adsorption with the thickness increase is the main factor that
affects the DSSCs performance in this case. The DSSCs that coupled
the nanoparticle bottom layer (13 m) and the layer of large porous
spheres (8 m) show 6.39% power efciency. Further increase of
nanoparticle layer thickness and the large pore sphere layer thick-
ness leaded to obvious decrease of power efciency. Fig. 6(A) shows
the JV dependences of DSSCs (see the explanation in Table 3). It can
coating of paste-1 (TiO2 spheres with small size pores), the increase
of coating thickness from 17 m to 23 m can increase the JSC , but
the Voc and FF were almost unchanged, resulting in the increase of
power efciency. We also fabricated other three DSSCs with double
layers coated by using paste-3 and paste-1 with different thickness,
and the best power efciency is 7.2%. In this cell, the thickness
of paste-3 coating and paste-1 coatings were 5 m and 10 m,
respectively. Further increasing the thicknesses of coatings made
of paste-3 and pastes leaded to the decrease of power efciency,
which may be due to that the photoanode thickness is beyond
the length of electron transport. Fig. 5(A) shows the JV curves of
DSSCs prepared by using paste-3 and paste-1 (see the explanation
in Table 1). The DSSCs show typical and good JV dependences (high
ll factor), indicating that the DSSCs with good structures have
been made. Fig. 5(B) shows the external quantum efciency (EQE)
of DSSCs made from paste-3 and paste-1. As compared to the DSSCs
made of the TiO2 nanoparticles, it can be seen that the TiO2 sphere
material can obviously increase the light-scattering effect from 600
to 700 nm. Coating additional TiO2 sphere layer on the nanoparticle
layer can effectively increases the EQE of DSSCs, and the maximum
value at 530 nm can reaches 90%. If the glass reection was taken
into account, it can be known that the photon-to-electricity of the
double-layer DSSCs should be near 100%.
Fig. S4 shows the SEM photos of coatings prepare by using
paste-2, the double-layered coatings prepared by using paste-
3 (nanoparticles) and paste 2 (large porous TiO2 spheres), and Fig. 6. JV measurements of DSSCs prepared by using the single-layer photoanodes
of paste-2, double-layer photoanode of paste-3/paste-2, and single-layer photoan-
the coating prepared by using paste-4 (P25). The paste-2 coat-
ode of paste-4 (A) (see detail in Table 3); external quantum efciency of DSSCs
ing is composed of well-compacted TiO2 spheres. However, these prepared by using paste-4, paste-2, double-layer paste-3/paste-4 (B) (please see
spheres were slightly destroyed as compared to the TiO2 spheres detail in Table 3).
Please cite this article in press as: B. Hu, B. Liu, Dye-sensitized solar cells fabricated by the TiO2 nanostructural materials synthesized
by electrospray and hydrothermal post-treatment, Appl. Surf. Sci. (2015), http://dx.doi.org/10.1016/j.apsusc.2015.08.221
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Please cite this article in press as: B. Hu, B. Liu, Dye-sensitized solar cells fabricated by the TiO2 nanostructural materials synthesized
by electrospray and hydrothermal post-treatment, Appl. Surf. Sci. (2015), http://dx.doi.org/10.1016/j.apsusc.2015.08.221