Project Sagarmala Smart Connectivity of Coastel Land of India to

Major Cities(Dream India)

Safe Practice in Earthing and Protection

Sikhana to Padega Hi Follow NBC2016
Follow Safety in Electrical Instalation Shocks
 Earthing Design and Require Result
For substation Large Power below 1.00Ohm
For substation Small Power below 2.00Ohm
SCADA/TELECOM and AutomationFor substation Large
Power below 0.50Ohm
Tower and Other Structure between 8-15Ohm
Lightning Surge Protection 50KA below 5Ohm or 100KA
between 8-15Ohm
Follow Standard IEC /IEEE
Recommended use of Hybrid Metal to Protect from Theft
Copper Clad Steel/Alumineum Clad Copper
Exothermeic weld IEEE 837
 Development Projects undertaken in
Sagarmala initiative:
Port-led industrialization
Port based urbanization
Port based and coastal tourism and recreational activities
Short-sea shipping coastal shipping and Inland Waterways
Transportation
Ship building, ship repair and ship recycling
Logistics parks, warehousing, maritime zones/services
Integration with hinterland hubs
Offshore storage, drilling platforms
Specialization of ports in certain economic activities such as energy,
containers, chemicals, coal, agro products, etc.
Offshore Renewable Energy Projects with base ports for
installations
Modernizing the existing ports and development of new ports
Sagarmala Project Value INR 75000 Cr.
Sagarmala Progress Milestone
Surge in Systems and Result
Surge in DC Application
Surge Protection user guide
Surge Protection use Recommendation
v
External/Internal Surge Source
An Arcing Fault is the flow of current through
the air between phase conductors or phase
conductors and neutral or ground. Concentrated
radiant energy is released at the point of arcing
an a small amount of time resulting
in Extremely High Temperature.
JMV LPS Products
 Copper Cladded Conductor For Electrical
Installation

The Copper Clad Steel Grounding Conductor is made up of steel with the coating of 99.99% pure copper. These
conductors/ wires
or strands are equipped with the strength of steel with the conductivity and copper with the better corrosion
resistance property. The concentric copper cladding is metallurgic ally bonded to a steel core through a continuous,
solid cladding process using pressure rolling for primary bonding. The copper cladding
thickness remains constant surrounding steel. We use different steel grades for the steel core result in Dead Soft
Annealed, High strength and Extra High Strength Characteristics.
The Copper Clad Steel Wire yields a composite conductivity of 21%, 30% and 40% IACS, and available in Annealed
and Hard drawn. We are delivering products with varied conductivity and tensile strength as per the customer need.
Further, the wire can be processed to be silver plated or tinned copper clad steel wire.
 Most Efficient JointProcess

It is efficient and superior to all existing surface to-surface

mechanical retention connectors.
 What is Exothermic Welding System?
Copper to Bi-Metal and Alumenium
Types of Exothermic Joints:

Possible to join any bi metal except aluminum

Exothermic welding is a process of making maintain free highly molecular bonding process is superior in
performance connection to any known mechanical or compression-type surface-to-surface contact connector.
Exothermic weld connections provide current carrying (fusing) capacity equal to that of the conductor and will
not deteriorate with age.
It offers Electrical connections between two or more copper to copper and copper to steel conductors.
Highly portable method as it does not require any external power source or heat source, so it can be done
almost anywhere.
It provides strong permanent molecular bond among metallic conductors that cannot loosen and further will
not deteriorate with age.
Connection does not corrode with time and it offers permanent conductivity.
Copper Clad Steel Solid ROD and Conductor
LIGHTNING FORMATION
 Facts about Lightning
A strike can average 100 million volts of electricity
Current of up to 200,000 amperes
Can generate 54,000 oF
10/350MicroSec/50KA Fault Current/Discharge in
Nano Sec
Protection
Earthing Design100KA Fault Current/Joints Exothermic
/Flexible Down Conductor with Shortest Route &
Less Corner
 Lightning Protection Standard use in India
(IS2309 Now IEC 62305-5)NBC2016
Working Principle Angullar No Compromise with Design
Max Protection 30Mtrs from One
No Product warrenty from Manufacturer
High Maintenance Require
NFC17-102(2011) Now Europeon Standard(ESE LA)
Working Principle Radius Compromise with Design
Possible with Increasing Qty of ESE
Max Protection 109 Mtrs Radius from One
Manufacturing Warrenty and Test Certificate for Products
Available
Maintenance on Call Basis
PASSIVE PROTECTION SYSTEM
The Simple Rod air terminal is composed from a metallic rod with 2 to 8 m height dominating
the structure to protect, and linked to 2 down conductors minimum, and 2 earthing systems.
The protection radius ensured by this air terminal which is limited to 30 m more or less
(Protection level IV, height = 60 m), especially dedicated to the protection of small structures or
areas like to ers, hi eys, ta ks, ater to er, a te a asts The EN 0 -3 standard
describes the installation procedure for these air terminals.
13 Simple Rods, 13 down conductors, and 13 earthing systems are necessary to ensure the
protection below :
The meshed cage protection is composed from a meshing in roof surface and in the front face around the
uildi g. Surrou di g the roof surfa e, a d o high poi ts, apture poi ts are positio ed. A o du tors
network is placed at the outer perimeter of the roof. This network is completed by transverse conductors.
The size of the meshing is 5 to meters, and depends on the efficiency needed for the protection. On the
front face of the building, the down conductors are linked at the top to the meshing of the roof. And, down,
to specific earthing systems. The distance between two conductors is 10 to 25 meters, and depend on the
efficiency needed for the protection. The EN 62305-3 describes the installation procedure for this method.
Generally, this method is heavy and expensive, due to the complexity of the structures to protect.
26 capture points, 26 down conductors and a grounded loop earthing system are necessaries to ensure the
protection of the structure here below :
The catenary wires protection is a method closed to the meshed cage principle, because it is
constituted with meshing of the conductors far from the structure to protect, to avoid any
contact with lightning current.
Catenary wires are located over the structure to protect, connected to down conductors and
specific earthing systems. The width of the meshing and distance between the down conductors
must respect the same rules as for the meshed cage. The EN 62305-3 describes the installation
procedure for this method.
Generally, this method is heavy and expensive, due to the complexity of the structures to
protect.
The ESE air terminal is a terminal which enables to generate artificially an upward leader earlier than a
simple rod, with an ionization system, in order to establish a special impact on its point. The capture of the
lightning strike being faster than a simple rod, this technology enables to benefit from larger protection
areas, ensuring protection for large dimensions structures.
The ge erated prote tio radius depe ds o the early strea er e issio alue of the air ter i al t i s ,
its height, and the efficiency of the protection. The protection radius ensured by this type of air terminal is
120 m (Protection level IV, height = 60 m , early streamer emission time 60s) The NFC 17-102 standard
describes the installation procedure for this type of air terminal.
The installation of this type of air terminal is easy and cheaper than other technologies. It can protect whole
buildings with one E.S.E. air terminal. It enables the protection of a structure and its environment, the
protection of opened areas and well integrate in the architecture of a structure without aesthetic alteration.
1 ESE, 2 down conductors and 2 earthing systems are necessary to ensure the protection below :
Installation

ESE AT with radius protection form 32 mtr to 107 mtr.

DMC Insulator .

GI/FRP Mast .

Down Conductor Copper / Copper Cadmium

Cable 70 sq. mm

Copper Bonded Ground Earthing

 Thimble

Joint all phase wire/ cable with the help of

crimping tools and lugs

Step 1
Separation Sheet

Fixed the separation sheet between all wires/

cables

Gel / Silicon
Step 2
Close the filled Silicon enclosure from top and
bottom , complete installation is done.

Step 3
Features :
Provides cable with cable connections and jointing wires in switchboard / electric boxes Being a jelly it can be
easily fit into molds of any shape and size.
Helps in safeguarding electrical connections and also protects electrical connection joints from catching fire, sparking
and leakage current.
Eradicates all the possibilities of fire, electric shocks and sparks, etc. causes due to improper electrical connection
joints and safeguards structure, equipment and person.
Offers safety to your electrical joints from ageing, corrosion, moisture and also observes leakage current.
Advantages :
Nontoxic
Insulating
Highly reliable operation
Maintenance Free
Repairable
Cost Effective
High repeat value
Elasticity
Shape retention
JMVs Clients
Neeraj Saini 9910398538
Rahul Verma 9910398535
Manav Chandra - 9910398999
manav@jmv.co.in