Академический Документы
Профессиональный Документы
Культура Документы
GOUTHAM.J
M.E Structural Engineering
SNS College of Technology, Coimbatore
Mail : tcegoutham@gmail.com
TEEMAGE PRECAST IN
College Road, 1st Cross Street,
Tirupur 641602. TamilNadu, India.
Mobile: +91 8220051777, +91 7708073369
ABOUT TEEMAGE
Commercial
Industrial
Institutional
Residential Villas
Residential Apartments
Multi Level Car parking
Residential
Institutional Building
PRECASTING
A Precast Building consists of all the same elements as a conventional building which
includes floors, roofs, walls as well as beams, columns and stairs, the only difference is that
these elements are manufactured in a controlled environment and transported to the site for
Erection, Connection and Commissioning.
The industrialization of Construction Industry implies the change of the whole building
process. The need to build better, faster and in an economically viable way led to the
precasting technology to attain a strong foothold in the industry. Proper planning, Detailing
design & Coordination of the project prior to construction activities to be considered to
minimize the changes at site.
MANUFACTURING PRODUCTS
Hollow Core Slabs
Wall Panels
Beams & Columns
Stairs & Slabs
Boundary Walls / Fences
Other products..
A. HOLLOW CORE
A Hollow core slab, also known as avoided slab or hollow core plank, is a precast slab
of prestressed concrete typically used in the construction of floors in multi-storey buildings.
They are widely used throughout the world as flooring and roofing solutions.
Teemage hollowcore slabs are nominally 1200, wide and are available in thickness of
150mm, 200mm, 250mm, 300mm and 400mm. All the slabs are cast with high strength
prestressing cables to provide the load carrying capacity
Hollow Core
Features & Advantages
Varying thickness of (150-400)mm available and large spans up to 18m can be
obtained at costs which are lower than conventional flooring systems.
The casting is sequenced in such a way that every floor of building is stored and ready
to be delivered for installation as quickly as required at the site.
Expensive formwork and propping is eliminated thus improving productivity and
access within the site is vastly improved.
Once erected, Hollowcore slab can be used as instant work deck and thus decreases
the delay due to curing or removal of formwork.
The hollow cores reduces the overall weight of the structure thus economizes the
foundation system.
The top surface is roughened for accepting a nominal screed of concrete or smoothens
for direct installation of floor tiles.
The speed of erection is unlike any other system, with a crane and a small crew at the
site, 4000 sq.ft of slabs can be placed in 8 working hours.
Hollowcore is considered as a Green Building Product because of the efficient use of
materials and resources and also because of its reuse and recyclable properties,
Types
Cladding Panels
Solid Panels
Insulated Sandwich Panels
Benefits
Combines as load bearing and facade elements.
Various and distinctive surface finishes can be provided.
Architectural and aesthetic touches can be applied.
Short construction period and low maintenance cost .
Heat resistance due to insulation.
C. STAIRS
Precast concrete stairs are an integral part of a precast building, they are erected
along with the floor and several dual purpose of transporting men and material up the floors
during construction. The benefits of using precast stairs are obvious, providing unobstructed
and safe access throughout the building.
Benefits
Standard beam c/s includes rectangular beams, curved beams, ledger beams and IT-
beams and column c/s include rectangular and circular columns. Customized sizes and shapes
are provided upon client requirements.
Benefits
Precast concrete fences and boundary walls are used for variety of purposes such as
privacy, security, freeway sound barriers and perimeter safety barriers.
Benefits
F. OTHER PRODUCTS
PRODUCT PHOTOS
Column
Beam & Column
Erection
Staircase
Report on a Overall Operations functioning over Teemage Precast IN-
Kangeyam
Visit to a Teemage Precast in (Production plant) - Kangeyam for a week (14.07.2014
19.07.2014) to know about the works that is to be done there. Following are the works done
in Teemage precast in Kangeyam,
Planning
Fabrication
Production
Quality Control
Loading
A. In Brief
Planning
Schedule making for day by day work.
Fabrication
Reinforcements that are to be used are to be fabricated based on the schedule.
Production
Managing elemental production of (Pre-stressed Hollow core slabs, Precast Solid slabs,
Precast Wall panels, Precast Columns & Beams, Prestressed Beams, Precast Stairs, Boundary
Walls, Trenches)
Quality Control
Following are the process done by QC
a. Mould Checking
b. Reinforcement
Programme for fabrication is issued to respected person based on that they prepared.
c. Pre Pour Check
After Concreting and lifting for curing, QC persons must check that, it should be
suitable for loading operation or not. If not proper rectification operation should noted and
inform to respected person to do so.
Final Inspection
Here based on the piece drawings element should be checked and approved to next
stage. If any correction exists, rectification work should be done before going to next
stage.
Loading
It should be done based on the programme given to loading department. Before
loading finishing work should be done for the respected element that should be checked by
QC. After approval from the QC it should be loaded and final call from security to QC it should
be allowed out of the gate.
B. Material Checking
Sand
Aggregate
Aggregate of size 10mm & 20mm should be used. It should be checked before
concreting.
Sample Mix
Admixture that is to be used, it should be checked in the case of sample mix by making
a concrete into the mould of (150x150x150) mm
Concrete-Compressive Strength
On daily basis concrete that should be used for a day that should be checked for
compressive strength.
Grout Sample
Quarry Visit
When using of aggregate sample from new dealer person from Teemage should be
visited to respected quarry and its quality should be checked.
Repair Grout
Mutual Co-ordination between the functioning departments makes the work Easier,
Quality for a respected work should be checked correctly without any issues based on
After concreting element should be checked for its surface finish, if any should report
Before loading element should be properly checked and make the surface finish better
Erection
Civil
Waterproofing
Electrical & Tile laying
A. Erection
a. This process is composed of unloading and erection, done by crane operator. Layout
for the work gets prepared by technical team. Target for the whole work gets fixed. To reach
the target whole team work spontaneously.
b. Erection work mainly depends on elements that they getting over the site. Also
sequence of elements that they want to get. If they working on Zone 2 Ground floor Hollow
core, getting element of 1st floor they wont do work. So, loading from production plant get
planned based upon the work done over the site.
c. Erection elements composed of column, beam, hollow core slab, stairs, wall etc.
Erecting column, it takes much time with reference to Total Station. Levelling for the column
is given by surveyor based upon that column erection process continued. Based on that beam
and slab erected.
d. While erecting level for the element is given by Sim pad, is a kind of element used
to level the element and act as a vibration absorber during earthquake.
e. Erection of beam and slab easy after proper erection of column. During erection
must concern about the insertion of dowel hole and dowel rod and respected element
levelling. Levelling is given with the help of jack.
B. Civil Work
a. Civil work is composed of erecting footings, screed concrete, and ramp concrete,
patch works etc. Separate Site engineer allotted to supervise the work. Based on the
respected layout drawings work gets allotted to the workers.
b. Also before and after erection of precast elements respected civil works get done if
needed.
C. Water Proofing
It is to be done to the back side of wall
ERECTION PHOTOS
Site Jacks
Reasons
a. May be due to improper binding
Reasons
a. May due to improper insertion into dowel hole.
Reason
a. May due to improper core cutting.