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Customer : IAC Manual : AMM

Type : A318/A319/A320/A321 Selected applicability : ALL


Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

** ON A/C 101-199, 201-300, 901-999

TASK 72-21-00-290-003-A
Borescope Inspection of the Booster Rotor Blades, Stages 2, 3, 4 and 5 through the Booster Inlet and Borescope
Ports SO3 and SO5

FIN : 1000EM1 , 1000EM2


1. Reason for the Job
Self explanatory
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION


No specific AR ACCESS PLATFORM 1M(3 FT)
No specific AR WARNING NOTICE(S)
(856A1320) 1 BORESCOPE-KIT
(856A1322) 1 BORESCOPE-LIGHT SOURCE SET

B. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION


FOR 1000EM1 (ENGINE-1)
437AL, 438AR,
451AL, 452AR
FOR 1000EM2 (ENGINE-2)
447AL, 448AR,
461AL, 462AR

C. Referenced Information

REFERENCE DESIGNATION
71-13-00-010-040-B Opening of the Fan Cowl Doors
71-13-00-410-040-B Closing of the Fan Cowl Doors
72-00-00-200-025-A Over-Serviceable-Limit Extensions
72-00-00-200-025-A-01 Over-Serviceable-Limit Extensions
78-30-00-081-041-B Make the Thrust Reverser Serviceable after Maintenance
78-30-00-481-041-B Make the Thrust Reverser Unserviceable for Maintenance
78-36-00-010-040-B Opening of the Thrust Reverser Doors
78-36-00-410-040-B Closing of the Thrust Reverser Doors
Booster Borescope Ports SHEET 1
Borescope Inspection of the Stage 2 Booster Blades SHEET 1
Borescope Inspection of the Stage 3 and 4 Booster Blades SHEET 1
Borescope Inspection of the Stage 5 Booster Blades SHEET 1
Booster Rotor Blades Damage Inspection (All stages) SHEET 1

Print Date: November 03, 2016 Page 1 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

BORESCOPE PORTS
S03 AND S05

BOOSTER No. OF LEADING EDGE TRAILING EDGE


STAGES BLADES VIEW THROUGH VIEW THROUGH
2 64 BOOSTER INLET BOOSTER INLET
3 70 BOOSTER INLET PORT S03
4 70 PORT S03 PORT S03
5 68 PORT S05 PORT S05

NOTE: STG. 2 THRU 5 APPLY TO THE


BOOSTER ROTOR STAGES ONLY.
A

3 O'CLOCK
STRUT No.5
(4 O'CLOCK)

FAN
OGV
ASSY

BORESCOPE
PORT S05

BORESCOPE
PORT S03

S-M56-MM-02581-03-B

N_MM_722100_6_RAM0_01_00

Figure 72(CFMB)-21-00-991-30700-06-A / SHEET 1/1 - Booster Borescope Ports


** ON A/C 101-199, 201-300, 901-999

Print Date: November 03, 2016 Page 2 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

A B

NOTE: STG 2 THRU 5


B
APPLY TO THE
BOOSTER SECTION SECTION
ONLY.
B-B

LONG RIGHT
ANGLE
EXTENSION

STG STG
STG 3 4
2 STG
5

S-M56-MM-02582-03-B
N_MM_722100_6_RBM0_01_00

Figure 72(CFMB)-21-00-991-30800-06-A / SHEET 1/


1 - Borescope Inspection of the Stage 2 Booster Blades
** ON A/C 101-199, 201-300, 901-999

Print Date: November 03, 2016 Page 3 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

A
B

B
A

NOTE: STG 2 THRU 5


APPLY TO THE
BOOSTER SECTION SECTION
ONLY.
B-B

BORESCOPE PORT S03


AT 3:30 AFT
LOOKING FWD

LONG RIGHT
ANGLE
EXTENSION

STG STG
STG 3 4
2 STG
5

S-M56-MM-02583-03-B
N_MM_722100_6_RCM0_01_00

Figure 72(CFMB)-21-00-991-30900-06-A / SHEET 1/1 -


Borescope Inspection of the Stage 3 and 4 Booster Blades
** ON A/C 101-199, 201-300, 901-999

Print Date: November 03, 2016 Page 4 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

B A

B
A

NOTE: STG 2 THRU 5


APPLY TO THE
BOOSTER SECTION SECTION
ONLY.
B-B

BORESCOPE PORT S05


AT 3:30 AFT
LOOKING FWD

LONG RIGHT
ANGLE
EXTENSION

STG STG
STG 3 4
2 STG
5

S-M56-MM-02584-03-B

N_MM_722100_6_RDM0_01_00

Figure 72(CFMB)-21-00-991-31000-06-A / SHEET 1/


1 - Borescope Inspection of the Stage 5 Booster Blades
** ON A/C 101-199, 201-300, 901-999

Print Date: November 03, 2016 Page 5 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

20mm WEAR
(0.787in.) ON TIP
CORNER
LOCAL
DEFORMATION

AXIAL
G
DENTS DENTS
OR OR
NICKS NICKS
A

LEADING LEADING
EDGE EDGE

DISTORDED
TRAILING E
EDGE
RADIAL
10mm
(0.4in.)

(TYPICAL,
B ALL STAGES)

BOOSTER ROTOR BLADE

S-M56-MM-02587-01-B
N_MM_722100_6_RGM0_01_00

Figure 72(CFMB)-21-00-991-31300-06-A / SHEET 1/


1 - Booster Rotor Blades Damage Inspection (All stages)
** ON A/C 101-199, 201-300, 901-999

Print Date: November 03, 2016 Page 6 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

3. Job Set-up
Subtask 72-21-00-941-079-A
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this
procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 72-21-00-010-059-A
B. Get Access
(1) Open the fan cowl doors: (Ref. AMM TASK 71-13-00-010-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)
447AL, 448AR
(2) Put the ACCESS PLATFORM 1M(3 FT) in position.
Subtask 72-21-00-040-052-A
C. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041) .
Subtask 72-21-00-010-060-A
D. Open the thrust reverser doors: (Ref. AMM TASK 78-36-00-010-040)
(1) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(2) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
4. Procedure
(Ref. Fig. Booster Borescope Ports SHEET 1) (Ref. Fig. Borescope Inspection of the Stage
2 Booster Blades SHEET 1) (Ref. Fig. Borescope Inspection of the Stage 3 and 4 Booster
Blades SHEET 1) (Ref. Fig. Borescope Inspection of the Stage 5 Booster Blades SHEET 1) (Ref. Fig. Booster
Rotor Blades Damage Inspection (All stages) SHEET 1)
Subtask 72-21-00-290-053-A
A. Borescope Inspection Methods
(1) Inspection of booster rotor blades through the borescope ports SO3 and SO5 and booster inlet.
(a) There are 2 borescope ports (SO3 and SO5) located (approximately) at the 3.30 o'clock position
at the periphery of the booster section and almost radially in line with the stages 3 and 4 of the
booster stator. Through these ports, you can see the leading and trailing edges of the booster
stage 3, 4 and 5 rotor blades. Through the booster inlet, you can get a borescope view of the
booster rotor blades, stage 2.
(b) To do the inspection of the booster stages 2, 3, 4 and 5 rotor blades:
1 Use BORESCOPE-KIT (856A1320) (856A1320P04/P05) (field of view 60 deg., angle of
vision 90 deg.) with a long right angle extension.

Print Date: November 03, 2016 Page 7 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

2 Use BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322P02/P03/P04/P07/P08)

NOTE: It is necessary to index and turn the fan rotor. You can turn the fan and booster rotor
assembly by hand from the engine inlet.

Subtask 72-21-00-480-060-A
B. Installation of the borescope.

CAUTION: MAKE SURE THAT THE INPUT VOLTAGE OF THE BORESCOPE LIGHT SOURCE SET
CORRESPONDS TO THAT OF THE POWER SUPPLY.

CAUTION: MAKE SURE THAT :


THE ON-OFF SWITCH IS IN THE OFF POSITION.
THE LIGHT INTENSITY CONTROL IS SET TO THE MINIMUM BEFORE YOU CONNECT
THE BOROSCOPE LIGHT-SOURCE SET TO THE POWER SUPPLY. MAKE SURE THAT
THE LIGHT SOURCE AND THE POWER SUPPLY ARE CORRECTLY GROUNDED.

(1) Connect the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322P02/P03/P04/P07/P08) to


a grounded power supply.
(a) Connect the fiber light cable to the BORESCOPE-KIT (856A1320) (856A1320P04/P05) and to
the port on the BORESCOPE-LIGHT SOURCE SET (856A1322) (856A1322P02/P03/P04/P07/
P08).
(b) Turn the light source on. Engage the borescope and the long right-angle extension, and set it as
necessary for inspection.
Subtask 72-21-00-290-054-A

WARNING: BE CAREFUL WHEN YOU TURN THE FAN ROTOR MANUALLY. USE HEAVY PROTECT-
IVE GLOVES AND MAKE SURE THAT YOU CANNOT SLIP. IF YOU DO NOT OBEY THESE
INSTRUCTIONS, INJURY CAN OCCUR.

C. Borescope Inspection of the booster blades.

NOTE: Any amount of erosion/flaking of abradable lining material on the outer shroud is permitted on
booster vane stages 3,4 & 5.

(1) Do an borescope inspection of the booster blades while you turn the fan rotor clockwise (aft looking
forward) to complete the procedure.

INSPECT/CHECK MAXIMUM SER- REMARKS


VICEABLE LIMITS
1.Booster rotor blades (all
stages) for:
A.Missing piece on tip corner Axial or radial depth 0.25 in.
(6.35 mm) max.
B.Cracks Not serviceable
C.Wear or local deformation Axial depth 0.5 in. (12.7 mm)
(blade tip corner on leading and 0.8 in. (20.32 mm) radial
and/or trailing edges max.
D.Nicks, dents on concave and/ No limited quantity if not deeper
or convex sides located in area than 0.01 in. (0.25 mm)
E

Print Date: November 03, 2016 Page 8 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

INSPECT/CHECK MAXIMUM SER- REMARKS


VICEABLE LIMITS
E.Nicks, dents on concave and/ No limited quantity if not deeper
or convex sides not located in than 0.04 in. (1.02 mm)
area E
F.Nicks, dents, on leading and/ Axial depth 0.02 in. (0.5 mm)
or mex trailing edges max.

NOTE: If any damage is found,


do a borescope inspec-
tion of all booster down-
stream stages and com-
pressor.

G.Distorted leading and/or trail- Circumferential displacement 0.2


ing edges not located in area E in. (5 mm) maximum

NOTE: Whenever serviceable


limits for the following
are exceeded, refer to
the over-serviceable lim-
it extension if necessary
(Ref. AMM TASK 72-00-
00-200-025) (Ref. AMM
TASK 72-00-00-200-02
5) .

(2) When the inspection is completed, turn the switch off. Leave the main light source blower on for a
while to cool the lamp and the housing.
5. Close-up
Subtask 72-21-00-410-061-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser doors: (Ref. AMM TASK 78-36-00-410-040) .
(a) FOR 1000EM1 (ENGINE-1)
451AL, 452AR
(b) FOR 1000EM2 (ENGINE-2)
461AL, 462AR
(3) Remove the access platform(s).
Subtask 72-21-00-440-052-A
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041) .
Subtask 72-21-00-410-062-A
C. Close Access
(1) Close the fan cowl doors: (Ref. AMM TASK 71-13-00-410-040)
(a) FOR 1000EM1 (ENGINE-1)
437AL, 438AR
(b) FOR 1000EM2 (ENGINE-2)

Print Date: November 03, 2016 Page 9 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : ALL
Rev. Date : Nov 01, 2016
72-21-00-290-003-A - Borescope Inspection of the Booster Rotor Blades, Stages
2, 3, 4 and 5 through the Booster Inlet and Borescope Ports SO3 and SO5

447AL, 448AR
(2) Remove the warning notice(s).

End of document

Print Date: November 03, 2016 Page 10 of 10


AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.