For MICRO-FLAT DATUMS PVT. LTD.

MANAGING DIRECTOR
MICROFLAT GRANITE SURFACE PLATES
Granite Surface Plates are used for precision gauging, inspection, layout and marking purposes. They are preferred by Precision Tool
Rooms, Engineering Industries and Research Laboratories because of their following outstanding advantages:

No rust, no corrosion, relatively warp-free, no compensation hump when nicked, longer wear, smoother action, greater precision, non-
magnetic, less care after commissioning, lower co-efficient of thermal expansion and non-glaring surface.

SALIENT FEATURES:
Made from close grained Granite having uniform colour &
texture having hardness between 5.6 to 7 on Moh's s c a l e ,
sound and free from flaws fissures and large inclusions of
softer minerals.
Made generally as per IS-7327-2003. Also available on
request conforming to DIN-876-1972, BS-817-1988, JIS-B-
7513 and US Federal specification GGG-P-463-C.
Rexine cover provided for top working surface with each
Surface Plate.
MS Fabricated Stand / Cupboard type / Cast Iron individual
Column type Stand/Granite special Stand with Vibration
Isolation Plates with leveling screws are available on
request at extra cost.

Metalic threaded inserts, Metalic T-slots, Plates with two or

four ledges also can be supplied against specific request at
extra cost.

STANDARD SIZES AND TOLERANCE OF FLATNESS NON-STANDARD AND LARGES SIZES

Sizes in mm Flatness tolerances of various Grades (microns) 500 x 500 600 x 450 600 x 600
(L x B) Grade-0 Grade-1 Grade-2 Grade-3 750 x 500 750 x 600 800 x 600
160 x 100 3.0 6.0 12.0 25.0 900 x 600 1000 x 500 1000 x 600
250 x 160 3.5 7.0 14.0 27.0 1000 x 750 1200 x 800 1200 x 900
250 x 250 3.5 7.0 15.0 30.0 1200 x 1200 1500 x 750 1500 x 1000
400 x 250 4.0 8.0 16.0 32.0 1500 x 1200 1500 x 1500 1800 x 1200
400 x 400 4.5 9.0 17.0 34.0 2000 x 1250 2000 x 1500 2000 x 2000
630 x 400 5.0 10.0 20.0 39.0 2400 x 1200 2500 x 1000 2500 x 1500
630 x 630 5.0 10.0 21.0 42.0 2500 x 1600 2500 x 2000 3000 x 1000
1000 x 630 6.0 12.0 24.0 49.0 3000 x 1250 3000 x 1500 3000 x 2000
1000 x 1000 7.0 14.0 28.0 56.0 3000 x 2500 3000 x 3000 4000 x 1000
1600 x 1000 8.0 16.0 33.0 66.0 4000 x 1500 4000 x 2000 4000 x 2500
2000 x 1000 10.0 19.0 38.0 76.0 4000 x 3000 5000 x 1000 5000 x 2000
2500 x 1600 11.5 23.0 46.0 92.0 6000 x 1000 6000 x 1500 6000 x 2000

Other sizes on request.

02-03
PAGE
 PERMITTED DEVIATION OF FLATNESS TOLERANCE OF SURFACE PLATES AS PER VARIOUS STANDARDS
IS-2285-2003 / IS-7327-2003 BS-817-1988
Grade-0: t = 0.0025 d + 2.5
t = C1 l + C2 Grade-1: t = (0.0025 d + 2.5) x 2
where, Grade-2: t = (0.0025 d + 2.5) x 4
t is the tolerance on deviation from overall flatness in m d is the nominal length of the diagonal of the Surface Plate (mm).
l is the nominal length of the diagonal of the plate, rounded
up to the nearest 100 mm. DIN-876-1972
C1 & C2 are constants, Values are given in Table 1 Grade-00: 2 + a/500
Grade-0: 4 + a/250
Grade-1: 10 + a/100
Table 1 where 'a' is the length of longest side of the Surface Plate
Grade of Surface Plate C1 C2 GGG-P-463C
0 0.003 2.5 For Grade-AA, Surface Plates are obtained from the following
formula:
1 0.006 5.0
Total flatness tolerance in microinches = 40 + D/25
2 0.012 10.0 D = diagonal or diameter of the Surface Plate in inches.
3 0.024 20.0 The calculated flatness tolerance for Grade AA is rounded off to
the nearest 25 microinches.
The tolerance on the A & B Grade Surface Plates are 2 and 4
times respectively to those for Grade-AA.

Surface Plates are provided with NABL calibration certificate traceable to National standards from our in-house calibration Laboratory
including a contour plot of flatness deviation as shown below.

MICRO-FLAT DATUMS PVT. LTD SURFACE PLATE CALIBRATION

Zone D-3, Plot 25-26 GIDC Vithal Udyognagar Report No.: 1600X1000 GSP
Dist : Anand, Gujarat, INDIA - 388 121
Date : 2/25/2012
Scale : NTS
No. of Rows : 10
No. of Columns : 16

S
UMN
RO COL
WS

Flatness : 8.9 micrometer

Calibrated By Checked By
Maximum Deviation : 5.6 m
Minimum Deviation : -3.3 m

MICROFLAT WATER LESS GRANITE SURFACE CLEANER

Special product for cleaning and maintaining granite surfaces. Keeping your granite surface products clean and in the best
condition can help ensure accurate readings. It's special formula avoids friction and wear. It assures better sliding of fittings on
the Granite and perfect cleaning. Little quantity is enough to properly clean granite surfaces.

Supplied in 0.75 Kgs package plastic container.

MICROFLAT CAST IRON SURFACE PLATES
Cast Iron Surface Plates provide a precision reference for spotting, tool making, inspection of parts, checking accuracy
of other surfaces and for many types of gauging and marking out operations:

SALIENT FEATURES:
Made generally as per IS-2285-2003
Made from good quality close grained high duty Cast Iron
Castings conforming to Grade FG-220 of IS-210, duly
stress relieved
Top surface offered with hand-scrapped finish.
Flatness deviation of any local area of 250 x 250 mm of
working surface not exceeding - 0.003 mm for Grade-0,
0.007 mm for Grade-1, 0.015 mm for Grade-2 and 0.030
mm for Grade-3.
Small Surface Plates up to 630 x 630 mm provided with Mild
Steel handles for lifting, larger Surface Plates without
handles but provided with cored holes in periphery for lifting
mechanically.
Cast Iron individual column type floor Stand/M.S.
Fabricated Stand/Cupboard type Stand with leveling
screws shall be supplied on request at extra cost.
Additional features like grid lines for location, tapped holes,
T-slots, T-slots with Bench Center attachment, etc. provided
upon request at extra cost.

Rexine cover provided for top working surface and edges.

STANDARD SIZES AND TOLERANCE OF FLATNESS NON-STANDARD AND LARGER SIZES

Sizes in mm Flatness tolerances of various Grades (microns) 300 x 300 450 x 300 450 x 450
(L x B) Grade-0 Grade-1 Grade-2 Grade-3 500 x 500 600 x 450 600 x 600
60 x 100 3.0 6.0 12.0 25.0 750 x 750 900 x 600 900 x 900
250 x 160 3.5 7.0 14.0 27.0 1000 x 750 1200 x 600 1200 x 900
250 x 250 3.5 7.0 15.0 30.0 1200 x 1200 1500 x 750 1500 x 1000
400 x 250 4.0 8.0 16.0 32.0 1500 x 1200 1500 x 1500 1800 x 1200
400 x 400 4.5 9.0 17.0 34.0 2000 x 1250 2000 x 1500 2000 x 2000
630 x 400 5.0 10.0 20.0 39.0 2400 x 1200 2500 x 1000 2500 x 1500
630 x 630 5.0 10.0 21.0 42.0 2500 x 1600 2500 x 2000 3000 x 1000
1000 x 630 6.0 12.0 24.0 49.0 3000 x 1250 3000 x 1500 3000 x 2000
1000 x 1000 7.0 14.0 28.0 56.0 4000 x 1000 4000 x 1500 4000 x 2000
1600 x 1000 8.0 16.0 33.0 66.0
Custom built and special sizes on request
2000 x 1000 9.5 19.0 38.0 76.0
2500 x 1600 11.5 23.0 46.0 92.0
Other sizes on request.
04-05
PAGE
 Types of Stands:

M.S Fabricated Stand With Cupboard C.I Column type Stand M.S Fabricated Stand

MICROFLAT LAPPING PLATES

Cast Iron Lapping Plates are extensively used for accurate hand-lapping of ferrous and non-ferrous parts to obtain a perfect
surface form & flatness:

SALIENT FEATURES:
Material specification and constructional features similar
to Cast Iron Surface Plates.
Offered in Square type, Rectangular type & Round type
Top surface provided with 3x3 mm grooves at a pitch of
25-30 mm.
Top surface offered duly hand-scrapped/lapped finish
M.S. Handles provided for lifting and handling for sizes up
to 630 x 630 mm etc. provided upon request at extra
cost.
Granite Lapping plates are also available.

STANDARD SIZES AND TOLERANCE OF FLATNESS

Square and Rectangular type Round type

Size in mm Flatness tolerance Size in mm Flatness tolerance

(L x B) (microns) (Diameter) (microns)

100 x 100 4.0 100 4.0

150 x 150 5.0 150 5.0
160 x 100 6.0 200 5.0
250 x 160 7.0 250 7.0
250 x 250 7.0 300 7.0
400 x 250 8.0 400 9.0
400 x 400 9.0 450 9.0
500 x 500 10.0 500 9.0
630 x 400 10.0 600 10.0
630 x 630 10.0 750 12.0
750 x 750 12.0 900 12.0
900 x 600 12.0 1000 14.0
1000 x 630 12.0 - -
1000 x 1000 14.0 - -

Other sizes on request

MICROFLAT PRECISION INSPECTION BENCH CENTERS
Precision Inspection Bench Center is a testing device of high degree of accuracy which enables quick and precise
inspection of jobs, ideally suited in Machine Shops, Tool Rooms and Standard Rooms for checking various parameters
like Concentricity, Face / Radial Run-out, True running, etc.

STANDARD SIZES AVAILABLE IN CAST IRON AND GRANITE BASE

o Sizes in mm o ABC = Admit Between Center o HC = Height of Center
ABC HC ABC HC ABC HC
300 125 1000 125 2000 125
300 160 1000 160 2000 160
300 200 1000 200 2000 200
300 250 1000 250 2000 250
300 300 1000 300 2000 300
500 125 1250 125 2500 125
500 160 1250 160 2500 160
500 200 1250 200 2500 200
500 250 1250 250 2500 250
500 300 1250 300 2500 300
750 125 1500 125 3000 125
750 160 1500 160 3000 160
750 200 1500 200 3000 200
750 250 1500 250 3000 250
750 300 1500 300 3000 300

Other sizes and large sizes on request.

06-07
PAGE
SALIENT FEATURES:
Made generally conforming to IS-5980-1978

Base of C.I. Bench Center made out of closed grained Cast

Iron conforming to Grade FG-220 of IS-210.

Castings stress relieved as a precaution against distortion.

Bench Center Bodies for both Cast Iron and Granite Base
are easily adjustable to required positions.

For Granite Base Bench Center Metalic T-slots (Cast I r o n )

shall be provided and the Base is provided in p r e c i s i o n
Lapped finish.

One of the Center is spring loaded to ensure uniform

pressure while loading the work pieces and easy loading and
unloading.

Vertical Bench Centers are offered standard & also with Ball
screw and guide-ways.

Extra accessories on request at extra cost

- Sliding Fixture for mounting dial stand with magnetic base
- Roller Support attachment for heavy job
- Additional V aligned and matched on top of each Centers
PRECISION VERTICAL BENCH CENTER
- Stub Centers
- Carbide Tipped Dead Centers
- Taper and Parallel Test Mandrels
- M.S. Stand with leveling screws
- Steady Rest for extra long and heavy job
- Special Bench Center Bodies with live spindle

GRANITE BASE BENCH CENTER

VERTICAL BENCH CENTERS, STANDARD SIZES AVAILABLE

o Sizes in mm o ABC = Admit Between Center o HC = Height of Center
ABC HC ABC HC HC ABC
300 100 500 100 100 750
300 150 500 150 150 750
300 200 500 200 200 750
Other sizes on request
MICROFLAT GEAR PCD RUNOUT CHECKING ATTACHMENT
An economical and versatile fixture to be used along with Inspection Bench Centers for checking PCD of Spur/Helical Gears with
reference to the Gear Axis. Provided with a set of 3 suitable locking balls to suit the modules between 1.5 to 7 and corresponding
diametrical pitches of Gear Spring Loaded bracket holding locking balls is mounted on a slide, which can be locked in any position to
suit varying diameters.

MICROFLAT CONCENTRICITY CHECKING ATTACHMENT

This is an ideal attachment, which is to be used along with Cast Iron/Granite Base Inspection Bench Centers/T-slotted Surface
Plates for checking concentricity of stepped, hollow shafts and spindles.

SALIENT FEATURES:
V-Blocks/Supports are adjustable in all directions.

Hardened and Ground Roller pins per V-Block provides Straight line contacts and could be removed and replaced as they wear out.

Soft brass rollers can also be supplied for inspection of super finished surfaces on shaft/bearings.

Special Concentricity Checking Attachment with Ball screw for slides available on request.

Sliding Fixture for mounting dial stand with magnetic base.

Setting Mandrels for alignment of Axis of Vs available on request.

08-09
PAGE
MICROFLAT SURFACE PLATES WITH CENTER ATTACHMENTS
This equipment can be used as a Precision Inspection Bench
Center as well as a Surface Plate (two-in-one) with high Grade of
accuracy. Material of construction and accuracy parameters as
per IS-2285-2003 for Cast Iron Surface Plate, IS-7327-2003 for
Granite Surface Plate and IS-5980-78 for Center Attachments.

STANDARD SIZES AVAILABLE

Size of Surface Plate Admit Between Center

(L x B) Available approx. (mm)

1000 x 630 550

1000 x 1000 550
1200 x 900 750
1600 x 1000 1150
2000 x 1000 1550
3000 x 1000 2550

Other sizes on request

MICROFLAT UNIVERSAL BENCH CENTER

For checking Concentricity, Parallelism, Axial Run-out, Taper Angle and Taper form. Sine Rollers allow quick and easy taper Angle and
Taper form measurements in conjunction with Gauge Blocks. It can also be used for layout work, in conjunction with indicator Stands
and Surface Plates. Removable Centers, for mounting extra long parts directly on v-ways.

STANDARD SIZES AVAILABLE

Center distance Ht. of Center Center distance of Co-Axiality of Parallelism Roller Center
(mm) (mm) Sine Rollers (mm) Centers (m) of Axis (m) Distance (m)

0 - 200 75 400 5 5 5
0 - 300 75 500 5 5 5

Other sizes on request

MICROFLAT CAST IRON SLOTTED AND WEBBED ANGLE PLATES
They are used for clamping and work holding in vertical position and as vertical reference for layout, machining and
inspection. They make an ideal fixture for shaping, planning, milling, grinding, horizontal boring and drilling operation.

Hand-scrapped Angle Plates slotted and webbed available in Grade-1 and

Grade-2 accuracies made generally as per IS-2554-1971.
Made from high duty close grained Cast Iron Castings conforming to Grade
FG-220 of IS-210.
Angle Plates un-slotted and webbed end type, open end type with cored slots
can be made on request at extra cost.
Precision Angle Plates having dimensional specification same as per slotted
and webbed Angle Plates but accuracy as per IS-6973-1973 can be made on
request at extra cost.

STANDARD SIZES AS PER IS-2554-1971

Tolerances of Standard size Angle Plates (microns)
Squareness of Parallelism of opp. Squareness of end
Sizes Flatness of working faces faces & edges faces w.r.t. exterior faces
(mm) working faces over dimension 'H' over their total length as measured dimension-L
(L x B x H)
GR-1 GR-2 GR-1 GR-2 GR-1 GR-2 GR-1 GR-2
125 x 75 x 100 5 25 10 50 13 63 13 63
175 x 100 x 125 5 25 13 50 15 63 15 63
250 x 150 x 175 8 38 15 75 18 88 18 88
350 x 200 x 250 8 38 18 75 20 88 20 88
450 x 300 x 350 10 50 18 100 20 113 20 113
600 x 400 x 450 10 50 20 100 23 113 23 113
Other sizes and large sizes on request.

MICROFLAT CAST IRON T-SLOTTED ANGLE PLATES

Dimensional and Technical features same as that of Cast Iron slotted and webbed Angle Plates as per IS-2554-71 but
vertical face is provided with horizontally Machined T-slots and the base/table face is having cored slots. T-slot details
are as under:
Size in mm Size of T-slots No. of T-slots Pitch of T-slots
(L x B x H) (mm) (mm) (mm)
125 x 75 x 100 10 2 40
175 x 100 x 125 12 2 50
250 x 150 x 175 12 3 50
350 x 200 x 250 14 3 80
450 x 300 x 350 18 3 100
600 x 400 x 450 18 4 100

NON-STANDARD SIZES ANGLE PLATES (mm)

75 x 75 x 75 100 x 100 x 100 125 x 125 x 125
150 x 150 x 150 200 x 200 x 200 225 x 225 x 225
250 x 250 x 250 300 x 300 x 300 300 x 300 x 300
400 x 400 x 400 500 x 500 x 500 600 x 600 x 600
600 x 600 x 1000 700 x 420 x 700 750 x 450 x 600

10-11
PAGE
MICROFLAT CAST IRON BOX ANGLE PLATES
Useful as a versatile tool for layout, machine set-ups, tooling and inspection. Can also be used as right angles or squares.
Matched pairs can be used as parallels and height blocks. A job can be fixed with one of the faces and rotated in five planes
without the need for repositioning or disturbing accuracy.

SALIENT FEATURES:
Made generally as per IS-6232-71 in Grade-1 and Grade-2
accuracies with hand-scrapped surface finish.
Made from high duty close grained Castings conforming to
Grade FG-220 of IS-210. Castings duly stress relieved.
Machined T-slots on one face and cored elongated slots on
four opposite faces provided for clamping purpose.
Matched pairs can be offered on request at extra cost.
Precision Box Angle Plates as per IS-6985-1973 having
tolerances approx. half of those mentioned in the table can be
made on request at extra cost.

STANDARD SIZES AS PER IS-6232-1971

Tolerances of Standard size Angle Plates (microns)

Flatness of Squareness of Parallelism of

Sizes (mm) working surfaces working surfaces opposite faces
(L x B x H)
GR-1 GR-2 GR-1 GR-2 GR-1 GR-2
125 x 75 x 100 5 25 10 50 13 63
175 x 100 x 125 5 25 13 50 15 63
250 x 150 x 175 8 38 15 75 18 88
350 x 200 x 250 8 38 18 75 20 88
450 x 300 x 350 10 50 18 100 20 113
600 x 400 x 450 10 50 20 100 23 113
Other sizes and large sizes on request.

MICROFLAT CAST IRON SWIVEL ANGLE PLATES

Job can be quickly and correctly set at any Angle with the adjustable angle Plates. They are graduated for setting 0-90 &
can be easily adjusted manually and locked in adjusted position by means of two locking nuts. For setting purpose,
a degree scale, reading minimum one degree, is graduated on the boss itself. This ensures better setting accuracy.
Swivelling face is provided with T-slots Machined from solid. Other face is provided with cored elongated slots for clamping
the Angle Plate on the Machine Table.

SALIENT FEATURES:
Made from close grained Cast Iron Casting conforming to Grade FG-220 of IS-210. Casting duly stress relieved.
Working faces flat within 0.010 mm per 300 mm and square and parallel within 0.04 mm per 300 mm in two
extreme positions.
Edges parallel and square within 0.05 mm per 300 mm
T-slots parallel to the edges within 0.05 mm per 300 mm.

Size (mm) Details of T-slots

LxBxH Size of T-slot No. of T-slot Pitch of T-slot
200 x 150 x 150 14 3 40
300 x 250 x 250 14 4 63
400 x 300 x 300 14 4 63
500 x 400 x 400 14 4 100
600 x 400 x 400 14 4 100
Other sizes on request
MICROFLAT CAST IRON TILTING TABLES
Cast Iron Tilting Table is a useful accessory for setting work at an Angle for Milling or other operations. The Table has Machined
T-slots along length and can swing up to 45 on either side. For setting purpose a degree scale, reading minimum one degree,
is graduated on the end face of cylindrical base itself. This ensures better setting accuracy. The Table is set manually to the
required tilt and is locked in the set position by means of two locking clamps held through bolts.

SALIENT FEATURES:
Made from close grained plain Cast Iron Castings conforming to Grade FG-220 of IS-210. Casting duly stress relieved.
Table top and base are flat and parallel within 0.05 mm per 300 mm
T-slots are parallel to the edge of the table and the cylindrical base within 0.05 mm per 300 mm.
T-slots parallel to the edges within 0.05 mm per 300 mm

Size (mm) Details of T-slots

LxBxH Size of T-slot No. of T-slot Pitch of T-slot
300 x 150 x 110 14 3 50
400 x 300 x 200 14 3 100
450 x 225 x 150 14 3 65
500 x 500 x 300 14 4 125
600 x 300 x 200 14 3 100
1000 x 500 x 300 14 4 100

Other sizes on request

MICROFLAT V-BLOCKS
Cast Iron Plain V-Blocks Hardened and Ground Steel V-Blocks
Cast Iron Elongated V-Blocks Granite V-Blocks
Cast Iron universal V-Blocks Magnetic V-Blocks
V-Blocks are widely used in Workshops, Tool Rooms & Standard Rooms for variety of application in Tooling and Inspection
purposes such as marking accurate Centers, checking Concentricity, Parallelism, etc.

12-13
PAGE
 SALIENT FEATURES:
Cast Iron Universal V-Blocks, Cast Iron Plain V-Blocks and
Cast Iron Elongated V-Blocks are made from close grained
Cast Iron Castings conforming to Grade FG-220 of IS-210,
offered duly hand-scrapped finish.
Universal V-Blocks & Elongated V-Blocks are generally
conforming to IS-4960-1968 and Plain V-blocks are
generally conforming to IS-2949-1992.
Granite V-Blocks made from good quality Granite, working
faces offered duly finely lapped finish having included Angle
90 5'.
Magnetic V-Block has a total 3 Magnetic surfaces. Top and
bottom with 90 V-Angle and end surface opposite to
switch. Magnetic V-Blocks are offered in two types i.e. soft
and hardened.

Steel V-Blocks are made from hardened & ground alloy Clamps offered for Plain V-Blocks (Cast Iron and hardened
steel having hardness 55 - 60 HRC generally and ground steel and Granite V-Blocks) on request.
conforming to IS 2949- 1992 available in different Grades
of accuracies. i.e. Grade-0, Grade-1 and Grade-2 accuracy
limits, having included Angle 90 5'.

STANDARD SIZES IN PLAIN V-BLOCKS (CAST IRON STANDARD SIZES STEEL V-BLOCKS
AS PER IS-2949-74) AND GRANITE V-BLOCKS AS PER IS-2949-1992

Size in mm Clamping Size in mm Clamping

(W x L x H) Range (mm) (W x L x H) Range (mm)

40 x 50 x 40 5 - 40 40 x 50 x 40 4 - 40
50 x 50 x 50 5 - 50 40 x 75 x 40 6 - 40
50 x 63 x 50 5 - 50 40 x 100 x 40 7 - 40
80 x 63 x 80 7 - 80 50 x 150 x 45 8 - 50
100 x 63 x 100 8 - 100 70 x 200 x 55 10 - 100
140 x 70 x 140 9 - 140 85 x 250 x 65 11 - 850
63 x 80 x 63 7 - 63 100 x 300 x 75 12 - 100
80 x 100 x 80 7 - 80
200 x 150 x 200 10 - 200
200 x 200 x 200 10 - 200

CAST IRON UNIVERSAL TYPE V-BLOCKS CAST IRON ELONGATED TYPE

AS PER IS-4960-1968 V-BLOCKS AS PER IS- IS-4960-1968

Standard Sizes in mm (W x L x H) Standard Sizes in mm (W x L x H)

100 x 63 x 100 40 x 100 X 30
160 x 80 x 160 50 x 160 X 35
200 x 100 x 200 63 x 200 X 63
300 x 125 x 300 100 x 300 X 63

STANDARD SZES OF MAGNETIC V-BLOCKS

Sizes in mm Clamping Pull capacity Flatness Squareness Parallelism
(W x L x H) Range (mm) (Kgs) (m) (m) (m)

40 x 40 x 50 3 25 25 5 5 5
56 x 75 x 75 5 40 75 5 5 5
70 x 100 x 95 5 65 100 5 5 5
75 x 150 x 100 5 70 125 10 10 10
125 x 200 x 150 10 150 175 10 10 10
Other sizes on request in all type
MICROFLAT CAST IRON STRAIGHT EDGES
Cast Iron Straight Edges are widely used for setting up and leveling machinery and for checking and
spotting bearing surfaces during hand scrapping operations. Properly supported, they may be used with various
indicating devices to check surface flatness of large Machined areas like Surface Tables, Machine Tables & Beds,
Machine guide ways, etc.

SALIENT FEATURES:
Offered in two types viz. Bow shaped or Camel Back type and
I-Section or Parallel type, made generally as p e r I S - 5 2 6 8 -
1991.
Bow shaped Straight Edges are provided with pads on their
bow for supporting Engineer's Level.
Made from close grained Cast Iron Castings conforming
to Grade FG-220 of IS-210. Casting duly stress relieved.
Offered in hand-scrapped finish to various Grades.
High spots uniformly distributed. Proportion of bearing area
of the working surface not less than 20% for Grade-0 and
Grade-1 and not less than 10% for Grade-2 accuracy Straight
Edges.
Squareness of working surfaces and side faces when
checked with side face laid on Grade-1 Surface Plate:
For Grades-0 and 1: Within 8 microns per 25 mm
For Grade-2: Within 15 microns per 25 mm
Parallelism of side faces:
For Grades-0 and 1: Not exceeding 30 microns per 300 mm
and 60 microns over total length.
For Grade-2: Not exceeding 60 microns per 300 mm and
120 microns over any total length.
Supplied with rexine cover for protection of working surfaces.
Actual dimensions of Straight Edges may be more than those
stated in the Tables.

Flatness of side faces: Any 300 mm length flat within 25

microns for Grade-0, Grade-1 and within 50 microns for
Grade-2.

STANDARD SIZE FOR CAMEL BACK/BOW TYPE & TOLERANCE ON FLATNESS AND PARALLELISM
Length of Min. width of Min. overall Min. flange Tolerance on flatness and parallelism
St. Edge working face depth thickness Grade-0 Grade-1 Grade-2
(mm) (mm) (mm) (mm) (m) (m) (m)
300 30 80 10 2 3 6
500 35 130 12 3 5 10
800 40 175 14 3 6 10
1000 45 180 16 5 10 20
1600 55 275 20 6 12 20
2000 65 300 24 10 20 40
3000 90 400 32 15 30 60
4000 100 500 38 20 40 80
5000 100 550 46 25 50 100

Other sizes on request

14-15
PAGE
 STANDARD SIZE FOR PARALLEL/I-SECTION & TOLERANCE ON FLATNESS AND PARALLELISM
Length of Min. width of Min. overall Min. flange Tolerance on flatness and parallelism
St. Edge working face depth thickness Grade-0 Grade-1 Grade-2
(mm) (mm) (mm) (mm) (m) (m) (m)
300 25 75 8 2 3 6
500 30 75 10 3 5 10
800 30 80 10 3 6 10
1000 35 100 12 5 10 20
1600 50 150 12 6 12 20
2000 50 150 14 10 20 40
3000 55 250 16 15 30 60
4000 60 300 18 20 40 80
5000 65 350 20 25 50 100
Other sizes on request

MICROFLAT CAST IRON PRISMATIC/TRIANGULAR STRAIGHT EDGES

Cast Iron Prismatic or Triangular Straight Edges are used for trueing, spotting and reconditioning of dovetail guide-ways
of Machine Tools, Slide and similar work pieces.

SALIENT FEATURES:
Made from close grained Cast Iron Castings conforming to
Grade FG-220 of IS-210. Castings duly stress relieved.
Provided with suitable M.S. handles at both the ends.
Offered in two Grades of accuracies as under:
Grade-1 : Having atleast 25 bearing spots in 25 x 25 mm area.
Maximum error in specified Angle between working surfaces
being within 5'.
Grade-2 : Having atleast 20 bearing spots in 25 x 25 mm area.
Maximum error in specified Angle between working surfaces
being within 10'.
Offered various sizes with various working Angles between
working faces as shown in the table:

Length Working Angles (in degree) & corresponding width of working faces (mm)
(mm) 30 45 50 55 60
250 50 50 50 45 45
300 50 50 50 45 45
500 70 70 70 60 60
600 70 70 70 60 60
750 90 90 90 80 80
1000 110 110 110 100 100
1250 130 130 130 110 110
1500 160 160 160 130 130
2000 200 200 200 160 160
Other sizes on request
MICROFLAT 90 DEGREE VEE TYPE STRAIGHT EDGES
These are mainly used for machine guide ways. One side is provided flat and the other side is provided with 90 V.
Accuracies of V portion shall be similar to Cast Iron Triangular St.Edges and flat portion shall be similar to Parallel
St.Edges. The standard sizes available are as under, other parameters shall remain same as per IS-5268-1991.

STANDARD SIZES AVAILABLE

Length in mm

300
600
750
1000
1500
2000
Other sizes and large sizes on request.

MICROFLAT GRANITE STRAIGHT EDGES

Made from good quality Indian Black Granite
Working faces offered duly precision lapped finish
Rexine cover provided for protection of working faces
STANDARD SIZES AVAILABLE
Sizes Straightness & Parallelism
(mm) (m)

300 x 100 x 50 2
500 x 100 x 50 3
750 x 125 x 75 3
1000 x 150 x 75 5
1600 x 200 x 75 6
2000 x 200 x 75 8
Other sizes on request

Microflat Aluminium Straight Edges, Parallel type (I-Section)

Light weight hard anodized aluminium straight edge having working surfaces hand lapped finish.

Size in mm (L x W x T) Straightness (m)

500 x 80 x 15 7
750 x 80 x 15 9
1000 x 80 x 15 12
1500 x 80 x 15 17
2000 x 80 x 15 22

Other sizes on request

16-17
PAGE
 MICROFLAT HARDENED & GROUND STEEL STRAIGHT EDGES
Steel Straight Edges made generally as per IS-2220-1990.
Made from Alloy Steel hardened and ground.
Available in I-section and Parallel Type.

STANDARD SIZES AVAILABLE

Straightness Accuracy for various Grades (m)
Size in mm (L x W x T)
Grade-00 Grade-0 Grade-1 Grade-2
300 x 35 x 8 4 7 12 21
500 x 50 x 8 4 7 12 21
750 x 50 x 8 6 9.5 17 27
1000 x 50 x 8 8 12 21 33
1500 x 70 x 10 - 17 29 46
2000 x 70 x 10 - 22 37 58
2500 x 75 x 15 - 27 46 71
3000 x 85 x 18 - 32 54 83
4000 x 100 x 20 - 42 71 108
Other sizes on request

MICROFLAT HARDENED AND GROUND KNIFE EDGE STRAIGHT

EDGES (BEVELLED EDGE)
SALIENT FEATURES:
Made from high quality Steel
Hardened and ground to 582 HRC STANDARD SIZES AVAILABLE
Working faces ground/lapped finish Length (mm) Width (mm) Thickness (mm)
Accuracy as per IS-3512-1966
50 30 8
75 35 8
100 40 10
150 40 10
200 50 12
250 50 12
300 60 12
500 50 15
600 60 20
750 60 20
1000 60 20
Other sizes and large sizes on request.
MICROFLAT CAST IRON HOLLOW BOX PARALLEL
Cast Iron Box Parallels are extensively used in machine shops for set up and machining operations, building up
height of work piece on machine tables and for mounting work piece for scribing and inspection.

SALIENT FEATURES:
Made generally as per IS-4241-1990

Made from close grained Cast Iron Casting conforming to Grade

FG-220 of IS-210. Casting duly stress relieved.

Working faces offered with hand-scrapped finish or ground finish

to required tolerances as per IS.

Tapped holes/T-slots/slots can be provided on request at extra

cost.

Box Parallels can be offered as matched pairs on request at

extra cost.

Box Parallels with finer accuracies can be offered than

stipulated in the IS, on special request at extra cost.

STANDARD SIZES AVAILABLE

Length (mm) Width (mm) Height (mm)
100 100 100
150 150 100
300 200 125
250 250 250
350 350 250
150 150 150
200 200 200
300 300 300
Other sizes on request

MICROFLAT STEEL PARALLELS

These are used in Machine Shops for set up and Machining operations, building up height of work on Machine
Tables and for mounting work for scribing and inspection.

SALIENT FEATURES: STANDARD SIZES AND TOLERANCES FOR GRADE - 1 & 2

Made generally as per IS-4241-1990
Parallelism between Matching tolerance
All the four longitudinal sides offered flat parallel Size in mm Working faces (m) (m)
Working faces offered duly ground finish (L x W x T)
Steel Parallels offered as matched pairs Grade - 1 Grade - 2 Grade - 1 Grade - 2
100 x 10 x 5 4.0 8.0 6.0 12.0
125 x 20 x 10 4.0 8.0 6.0 12.0
150 x 30 x 15 4.0 8.0 6.0 12.0
200 x 40 x 20 4.0 8.0 6.0 12.0
250 x 50 x 25 6.0 12.0 10.0 20.0
300 x 60 x 30 6.0 12.0 10.0 20.0
350 x 80 x 40 - 14.0 - 20.0
400 x 100 x 50 - 16.0 - 25.0
Other sizes on request

18-19
PAGE
MICROFLAT GRANITE PARALLELS
These are used in Machine Shops for set up and Machining operations, building up height of work on Machine Tables and
for mounting work for scribing and inspection. Granite Parallels being rust proof are preferred where coolants are used.

SALIENT FEATURES:
STANDARD SIZES AND TOLERANCES
Working faces offered duly precision hand-lapped finish
Size in mm Parallelism between Matching tolerance All the four longitudinal sides offered flat parallel
(L x W x T) Working faces (m) (m) Granite Parallels offered in matched pairs

100 x 30 x 15 2.0 3.0

100 x 40 x 20 2.0 3.0
100 x 50 x 25 2.0 3.0
150 x 50 x 25 3.0 5.0
150 x 80 x 40 3.0 5.0
150 x 70 x 50 3.0 5.0
200 x 100 x 50 3.0 5.0
300 x 100 x 50 3.0 5.0
400 x 100 x 50 5.0 8.0
500 x 100 x 50 5.0 8.0

Other sizes on request

MICROFLAT TEST MANDRELS

Test Mandrels are mainly used for Machine Tool Acceptance Test.
Test Mandrels are made generally as per IS-2063-2002.
Made from good quality alloy steel, heat-treated for maximum stability and wear resistance.
Test Mandrels Metric, SK, BT, HSK & other series offered on request.
Provided with teak-ply storing case on request at extra cost.
STANDARD SIZES AVAILABLE
Taper Test Mandrels Parallel Test Mandrels
(mm) (mm)

MT-2 x 300/500 40 x 300/500/600

MT-3 x 300/500 50 x 300/500/600
MT-4 x 300/500 60 x 300/500/600
MT-5 x 300/500 80 x 750
MT-6 x 300/500 80 x 900
ISO-40 x 300/500 80 x 1000
ISO-50 x 300/500 100 x 1200
Other sizes and large sizes on request
MICROFLAT MASTER CYLINDERS / CYLINDRICAL SQUARE
They provide most reliable reference standards for checking squareness of vertical axis with
reference to horizontal axis.

SALIENT FEATURES:
Made generally as per IS-6952-1990
Made from good quality alloy steel, heat-treated for maximum
stability and wear resistance.
Periphery precision ground and lapped to a fine surface finish.
Ends are recessed and have lapped finish.
Provided with teak-ply storing case on request at extra cost.

STANDARD SIZES (mm) NON-STANDARD SIZES (mm)

Lx Squareness Flatness of end Lx Squareness Flatness of end

(mm) (m) faces (m) (mm) (m) faces (m)

150 x 70 2.0 300 x 85 300 x 85 5.0 2.5

220 x 90 3.0 450 x 85 450 x 85 7.0 4.0
300 x 95 5.0 500 x 85 500 x 85 8.0 4.0
450 x 120 7.0 600 x 85 600 x 85 9.0 5.0
600 x 140 9.0 750 x 100 750 x 100 11.0 6.0
750 x 160 11.0 1000 x 150 1000 x 150 15.0 7.0
Finer accuracies and other sizes on request.

MICROFLAT GRANITE SQUARES

Granite Squares provide one of the most reliable squareness inspection reference. Work is positioned against the square
and sighted for checking squareness of components by comparison method. Granite Squares are also used for checking
squareness of measuring axis in Co-ordinate Measuring Machines and geometrical alignment of Machine Tools.

STANDARD SIZES AVAILABLE

Sizes (H x L x B) Squareness accuracy
(mm) (microns)

200 x 125 x 75 2.0

300 x 200 x 75 3.0
400 x 250 x 75 4.0
500 x 300 x 75 5.0
600 x 400 x 75 6.0
1000 x 600 x 100 8.0
1000 x 1000 x 100 10.0
Other sizes on request
SALIENT FEATURES:
Made from good quality Granite.
Two working surfaces are provided with lapped finish (H x B & L x B)
Suitable holes are provided for lifting and handling.
Finer accuracies can also be achieved on request at extra cost.
Teak-ply storing case is provided on request at extra cost.
For special applications, other surfaces can also be made flat and square to required tolerance on request at extra cost.

20-21
PAGE
MICROFLAT CAST IRON SQUARE (RIGHT ANGLES)
SALIENT FEATURES:
Made from close grained Plain Cast Iron Castings conforming to
Grade FG-220 of IS-210. Casting duly stress relieved.
Working surfaces and sides offered duly hand-scrapped finish
Two working surfaces provided (H x B & L x B)
Finer accuracies can also be achieved on request at extra cost
Teak-ply storing case provided on request at extra cost

STANDARD SIZES AVAILABLE

Sizes in mm Accuracy
(H x L x B) (microns)

300 x 200 x 50 3
400 x 250 x 50 4
500 x 300 x 50 5
600 x 400 x 50 6
800 x 500 x 50 8
1000 x 600 x 50 10
Other sizes and large sizes on request

CAST IRON RIGHT ANGLE UNIVERSAL KNEE TYPE

Universal Right Angles or Knee Angles are widely used for making fixtures as well as for checking squareness and
parallelism of surfaces. All machined faces are square and parallel and job can be rotated in different planes that are
square with respect to each other.

Made from high duty close grained Cast Iron Castings Size in mm (L x W x H)

conforming to Grade FG-220 of IS-210. 100 x 100 x 125 100 x 100 x 150

Working faces offered duly hand-scrapped finish. 100 x 125 x 150 100 x 125 x 200

Squareness of faces within 10 microns per 100mm. 125 x 200 x 300 150 x 175 x 250

Parallelism of faces within 10 microns per 100mm. 150 x 200 x 250 150 x 150 x 200

Finer accuracies can be offered on request at extra cost. 200 x 250 x 300 200 x 250 x 400

Teak-ply storing case provided on request at extra cost. 250 x 300 x 400 300 x 300 x 600
Other sizes on request.
MICRO FLAT PRECISION ENGINEER'S SQUARES / TRY SQUARES
Salient Features:
Made generally as per IS-2103-1980.
Working edges hardened to 56-58 HRC.
Provided with an undercut at the inner corner of the stock.
Offered with flat edge as well as beveled edge (inner and outer edges beveled at 60 angle).
Flat edge try squares offered in single piece as well as two-piece construction.
Larger sizes can be provided with a lifting arrangement on request at extra cost.
Offered with a suitable storing case.

Flat Edge Bevelled Edge Flat Edge

Flat Edge Try Squares (With Stock)

Squareness (m) Flatness & Straightness (m)
Size in mm (L x W x T)
Grade-A Grade-B Grade-C Grade-A Grade-B Grade-C
150 x 100 x 12 4 8 18 3 4 7
200 x 140 x 15 4 9 20 3 4 8
250 x 165 x 20 5 10 23 3 5 9
300 x 200 x 20 5 11 25 - 5 10
400 x 250 x 25 - 13 30 - 6 12
500 x 300 x 25 - 15 35 - 7 14
750 x 500 x 30 - 20 48 - 10 19
1000 x 750 x 40 - 25 60 - 12 24
1200 x 800 x 50 - 29 70 - 14 28
1500 x 1000 x 50 - - 85 - 17 34
2000 x 1200 x 60 - - 110 - 22 44

Other sizes on request

Flat Edge (without stock) / Bevelled Edge Try Squares

Squareness (m) Flatness & Straightness (m)
Size in mm
(L x W x T) Grade-A Grade-B Grade-C Grade-A Grade-B Grade-C
150 x 100 x 6 4 8 18 3 4 7
200 x 140 x 7 4 9 20 3 4 8
250 x 165 x 8 5 11 25 3 5 10
300 x 200 x 8 5 11 25 - 5 10
400 x 250 x 10 - 15 30 - 6 12
Other sizes on request

22-23
PAGE
MICROFLAT GRANITE 6-FACE MASTER SQUARE (CUBE)
These are used mainly for gauging, inspection, squareness testing and for checking three axis geometric accuracies of
Machine Tools.

SALIENT FEATURES:
All faces accurately lapped, opposite sides parallel & adjacent sides
perpendicular to each other.
Provided with holes for lifting and handling.
All edges and corners are liberally rounded off.
Finer accuracies can also be achieved on request at extra cost.

STANDARD SIZES AVAILABLE

Size (mm) Accuracy (m)
(L x W x H) Flatness Squareness Parallelism
300 x 300 x 50 2 3 3
400 x 400 x 60 3 4 4
500 x 500 x 80 4 5 5
630 x 630 x 80 4 5 5
750 x 750 x 100 4 7 7
1000 x 1000 x 150 5 8 8
Other sizes and large sizes on request

MICROFLAT CAST IRON CUBE (MACHINE CHECKING MASTER FRAME)

These are used mainly for gauging, inspection, squareness testing and for checking three axis geometric accuracies
of Machine Tools.

SALIENT FEATURES:
Made from close grained Plain Cast Iron Castings conforming to
Grade FG-220 of IS-210. Casting duly stress relieved.
All the faces offered duly hand-scrapped finish
Finer accuracies can also be achieved on request at extra cost
Teak-ply storing case provided on request at extra cost

STANDARD SIZES AVAILABLE

Size (mm) Accuracy (microns)
(L x W x H) Flatness Squareness Parallelism
300 x 300 x 50 4 6 6
400 x 400 x 50 6 8 8
500 x 500 x 50 8 10 10
600 x 600 x 50 8 10 10
1000 x 1000 x 75 10 12 12
1200 x 1200 x 75 12 15 15
MICROFLAT GRANITE BASE COMPARATORS/
CAST IRON BASE UNIVERSAL COMPARATORS
SALIENT FEATURES:
Base made from finely lapped Granite, housing made from Cast Iron
and Pillar from Ground Steel.

Main housing slides over the pillar and can be locked at any
position.

Fine adjustment in Bench Comparators is possible through auxiliary

slides where a dial gauge is mounted.

Bench Comparators have throat depth of 100 mm and accept jobs

up to 200 mm, to suit 8 mm thimble for admitting dial gauge.

Granite Base Universal Comparators are provided without fine

adjustment. Column spiral grooved pillar, mounted symmetrically
allows the dial gauge to be positioned over virtually all points on the
Base.

Cast Iron Universal Comparators having hardened and ground

serrated platform provided with lapped ground finish with spiral
grooved column, pillar mounted symmetrically allows the dial gauge
to be positioned over virtually all points on the base.

STANDARD SIZES AVAILABLE

Granite Bench Comparator Granite Universal Comparator Cast Iron Base Comparator

Base size Flatness Base size Flatness Base size Flatness

(mm) (microns) (mm) (microns) (mm) (microns)

200 x 150 x 50 2 300 x 300 x 50 3 200 x 150 5

250 x 250 x 50 2 400 x 400 x 50 3 250 x 250 5
300 x 200 x 50 3 500 x 500 x 80 4 300 x 200 5
300 x 300 x 50 3 630 x 630 x 80 5 300 x 300 5

Finer accuracies and other sizes on request.

MICROFLAT SINE BARS

SALIENT FEATURES:
Made generally as per IS-5359-1987.
Made from alloy steel hardened and ground to
55-60 HRC. PERMISSIBLE DIFFERENCE IN
Roller Center distance 100 mm, 200 mm, 300 mm, READINGS AT TEST POINTS 1 AND 2
400 mm & 500 mm.
Nominal size Permissible Difference for setting Angle (m)
L (mm) 15 30 45
100 0.8 1.0 1.3
200 0.7 0.9 1.2
300 0.6 0.8 1.2
400 0.6 0.8 1.1
500 0.5 0.7 1.1
Other sizes on request

24-25
PAGE
MICROFLAT SINE CENTERS
They are used for holding conical objects between Centers for Inspection of parameters like Taper Angle, Run-out, etc.

Admit Between Height of

Center (mm) Center (mm)

200 75
200 150
300 75
300 150
400 75
400 150
500 75
500 150
Other sizes and special Sine Centers on request.
Made generally conforming to IS-5979-1981
Base made from Indian Black Granite & Body made out of close grained Cast Iron Castings conforming to Grade FG-220 of
IS-210, duly stress relieved.
Base is provided with 1 No metallic T-slot along length in the Center on top surface to accommodate Center Bodies.
Rollers and Dead Centers made from H & G Alloy Steel
Centers are mounted on V-support of the Center Body.
Sine Center to be mounted on a Granite Surface Plate of Grade-0 accuracy having a serrated H & G slip gauge platform.

MICROFLAT SINE TABLES

Sine Tables are extensively used with the aid of slip gauges for precise checking of tapers and also as a Fixture for
Precision Machining and Grinding operation in Machine Shops, Tool Rooms and inspection Shops and Standard Rooms.

SALIENT FEATURES:
Made generally as per IS-5939-1970 (Single Angle) and IS-5943-1970 for
(Compound Angle).
Base and swiveling face are made from high duty closed grained Cast Iron
Casting conforming to Grade FG-220 of IS-210, duly stress relieved.
Working faces are offered in ground/hand-scrapped finish. ST)
d Angle (C
Roller and slip gauge platform made from alloy steel hardened and ground. Com poun

Sine Tables (Single Angle & Compound Angle) are available with Magnetic Chuck
Top Table can be provided with holes instead of T-slots on both the types.
For SST, Table dimensions and base dimensions are same
SST/03, SST/04 and SST/05 also available with lead screws for fine adjustment
and positive locking.
Adjustable bracket provided for all models for positive clamping.

Single Angle (SST)

STANDARD SIZES AVAILABLE

Model Table dimension (mm) Base dimension (mm) C.D. of Rollers (mm)
SST/CST 01 150 x 100 180 x 150 100
SST/CST 02 200 x 150 230 x 200 150
SST/CST 03 250 x 150 280 x 220 200
SST/CST 04 300 x 200 330 x 250 250
SST/CST 05 400 x 250 430 x 300 300
Finer accuracies and other sizes on request.
MICROFLAT CAST IRON CLAMPING PALLETS
(SUB-TABLES) FOR CNC MACHINES
C.I Pallet Sub Tables are used on machining centres as ready fixture plates for tooling up. They allow easy, faster and
repetitive set up on machine pallet and reduces change over time thereby minimizing loss of operating time. They also
help in protecting the surface of machine pallet and can also be used as sub-plates to provide space for work setting.

SALIENT FEATURES:
Made from close grained Cast Iron Castings conforming Sides are hand-scrapped for fixing abutment Plates.
to Grade FG-260 of IS-210 having hardness within 180-
220 BHN, duly stress relieved. Counter bored holes provided for clamping with
Machine Table.
Provided with hand-scrapped finish for top, bottom and
sides faces. Flatness & parallelism within 10 microns over 300 mm.

Provided with T-slots of H-8 on top working faces in both
the direction and also available with tapped holes at
suitable pitch.
Bottom face relieved.
Finer accuracies can also be achieved on request at
extra cost.
Clamping Pallets as per customer's specification and
drawings can also be manufactured.

Overall size Details of tapped holes Details of T-slots

Model No.
(mm) Size (mm) Pitch (mm) Size (mm) Pitch (mm)
CP400/50H 400 x 400 x 50 16 80 - -
CP500/50H 500 x 500 x 50 16 100 - -
CP630/50H 630 x 630 x 50 16 125 - -
CP800/50H 800 x 800 x 50 16 160 - -
CP400/75T 400 x 400 x 75 - - 18 80
CP500/75T 500 x 500 x 75 - - 18 100
CP630/75T 630 x 630 x 75 - - 18/22 125
CP800/75T 800 x 800 x 75 - - 18/22 160

Other sizes and larger sizes on request

26-27
PAGE
MICROFLAT CAST IRON CLAMPING CUBES
(TOOLING BLOCKS/TOMB STONE)
Tooling Blocks simultaneously provide multiple faces to hold components accurately in vertical plane for machining on horizontal
machining centres. Upon indexing of table a new face with new components is obtained for machining resulting into significant
reduction of downtime by elimination of multiple set ups. They can also be used for vertical clamping of components on Horizontal
Boring Machines, Milling Machines, Horizontal Jig Mills etc.

SALIENT FEATURES:
Made from close grained Cast Iron Castings conforming to Grade FG-260
of IS-210 having hardness within 180-220 BHN duly stress relieved.

Provided with hand-scrapped finish on all working faces so as to achieve

flatness within 25 microns per 300 mm, squareness and parallelism within
25 microns over 300 mm.

Pitch tolerance between holes/T-slots within 0.3 mm

Vertical tennon slots in the Centre can also be provided on request at an

extra cost.

Sides of base are provided with hand-scrapped for fixing abutment Plates.

Counter bored holes provided to Base for clamping with Machine Table.

Clamping cubes as per customer's specification & drawings can also be

Manufactured.

STANDARD SIZES IN DIFFERENT TYPES

Size of top Block Size of top Block
Base dimension Overall height 4-face 2-face 4-face frame 2-face frame
in mm (L x W) (mm) (mm) (mm) (mm) (mm)

400 x 400 450/500 275 x 275 400 x 150 250 x 250 400 x 75
500 x 500 550/600 350 x 350 500 x 200 350 x 350 500 x 75
630 x 630 600/700 450 x 450 630 x 250 450 x 450 630 x 100
800 x 800 700/800 500 x 500 800 x 300 500 x 500 800 x 100
Other sizes and larger sizes on request

MICROFLAT SQUARE MASTER

Square Master is a user friendly and economical equipment for Measuring squareness in Laboratories, Tool Room & Workshops.
It consists of a very accurate and calibrated Cast Iron Column and a saddle sliding in vertical plane with a provision to hold dial
gauges in front and lateral position. Saddle is designed to move very smoothly without any stick and slip with gentle force for taking
up or down on the guide-ways having balancing mechanism. The high accuracy and repeatability of the Microflat Square Master is
ensured by positive contact of the saddle on the column and optimal guiding accuracy and rectangularity of Cast Iron Column with
generously dimensioned base.

Technical Data of Square Master

Description Model-300 Model-500
Travel (mm) 300 500
Squareness 3 m 5 m
Straightness 2 m 3 m
Lateral Squareness 3 m 5 m
Repeatability 1 m 1 m
Dial Gauge/Electronic Probes quoted extra on request.
MICROFLAT SINGLE SIDED FLAT LAPPING MACHINES
MICROFLAT Lapping Machines are single Plate Machines available in various Models suitable for vast majority of Lapping
applications including high stock removal, ultra hard materials, precision work to light band tolerances.

ADVANTAGES :
Operationally fast, with high degree of repetitive results with no extra skill.
Stressing of jobs eliminated as no holding force is required
Odd shapes and different materials all can be lapped to a fine finish of 0.6 m CLA and flatness to one light band.
Variety of materials such as Cast Iron Soft/Hardened Steel, Stainless Steel, Bronze, Aluminum, Carbon, Plastics,
Ceramics, Tungsten, Silicon, Stellite, Ferrite, etc. can all be lapped.

TYPICAL APPLICATIONS :
Mechanical seals, Piston Rings,Compressor Components, Pumps & Valves Components, Hydraulic Components, Gauge
Blocks, Precision Spacers, Metal Cutting inserts, Bearing Races, Springs, Slitter knives, Fuel Injection Components,
Ceramic, Seal & Valve components, Quartz Crystals, Precision Optics, Optical Flats, Metrological/Measuring instrument
components and so on.

SALIENT FEATURES:
Lap Plate and conditioning Rings made from alloy
Cast Iron Castings and provided with serrations on
top for effective removal of sludge and proper flow
abrasive to the work piece.
Conditioning Rings are held in position by
adjustable yoke and guide rollers and rotate freely
on Lap Plate to continually keep the Plate flat and
true.
Design of main spindle bearings impart heavy axial
load capacity, maximum stability, long life and
smooth performance.
A pump feeds the slurry to the Lap Plate through a
jet regulated to required amount.
Smooth Machined weights and felt pads are
provided for all the conditioning Rings.
Incorporated with auto-stop through preset Digital
timer.
Main motor is operated using variable frequency drive
for jerk free start and smooth stop operations, as well
as for operation at variable speed.

28-29
PAGE
 Description Model-400 Model-450 Model-600 Model-750 Model-850 Model-1000

Dia. of Lap Plate (mm) 400 457 610 750 850 1000
No. of Condi. Rings (mm) 3 3 3 3 3 3
I.D. of Condi. Rings (mm) 140 175 248 315 350 406
O.D. of Condi. Rings (mm) 176 210 286 356 400 457
Height of Condi. Rings (mm) 50 55 84 84 100 102
Lap Plate speed (RPM) 48/60 48/60 48/60 48/60 48/60 48/60
Main Drive (HP) 1 2 2 3 3 5
Pump Motor (HP) 1/8, 3 phase 1/8, 3 phase 1/8, 3 phase 1/8, 3 phase 1/8, 3 phase 1/8, 3 phase
Timer (Minutes) 0-99 0-99 0-99 0-99 0-99 0-99

ALSO AVAILABLE ON REQUEST AT EXTRA COST:

Special purpose Flat Lapping Machines

Lapping Machines Pneumatic Cylinders
Double Sided Lapping Machine
CAST IRON HAND LAP PLATES, SERRATED AND UN-SERRATED
250 x 250 mm 300 x 300 mm 400 x 400 mm 500 x 500 mm 630 x 630 mm 1000 x 1000 mm
100 200 250 300 400 500 600 1000
Lapping Plate Checking Gauge 500 mm 750 mm 1000 mm 1200 mm 1500 mm
Lapping Abrasive and Vehicle offered based on the material to be lapped.
Other sizes and large sizes on request.

MICROFLAT FLATNESS CHECKING EQUIPMENT

An ideal, convenient and accurate device to check the flatness of small Machined parts, metal stampings, lapped parts, etc.
where the conventional method of checking flatness is not feasible. Very simple and precise tool for Standard Room and in process
quality checks. Equipment is offered with various sizes of Grade-00 accuracy serrated Granite Plates.

Size of Plate Flatness

(mm) (m)

300 x 300 x 50 2.6

400 x 400 x 60 2.8
500 x 500 x 80 3.0
630 x 630 x 80 3.2

Other sizes on request.

MONOCHROMATIC CHECK LIGHT
Monochromatic Check light is required for gauging flatness of finished parts
with the help of Optical Flats.
Red band for high accuracy and blue band for normal accuracy requirements.
It is essential that surfaces which are to be measured should be made
reflective.
Optical flat which is placed over the surface to be measured, will reflect the
light emitted from the source, interference lines appear on the surface in
various patterns and their deviation from the straight reference line depicts the
extent of out of flatness of surface being measured.

OPTICAL FLATS

SALIENT FEATURES:
Optical flats are made from BK-7 Grade A fine annealed material
They are offered in two types i.e. Single sided and Double sided.
Standard sizes available are 30 , 50 , 75 , 100 , 125 and 150
Accuracy offered are /4, /6, /10.
Optical flats are offered in wooden storing cases.
Other sizes and special sizes on request.

MICROFLAT PRECISION ENGINEERS SPIRIT LEVEL

For checking and leveling of horizontal surfaces, machine tools, machine bases and horizontal shafts.
SALIENT FEATURES:
Made from stress relieved Cast Iron, working faces
precision hand-scrapped.
Main vials have graduation on each side of the bubbles
Auxilary vial shows lateral position and assists in horizontal
setting
Fool proof adjustment to avoid tempering, once set.
Sensitivity 0.01 mm/m, 0.02 mm/m, 0.05 mm/m & 0.1 mm/m Precision Horizontal Spirit Level

in 200 mm and 300 mm length.

In precision frame type spirit level, Base & one vertical face
are provided with prismatic face for checking cylindrical
surfaces, while other two faces are flat to check flat
surfaces.
Sensitivity 0.01 mm/m, 0.02 mm/m, 0.05 mm/m & 0.1 mm/m
in size 200 x 200 mm and 300 x 300 mm. Remaining
features as horizontal Levels.
Magnetic Levels and Shaft Spirit Levels also offered.
Special sizes offered on request.
Provided with wooden storing case.
Precision Frame Type Spirit Level

30-31
PAGE
POLISHING STAND
Hand Polishing Stands for high gloss finish of components after lapping
if you have any application for lapping, send us details such as :
Area of Industrial application, part name, material, hardness, composition, previous operation, tolerance and finish
before and after lapping, production rate, present process, etc.

MICROFLAT ALSO UNDERTAKES

Design, development and manufacture of special purpose job holding fixtures, inspection fixtures and other custom built
equipment and fixtures as per customers drawings & specifications. Some of our previous custom built products are shown
below.
 Taper Angle checking fixture

Bench Center with Steady Rest

Special Concentricity Tester

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34-35
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Few of our esteemed cusomers