Вы находитесь на странице: 1из 9

Ceramics International ()

Contents lists available at ScienceDirect

Ceramics International
journal homepage: www.elsevier.com/locate/ceramint

Microstructure and wear properties of niobium carbide particulates


gradient-distribution composite layer fabricated in situ
Nana Zhao a, Yunhua Xu a,n, Xing Huang b, Lisheng Zhong a, Jiuli Lu c
a
School of Materials Science and Engineering, Xian University of Technology, Jinhua Road 5, Xi'an 710048, PR China
b
AVIC Aircraft Co., LTD. Xi'an Brake branch, No. 5, Keji 7th Road, Xi'an 710075, China
c
School of Materials Science and Engineering, Northwestern Polytechnical University, Xian, Shaanxi 710072, PR China

art ic l e i nf o a b s t r a c t

Article history: Niobium carbide (NbC) particulates gradient-distribution composite layer was successfully synthesized
Received 18 February 2016 by in situ techniques. The formation mechanism, microstructure evolution and wear properties of the
Received in revised form composite layer were investigated in detail. The results show that the thickness of the composite layer is
22 August 2016
about 1360 mm after the heat treatment at 1175 C for 1 h. From the surface to the matrix, the volume
Accepted 30 August 2016
fraction of NbC particulates continuously decreases while the average particulate diameter gradually
increases from 213 nm to 1.46 mm. Correspondingly, the micro-hardness and relative wear resistance
Keywords: almost gradually decrease from the top surface to the matrix.
Niobium carbide In order to discuss the wear mechanism clearly, the composite layer was articially divided into four
Composite
regions according to the continuously variation of composition and microstructure. The wear mechanism
Gradient-distribution
of NbC particulates high-density zone (region A) is mainly characterized by the intergranular micro-
Micro-hardness
Wear resistance cracks and micro-ploughing. The relative wear resistance of this region is 75 times higher than that of
HT300. The wear mechanism of NbC particulates partly gathering zone (region B) is micro-ploughing and
part of micro-cutting. NbC particulates dispersing zone (region C) is slight micro-cutting and a small
amount broken NbC particulates. And near-matrix zone (region D) is severe micro-cutting with broken
and re-embeding NbC particulates in the matrix. And the wear resistance of the four zones is higher than
that of matrix.
& 2016 Published by Elsevier Ltd and Techna Group S.r.l.

1. Introduction damage and failure occur mainly on the surface of components


and tools. The surface reinforcing layers can increase tool life or
Carbides of transition metals in No. 5 (V, Nb, Ta) and 6 (Cr, Mo, efciency powerfully in industrial machinery. NbC using as re-
W) groups of the periodic table exhibit high hardness, good wear inforcing phase in surface layer have attracted a lot of interesting
resistance, excellent corrosion resistance and other advantages [1]. due to its rare combination of valuable properties. At present,
As one of the refractory carbides, niobium carbide (NbC) presents there are various technologies [919] for fabricating NbC reinfor-
high hardness (19.60 GPa), high melting temperature (3600 C), cing layer. Such as niobium coatings with highest thickness of
large thermal expansion coefcient and high temperature de- 25.3 nm were deposited on graphite by magnetron sputtering [12].
formation resistance [2,3], comparable to VC, TaC, Cr7C3, etc [48]. Sen [13,14] studied the sliding wear behavior of the NbC coatings
Furthermore, NbC also has a much lower density (7.79 g/cm3) and prepared by TRD method on AISI 1040 steel, whose results sug-
stronger antioxidant capacity compared to common reinforcing gested that the friction coefcients and the wear rate of the coated
ceramic WC. Therefore, it would be a very suitable material used as steel were lower than those of the uncoated steel. But the highest
reinforcing phase in composite layer, which is responsible for the thickness of NbC layer fabricated by them is only 127 2 mm. Fur-
resistance to wear, thermal loads and corrosion. thermore, Oliveira et al. [15] proved that the micro-abrasive wear
As well known, surface treatments are using hard coatings or resistance of the NbC layers by PVD was considerably superior to
reinforcing phase to protect the substrate. They have been paid uncoated AISI H13. Shiri [9] fabricated Cu/NbC functionally graded
more and more attention to by the researchers, because the structure by PM. And the sample showed high wear resistance and
hardness on the composite surface.
n
Corresponding author. However, most of these layers were conventional homo-
E-mail address: yunhuaxu2013@163.com (Y. Xu). geneous composite materials [911], which yield the benets of

http://dx.doi.org/10.1016/j.ceramint.2016.08.188
0272-8842/& 2016 Published by Elsevier Ltd and Techna Group S.r.l.

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
2 N. Zhao et al. / Ceramics International ()

the reinforcing phase NbC but without any transition at the in- Two-body abrasion tests were performed on a ml-100 pin-on-
terface. In addition, most of the NbC layers obtained by them are disk tribometer with alumina abrasives. The composites were cut
thin. These cases would result in stress concentration at the in- to pins (6 mm  15 mm) vertical in the specimen surface. The
terface between the reinforcing layer and matrix. Therefore, it is disk was attached with 320-grit alumina abrasive paper on the
important to put forward surface gradient-distribution reinforced surface and rotated with a speed of 60 rpm. The pin specimen was
layer with a comparative thickness, which can provide a number moved against the abrasive paper in a spiral form to ensure fresh
of distinct advantages [9]. The gradually varied interface leads to supply of abrasive particulates under a normal load of 5 N. The
little stress concentration and similar thermal expansion coef- worn alumina abrasive paper was replaced after every 20 m slid-
cients between the layer and the matrix, and consequently im- ing distance. The abrasive wear tests were carried out con-
proves the bond strength. On the other side, a majority of these tinuously from the top surface to the iron matrix for the cylindrical
methods [1019] for fabricating NbC layers not only require pin composite. The weight of worn specimen before and after one
complex equipments and high reaction temperatures, but also lead circle was measured on a CP224S analytical balance with an ac-
to impurity of products, weak bond strength and extra energy curacy of 0.0001 g. The average weight loss was taken at least
consumption. However, in situ synthesis mentioned in this work is three times from different measurements. The abrasive wear
a promising technology [2022] because of the following reasons: property of the each region can be evaluated by the relative wear
(1) controllable thickness of reinforcing layer; (2) controllable re- resistance which can be calculated by the following mathematical
inforcing phase in type, size, and distribution; (3) perfect me- expression:
tallurgical combination of the interface between the particulates
= mr /mc (1)
and matrix; (4) simple equipments and low cost.
In this study, we fabricated NbC particulates gradient-dis- Where is the relative wear resistance, mc is the abrasive weight
tribution reinforced gray cast iron matrix composite by in situ of the NbC particulates gradient-distribution, and mr is the
synthesis. Correspondingly, the formation mechanism of compo- abrasive weight of the standard sample (HT300) in the same wear
site was investigated. In addition, the Vickers micro-hardness and condition.
two-body abrasion tests were carried out from the top surface to
the matrix. By combing the SEM observation of worn surface and
the wear properties of different regions, the individual wear re- 3. Result and discussion
sistance mechanism was analyzed and compared.
3.1. The phase composition and microstructure

2. Experimental procedure The X-ray diffract gram of the cross section for NbC gradient-
distribution reinforced composite is shown in Fig. 1. It veries that
For the in situ fabrication of carbide particulates gradient-dis- the composite layer consisted of NbC and -Fe, without any other
tribution composite, HT300 and niobium plate were used as impurity phases. The peak intensities of NbC at angles 2 of
source materials, which provide the carbon and niobium atoms 34.72, 40.32, 58.34, 69.72, and 73.31 are correspondence with
during the reaction, respectively. The chemical compositions of the a cubic crystal structure [13], which is attached to a group space of
gray cast iron and the niobium plate are listed in Table 1. Firstly, [Fm-3m(225)].
we prepared Nb/Fe composite prefabricated body by casting. Fig. 2 shows the micrographs of a cross-section of the NbC
Namely the melted gray cast iron was poured into a graphite particulates gradient-distribution performed by in situ techniques.
crucible which was placed with a niobium plate at the bottom. There are no obvious interfaces on the whole cross-section, which
Then, the prefabricated body was immediately covered with exhibits perfect metallurgical bonds. The thickness of the reaction
quartz sand to avoid crack generation and cooled down to room zone is approximately 1360 mm. From the enlarged micrographs
temperature. Secondly, the body was put into at another graphite M1 and M2, the reaction zone can be articially divided into four
crucible and heat-treated at 1175 C for 1 h in a horizontal tube regions: niobium carbide particulates high-density zone named
furnace (Suzhou Nutac Electro Mechanic Co. Ltd., China) with a region A, niobium carbide particulates partly gathering zone
modest ow of argon gas (5 ml/min). After that, the specimen was named region B, niobium carbide particulates dispersing zone
quenched in water. named region C and near-matrix zone named region D. The mi-
After being polished with diamond paste and etched with 4% crostructure of the composite is similar to that of our previous
Nital solution, the microstructures of the specimens were ex- study [23].
amined by using a JSM-6700 scanning electron microscope (JEOL, To obtain more information about the different reactive zones,
Japan). The X-ray diffraction (XRD) data were recorded on a XRD- scanning electron microscopy was applied to zoom in the four
7000 X-ray diffractometer (Shimadzu, Japan) with CuK radiation regions, as shown in Fig. 3. Some parameters about ceramic par-
at 40 kV and 40 mA in the 2 range of 15  85. The micro-hard- ticulates are listed in Table 2. Region A is characterized almost
ness of the specimens was measured by a HDX-1000 digital micro- pure tiny sphere-like niobium carbide particulates with volume
hardness tester consisting of a square-based pyramidal diamond fraction 88.89%. The average diameter of particulates in this region
indenter with a 136 angle between two opposite faces. The static A is about 213 nm. As can be seen from Fig. 3(b) of region B, it
load was 50 g, and the dwell time of loading was 15 s. The average consists of NbC particulates and a little ferrite matrix. The ne NbC
micro-hardness was taken from at least three different ceramic particulates are partly-gathering. The gathering NbC par-
measurements. ticulates micro layer and the ferrite matrix micro layer arrange

Table 1
The chemical composition of HT300 and niobium plate (wt%).

Materials Si Mn P S C Fe Ti Ta O Cu Nb

T300 1.03 1.04 0.046 0.018 2.57 Balance


Niobium plate 0.004 0.004 0.002 0.05 0.015 0.03 Balance

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
N. Zhao et al. / Ceramics International () 3

about 0.918 mm. The innermost region D is consisted of isolated


and dispersed NbC particulates and more ferrum (Fig. 3(d)). The
NbC particulates have grown up and distribute homogeneously in
the iron matrix, companying with the decreasing volume fraction
of NbC ceramic particulates correspondingly.

3.2. The formation mechanism

According to the thermodynamic calculation, the following


reactions might be accompanied during the formation of NbC
dense ceramic coating:

Nb(s) C(s) NbC(s) rG1  182.33 0.10984T (4321712 C) (2)

2Nb(s) C(s)Nb2C(s) rG2  146.40 0.2874T (4321712 C)(3)

3Fe ()C(s) Fe3C(s) rG3  38.05 0.0446T (432912 C) (4)

3Fe () C(s) Fe3C(s) rG4 37.30 0.0945T (9121392 C) (5)


Fig. 1. XRD pattern of the cross section of the NbC reinforced composite at 1175 C
for 1 h.
3Fe () C(s) Fe3C(s) rG5  53.64 0.0595T (13941754 C)(6)
alternately in the whole region B. But most of the ceramic parti- As is well known, the chemical reactions that occur in the
culates have grown up and amount of particulates size are still in system are determined by the Gibbs free energy (G). The G for
nanoscale, where the average size of the NbC particulates is the forming of NbC, Nb2C, and Fe3C as a function of temperature
0.580 mm. Region C is the thickest (about 1000 mm) region in the are plotted in Fig. 4. It can be noticed that the Gibbs free energy of
composite. It is characterized by the dispersed NbC particulates Nb2C and Fe3C is rG2 40 and rG4 40 at the reaction tem-
and ferrum. The alternate arrangement of partly-gathering NbC perature of 1175 C, but rG1 is negative (rG1 o0). These indicate
particulates and the matrix micro layers is no longer obvious in that Fe3C and Nb2C are not the thermodynamically favored pro-
region C. The partly-gathering particulates have spread because of ducts. And the forming trend of NbC is larger than other two
the more inltration of liquid iron matrix at high temperature in phases in the reaction system. Therefore, NbC is the nal product
this region. The average size of NbC particulates in this region is in the Fe-Nb-C ternary system at the experimental conditions,

Fig. 2. Micrographs of the NbC reinforced composite; M1 is enlarged micrograph of the zone near the Nb/NbC boundary; M2 is enlarged micrograph of the zone near the
matrix.

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
4 N. Zhao et al. / Ceramics International ()

Fig. 3. Micrographs of different regions in the composite: (a) NbC particulates high-density zone (region A), (b)NbC particulates partly gathering zone (region B), (c)NbC
particulates dispersing zone (region C) and (d) near-matrix zone (region D).

Table 2 400
The information of niobium carbide particulates in different regions. rG 1
rG 2
Region Diameter/m Volume fraction/% Micro-hardness/HV0.05 300
rG 3
A 0.213 88.89 1532 rG 4
B 0.580 45.76 964
200
G (KJ/mol)

C 0.918 46.63 1006 rG 5


D 1.46 23.25 724

100
which is the stable carbide in the system.
As well known niobium is one of the strong carbide-former, the 0
strong bonding force between the niobium atoms and the carbon
atoms can induce the reaction between them. At the beginning of
the heat treatment, the iron matrix melted and the niobium plate -100
was still a solid, a Fe-Nb-C ternary system can be obtained at the
interface between the iron matrix and niobium plate at the 1175 C 300 600 900 1200 1500 1800
[24]. Then, the carbon atoms accumulate continuously in the oc- Temperature ( )
tahedral interstices of the niobium atoms with a body centered
Fig. 4. The variation relation of Gibbs free energy with temperature in Fe-Nb-C
cubic crystal structure. Since the NbC nucleation rate is far greater
system.
than the growth rate near the plate, ne particulates form a dense
ceramic layer there. It can be attributed to some dissolved niobium
atoms at the interface and lots of diffused carbon atoms from the

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
N. Zhao et al. / Ceramics International () 5

Fig. 6. The relative wear resistance of different regions.


Fig. 5. The micro-hardness values curve (a) and the weight loss in wear tests curve
(b) of the subsurface layers of the NbC composite.

worn surface of the different regions (Shown in Fig. 7). The worn
surface of region A (Fig. 7(a)) is smooth with no obviously spalled
matrix at this temperature. Upon prolonging the heat treatment
particulates. The surface may be suffered a small plastic de-
time, some NbC particulates begin to spread because of the in-
formation by the alumina abrasive. And some micro-cracks
ltration of liquid iron matrix. The longer the heat treatment, the
(caused by fatigue) perpendicular to the sliding motion present
larger the NbC particulates grew and the more molten iron matrix
along the wear track. The worn surface of region B (Fig. 7(b)) is
inltrate into the formed niobium carbide ceramic. Thus, NbC
characterized by deep parallel grooves, which are formed as the
particulates gradient-distribution composite is obtained.
abrasive grits ploughed across the surface accompanying with the
removed the matrix and the partly gathering NbC particulates.
3.3. Micro-hardness and wear properties
However, the grooves in region C (Fig. 7(c)) are shallower than that
of region B without any peeled ceramic particulates. It can be at-
The distribution of micro-hardness in the cross section is
tributed to the different composition and microstructure during
plotted in Fig. 5(a). As can be seen from the curve, the micro-
region B and C. And it will be explained exactly in the subsequent
hardness rstly decreases followed by a slightly increase (from
section. The worn surface of region D is much worse than that of
region B to region C). It then tends to be a constant (in region C)
region C. Deep grooves and ridges can be observed (shown in
and nally decreases (from region D to matrix) to that of the
Fig. 7d). However, as can be seen from the Fig. 7(e), the matrix is
matrix along with the depth to inner. This result is corresponding
suffered from severe cutting.
with the microstructure of the composite layer. The highest micro-
Rabinowicz [25] has derived an equation to relate the wear loss
hardness (1532HV0.05) is obtained in region A, which is due to the
with the hardness of materials and sliding parameters for two-
tiny and intensive NbC particulates and the highest volume fric-
body abrasive wear. The wear loss is assumed to be associated
tion of the NbC particulates of the four regions (shown in Table 2).
with the removal of material from the grooves of the specimen
Then, a sharp decrease in the curve is observed from region A to
due to the micro-cutting of abrasive particulates. The equation for
region B, because the heterogeneous distribution of lower volume
a single abrasive particulate reads as [26]:
friction of the tiny NbC particulates in region B. After that, com-
pared with region B, the values of micro-hardness have a little Vg = Lh2 tan (7)
increase and tend to be stabilized when it enters into region C. It
can be explained by the homogeneous distribution, and the Where Vg is the volume loss, L is the sliding distance, h is the
slightly gradual variation volume friction of the larger ceramic penetration depth, and is the characteristics angle of abrasive
particulates in region C. As the volume friction of NbC particulates particulate, the physical model shown in Fig. 8. Eq. (7) indicates
sequentially decrease in region D, the micro-hardness values de- that the volumetric loss of a specimen is proportional to the
crease progressively to that of the matrix. sliding distance, and is inversely proportional to the hardness of
Fig. 5(b) presents the wear weight loss curve as a function of the material, and h affects the volume loss signicantly. However
passes. The generated curve is almost an anti-function to the [27]
geometric properties of the curve for micro-hardness value. The 2 FN 1/2
weight loss in wear tests of region A is the lowest, which can be h=( )
tan2 H (8)
due to the highest value of the micro-hardness. Namely, region A
possesses the best wear resistance among the four regions, which FN is the applied load; H is the hardness of specimen. The pene-
is 75 times higher than that of HT300 (shown in Fig. 6). Region B tration depth h decreases exponentially with the increase in H. It is
exhibits slight higher weight loss than in the wear tests (shown in worthy to note that the volume fraction of NbC in the composite
Fig. 5b). Correspondingly, the relative wear resistance of region B is affects the values of hardness directly. By combing the SEM ob-
lower than region C (shown in Fig. 6). Then, the loss weight in- servation of worn surface and the parameters of each region in
creases progressively from region D to the matrix and reaches its Table 2, we can obtain hA ohc o hB ohD as shown in Fig. 8.
maximum in the matrix. Finally, the loss weight tends to be gentle Region A is characterized by the fairly agglomerated and uni-
in the matrix without any reinforcing NbC particulates. formly sized NbC particulates. The NbC volume fraction is 89.88%.
To obtain more information about wear properties of the sub- The tightly connected NbC particulates possess strong ability to
surface layers, scanning electron microscopy was applied to the resist the external load penetrating to the interior. It can be

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
6 N. Zhao et al. / Ceramics International ()

Fig. 7. Worn surfaces of different regions (red arrow indicates the sliding direction of the alumina abrasive) (a) for region A, (b) for region B, (c) for region C, (d) for region D,
and (e) for the matrix. (For interpretation of the references to color in this gure legend, the reader is referred to the web version of this article.)

explained by that the highest volume fraction of NbC particulates region C, but region B exhibits lower wear resistance than region
provides strong support for each other. In addition, tiny particu- C. This is the result of partly-gathering NbC ceramic particulates in
lates can improve the plastic deformation and the fracture region B. As described above, NbC ceramic particulates are
toughness of materials effectively [2830]. And the NbC particu- homogeneous distributed in region C. And the interspaces be-
lates of region A are all submicro. Thus, the wear mechanism of tween the particulates (Fig. 9(b)) are shorter than the distance
region A is dominated by micro-ploughing. As can be seen from between the two micro layers of gathering NbC particulates in
Table 2, the NbC volume fraction of region B is similar with that of region B. The comparison of them is shown in Fig. 9(a) and (b).

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
N. Zhao et al. / Ceramics International () 7

Fig. 8. Schematic diagram of the abrasive wear mechanism for different reaction regions (a) for region A (b) for region B (c) for region C and (d) for region D.

Fig. 9. (a) The distance between gathering NbC particulates micro zones of region B (b) The distance between NbC particulates of region C.

Thus, the penetration depth in these two regions is hB 4hc at the increased; the gathering NbC particulates micro layers look like
same condition abrasion test. Then, when alumina abrasive moved lonely island, which would be removed severely micro-cutting at
into matrix micro layers in region B, the penetrating depth that part zone. And region C is characterized by a slight micro-

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
8 N. Zhao et al. / Ceramics International ()

cutting. They can be easily understood from the schematic of Fig. 8 Acknowledgments
(b) and (c). However, The NbC volume fraction of region D is only
23.25%. The NbC particulates disperse homogeneously in the metal This project is supported by the National Science and Tech-
matrix. And the interspaces between the particulates increase. nology Plan of Russias Cooperation Project of China (No.
Thus, the penetration depth hD is the highest. This results in more 2014DFR50630) and the Doctorial Innovation Foundation of Xian
micro-cutting occurred in region D than region B and C. University of Technology (No. 310-11202j404), The authors would
During the abrasive wear test, specimens suffered from the also like to acknowledge the National Natural Science Foundation
repeated crushing of abrasive particulates. Stress concentration of China (Nos. 51374169 and 51501148), and the Project of the
can generate at various places, such as particulate-matrix inter- Shaanxi Key Laboratory of Nano Materials and Technology
(13JS053, 14JS0046 and 14JS0048).
face. When a stress concentration reached a certain value, a micro-
crack nucleated. With the propagation of micro-cracks, the hard
NbC particulates were broken. Examination of the SEM graphs
References
reveal that there are a part of broken NbC particulates in the worn
surface of region C and D. However, this phenomenon is not ne-
[1] S.G. Huang, K. Vanmeensel, H. Mohrbacher, M. Woydt, J. Vleugels, Micro-
gative on wear resistance because the debris of broken carbide structure and mechanical properties of NbC-matrix hardmetals with second-
particulates, together with the abrasive debris, will re-embed into ary carbide addition and different metal binders, Int. J. Refract. Met. Hard.
Mater. 48 (2015) 418426.
the matrix. It plays a signicant role in improving composite [2] S. Barzilai, A. Raveh, N. Frage, Inter-diffusion of carbon into niobium coatings
characteristics (Fig. 8(c) and (d)). However, there are not any NbC deposited on graphite, Thin Solid Films 496 (2006) 450456.
particulates broken in region A and B, because the NbC particu- [3] R.A. Mesquita, C.A. Schuh, Tool steel coatings based on niobium carbide and
carbon nitride compounds, Surf. Coat. Technol. 207 (2012) 472479.
lates are fairly ne and uniformly sized in these two regions. Stress [4] Q.L. Wu, W.G. Li, N. Zhong, G. Wu, H.S. Wang, Microstructure and wear be-
concentration can be consumed by the micro-cracks going along havior of laser cladding VC-Cr7C3 ceramic coating on steel substrate, Mater.
Des. 49 (2013) 1018.
the grain boundary (shown clearly in Fig. 8(a)).
[5] G. Agnieszka, Pressureless sintering of single-phase tantalum carbide and
Therefore, the wear mechanism of region A is dominated by niobium carbide, J. Eur. Ceram. Soc. 33 (2013) 9198.
micro-ploughing and the micro-cracks going along the grain [6] Y.C. Lin, Y.C. Chen, Reinforcements affect mechanical properties and wear
behaviors of WC clad coating by gas tungsten arc welding, Mater. Des. 45
boundary. That of region B is mainly characterized by the micro- (2013) 614.
ploughing, part of micro-cutting and none broken NbC particu- [7] M. Filipovic, Z. Kamberovic, M. Korac, M. Gavrilovski, Microstructure and
lates. The dominant wear mechanism of region C is slight micro- mechanical properties of Fe-Cr-C-Nb white cast irons, Mater. Des. 47 (2013)
4148.
cutting and a small amount broken NbC particulates. And then the [8] S. Sen, Inuence of chromium carbide coating on tribological performance of
wear mechanism of region D is severe micro-cutting, broken and steel, Mater. Des. 27 (2006) 8591.
[9] S.G. Shiri, P. Abachi, K. Pourazarang, M.M. Rahvard, Preparation of in-situ Cu/
re-embeding NbC particulates in the matrix. It is apparent that all NbC nanocomposite and its functionally graded behavior for electrical contact
the regions in composite layer with higher relative wear resistance applications, Trans. Nonferrous Met. Soc. China 25 (2015) 863872.
than the matrix. They can provide better wear protection or [10] S. Duhalde1, R. Colaco, F. Audebert, A. Perrone, A. Zocco, Deposition of NbC
thin lms by pulsed laser ablation, Appl. Phys. A-Mater. 69 (1999) S569S571.
resistance. [11] S. Barzilai, N. Frage, A. Raveh, Niobium layers on graphite: growth parameters
and thermal annealing effects, Surf. Coat. Technol. 200 (2006) 46464653.
[12] C.N. Zoita, L. Braic, A. Kiss, M. Braic, Characterization of NbC coatings deposited
by magnetron sputtering method, Surf. Coat. Technol. 204 (2010) 20022005.
[13] U. Sen, Wear properties of niobium carbide coatings performed by pack
4. Conclusion method on AISI 1040 steel, Thin Solid Films 483 (2005) 152157.
[14] S. Sen, U. Sen, Sliding wear behavior of niobium carbide coated AISI 1040 steel,
Niobium carbide particulates gradient-distribution reinforce Wear 264 (2008) 219925.
[15] C. Oliveira, R. Riofano, L. Casteletti, Micro-abrasive wear test of niobium car-
the surface of gray cast iron matrix were successfully fabricated by bide coatings produced on AISI H13 and M2 steels, Surf. Coat. Technol. 200
in situ synthesis. (2006) 51405144.
[16] J. Gallego, C.A. Picon, F.G. Tremiliosi, F.A.P. Fernandes, L.C. Casteletti, Wear and
corrosion of niobium carbide coated AISI 52100 bearing steel, Surf. Coat.
(1) The results show that the composite layer is about 1360 mm in Technol. 279 (2015) 112117.
thickness after being heat treated at 1175 C for 1 h. From the [17] A. OrjuelaG, R. Rincna, J.J. Olaya, Corrosion resistance of niobium carbide
surface toward the matrix, the volume fraction of NbC parti- coatings produced on AISI 1045steel via thermo-reactive diffusion deposition,
Surf. Coat. Technol. 259 (2014) 667675.
culates almost continuously decreases from 88.89% to 0%, [18] A. Bendavid, P.J. Martin, T.J. Kinder, E.W. Preston, The deposition of NbN and
while the average particulate diameter gradually increases NbC thin lms by ltered vacuum cathodic arc deposition, Surf. Coat. Technol.
from 213 nm to 1.46 mm. It can be articially divided into four 163164 (2003) 347352.
[19] S.G. Huang, O.V.D. Biest, L. Li, J. Vleugels, Properties of NbC-Co cermets ob-
regions as following: NbC particulates high-density zone (re-
tained by spark plasma sintering, Mater. Lett. 61 (2007) 574577.
gion A), NbC particulates partly gathering zone (region B), NbC [20] H.C. Man, S. Zhang, F.T. Cheng, X. Guo, In situ formation of a TiN-Ti metal
particulates dispersing zone (region C) and near-matrix zone matrix composite: gradient coating on NiTi by laser cladding and nitriding,
(region D), respectively. Surf. Coat. Technol. 200 (2006) 49614966.
[21] C. Hu, Y.R. Niu, S.S. Huang, H. Li, M.S. Ren, Y. Zeng, X.B. Zheng, J.L. Sun, In-situ
(2) The micro-hardness and wear properties of each region for fabrication of ZrB2-SiC-SiC gradient coating on C-C composites, J. Alloy.
composite were examined. Region A presents the highest Compd. 646 (2015) 916923.
micro-hardness (1532HV0.05) and the best wear resistance. [22] H.G. Zhu, K. Dong, H. Wang, J.W. Huang, J.L. Li, Z.H. Xie, Reaction mechanisms
of the TiC-Fe composite fabricated by exothermic dispersion from Fe-Ti-C
The relative wear resistance is 75 times higher than that of element system, Powder Technol. 246 (2013) 456461.
HT300. And the relative wear resistances of other three re- [23] L.S. Zhong, Y.H. Xu, X.J. Liu, F.X. Ye, Study on NbC particulate-reinforced iron
gions are all higher than HT300. matrix composite produced in situ, J. Mater. Sci. 46 (2011) 28142819.
[24] T. Ishida, The interact ion of molten copper with solid iron, J. Mater. Sci. 21
(3) The wear mechanism of this region A is micro-cracks and
(1986) 11711174.
micro-ploughing. That of region B is micro-ploughing and part [25] E. Rabinowitcz, Friction and wear of materials, John Wiley and Sons, New York
of micro-cutting. Region C is slight micro-cutting and a small 1965, pp. 168177.
amount broken NbC particulates. And region D is severe mi- [26] L.S. Zhong, Preparation of fth subgroup B (VB) carbide particles reinforced
iron matrix composites by in-situ and its abrasive wear performance studies.
cro-cutting with broken and re-embeding NbC particulates in Xian. China, 2011.
the matrix. [27] L.S. Zhong, Y.H. Xu, F.X. Ye, In Situ NbC particulate-reinforced iron matrix

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i
N. Zhao et al. / Ceramics International () 9

composite microstructure and abrasive wear characteristics, Tribol. Lett. 47 [29] Y. Wang, S.M. Hsu, Wear and wear transition mechanisms of ceramics, Wear
(2014) 253259. 195 (1996) 112122.
[28] X. Qi, N. Eigen, E. Aust, F. Grtner, T. Klassen, R. Bormann, Two-body abrasive [30] H. Zhang, Q.Z. Lu, L.H. Zhang, Z.Z. Fang, Dependence of microcrack number
wear of nano-and microcrystalline TiC-Ni-based thermal spray coatings, Surf. density on microstructural parameters during plastic deformation of WC-Co
Coat. Technol. 200 (2006) 50375047. composite, Int. J. Refract. Met. Hard. Mater. 28 (2010), 434-340.

Please cite this article as: N. Zhao, et al., Microstructure and wear properties of niobium carbide particulates gradient-distribution
composite layer fabricated in situ, Ceramics International (2016), http://dx.doi.org/10.1016/j.ceramint.2016.08.188i

Вам также может понравиться