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Stamp Creator PRO

SERVICE MANUAL
MODEL: SC-2000USB
Stamp Creator PRO
SERVICE MANUAL

MODEL: SC-2000USB

Copyright Brother 2007

All rights reserved.

No part of this publication may be reproduced in any


form or by any means without permission in writing
from the publisher.

Specifications are subject to change without notice.


PREFACE

This publication is a service manual covering the specifications, theory of operation,


disassembly/reassembly procedure, and troubleshooting of the Brother SC-2000USB.

To perform appropriate maintenance so that the machine is always in best condition for the
customer, the service personnel must adequately understand and apply this manual.

This manual is made up of four chapters and appendix.

CHAPTER I SPECIFICATIONS
CHAPTER II THEORY OF OPERATION
CHAPTER III DISASSEMBLY AND REASSEMBLY
CHAPTER IV TROUBLESHOOTING
APPENDIX 1 SERVICEMAN SOFTWARE TOOL
APPENDIX 2 CIRCUIT DIAGRAMS
Stamp Creator PRO SC-2000USB
CONTENTS

CHAPTER I SPECIFICATIONS ............................................................................ I-1


1. MECHANICAL SPECIFICATIONS ................................................................................................. I-1
1.1 Overview................................................................................................................................ I-1
1.2 Input Specifications................................................................................................................ I-2
1.3 Display Specifications............................................................................................................ I-2
1.4 Printing Specifications ........................................................................................................... I-2
1.5 Engraving Stamp Specifications ............................................................................................ I-3
1.6 Xenon Unit Specifications...................................................................................................... I-3
1.7 Ribbon Cassette Specifications ............................................................................................. I-3
1.8 Magazine Tray Specifications................................................................................................ I-3
1.9 Stamp Specifications ............................................................................................................. I-4
1.10 Draft Sheet Specifications ..................................................................................................... I-6
1.11 ID Label Specifications .......................................................................................................... I-6
1.12 Cleaning Sheet ...................................................................................................................... I-8

2. ELECTRONIC SPECIFICATIONS.................................................................................................. I-9


2.1 Control Specifications ............................................................................................................ I-9
2.2 Interface Specifications.......................................................................................................... I-9
2.3 Power Supply Specifications ................................................................................................. I-9
2.4 Display Specifications.......................................................................................................... I-10
2.5 Switch Specifications ........................................................................................................... I-10
2.6 Charge Specifications.......................................................................................................... I-10
2.7 Detection Specifications ...................................................................................................... I-10

CHAPTER II THEORY OF OPERATION .............................................................. II-1


1. MECHANISM ................................................................................................................................. II-1
1.1 Printing Mechanism .............................................................................................................. II-1
1.1.1 Construction of Thermal Head................................................................................... II-1
1.1.2 Theory of Printing ...................................................................................................... II-1
1.1.3 Configuration of Character and Graphics .................................................................. II-1
1.2 Engraving Stamp Mechanism............................................................................................... II-2
1.2.1 Theory of Engraving Stamp....................................................................................... II-2
1.2.2 Positioning the Holder ............................................................................................... II-3
1.3 Feed Mechanism .................................................................................................................. II-4
1.3.1 Feeding Draft Sheet .................................................................................................. II-4
1.3.2 Feeding Draft Sheet and ID Label ............................................................................. II-5
1.4 Outline of Mechanism ........................................................................................................... II-6
1.4.1 Image of Feeding the Draft Sheet / ID Label ............................................................. II-6
1.4.2 Function of Main Parts............................................................................................... II-7
1.4.3 Image of Manufacturing the Printing Surface ............................................................ II-8
2. ELECTRONIC................................................................................................................................ II-9
2.1 Configuration of the Electronic Part ...................................................................................... II-9
2.2 Electronic PCB.................................................................................................................... II-10
2.3 Motor................................................................................................................................... II-10
2.4 Thermal Head ..................................................................................................................... II-10
2.5 LCD..................................................................................................................................... II-10
2.6 Main PCB............................................................................................................................ II-11
2.6.1 Logic Components .................................................................................................. II-11
2.6.2 EEPROM Circuit...................................................................................................... II-11
2.6.3 Thermal Head Drive Circuit ..................................................................................... II-12
2.6.4 Thermal Head Power Supply Control Circuit........................................................... II-12
2.6.5 Stepping Motor Drive Circuit (Main Motor) .............................................................. II-13
2.6.6 Stepping Motor Drive Circuit (Paper Feed Motor) ................................................... II-13
2.6.7 Main Oscillation Circuit ............................................................................................ II-14
2.6.8 Reset Circuit ............................................................................................................ II-14
2.6.9 Serial Interface Circuit ............................................................................................. II-15
2.6.10 USB Interface Circuit ............................................................................................... II-15
2.6.11 5V, 3.3V, 2.5V Power Supply Circuit (Stabilization Circuit) ..................................... II-16
2.6.12 LCD Control Circuit.................................................................................................. II-16
2.6.13 Charge/Discharge Control Circuit............................................................................ II-17
2.6.14 Size Detection, Ribbon Cassette, Open Cover Detection and Key Scanning Circuit.. II-18
2.6.15 Room Temperature Detection Circuit ...................................................................... II-20
2.6.16 Xenon Unit Release Detection Circuit ..................................................................... II-20
2.6.17 Xenon Unit Detection Circuit ................................................................................... II-21
2.6.18 Reflective Sensor Circuit ......................................................................................... II-22
2.6.19 Transparent Sensor Circuit...................................................................................... II-22
2.6.20 Power Supply PCB Circuit....................................................................................... II-23
2.6.21 Control Panel PCB Circuit ....................................................................................... II-23
2.6.22 Main Capacitor Charge PCB Circuit ........................................................................ II-23
2.6.23 Size Detection Circuit .............................................................................................. II-24
2.6.24 Reflective Sensor ASSY Circuit............................................................................... II-24
2.6.25 Transparent Sensor ASSY Circuit ........................................................................... II-25

CHAPTER III DISASSEMBLY AND REASSEMBLY............................................ III-1


1. DISASSEMBLY PROCEDURES .................................................................................................. III-2
1.1 Disassembly of the I/F Cable and the AC Cord ................................................................... III-2
1.2 Disassembly of the Magazine Tray ASSY and the Xenon Unit ........................................... III-3
1.3 Disassembly of the Ribbon Cassette ASSY ........................................................................ III-4
1.4 Disassembly of the Main PCB ASSY................................................................................... III-5
1.5 Disassembly of the Capacitor Case..................................................................................... III-7
1.6 Disassembly of the Body Cover........................................................................................... III-9
1.7 Disassembly of the Main Chassis and the Bottom Cover.................................................. III-12
1.8 Disassembly of the Power Supply PCB ASSY .................................................................. III-15
1.9 Disassembly of the Thermal Head Unit ............................................................................. III-16
1.10 Disassembly of the Sensor ASSYs.................................................................................... III-17
1.11 Disassembly of the Micro Switches ................................................................................... III-18
1.12 Disassembly of the Platen Unit ASSY ............................................................................... III-19
1.13 Disassembly of the Presser Unit ASSY ............................................................................. III-21
1.14 Disassembly of the Head Holder ASSY............................................................................. III-25
1.15 Disassembly of the Gears and Pulleys .............................................................................. III-27
1.16 Disassembly of the Motor Holder ASSY and the Motors ................................................... III-28
1.17 Disassembly of the Rollers ................................................................................................ III-29
1.18 Disassembly of the Label Guide ASSY ............................................................................. III-30
1.19 Disassembly of the Film Path ASSY.................................................................................. III-31
1.20 Disassembly of the Drawer Connector ASSY.................................................................... III-33

2. REASSEMBLY PROCEDURES ................................................................................................. III-34


2.1 Reassembly of the Drawer Connector ASSY .................................................................... III-34
2.2 Reassembly of the Film Path ASSY .................................................................................. III-35
2.3 Reassembly of the Label Guide ASSY .............................................................................. III-40
2.4 Reassembly of the Rollers................................................................................................. III-41
2.5 Reassembly of the Motor Holder ASSY and the Motors.................................................... III-44
2.6 Reassembly of the Gears and Pulleys............................................................................... III-45
2.7 Reassembly of the Head Holder ASSY ............................................................................. III-46
2.8 Reassembly of the Presser Unit ASSY.............................................................................. III-49
2.9 Reassembly of the Platen Unit ASSY................................................................................ III-59
2.10 Reassembly of the Micro Switches.................................................................................... III-61
2.11 Reassembly of the Sensor ASSYs .................................................................................... III-62
2.12 Reassembly of the Thermal Head Unit.............................................................................. III-63
2.13 Reassembly of the Power Supply PCB ASSY................................................................... III-64
2.14 Reassembly of the Bottom Cover and the Main Chassis .................................................. III-65
2.15 Reassembly of the Body Cover ......................................................................................... III-67
2.16 Reassembly of the Capacitor Case ................................................................................... III-70
Precautions when exchange the charge PCB ASSY......................................................... III-71
2.17 Reassembly of the Main PCB ASSY ................................................................................. III-73
2.18 Reassembly of the Ribbon Cassette ASSY....................................................................... III-77
2.19 Reassembly of the Xenon Unit ASSY................................................................................ III-77
2.20 Reassembly of the Magazine Tray ASSY.......................................................................... III-78
2.21 Reassembly of the AC Cord and the I/F Cable.................................................................. III-78
2.22 Lubrication During Reassembly......................................................................................... III-79

CHAPTER IV TROUBLESHOOTING ................................................................... IV-1


1. GENERALS .................................................................................................................................. IV-1

2. PRECAUTIONS ON REPAIRING................................................................................................. IV-1

3. ACTIONS TO BE TAKEN AFTER REPAIRS................................................................................ IV-1

4. TROUBLE CAUSES ..................................................................................................................... IV-2


4.1 Cause of Mechanical Error .................................................................................................. IV-2
4.2 Cause of Electronic Error..................................................................................................... IV-6
5. MAINTENANCE MODE ................................................................................................................ IV-8
5.1 Outline ................................................................................................................................. IV-8
5.2 Details on Each Maintenance Mode .................................................................................... IV-8

6. ERROR MESSAGES.................................................................................................................. IV-15

APPENDIX 1 SERVICEMAN SOFTWARE TOOL ................................................. 1-1


1.1 About Serviceman Software Tool ......................................................................................... 1-1
1.1.1 About this Operation Manual ..................................................................................... 1-1
1.1.2 Role of the Serviceman Software Tool ...................................................................... 1-1
1.1.3 Items Required for Inspection.................................................................................... 1-1
1.2 How to use this Serviceman Software Tool .......................................................................... 1-2
1.2.1 How to start Serviceman Software Tool .................................................................... 1-2
1.2.2 How to implement inspection..................................................................................... 1-3
1.3 Inspection Details ................................................................................................................. 1-4
1.3.1 Read serial no ........................................................................................................... 1-4
1.3.2 Write serial no............................................................................................................ 1-7
1.3.3 Check power off ........................................................................................................ 1-8

APPENDIX 2 CIRCUIT DIAGRAMS ...................................................................... 2-1


CHAPTER I SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS
1.1 Overview

(1) External view See Fig. 1.1.

(2) Dimensions 470 mm (W) x 238.3 mm (D) x 180.8 mm (H)


(without the magazine tray ASSY)

(3) Weight Approx. 8 kg

(4) Total weight Approx. 11 kg


(machine and package)

238.3 mm

180.8 mm

470 mm

Fig. 1.1 External Dimensions

I-1
1.2 Input Specifications

(1) Type of keys Tactile switch

(2) Number of keys 2

(3) Key layout See Fig. 1.2

Fig. 1.2 Control Panel

1.3 Display Specifications

(1) Display method Character type LCD

(2) Number of characters 15 columns x 1 line

(3) Dots CG construction 5 dots x 7 dots + the cursor

(4) Dot size 0.58 mm wide by 0.524 mm high

(5) Dot pitch 0.65 mm wide by 0.594 mm high

1.4 Printing Specifications

(1) Printing type Thermal fusion and printing method by thermal head

(2) Printing speed 99.2 dots/sec. (4.2 mm/sec.)

(3) Thermal head construction Thin film thermal head 960 dots x 1 dot
Vertical pitch 0.0425 mm (1/600 inch)
Dimensions of a heating element
0.035 mm wide by
0.060 mm high

I-2
1.5 Engraving Stamp Specifications

(1) Engraving stamp method Light engraving stamp method

(2) Operation load 98 N (10 kgf) or lower

(3) Light source Xenon lamp (xenon unit)

1.6 Xenon Unit Specifications

(1) Light source Xenon lamp

(2) Light emission times 2000 times

(3) Construction Xenon tube, reflector, acrylic plate, and glass plate

(4) Packaged standard xenon unit Yes (1 piece)

1.7 Ribbon Cassette Specifications

(1) Ink color Black

(2) Printing times 150 printing surfaces


(1 printing surface includes both an ID label and a draft
sheet.)

(3) Packaged standard ink Yes (1 piece)


ribbon cassette

1.8 Magazine Tray Specifications

(1) Capacity 50 draft sheets

(2) Separation method Separation method by claws

(3) Packaged standard Yes (1 piece)


magazine tray

I-3
1.9 Stamp Specifications

(1) Types and sizes of stamp

Size Dimensions (mm)


1212 28 x 31
2020 36 x 39
3030 47 x 50
4040 57 x 60
1060 26 x 79
1438 30 x 57
1850 34 x 69
2260 38 x 79
2770 43 x 90
3458 51 x 78
4090 57 x 110

1212 2020 3030 4040

1060 1438 1850 2260

2770 3458 4090

Fig. 1.3 Stamp Types

I-4
(2) Configuration Grip, skirt, holder, and cap
(The holder consists of printing material, an absorption
sheet, an ink pack, and an inside plate.)

Grip

Skirt

Holder

Cap

Fig. 1.4 Stamp Configuration

(3) Effective printing area

Size Dimensions (mm)


1212 9.9 x 9.8
2020 18.0 x 18.0
3030 27.2 x 27.1
4040 37.4 x 37.3
1060 7.8 x 57.9
1438 11.9 x 36.2
1850 16.0 x 47.8
2260 19.0 x 56.9
2770 23.8 x 67.1
3458 31.3 x 54.9
4090 37.4 x 86.7

(4) Ink color (for each size) Black, red, blue and green

(5) Packaged standard stamp Yes (1438 and 1850: 2 pieces, 2770: 1 piece)

I-5
1.10 Draft Sheet Specifications

(1) Dimensions 58 mm x 172 mm x 0.1 mm

(2) Material PET film

(3) Packaged standard draft sheet Yes (150 sheets)

Fig. 1.5 Draft Sheet

1.11 ID Label Specifications

(1) Dimensions 58 mm x 170 mm x 0.15 mm

(2) Material White PET film


(with adhesive and a separator on the back)

(3) Type A total of 11 types (1212, 2020, 3030, 4040,1060,


1438, 1850, 2260, 2770, 3458, and 4090)

(4) Packaged standard ID label Yes (1438 and 1850: 2 labels, 2770: 1 label)

Fig. 1.6 ID Label 1438

I-6
Fig. 1.7 ID Label 1850

Fig. 1.8 ID Label 2770

I-7
1.12 Cleaning Sheet

(1) Dimensions 58 mm x 175 mm x 0.12 mm

(2) Material High quality paper 90kg


(adhesive and label mat provided on the back side)

(3) Supplied with the machine Yes (9 sheets)

Fig. 1.9 Cleaning Sheet

I-8
2. ELECTRONIC SPECIFICATIONS
2.1 Control Specifications

(1) CPU 32-bit CPU V850E/MA3


ROM capacity 256 Kbytes
RAM capacity 16 Kbytes

(2) External memory


SDRAM Data bus 16 bits
RAM capacity 16 Mbits
EEPROM 2-wire serial EEPROM
Capacity 4 Kbits
Min. data writing times 106
Data hold time 40 years
Flash ROM Data bus 16 bits
ROM capacity 16 Mbits

2.2 Interface Specifications

(1) USB interface USB I/F ver. 2.0 Full speed

(2) Serial interface Complies with RS-232C


Transfer rate: 115200 bps
Connector: 8-pin Mini-Din connector

2.3 Power Supply Specifications

(1) Power supply method Switching regulator


Separate power supplies for 100V and 200V areas
Number of phase: Single

(2) Rated input voltage and 100V system: 120V AC 50/60 Hz


frequency 200V system: 230V AC 50/60 Hz

(3) Output voltage 2 outputs


8V system: 8V DC
24V system: 25V DC 1.5V

(4) Power supply switch Seesaw switch

I-9
2.4 Display Specifications

(1) LCD Use: Character type


Number of characters displayed: 15 columns x 1 line
Construction of a character: 5 dots x 7 dots + the cursor
Number of guidance: 14 (both vertical and horizontal)
Display method: TN type
Lighting method: Reflection method
Display form: Positive
Dimensions:
Glass dimensions: 67.5 mm (W) x 18 mm (H)
Dot dimensions: 0.524 mm (W) x 0.58 mm (H)
Dot pitch: 0.594 mm (W) x 0.65 mm (H)
Spacing with the cursor: 0.5 mm
Guidance dimensions: 1.4 mm (W) x 0.7 mm (H)

2.5 Switch Specifications

(1) Type Metal contact tactile switch

2.6 Charge Specifications

(1) Output properties Output voltage


Variable between 250V and 330V DC
11000F electrolytic capacitor is charged in
approximately 45 seconds.

2.7 Detection Specifications

(1) Open cover Micro switch

(2) Ribbon sensor Photo-interrupter

(3) Position detection sensor Photo-interrupter

(4) Manual feed detection sensor Photo-interrupter

(5) Automatic feed position Photo-interrupter


detection sensor

(6) Size detection sensor 5 detection switches

(7) Stamp position detection sensor Detection switch

(8) Open/closed shutter detection Detection switch


sensor

(9) Trigger detection sensor Photo-interrupter

(10) Room temperature detection Thermistor


sensor

(11) Xenon unit release Micro switch

(12) Xenon unit detection Jumper wire

I-10
CHAPTER II THEORY OF OPERATION

1. MECHANISM
1.1 Printing Mechanism

1.1.1 Construction of Thermal Head

The thermal head contains 960 heating elements vertically arranged. The size of one heating element
is 0.035 mm wide by 0.060 mm high, as shown in Fig. 2.1.

0.0425 mm

40.7925 mm

0.035 mm

0.060 mm

Fig. 2.1 Heating Elements of the Thermal Head

1.1.2 Theory of Printing

During printing operation, the thermal head crimps the ink ribbon and a draft sheet (or an ID label) on
the cylindrical rubber platen. In this state, the CPU selects the required heating elements out of the
960 heating elements to energize them. When the energized heating elements are heated, the ink in
the ink ribbon is fused, and the ink is transferred to an adhered draft sheet (or an ID label) to print dots.
The ink ribbon and the draft sheet (or the ID label) are fed to the next printing position simultaneously
at the same speed to start the next printing cycle. By repeating the printing cycles in this manner, a
character and graphics is printed on the surface of a draft sheet (or an ID label).

1.1.3 Configuration of Character and Graphics

The driving motor continuously feeds a draft sheet (or an ID label) and the ink ribbon by 0.0423 mm in
9 ms, during which the CPU heats the thermal head once to print a character and graphics.

II-1
1.2 Engraving Stamp Mechanism

1.2.1 Theory of Engraving Stamp

The draft sheet printed with a character and graphics is fed onto the transparent plate on the light
emitting part of the xenon unit. Position the holder on the draft sheet with the printing material (made
of porous resin) facing down, and apply a load on the holder by closing the engraving stamp cover to
cause the xenon lamp to emit light. As for the draft sheet's area printed with no character or graphics,
the light is directly irradiated on the printing surface. The light heats the carbon contained in the
printing material to thermally fuse the printing material, and the pressure closes up the holes in the
printing material. This manufactures the printing surface with holes left only on the area with a
character and graphics. After engraving stamp, setting the grip on the holder fills the inside of the
holder with the ink from the ink pack to enable imprinting.

Stamp holder

Draft sheet

Xenon lamp
Fig. 2.2 Stamp Holder Mounting

II-2
1.2.2 Positioning the Holder

The holder is positioned at the engraving stamp position by the two interlocked shutters that open and
close back and forth and the triangular projections in the centers of the shutters. At this time, the six
micro switches send ON/OFF signals according to the shapes of the hollows in the holder, which
depend on the size of the holder, to detect the size of the holder, as shown in Fig. 2.3.

Triangular hollow Holder


in the holder

Shutter rear

Triangular projection
of the shutter

Shutter front

Holder

Micro switch Holder


(for stamp size detection)
Fig. 2.3 Positioning the Holder

Note : The above shows holder 1850.

II-3
1.3 Feed Mechanism

1.3.1 Feeding Draft Sheet

The draft sheets, set in the magazine tray ASSY, are fed one by one from the side contacting the
paper feed roller, and then separated by the separating hooks, as shown in Fig. 2.4.

Magazine tray ASSY

Draft sheet

Paper feed roller

Separating hooks

Fig. 2.4 Feeding Draft Sheet

II-4
1.3.2 Feeding Draft Sheet and ID Label

The driving motor rotates each roller via a gear train and the timing belt (MXL belt) to feed a draft
sheet and an ID label, as shown in Fig. 2.5. The feeding position of the draft sheet is detected by the
transparent sensors to control the printing start position and the engraving stamp position.

Paper feed roller


Reflective sensor Paper feed motor
Transparent sensor
Reflective sensor Driving roller Paper eject roller

Nip roller

Paper feed
roller

Eject roller shaft


Draft sheet Nip roller
Main motor (Xenon unit ASSY)

Fig. 2.5 Feeding Path

II-5
1.4 Outline of Mechanism

This section describes the outline of feeding, printing surface manufacturing, and theory of engraving
stamp (fusing), which are important in the process to make various stamps.

1.4.1 Image of Feeding the Draft Sheet / ID Label

The figure below shows the related sections for feeding the draft sheet and ID label.

Making the draft Manufacturing the printing surface

Ejecting the draft

Draft film Draft film

Compressing part
Thermal head ribbon
Thermal head

Thermal printing surface

Xenon flash

Fig. 2.6 Image of Feeding the Draft Sheet / ID Label

II-6
1.4.2 Function of Main Parts

The figure and table below show the function of the main parts.

4. Paper feed roller


1. Reflective sensor 6. Paper feed motor 3. Transparent sensor
2. Reflective sensor 9. Driving roller 10. Paper eject roller

Nip roller

5. Paper feed Nip roller Eject roller shaft


roller Draft sheet 7. Main motor 8. Platen motor (Xenon unit ASSY)

Fig. 2.7 Function of Main Parts

<Function of Main Parts>

Part name Function


1 Reflective sensor Detects that the draft sheet or ID label is loaded into the ID
(ID slot side) slot. (The sheet or label is fed preferentially when it is
detected.)
2 Reflective sensor - Detects the top position of the draft sheet or ID label which
(platen side) is loaded into the slot.
- Detects the size of the ID label.
3 Transparent sensor Detects the top position of the draft sheet and decides the
position to stop the draft sheet.
4 Paper feed roller Grips the draft sheet or ID label between the nip rollers to
(ID slot side) feed it at the ID slot side.
5 Paper feed roller Grips the draft sheet with the magazine lift to feed it at the
(magazine side) magazine side.
6 Paper feed motor Drives when the draft sheet or ID label is fed.
(When rotating to the right direction, it is picked up from the
magazine tray. When rotating to the opposite direction, it is
from the ID slot.)
7 Main motor Feeds the draft sheet or ID label to be picked up to the eject
slot. (The ink ribbon is also driven at the same time.)
8 Platen motor Prints by contacting the roller with the thermal head.
9 Driving roller Feeds the draft sheet to the engraving stamp area.
10 Paper eject roller Ejects the draft sheet or ID label from the machine.

II-7
1.4.3 Image of Manufacturing the Printing Surface

The figure below shows the related sections for manufacturing the printing surface.

Xenon lamp

B C Protect film
(transparent PET)

A
Draft film

Printing surface:
porous resin

Part where the ink


is not ejected

C
Part where the ink
is ejected

A B
Printing surface of
the stamp

Fig. 2.8 Image of Manufacturing the Printing Surface

II-8
2. ELECTRONIC
2.1 Configuration of the Electronic Part

Fig. 2.9 shows the diagram of the electronic part, which consists of seven PCBs, two motors, and a
thermal head.
PCBs Main PCB, power supply PCB, charge PCB, control panel PCB, size detection PCB,
reflective sensor ASSY, and transparent sensor ASSY.
Motors Main motor and paper feed motor.

LCD
15ch x 1column

SW Regulator Mode SW
25V
25V 19V Set SW LCDC

Thermal Head
600dpi, 960dot EEPROM Serial
4Kbit
Head
V850E / MA3
Thermistor
CPU (32bit) FlashROM
Main Motor Bipolar ROM : 256KByte 16Mbit
Bipolar Motor RAM : 16KByte
42, 48step Driver
SDRAM
16Mbit

Manual Feed Unipolar


Unipolar Motor USB I/F
USB I/F
25, 24step Driver
Driver Ver.2.0
Sensor Full speed

Ribbon Detection
Cassette Serial I/F
Serial
Ribbon End
I/F 9600/57600/
Position Detection Driver 115200bps
Print Position
Engrave Position

Manual Feed
Position
Charge Control
Automatic Feed Charge
Position Flash
Discharge
Open Cassette Charge End
Cover
Charge PCB
Stamp Size
AC Voltage for Capacitor for Xenon
32 Type
World Wide Xenon Lamp Lamp
Stamp Position 330V 11,000 F

Open Shutter
Power supply For 25V
+5V DC-DC Converter
Xenon Trigger
AC100V / 200V

Room Thermistor
+3.3V Regulator 3.3V
Remoto Reset 8V
Xenon Rank
+2.5V Regulator 2.5V
Primary Switch
Xenon Release 25V

AC90~264V

Fig. 2.9 Block Diagram of the Electronic Part

II-9
2.2 Electronic PCB

(1) Main PCB


This PCB contains a DC-DC regulator which stabilizes at +5V fluctuating DC current 25V voltage
supplied by the power supply PCB. It also assures management of all of the following: LCD,
motors, serial/USB interfaces, thermal head, keyboard inputs, EEPROM, reflective and
transparent sensors, charge/discharge, and size detection.

(2) Power supply PCB (100V or 200V system)


This PCB, equipped with a switching regulator, stabilizes at +8V and +25V fluctuating AC current
voltage, and supplies it to the main PCB.

(3) Main capacitor charge PCB


This PCB charges the capacitor at about 300V in response to charge signals output from the
main PCB to cause the xenon tube to emit light, or forcibly discharges the capacitor in response
to power supply OFF or discharge signals.

(4) Control panel PCB


This PCB sets each mode by using the Mode and Set keys, and displays the operation mode on
the LCD.

(5) Size detection PCB


This PCB detects the size of a stamp. An error message appears when a stamp inappropriate
for the set draft sheet size is equipped.

(6) Reflective sensor ASSY


This PCB detects the ribbon, automatic feed position, and manual feed.

(7) Transparent sensor ASSY


This PCB detects the printing position and a trigger for light emission by the xenon tube.

2.3 Motor

(1) Main motor


This motor feeds a draft sheet or an ID label from the platen to the eject opening. It is a 42
bipolar motor at a drive voltage of 25V.

(2) Paper feed motor


This motor feeds a draft sheet or an ID label from the manual insertion opening or the magazine
tray to the platen. It is a 25 unipolar motor at a drive voltage of 25V.

2.4 Thermal Head

It is a thin film thermal printer head with a built-in driver circuit, consisting of 960 heating elements.
These heating elements perform printing when they are energized (drive voltage: 19V).

2.5 LCD

It is a LCD that displays up to 15 columns x 1 line and 14 guidance.

II-10
2.6 Main PCB

2.6.1 Logic Components

(1) CPU
The CPU (U1: PD703131AGJ) is a CMOS (32-bit) microprocessor, and controls and
supervises the whole system.
This CPU contains a 256-Kbyte ROM and a 16-Kbyte RAM.

(2) SDRAM
One 16-Mbit SDRAM (U5: MSM56V16160F) or equivalents are used. This SDRAM serve as
working areas for a printer buffer.

(3) Flash ROM


As for 16-Mbit Flash ROM (U9 : S29AL16D), control program is stored.

2.6.2 EEPROM Circuit

Fig. 2.10 shows the EEPROM circuit.


The EEPROM (U22) is a ROM into which data can be electrically written. It has initial values for each
setting, which can be changed in the test mode.

+3v
4.7K

+3v
+3v
R122

4.7K

U22
R195
C104

SCL 6 8
SCL SCL VCC
100
7
R123
C50

CPU 1 WC 4
2 NC VSS
3 E1 5 R192 SDA
E2 SDA SDA
470E
GND M24C04-WMN6TP CPU
GND
EEPROM

Fig. 2.10 EEPROM Circuit

II-11
2.6.3 Thermal Head Drive Circuit

Fig. 2.11 shows the thermal head drive circuit.


Printing data is synchronized with the THSCK signal by the THTXD signal to be output to the thermal
head. It is latched on the driver IC of the thermal head by the THLAT signal, and the heating elements
of the thermal head are energized by the THSTB signal.

+3v
+3v

10K
10K

10K

10K

1M

R176
C33
P17 THSTB
TP96 U14 C105

R55

R56

R57

R58
7 TP97 BT HSTB R150 3 21
BTHSCK R151 220E A1 B1
8 TP98 4 20
A2 B2 THSCK
9 TP99 BT HLAT R152 220E 5 19
A3 B3 THLAT
10 BTHTX D R153 220E 6 18
A4 B4 THT XD

+3v 74LVC4245
30K 1%

P17
R52

6 R59
TH-TEMP
2 100E
VH+
14
1
C102

VH-
13 TP 100
C34

5 TP 101 BTHRID0
3 TP102 BTHRID1
4 BTHRID2 GND
12 +5v
11
GND
C86
C104
DF11-14DP-2DSA ( Black )

Fig. 2.11 Thermal Head Drive Circuit

2.6.4 Thermal Head Power Supply Control Circuit

Fig. 2.12 shows the thermal head power supply control circuit.
Receiving the 25V input from the power supply PCB, the thermal head power supply control circuit
generates the output voltage of the switching regulator (Q15: MC34166T) according to the thermal
head voltage control signal output from THVHC of the CPU. By adjusting the volume resistance at
VR1 (1KW), the thermal head voltage is set at approximately 19V.

+3v
4.7K

Q7
R124
3

2
THVHC
DTC144EK
1

TP 129
VH+
GND
10K 1%

C56
R128
100K
C333
R127
1K

J1 JUMPER
TP 130
5

1 2 Q15
P18
VR1
STNDBY

FB

1 4 2 L11
3.6K 1%
35V 470uF

2 VIN SW_OUT 150uH


31DQ03L-FC6
35V 100uF

GND

P18
TAB

3
1

4
T1

D9
C63

C62
3

R135

B4B-EH ( White ) MC34166TVG


2

VH-
TP 131 PLT1R53C
1 2

J2 JUMPER

Fig. 2.12 Thermal Head Power Supply Control Circuit

II-12
2.6.5 Stepping Motor Drive Circuit (Main Motor)

Fig. 2.13 shows the main motor drive circuit.


The 42, 48 division stepping motor is used to feed a draft sheet or an ID label from the platen to the
eject opening.
The drive circuit is bipolar.

+3v

47K

47K

47K
8
7
6
5
RA22
P6

R125

R126
U24 TP125

1
2
3
4
27 2 TP126 2
MMA IN1 OUT1
26 7 TP127 6
MMB IN2 OUT2
17 8 TP128 5
MMC IN3 OUT3
16 13 1 P6
MMD IN4 OUT4 3
3 4
25 NC1 5 +5v
MTI0 I0 NC2 6 B6B-PH-K-S (White)
18 NC3 9
+25v MTI1 I1 NC4 10
NC5 12

20K
1 NC6 19
+5v 14 Vmm A STB 24
Vmm B NC7

R129
15 22
28 VCC1 Vr 21
VCC2 CR 23
C57 C58 C59 C60 29 Vs A 4
35V 220uF 50V C104 C104 C104 30 GND1 Rs A 20
GND2 Vs B 11

1E 1/2W

1E 1/2W
Rs B C61
MTD2002F C332

RET

R133
R134

RET

Fig. 2.13 Main Motor Drive Circuit

2.6.6 Stepping Motor Drive Circuit (Paper Feed Motor)

Fig. 2.14 shows the paper feed motor drive circuit.


The 25, 24 division stepping motor is used to feed a draft sheet or an ID label from the manual
insertion opening or the magazine tray to the platen.
The drive circuit is unipolar.

+25v

ZD1
P14 HZ16 U17
TP 109
5 1 2 9
COM
4 TP 110 13 4 BPFMA
O1 I1
P14 2 TP 111 15 2 BPFMB
O2 I2
3 TP 112 14 3 BPFMC
O3 I3
1 16 1 BPFMD
O4 I4
12 5
O5 I5
11 6
B5B-PH-K-S ( Black ) O6 I6
10 7
O7 I7
8
E RET

ULN2003AN

Fig. 2.14 Paper Feed Motor Drive Circuit

II-13
2.6.7 Main Oscillation Circuit

Fig. 2.15 shows the main oscillation circuit.


This circuit contains an oscillator and generates an oscillation at 4 MHz.
In addition, it does 10 multiplications inside CPU, and it operates by system clock of 40MHz.

X1
CSTCR4M00G15021 R136
1 3 1.5K

+3v

2
GND
R137

0E
C 104
10K

10K

0E
R138

1M
1M +3v
U28

R 142

R 139
C 64
R 140

R 141

1 8
XIN/CLKIN XOUT
2 7
VSS VDD
3 6 X2
S1 FRSEL
4 5 R143 X1
S0 SSCLK
100E
10K

C65
0E

CY25811SX
GND C101
R 144

GND
R 145

GND

Fig. 2.15 Main Oscillation Circuit

2.6.8 Reset Circuit

Fig. 2.16 shows the reset circuit.


The reset circuit prevents a logic circuit such as the CPU from malfunctioning when its power is turned
ON or OFF.

TP7 0
66
RESET
+3v +3v
10K

U3
5 2
NC2 VDD
4
R 18

NC1
3 1
GND OUT
C 104

R3111N281A
C 105

GND
C 11

C 12

GND
R20
/CPURES
0E GND
DEBUG only

Fig. 2.16 Reset Circuit

II-14
2.6.9 Serial Interface Circuit

Fig. 2.17 shows the serial interface circuit.


CPU(U1) connects to PC by RS-232C cable via U13, P4.
U13 is a driver IC for RS-232C and converts logic level signals into RS-232C signals. The RXD-
signal is a print data input signal from PC and transferred at 57.6 K baud rate. The RXD+ signal
indicates that power is supplied to the SC-2000USB.

0E
1
Q8

Q9

R43
3 2
2 3
RSON
DTA143ZUA
+3v
DTC143ZUA

100E
1
U13
C28 1 16 GND
C1+ VCC C29 TP92 P4

R158
C104 P4
3 2 C104 8
C30 4 C1- V+ 6 C31 C32 RXD+
C2+ V- +3v
C104 C104 C104 9
5 15 4 S1 10
C2- GND GND GND 0V S2
TP93 11
11 14 TP94 1 S3
RSDTR T1IN T1OUT DTR
10 7 TP95 3
RSTXD T2IN T2OUT TXD-
12 13 5 GND
RSRXD R1OUT R1IN RXD-
9 8
R2OUT R2IN
MD-S8100 (Mini Din)
ICL3232IBNZ
GND

Fig. 2.17 Serial Interface Circuit

2.6.10 USB Interface Circuit

Fig. 2.18 shows the USB interface circuit.


CPU(U1) connects to PC by USB cable via U6, P21.
U6 connects to CPU(U1) by 8-bit bus parallel, and transmit and receive PC and data.

+3v P21
R23 6
GND 5 FG2
BLM18BB221SN1

0E
FG1
4
GND 3 GND
R25
R26 18E 2 D+
18E 1 D-
C16 VBUS
1M

1M
C10P

C10P

DA10
100K

UBR24-4K2300
L7

C104
C22 1
3
C17

C18

R28

R29

2
R30

C471
AB[0-21]
U6 USBDET
AB0 HZM6.2ZMWA GND
GND DA11
150K

DB[0-15]
+3v +3v DB0 1 28 1 C24
DB1 2 DATA0 A0 27 3 C101
DB2 3 DATA1 VOUT 3.3 26 +3v 2
R32

DB3 4 DATA2 D+ 25
DATA3 D-
10K

5 24
4.7K

4.7K

DB4 6 GND VDD 23


DATA4 XTAL2 HZM6.2ZMWA GND
DB5 7 22
DB6 DATA5 XTAL1 CSTCR6M00G15006 GND
10K

10K

8 21
DB7 9 DATA6 GL_N 20 1 3
R34

R35

R36

10 DATA7 RESET_N 19
R39 11 ALE EOT_N 18 X2
/USBCS CS_IN DMACK
2

R40 150E 12 17
R37

R38

USBSUS SUSPEND DMREQ


220E 13 16 GND /WE
CLKOUT WR_N /WE
14 15 /RD
USBINT INT_N RD_N /RD
C33P

/USBRES
10K

PDIUSBD12
C26
C25

C102

GND GND
R41

GND

Fig. 2.18 USB Interface Circuit

II-15
2.6.11 5V, 3.3V, 2.5V Power Supply Circuit (Stabilization Circuit)

Fig. 2.19 shows the 5V, 3.3V, 2.5V power supply circuit.
DC-DC regulator (U29) generate logic voltage Vcc (5V) from +25V supplied by the power supply PCB.
3-terminal regulator (Q12, Q14) generate logic voltage Vcc (3.3V, 2.5V) from Vcc (5V).

+8v D6 D7

+8v RB521S-30
RB521S-30 +3v +5v
Q12 TP6 Q13 TP7
1 3 1 3

16V 100uF

GND
IN OUT IN OUT

GND
KIA78D05F
C80 C81 C82

C334

16V 47uF
KIA78D33F

2
+ +
C104 C104 C104
2

C51

C52
C53
GND GND
D8

RB521S-30 +2v

TP9 Q14 TP8


1 3
16V 100uF

IN OUT
GND
16V 47uF

+ KIA78D25F +
C83 C84
2

C104 C104
C54

C55

GND
GND

Fig. 2.19 5V, 3.3V, 2.5V Power Supply Circuit

2.6.12 LCD Control Circuit

Fig. 2.20 shows the LCD control circuit.


This circuit reads and writes the data/status by using 4-bit data signals LD4 - LD7 and control signals
LCDC RS signal, LCDC R/W signal, and LCDC E signal, from the main PCB to the control panel PCB.

+3v
+3v
8
7
6
5

8
7
6
5

C87
10K

P19
10K

C104
RA26

1 RA21

2 U15
+5v R168
1 3 21
GND A1 B1 GND
3 BLCDRS R177 4 20 0E
1
2
3
4

2
3
4

A2 B2 LCDRS
4 BLCDR/W R178 220E 5 19
A3 B3 LCDR/W
5 BLCDE R179 220E 6 18
P19 A4 B4 LCDE
6 BLCDD4 R180 220E 7 17
A5 B5 LCDD4
7 BLCDD5 R181 220E 8 16
A6 B6 LCDD5
8 BLCDD6 R182 220E 9 15
A7 B7 LCDD6
9 BLCDD7 R183 220E 10 14
A8 B8 LCDD7
220E
R68 22 11
52806-1210 R69 2 /G GND1 12
GND 0E
DIR GND2 13
0E GND
1 GND3
+5v VCCA R164
24 23
+3v VCB1 VCB2 +3v
0E
C104

C104

74LVC4245
C85

C74

GND

Fig. 2.20 LCD Control Circuit

See the control circuit for LCDC RS signal, LCDC R/W signal, and LCDC E signal.

II-16
2.6.13 Charge/Discharge Control Circuit

Fig. 2.21 shows the charge/discharge control circuit.

P7 TP103 U16
8 TP104 BXCH R184 3 21 R70
A1 B1 XCH
7 TP105 BXFL R185 220E 4 20 R71 220E
A2 B2 XFL
6 TP106 BXDCH R186 220E 5 19 R72 220E
A3 B3 XDCH
4 TP107 BXCCLK R187 220E 6 18 R73 220E
A4 B4 XCCLK
P7 3 TP108 BXCSO R188 220E 7 17 R77 220E
A5 B5 XCSO
5 BXCHE R189 220E 8 16 220E

10K
R190 10K 9 A6 B6 15

10K
2 +5v
10K 10 A7 B7 14 R169
1 GND A8 B8
0E
C88 GND R79 22 11
B8B-EH ( White ) R81 0E 2 /G GND1 12 GND

R191
R80
C104 GND DIR GND2 13
0E
GND3 GND
1
+5v VCCA R165
24 23 GND GND
+3v VCB1 VCB2 +3v
0E

C104

C104
74LVC4245

C75

C76
+5v +3v
8
7
6
5

8
7
6
5
GND
10K

10K
RA24

RA27
RA25 U18
1
2
3
4

1
2
3
4
1 8 3 21
A1 B1 XCHE

74LVC4245

Fig. 2.21 Charge/Discharge Control Circuit

The active level for each signal is:


Charge signal: H
Light emission signal: H
Discharge signal: L
Charge completion signal: L
The charge voltage XCSO signal synchronized with the charge voltage XCCLK signal is used for the
serial transfer of the charge voltage setting to the charge PCB.

II-17
2.6.14 Size Detection, Ribbon Cassette, Open Cover Detection and Key Scanning Circuit

Table 2.1 shows a relationship between the stamp ID, its size, and the detection switches.
In terms of dimensions (width and height), ID labels come in 11 types (1212, 2020, 1438, 3030, 4040,
1060, 3458, 1850, 2260, 2770, and 4090), and draft sheets come in one type, totaling 12 types.
These types are distinguished by ON/OFF signals output from switches 0-5 on the size detection
PCB.
Status of the detection switches
Stamp ID Size
0 1 2 3 4 5
0 -
1 1212
2 2020
3 -
4 1438
5 -
6 -
7 3030
8 -
9 -
10 -
11 -
12 -
13 -
14 -
15 4040
16 1060
17 -
18 -
19 -
20 -
21 -
22 -
23 3458
24 1850
25 2260
26 2770
27 4090
28 -
29 -
30 -
31 Draft sheet
Table 2.1 Relationship between the Stamp ID, Its Size, and the Detection Switches

The size detection circuit reads the ON/OFF status through key scanning. It also detects the ribbon
cassette and the open cover, and reads the ON/OFF status of the Mode and Set keys through key
scanning.
Fig. 2.22 the size detection, open cover detection, and key scanning circuit.

II-18
DA2 +3v

1 2
GND

10K
1SS374

R95
SD0 R97
100E

100K
C41
C102

R99
+3v +3v GND

DA4 +3v
P5

10K

10K
5 SD4 1 2
4 SD3 GND

10K
3 SD0 1SS374
2 SD1 R171

R172

3
P5 1 SD2
6

R101
7
SZCTRL1
SD1 R103
52806-0710 100E

C44
C102

R105

100K
P9 D5 1SS187
1 1 3 SD1
P9 2
SZKYCTRL

B2B-PH-K-S ( White )
GND

DA7 +3v

1 2
GND

10K
1SS374

P19 3 TP113 U19


DB[0-15]
SZ-SW3-SP-RC TP114 3 21 DB0
A1 B1

R110
1SS187 SZ-SW4-CO TP115 4 20 DB1
10 1 D1 3 SD2 R112 SZ-SW5-SET-KEY TP116 5 A2 B2 19 DB2
SZ-SW2-MODE-KEY TP117 6 A3 B3 18 DB3
100E

100K
1SS187 A4 B4
SZ-SW1-SH TP118 7 17 DB4
C46
C102 74LVC4245

R114
GND
P19
DA8 +3v

1 2
GND
10K

1SS374
3

R116

11 1 D2 3 SD3 R117
100E
100K

12
SZKYCTRL
C48
52806-1210 C102
R118

GND

DA9 +3v

1 2
GND
10K

1SS374
3

R119

SD4 R120
100E
100K

C49
C102
R121

GND

Fig. 2.22 Stamp Size Detection, Open Cover Detection, and Key Scanning Circuit

II-19
2.6.15 Room Temperature Detection Circuit

Fig. 2.23 shows the room temperature detection circuit.


The resistance value at the chip thermistor varies depending on temperature, while the resistance
value at R93 (47 K 1%) is fixed. The potential at the R76 chip thermistor is output to the analog
input port RMTMPDT of the CPU to detect temperature.

+3v

47K 1%
P20

R 93
1 R94
RM TMPDT
P20 2 100E

C40
B2B-PH-K-S ( Black ) C102

GND

Fig. 2.23 Room Temperature Detection Circuit

2.6.16 Xenon Unit Release Detection Circuit

Fig. 2.24 shows the xenon unit release detection circuit.


The setting and removal of the xenon unit are detected by ON/OFF signals output from the micro
switches.

DA1 +3v

1 2
GND
4 .7 K

1SS374
3

P10
R 90

TP13
1 R91
XNUR
P10 2 100E
100K

GND

C39
B2B-PH-K-S ( Red ) C102
R 92

GND

Fig. 2.24 Xenon Unit Release Detection Circuit

II-20
2.6.17 Xenon Unit Detection Circuit

Fig. 2.25 shows the xenon unit detection circuit.


With the xenon unit that connects each of xenon unit signals Xe UNIT 0-2 with Xe UNIT-, this circuit
can handle different levels of the light of the xenon tube.

DA3 +3v

1 2
GND

10K
1SS374

R96
R98 XEU0
100E

100K
C42
C102

R100
GND
DA5 +3v

1 2
GND
10K

1SS374
3

P1
R102

1
2 R104 XEU1
P1 3 100E
100K

C43
GND C102
R106

B4B-EH ( Black )

DA6 +3v GND

1 2
GND
DB[0-15]
10K

1SS374
U19
3

TP119 8 16 DB5
9 A6 B6 15
R107

TP120 DB6
R111 XEU2 10 A7 B7 14 DB7
A8 B8
100E
100K

22 11
PORTRDCS
2 /G GND1 12
/RD DIR GND2 13
C45
GND3 GND
C102 +3v 1
R113

24 VCCA 23 R167
VCB1 VCB2 +3v
0E
R173

C79 74LVC4245
C104
GND

GND
10K

+3v

Fig. 2.25 Xenon Unit Detection Circuit

II-21
2.6.18 Reflective Sensor Circuit

Fig. 2.26 shows the reflective sensor circuit.


In the ribbon detection, the presence and the end of the cassette ribbon are detected.
In the automatic feed position detection, it is judged whether the feed position of a draft sheet or an ID
label is correct.
In the manual feed detection, the presence of a draft sheet or an ID label that is fed manually and the
size of an ID label are detected.
120E 1% 1/10 W

120E 1% 1/10 W
+3v +3v
10K 1%

10K 1%
P11 P16
R65

R74

R75
P11 TP10 P16 TP11
R64

3 R67 3 R78
RBNDET ATFDDET
2 100E 2 100E
GND GND
1 1 C37
4 C36 4 C102
5 Q2 C102 5
3

Q3

3
2 GND
B5B-PH-K-S ( White ) RBLED B5B-PH-K-S ( Red ) 2
FDLED
DTC123JK
GND DTC123JK
1

1
Ribbon Automatic Feed
GND GND
Detection Detection

120E 1% 1/10 W
+3v

10K 1%
P15
R84

R85
P15 TP12
5 R89
PPRFDDET
2 GND 100E
1
6 C38
3 Q4 C102
3

4
2
B6B-PH-K-S ( Red )
DTC123JK Paper Feed
GND
1

Detection
GND

Fig. 2.26 Reflective Sensor Circuit

2.6.19 Transparent Sensor Circuit

Fig. 2.27 shows the transparent sensor circuit.


In the printing position detection, the printing start position is detected.
In the trigger detection, the light emission trigger of the xenon tube is detected by closing the presser
unit cover.

+3v
100E 1% 1/10 W

+3v
4.7K
100E 1% 1/10 W

TP15
3 R108
R109

P12 P13 FLTRGIN


2 TP14 2
R53

1 R60 1 1 Q5
PRPSNDET
4 100E 4
3.3K

P12 P13 2SC3928


3 3
1K

C35 C47
2

Q1 C102 C102
B4B-PH-K-S B4B-PH-K-S
3

R115

( Black ) 2 ( Red )
R61

PPD
DTC123JK
1

GND GND
Q6
3

GND
2
FLTRGOUT
Printing Position DTC123JK Trigger
Detection Detection
1

GND

Fig. 2.27 Transparent Sensor Circuit

II-22
2.6.20 Power Supply PCB Circuit

The power supply is divided into 100V AC and 200V AC systems.


APP-7 shows the 100V AC system power supply circuit.
APP-8 shows the 200V AC system power supply circuit.
AC input voltage is rectified by diodes D10-D13, and the rectified DC voltage on the primary side of
transformer T1 is switched by Q1 that is FET. This generates stabilized 25V and 8V voltage on the
secondary side. The 25V voltage of this power supply PCB is input into the main PCB to be applied to
the main motor and the paper feed motor. It is also input into switching regulator MC34166 which
generates the thermal head voltage.

2.6.21 Control Panel PCB Circuit

APP-6 shows the control panel PCB circuit.


#1 is a dot matrix LCD driver/controller to display characters. 15 columns x 1 line are displayed, with 5
dots x 7 dots comprising one character.
The built-in oscillation circuits and R10 generate a basic clock for drive signals. Timing signals
necessary to drive the LCD are generated on the basis of this basic clock.
Data bus signals DB4-7 and control signals (RES, R/W, and E) are generated by signal of U1 on the
main PCB.

2.6.22 Main Capacitor Charge PCB Circuit

APP-9 shows the main capacitor charge PCB circuit.


This main capacitor charge PCB can variably set to 200V-345V DC voltage for 100V-230V AC, 50/60
Hz input from the charge/discharge control circuit on the main PCB. The set voltage is used to charge
the capacitor that stores energy necessary to cause the xenon tube to emit light, as electric charges.
It is also used to discharge the electric charges stored in the capacitor.

II-23
2.6.23 Size Detection Circuit

Fig. 2.28 shows the size detection circuit.


SW0 detects the shutter, and SW7 detects the stamp. SW1, 2, 3, 4 and 5 detect the stamp sizes 0, 1,
2, 3, 4 respectively.

SW5
4 1
D3

1SS187
3 2

SW4
4 1
D2

1SS187
3 2

SW3
4 1
D6

1SS187 SW0
P1
CH1 1 4 3 2
D7
CH2
1SS187 SW2
CH3 2 3 4 1
D5
CH4
CH5 1SS187
CH6 3 2

CH7
SW1
4 1
D4

1SS187 SW7
1 4 3 2
D1

1SS187
2 3

Fig. 2.28 Size Detection Circuit

2.6.24 Reflective Sensor ASSY Circuit

Fig. 2.29 shows the reflective sensor ASSY circuit.

Black 4 3
GP2S40
Red

Blue

1 2
Green

Fig. 2.29 Reflective Sensor ASSY Circuit

II-24
2.6.25 Transparent Sensor ASSY Circuit

Fig. 2.30 shows the transparent sensor ASSY circuit.

Red

Black
ON1024
Blue

Green

Fig. 2.30 Transparent Sensor ASSY Circuit

II-25
CHAPTER III DISASSEMBLY AND REASSEMBLY
Precautions on Safety
(1) Disassemble and reassemble the machine on a grounded antistatic sheet. Touching electronic
components such as an LSI with an electrified hand will break them, as they are easily affected
by static electricity.
(2) Wrap the machine in an electrically conductive aluminum sheet before carrying it.
(3) When using heating tools such as soldering iron, take care not to thermally break resin
components such as a wire, a PCB, and a cover.
(4) Take care not to lose small components, such as a screw and a washer, which have been
removed to replace other components.
(5) Never remove main capacitor charge PCB from the capacitor case since the PCB may be
charged with high voltage.

List of Tightening Torque

Tightening torque Ncm


Position Screw Qty.
(kgfcm)
Paper feed motor Screw, bind M2.6 x 5 2 49 9.8 (5 1)
Main motor Screw, bind M3 x 5SR 2 58.8 9.8 (6 1)
Motor holder sub ASSY Screw, bind M3 x 5SR 3 58.8 9.8 (6 1)
Screw, pan
Presser unit ASSY 12 117.6 9.8 (12 1)
(S/P washer) M3 x 6SR
Presser unit ASSY Screw, pan
2 117.6 9.8 (12 1)
(front: shutter cover) (S/P washer) M3 x 6SR
Thermal head unit Screw, bind M3 x 5SR 2 58.8 9.8 (6 1)
Main chassis Taptite, bind B M3 x 12 6 78.4 9.8 (8 1)
Control panel PCB holder Taptite, bind B M3 x 12 2 78.4 9.8 (8 1)
Body cover (rear) Screw, bind B M3 x 12 3 78.4 9.8 (8 1)
Screw, bind M3 x 5SR 1 58.8 9.8 (6 1)
Body cover (top)
Screw, bind M3 x 8 2 58.8 9.8 (6 1)
Main capacitor unit ASSY Screw, bind B M3 x 12 4 78.4 9.8 (8 1)

III-1
1. DISASSEMBLY PROCEDURES
1.1 Disassembly of the I/F Cable and the AC Cord

(1) Remove the I/F cable and the AC cord in the back of the machine, as shown in Fig. 3.1.

USB I/F cable

Serial I/F cable

AC cord
Fig. 3.1 Disassembly of the I/F Cable and the AC Cord

III-2
1.2 Disassembly of the Magazine Tray ASSY and the Xenon Unit

(1) Remove the magazine tray ASSY by lifting it diagonally.


(2) While sliding the slide lever on the side of the machine upwards, pull out the xenon unit, as
shown in Fig. 3.2.

Magazine tray ASSY

Body cover

Slide lever

Xenon unit

Fig. 3.2 Disassembly of the Magazine Tray ASSY and the Xenon Unit

III-3
1.3 Disassembly of the Ribbon Cassette ASSY

(1) Press the open button on top of the machine to open the cassette cover, and remove the ribbon
cassette ASSY, as shown in Figs. 3.3 and 3.4.

Open button

Cassette cover

Body cover

Fig. 3.3 Disassembly of the Ribbon Cassette ASSY (1)

Ribbon Cassette ASSY

Body cover

Fig. 3.4 Disassembly of the Ribbon Cassette ASSY (2)

III-4
1.4 Disassembly of the Main PCB ASSY

(1) Press part A of the cassette cover to close it, as shown in Fig. 3.5.

Cassette cover

Body cover

Fig. 3.5 Disassembly of the Main PCB ASSY (1)

(2) Turn the machine over and remove the four screws to remove the main PCB ASSY, as shown in
Fig. 3.6.

Taptite bind B M3x8

Taptite bind B M3x8

Main PCB
bottom plate

Body cover

Fig. 3.6 Disassembly of the Main PCB ASSY (2)

III-5
(3) Pull out the connectors from the main PCB ASSY.
(4) Remove the screw to remove the ground wire from the main chassis, as shown in Fig. 3.7.

Note : Put on a static control wrist band before handling PCBs.

Connector
(For 220/230/240V model)
Screw pan (S/P washer) M4x8

Ground wire
Main chassis Main PCB ASSY

Main PCB
bottom plate

Fig. 3.7 Disassembly of the Main PCB ASSY (3)

(5) Remove the three screws to remove the main PCB ASSY from the main PCB bottom plate, as
shown in Fig. 3.8.

Screw bind M3x5 Tape 10x20


Screw bind M3x5

Main PCB
bottom plate
Main PCB ASSY

Fig. 3.8 Disassembly of the Main PCB ASSY (4)

III-6
1.5 Disassembly of the Capacitor Case

(1) Remove the shield plate and pull out the connector of the power supply harness from the power
supply PCB ASSY, as shown in Fig. 3.9.

Shield plate

Body cover

Power supply PCB ASSY

Power supply harness

Fig. 3.9 Disassembly of the Capacitor Case (1)

III-7
(2) Remove the four screws to remove the capacitor case from the bottom cover.
(3) Remove the capacitor harness from the connector of the capacitor case, and remove the screw
to remove the ground wire, as shown in Fig. 3.10.

Taptite bind B M3x12

Capacitor case Taptite bind B M3x12

Capacitor harness
Screw pan (S/P washer) M4x8

Ground wire

Body cover
Bottom cover

Fig. 3.10 Disassembly of the Capacitor Case (2)

III-8
1.6 Disassembly of the Body Cover

(1) Turn the machine over with the right side up, open the cassette cover, and remove the two
screws to remove the cassette cover, as shown in Fig. 3.11.

Head holder ASSY

Cassette cover
Taptite cup B M3x8

Body cover

Fig. 3.11 Disassembly of the Body Cover (1)

(2) Close the head holder ASSY and remove the two screws, as shown in Fig. 3.12.

Screw bind M3x8

Head holder ASSY

Fig. 3.12 Disassembly of the Body Cover (2)

III-9
(3) Remove the eject cover and the screw.
(4) Remove the slide lever, as shown in Fig. 3.13.

Eject cover

Screw bind M3x5SR

Body cover

Slide lever

Fig. 3.13 Disassembly of the Body Cover (3)

(5) Remove the three screws in the back of the cover, and remove the body cover by lifting it, as
shown in Figs. 3.14 and 3.15.

Body cover

Taptite bind B M3x12

Fig. 3.14 Disassembly of the Body Cover (4)

III-10
Body cover

Bottom cover

Fig. 3.15 Disassembly of the Body Cover (5)

(6) Remove the two screws to remove the control panel PCB holder from the body cover. Remove
the screw from the control panel PCB holder to remove the control panel PCB ASSY, as shown in
Fig. 3.16.

Body cover

Screw bind M3x5SR

Control panel
PCB ASSY

Control panel PCB holder

Taptite cup B M3x12

Fig. 3.16 Disassembly of the Body Cover (6)

III-11
1.7 Disassembly of the Main Chassis and the Bottom Cover

(1) Press the open button to open the head holder ASSY, as shown in Fig. 3.17.

Head holder ASSY

Open button

Fig. 3.17 Disassembly of the Main Chassis and the Bottom Cover (1)

(2) Remove the six screws to remove the main chassis from the bottom cover, and remove the two
cores, as shown in Fig. 3.18.

Taptite cup B M3x12


Taptite cup B M3x12
Taptite cup B M3x12

Main chassis

Bottom cover
cores

Fig. 3.18 Disassembly of the Main Chassis and the Bottom Cover (2)

III-12
(3) Remove the two screws to remove the ground wire from the PS PCB shield plate and the main
chassis, as shown in Fig. 3.19.

Screw pan (S/P washer) M4x8

Main chassis

Ground wire

Screw pan (S/P washer) M4x8

PS PCB shield plate


Fig. 3.19 Disassembly of the Main Chassis and the Bottom Cover (3)

(4) Remove the size detection PCB harness from the bottom cover, as shown in Fig. 3.20.

Main chassis

Size detection PCB harness Bottom cover

Fig. 3.20 Disassembly of the Main Chassis and the Bottom Cover (4)

III-13
(5) Remove the harness coming out of the main chassis from the bottom cover, as shown in Fig.
3.21.

Main chassis

Bottom cover

Fig. 3.21 Disassembly of the Main Chassis and the Bottom Cover (5)

III-14
1.8 Disassembly of the Power Supply PCB ASSY

(1) Turn the bottom cover over, and remove the two screws securing the power supply PCB ASSY
on the bottom cover to remove the power supply PCB ASSY. Then, remove the PS PCB shield
plate, as shown in Fig. 3.22.

Note : Put on a static control wrist band before handling PCBs.

Taptite cup B M3x12

Power supply PCB ASSY

PS PCB shield plate

Bottom cover

Fig. 3.22 Disassembly of the Power Supply PCB ASSY

III-15
1.9 Disassembly of the Thermal Head Unit

(1) Cut two fastening bands L100 that secure the harness on the main chassis, as shown in Fig. 3.23.

Free bush 57
Fastening band L100
Fastening
band L100

Free bush 15

Hole

Main chassis

Harness
Fig. 3.23 Disassembly of the Thermal Head Unit (1)

(2) Press the open button to open the head holder ASSY.
(3) Pull parts A of the head protection cover in the direction of the arrow to remove it from the head
guide shaft.
(4) Remove the two screws to remove the thermal head unit from the head holder, as shown in Fig.
3.24.

Note : Take care not to touch the thermal head heat generating points.

Head protection cover

Head holder

A Thermal head unit

Head guide shaft

Screw bind M3x5SR

Fig. 3.24 Disassembly of the Thermal Head Unit (2)

III-16
1.10 Disassembly of the Sensor ASSYs

(1) Remove the screw to remove reflective sensor ASSY A from the head holder ASSY.
(2) Remove the screws to remove reflective sensor ASSYs B and C from the sensor brackets.
(3) Remove the screw to remove transparent sensor ASSY A from the film path.
(4) Remove the screw to remove transparent sensor ASSY B from the presser unit ASSY, as shown
in Fig. 3.25.

Head holder ASSY


Reflective sensor ASSY A
Reflective sensor ASSY B
Screw bind M3x5SR

Screw bind M3x5SR

Transparent
sensor ASSY A

Transparent
sensor ASSY B

Screw bind M3x5SR

Reflective sensor ASSY C

Taptite cup B M3x6


Screw bind M3x5SR

Fig. 3.25 Disassembly of the Sensor ASSYs

III-17
1.11 Disassembly of the Micro Switches

(1) Remove the screw to remove micro switch ASSY A and micro switch cover for cassette cover
open/close detection from the main chassis, as shown in Fig. 3.26.

Micro switch ASSY A

Micro switch cover

Screw pan (S/P washer) M2x10

Main chassis
Fig. 3.26 Disassembly of the Micro Switches (1)

(2) Remove the screw to remove micro switch ASSY B for xenon reset from the main chassis.
(3) Slide and pull out the xenon lock claw in the directions of arrows, as shown in Fig. 3.27.

Main chassis Screw pan (S/P washer) M2x10

Xenon lock claw


Micro switch ASSY B

Fig. 3.27 Disassembly of the Micro Switches (2)

III-18
1.12 Disassembly of the Platen Unit ASSY

(1) After removing the two screws, lift the platen unit ASSY in the directions of the arrows, as shown
in Fig. 3.28.

Taptite cup B M3x8

Main chassis

Platen unit ASSY

Fig. 3.28 Disassembly of the Platen Unit ASSY (1)

(2) Slide the platen unit ASSY in the direction of arrow 1, pass gear A through the hole in the main
chassis, turn the projection of the bushing down, tilt the platen unit ASSY in the direction of arrow
2, and pull it out in the direction of arrow 3, as shown in Fig. 3.29.

Gear A

Platen unit ASSY

3
Main chassis

Bushing
2

Fig. 3.29 Disassembly of the Platen Unit ASSY (2)

III-19
(3) Subsequently, separate the film guide from the platen unit, as shown in Fig. 3.30.

Film guide

Platen unit

Fig. 3.30 Disassembly of the Platen Unit ASSY (3)

III-20
1.13 Disassembly of the Presser Unit ASSY

(1) Open the presser unit cover in the direction of the arrow.
(2) Remove the 12 screws securing the presser unit ASSY on the main chassis to remove the
presser unit ASSY, as shown in Fig. 3.31.

Screw pan
(S/P washer) M3x6SR Presser unit cover

Screw pan
(S/P washer) M3x6SR

Presser unit ASSY

Screw pan
(S/P washer) M3x6SR
Screw pan
(S/P washer) M3x6SR
Fig. 3.31 Disassembly of the Presser Unit ASSY (1)

III-21
(3) Remove the four retaining rings to remove the presser plate hinge shaft from the presser frame
sub ASSY, remove the presser plate cover, and remove the presser plate hinge spring, as shown
in Fig. 3.32.

Retaining ring

Presser plate hinge spring

Presser plate cover

Presser plate
hinge shaft Retaining ring

Retaining rings

Presser frame sub ASSY

Fig. 3.32 Disassembly of the Presser Unit ASSY (2)

(4) While bending two hooks A of the presser plate cover and the presser plate in the directions of
the arrows, remove the presser plate cover, as shown in Fig. 3.33.

Presser plate cover

A
A

Presser plate

Fig. 3.33 Disassembly of the Presser Unit ASSY (3)

III-22
(5) Remove the two retaining rings to remove the presser plate positioning shaft from the presser
plate.
(6) While bending the four hooks in the directions of the arrows, remove the presser lever cover, as
shown in Fig. 3.34.

Presser lever

Presser lever cover

Presser plate
Retaining ring
Retaining ring

Presser plate positioning shaft

Positioning
presser plate

Fig. 3.34 Disassembly of the Presser Unit ASSY (4)

(7) Remove the two presser bushings, and then pull the presser plate lever shaft and presser plate
lock shaft out from the presser lever, as shown in Fig. 3.35.

Presser lever
Presser bushing

Presser plate lever shaft

Presser bushing

Presser plate lock shaft

Presser plate lock spring

Presser plate lock


Fig. 3.35 Disassembly of the Presser Unit ASSY (5)

III-23
(8) Remove the two retaining rings and the two bushings to remove the presser frame shaft.
(9) While bending the four hooks and the two ribs, remove the shutter cover from the presser frame
sub ASSY.
(10) Remove the two shutter springs from the shutter front and the shutter rear.
(11) Remove the shutter front, shutter rear, and the two pinions 14 from the presser frame sub ASSY.
(12) Remove the three screws to remove the shield plate rear and the size detection PCB ASSY from
the shutter rear, as shown in Fig. 3.36.

Shutter cover

Rib

Shutter front

Shutter springs

Shutter rear

Shutter rear

Shutter front

Size detection PCB ASSY


Retaining ring

Shield plate rear

Bushing
Taptite cup B M3x8

Presser frame shaft


Presser frame sub ASSY

Bushing
Pinions 14
Retaining ring
Fig. 3.36 Disassembly of the Presser Unit ASSY (6)

III-24
1.14 Disassembly of the Head Holder ASSY

(1) Remove hooks A of the two head holder springs from the grooves of the main chassis.
(2) Remove the two retaining rings and pull out the rotation shaft in the direction of the arrow, as
shown in Fig. 3.37.

Head guide spring

Head holder ASSY

Retaining ring

Retaining ring Rotation shaft

Main chassis

A Head holder springs

Fig. 3.37 Disassembly of the Head Holder ASSY (1)

III-25
(3) Remove the two retaining rings and pull out the lever shaft in the direction of the arrow, and
remove the lever hook and lever hook return spring.
(4) Remove the two retaining rings and pull out the head guide shaft in the direction of the arrow, as
shown in Fig. 3.38.

Lever hook

Lever shaft Lever hook


return spring

Head holder guide

Head guide shaft


Compression springs

Head holder

Protection cover spring


Fig. 3.38 Disassembly of the Head Holder ASSY (2)

III-26
1.15 Disassembly of the Gears and Pulleys

(1) Remove the gears and pulleys in the numerical order shown in Fig. 3.39.

Gear 25

Pulley 18

Gear 50A
(4)

Pulley 25

(3)
Gear 19/84

(2)

Gear 21/47 (8)

Gear 20/50 (7)

Gear 68 (6)
Gear 20/50 (1) Gear 21/47 (5)
Gear 44
Fig. 3.39 Disassembly of the Gears and Pulleys

III-27
1.16 Disassembly of the Motor Holder ASSY and the Motors

(1) Remove the three screws securing the motor holder sub ASSY on the main chassis to remove
the motor holder sub ASSY.
(2) Remove the two screws to remove the main motor from the motor holder sub ASSY.
(3) Remove the two screws to remove the paper feed motor from the main chassis, as shown in Fig.
3.40.

Paper feed motor

Fastening band

Screw bind
M3x5SR Screw bind M2.6x5
Main motor
Main chassis
Screw bind M3x5SR
Motor holder sub ASSY
Fig. 3.40 Disassembly of the Motor Holder ASSY and the Motors

III-28
1.17 Disassembly of the Rollers

(1) Remove the two retaining rings and bushings to remove the driving roller.
(2) Remove the retaining ring, paper eject roller spring, and two bushings to remove the paper eject
roller.
(3) Remove the two retaining rings and bushings to remove the paper feed roller.
(4) Remove the clutch spring, the washer, and the retaining ring from the paper feed roller.
(5) Remove the two retaining rings to remove the nip roller, as shown in Fig. 3.41.

Retaining ring Bushing Clutch spring


Washer
Retaining ring
Paper feed roller

Bushing Retaining
Retaining ring ring

Retaining ring Bushing


Bushing

Nip roller Retaining ring


Retaining ring

Bushing
Retaining ring
Driving roller

Bushing Paper eject roller spring


Paper eject roller

Fig. 3.41 Disassembly of the Rollers

III-29
1.18 Disassembly of the Label Guide ASSY

(1) Remove the five screws securing the label guide ASSY on the main chassis, and remove the
label guide ASSY by pressing projections A and B of the label guide to release them from the
holes, as shown in Fig. 3.42.

Taptite cup B M3x10

Label guide ASSY

Screw bind M3x5SR

B
Taptite cup B M3x10

Main chassis

Fig. 3.42 Disassembly of the Label Guide ASSY (1)

(2) Remove label nip springs R and L.


(3) Remove the two screws to remove the sensor bracket from the label guide.
(4) Remove the two retaining rings to remove the ribbon cassette shaft from the label guide, as
shown in Fig. 3.43.

Sensor bracket
Label nip spring R

Taptite cup B M3x8


Label guide

Retaining ring

Label nip spring L

Ribbon cassette shaft

Retaining ring
Fig. 3.43 Disassembly of the Label Guide ASSY (2)

III-30
1.19 Disassembly of the Film Path ASSY

(1) Remove the two retaining rings and bushings to remove the paper feed roller.
(2) Remove the clutch spring, the washer, and the retaining ring from the paper feed roller.
(3) Remove the seven screws securing the film path ASSY on the main chassis, press two
projections A of the film path to release them from the holes, and remove the film path ASSY.
(4) Remove torsion springs R and L.
(5) Remove the two retaining rings to remove the nip roller, as shown in Fig. 3.44.

Film path ASSY


Paper feed roller
Clutch spring
Retaining
ring
Washer

Bushing Retaining ring

Taptite cup B
M3x10

Main chassis
Retaining ring

Bushing
A

Torsion springs
Retaining ring A R and L

Taptite cup B
M3x10
Screw bind M3x5SR
Taptite cup B M3x10
Retaining ring Nip roller

Fig. 3.44 Disassembly of the Film Path ASSY (1)

III-31
(6) Remove the retaining rings, pull out the two outer plate shafts, and remove the outer plate, the
lock plate, and the two return springs.
(7) Remove the two screws to remove the sensor bracket.
(8) Remove the two magazine springs, and the magazine lift sub ASSY while pressing parts A and B
of the film path to release them, as shown in Fig. 3.45.

Taptite cup B M3x8


Taptite cup B M3x8

Magazine lift
sub ASSY B

Sensor bracket

A Retaining ring
Film path
Retaining ring

Return spring

Return spring

Magazine springs Lock plate

Outer plate shafts

Outer plate
Fig. 3.45 Disassembly of the Film Path ASSY (2)

III-32
1.20 Disassembly of the Drawer Connector ASSY

(1) Remove the two screws to remove the drawer connector from the main chassis, as shown in Fig.
3.46.

Screw bind M3x12 Drawer connector ASSY

Main chassis

Fig. 3.46 Disassembly of the Drawer Connector ASSY (1)

(2) Remove the three free bushes, as shown in Fig. 3.47.

Main chassis

Free bush 57

Free bush 15

Free bush 77
Fig. 3.47 Disassembly of the Drawer Connector ASSY (2)

III-33
2. REASSEMBLY PROCEDURES
2.1 Reassembly of the Drawer Connector ASSY

(1) Set the three free bushes on the holes in the main chassis, as shown in Fig. 3.48.

Main chassis

Free bush 57

Free bush 15

Free bush 77
Fig. 3.48 Reassembly of the Drawer Connector ASSY (1)

(2) Pass the drawer connector ASSY harness through hole A in the main chassis. Insert the drawer
connector into hole B, and secure it with the two screws, as shown in Fig. 3.49.

Note : Insert the drawer connector so that its projection will be inserted into groove D of the main
chassis.

Screw bind M3x12 Drawer connector ASSY

Projection

Main chassis Hole B

Groove D

Hole A

Fig. 3.49 Reassembly of the Drawer Connector ASSY (2)

III-34
2.2 Reassembly of the Film Path ASSY

(1) While bending two parts A of the film path in the directions of the arrows, insert them into the
holes in the magazine lift sub ASSY, as shown in Fig. 3.50.

Parts A

Magazine lift sub ASSY

Film path

Fig. 3.50 Reassembly of the Film Path ASSY (1)

(2) Set the two magazine springs on two hooks B of the film path ASSY, and then two hooks C of the
magazine lift sub ASSY, as shown in Fig. 3.51.

Magazine lift sub ASSY

Hooks C
Film path ASSY

Magazine springs
Hooks B
Fig. 3.51 Reassembly of the Film Path ASSY (2)

III-35
(3) After setting the sensor bracket on two parts D of the film path ASSY, set the film path ASSY so
that the two locating pins on the film path ASSY will be inserted into holes E in the sensor
bracket, and secure the film path ASSY with the two screws, as shown in Fig. 3.52.

Taptite cup B M3x8

Sensor bracket

Locating pin
Holes E

Film path

Locating pin

Sensor bracket

Film path
Part D

Fig. 3.52 Reassembly of the Film Path ASSY (3)

III-36
(4) Pass one outer plate shaft through the hole in the film path in the direction of the arrow, through
the holes in the outer plate, the return spring, and the hole on the opposite side of the film path,
before setting the retaining ring on the outer plate shaft.

Note 1: The hook of the return spring must be between the ribs of the film path, as shown in Fig. 3.53.

Retaining ring
Film path
Hook

Return spring

Outer plate shaft

Ribs
Outer plate

Film path

Outer plate
Fig. 3.53 Reassembly of the Film Path ASSY (4)

(5) In the same manner, pass the other outer plate shaft through the hole in the film path in the
direction of the arrow, through the holes in the lock plate, the return spring, and the hole on the
opposite side of the film path, before setting the retaining ring on the outer plate shaft.

Note 2: The hook of the return spring must be outside the rib of the film path, as shown in Fig. 3.54.

Film path

Retaining ring

Outer plate shaft Rib


Film path

Return spring Return spring

Lock plate Lock plate

Fig. 3.54 Reassembly of the Film Path ASSY (5)

III-37
(6) Set torsion spring R on the projection of the main chassis so that hook A of torsion spring R will
be inserted into the hole in the main chassis.
(7) In the same manner, set torsion spring L on the opposite side.
(8) Pass each end of the nip roller through the hole from the inside of the main chassis, and set the
retaining rings on both ends of the nip roller from the outside of the main chassis.
(9) Set the film path in the main chassis, and secure it with the seven screws.

Note 3: Insert the hooks of the torsion springs into the grooves of the nip roller.

Note 4: Make sure that part D of the outer plate is inserted into hole E in the main chassis, as
shown in Fig. 3.55.

Paper feed roller

Film path

Bushing Retaining ring

Main chassis

Taptite cup B M3x10

Retaining ring

Bushing

Retaining
ring A

Taptite cup B M3x10

Screw bind M3x5SR


Taptite cup B M3x10
Retaining ring E Nip roller

Torsion springs L, R

Film path

Outer plate

Main chassis

Fig. 3.55 Reassembly of the Film Path ASSY (6)

III-38
(10) Set the retaining ring, the washer, and the clutch spring on the paper feed roller shaft.

Note 5: Before setting the clutch spring, apply grease on the shaft.
(Refer to "2.22 Lubrication During Reassembly".)

(11) Pass end A of the paper feed roller through the hole in the main chassis from the inside, and then
pass end B through the hole on the opposite side of the main chassis.
(12) Set the bushings and the retaining rings on both ends of the paper feed roller from the outside of
the main chassis. (Insert the hook of the clutch spring into the groove of the bushing, as shown
in Fig. 3.56.)

Paper feed roller

Retaining ring
Washer

Clutch spring

Bushing Retaining ring

Main chassis

Bushing

Retaining ring

Paper feed roller


Clutch spring

Groove

Hook

Bushing

Fig. 3.56 Reassembly of the Label Guide ASSY (1)

III-39
2.3 Reassembly of the Label Guide ASSY

(1) Set the sensor bracket on the two locating pins on the label guide ASSY, and secure the sensor
bracket on the label guide ASSY with the two screws.
(2) Set label nip spring L on the pin on the label guide, and set the two hooks of the label nip spring
L in hook A and then hook B of the label guide.
(3) Set the ribbon cassette shaft on the label guide, and set the two retaining rings on the ribbon
cassette shaft.
(4) In the same manner, set label nip spring R, as shown in Fig. 3.57.

Label guide ASSY Label nip spring R


Locating pin
Sensor bracket

Locating pin

B Taptite cup B M3x8


A

Retaining ring

Label nip spring L

Retaining ring

Ribbon cassette shaft

Fig. 3.57 Reassembly of the Label Guide ASSY (2)

(5) While bending two parts D of the label guide ASSY to the inside, set the label guide ASSY in the
main chassis.
(6) Secure the label guide ASSY in the main chassis with the five screws.

Note : Make sure that two parts D of the label guide is properly inserted into the holes in the main
chassis, as shown in Fig. 3.58.

Taptite cup B M3x10


Label guide ASSY

Screw bind M3x5SR

D
Taptite cup B M3x10

Main chassis
Fig. 3.58 Reassembly of the Label Guide ASSY (3)

III-40
2.4 Reassembly of the Rollers

(1) While pressing ends A of the label nip springs in the directions of the arrows, pass each end of
the nip roller through the hole from the inside of the main chassis.
(2) Slide the label nip springs so that their ends A will contact parts B of the nip roller.

Note 1: Check that ends A of the label nip springs make contact with parts B of the nip roller, then
apply grease to parts B of the nip roller.
(Refer to "2.22 Lubrication During Reassembly".)

(3) Set the retaining rings on both ends of the nip roller from the outside of the main chassis. Then,
set the paper guide on the sensor bracket, as shown in Fig. 3.59.

Sensor bracket

Nip roller

Paper guide
Label guide ASSY

Retaining ring

Label guide

Label nip spring Label nip spring

End A

Label nip spring Part B


Retaining ring

Nip roller

Main chassis
Fig. 3.59 Reassembly of the Rollers (1)

III-41
(4) Set the retaining ring, the washer, and the clutch spring on the paper feed roller.

Note 2: Before setting the clutch spring, apply grease to the portion on the paper feed roller
where the clutch spring is to make contact with.
(Refer to "2.22 Lubrication During Reassembly".)

(5) Insert end A of the paper feed roller into the hole in the main chassis from the inside, and end B
of the paper feed roller into the hole on the opposite side of the main chassis, while pressing the
nip roller.
(6) Set the bushings and the retaining rings on both ends of the paper feed roller from the outside of
the main chassis, as shown in Fig. 3.60.
(Insert the hook of the clutch spring into the groove of the bushing.)

Paper feed roller

B
Retaining ring
Washer

Clutch spring

Bushing Retaining ring

Main chassis

Bushing

Retaining ring

Nip roller

Fig. 3.60 Reassembly of the Rollers (2)

III-42
(7) Insert end A of the driving roller into the hole in the main chassis from the inside, and then insert
end B of the driving roller into the hole on the opposite side of the main chassis.
(8) Set the bushings and the retaining rings on both ends of the driving roller from the outside of the
main chassis.
(9) Insert both ends of the paper eject roller through the holes of the main chassis.
(10) Set the bushings on both ends of the paper eject roller.
(11) Set the retaining ring on the left end of the roller, and the paper eject roller spring on the other
end of the roller, as shown in Fig. 3.61.

Note 3: Fit the end of the paper eject roller spring in the groove of the bushing.

Note 4: Before setting the paper eject roller spring, apply grease to the portion on the paper eject
roller where the spring is to make contact with.
(Refer to "2.22 Lubrication During Reassembly".)

Driving roller

Paper eject roller


B
Retaining
Bushing
ring

Bushing Paper eject roller spring

Bushing

Retaining
ring
Bushing

Bushing Paper eject roller spring

Retaining
ring

Main chassis

Fig. 3.61 Reassembly of the Rollers (3)

III-43
2.5 Reassembly of the Motor Holder ASSY and the Motors

(1) Set the main motor in the hole in the motor holder sub ASSY so that the end of the harness will
be at a lower position, and secure the main motor on the motor holder sub ASSY with the two
screws.
(2) Set the motor holder sub ASSY on locating embosses A on the main chassis, and secure the
motor holder sub ASSY on the main chassis with the three screws.
(3) Set the paper feed motor in the hole in the main chassis so that the end of the harness will be at
a lower position, and secure the paper feed motor on the main chassis with the two screws.
(4) Pass the paper feed motor harness to the outside of the main chassis through hole B from the
inside of the main chassis, as shown in Fig. 3.62.

Paper feed motor

Motor holder sub ASSY

Main
chassis

Screw bind Screw


M3x5SR Main motor bind B
M2.6x5
Screw bind M3x5SR
Fig. 3.62 Reassembly of the Motor Holder ASSY and the Motors

III-44
2.6 Reassembly of the Gears and Pulleys

(1) Set gear 21/47 on shaft A.


(2) After inserting shaft B through the clutch spring A, set gear 20/50.
(3) After inserting shaft C through the clutch spring A, set gear 68 and the retaining ring.
(4) Set gear 21/47 and the retaining ring on shaft D.
(5) Set the clutch spring C on gear 25, and set gear 25 and then gear 50A on shaft E.
Insert the hook of the clutch spring C into the groove of gear 50A, and set the retaining ring.
(6) Set pulley 25 and gear 19/84 on shafts F and G respectively, and set the timing belt (MXL belt
B69) on pulley 25 and gear 19/84.
Set the flanges and the retaining rings on shafts F and G.
(7) Set pulley 18 on shaft H.
Set the timing belt (MXL belt 221) on shaft H and gear 44, and set gear 44 and the retaining ring
on shaft I.
Set the flange and the retaining ring on shaft H.

Note : Check that the end of the paper eject roller spring is fitted in the groove of the bushing.

(8) Set gear 20/50, the flange, and then retaining ring on shaft J, as shown in Fig. 3.63

Shaft H
Bushing

Shaft E Shaft G

Paper eject Gear 25 Shaft F


Shaft I
roller spring
Pulley 18 Shaft D
Shaft J
Shaft A

Clutch spring C
Shaft B
Gear 50A

Pulley 25

MXL belt 221 Shaft C

Gear 19/84

Gear 21/47
Gear 20/50
Clutch springs A

Gear 20/50

Gear 44
MXL belt B69 Gear 21/47 Gear 68
Fig. 3.63 Reassembly of the Gears and Pulleys

III-45
2.7 Reassembly of the Head Holder ASSY

(1) Place two compression springs on two burrs of the head holder as shown in Fig.3.64. Hook two
catches A of the head holder on the head holder guide, then fit two burrs of the head holder
guide over the compression springs.
(2) Lower the head holder guide. Insert the head guide shaft through the head holder guide, head
holder, and protection cover spring, then mount the retaining rings on both ends of the shaft.
(3) Move the protection cover spring toward the end of the shaft, then fit arm B of the protection
cover spring in portion B of the head holder.
(4) Assemble the head protection cover so that portions D fit over the head guide shaft, then fit arm
C of the protection cover spring in the hook of the head protection cover.

Hooks A of the head holder


mate with these parts.
Head holder guide

Head holder shaft

Compression springs

Hooks A

Burrs
D
Head holder

Arm B

Protection cover spring Head protection cover

Arm C

Hook
Fig. 3.64 Reassembly of the Head Holder ASSY (1)

III-46
(5) Set the lever hook on the head holder guide, insert the lever shaft into the hole in the head holder
guide, pass the lever shaft through the lever hook return spring, and insert the lever shaft into the
hole on the opposite side of the head holder guide in the direction of the arrow. Then, set the
retaining rings on both ends of the lever shaft, as shown in Fig. 3.65.

Lever hook

Lever shaft

Head holder guide


Stopper

Lever hook return spring

Lever hook
Head holder
guide

Head holder guide

Fig. 3.65 Reassembly of the Head Holder ASSY (2)

III-47
(6) Pass the rotation shaft through the hole in the main chassis from the outside in the direction of
the arrow.
(7) Pass the rotation shaft through the head guide spring, the head holder ASSY, head holder
springs R and L, and the hole on the opposite side of the main chassis, and set the two retaining
rings on the rotation shaft.
(8) Set the hooks of head holder springs R and L on the projections of the main chassis, as shown in
Fig. 3.66.

Head guide spring

Head holder spring R

Retaining ring

Head holder spring L

Retaining ring Rotation shaft

Main chassis

Fig. 3.66 Reassembly of the Head Holder ASSY (3)

III-48
2.8 Reassembly of the Presser Unit ASSY

(1) Set the size detection PCB ASSY and the shield plate rear on the shutter rear, and secure them
with the three screws.
(2) Set two pinions 14 on the two shafts in the presser frame sub ASSY.
(3) Set the shutter rear and then the shutter front, as shown in Fig. 3.67.

Shutter rear

Taptite
cup B M3x8
Shutter front

Size detection PCB ASSY

Shield plate rear

Taptite cup B M3x8

Presser frame sub ASSY

Pinions 14
Fig. 3.67 Reassembly of the Presser Unit ASSY (1)

(4) Adjust the ends of the ribs of the shutter rear to the centers of the pinion shafts.
(5) Set the shutter front so that there will be no clearance between the ends of the ribs of the shutter
front and those of the shutter rear, as shown in Fig. 3.68.

Shutter rear

Shutter front

Fig. 3.68 Reassembly of the Presser Unit ASSY (2)

III-49
(6) Set the two shutter springs on the two hooks of the shutter front and the shutter rear.
(7) Insert the four hooks of the shutter cover into the holes in the presser frame sub ASSY.
(8) Pass the presser frame shaft through the presser frame sub ASSY, and set the retaining rings
and the bushings on both ends of the presser frame shaft.

Note 1: Make sure that the two pinion shafts of the presser frame sub ASSY are inserted into two
holes A in the shutter cover, as shown in Fig. 3.69.

Shutter cover
Hole A

Shutter springs

Presser frame sub ASSY

Retaining ring

Bushing
Presser frame shaft

Bushing

Retaining ring

Fig. 3.69 Reassembly of the Presser Unit ASSY (3)

III-50
(9) Pass the positioning shaft through the presser plate and the positioning presser plate, and set
the retaining rings on both ends of the positioning shaft.
(10) Pass the presser plate lock shaft through the hole in the presser lever from the outside in the
direction of the arrow.
(11) Pass it through the presser plate lock, the presser plate lock spring, and through the hole on the
opposite side of the presser lever.
(12) Insert hook A of the presser plate lock spring into the hole C in the presser lever.
(13) Pass the presser plate lever shaft through the presser plate and the presser lever.
(14) Set the presser bushings on both ends of the presser plate lever shaft.
(15) Set the presser lever cover on the presser lever.

Note 2: Make sure that two hooks B of the presser lever cover and the two locating pins are
properly set, as shown in Fig. 3.70

Presser lever cover

Presser bushing

Presser lever
C

Presser plate lever shaft

A
Presser plate lock spring Presser bushing

Presser plate lock

Presser plate lock shaft

Presser plate

Positioning shaft
Positioning presser
shaft

Fig. 3.70 Reassembly of the Presser Unit ASSY (4)

III-51
(16) Pass the hinge shaft through the hole in the presser frame sub ASSY from the outside in the
direction of the arrow.
(17) Pass it through the presser plate hinge spring, the presser plate, and the hole on the opposite
side of the presser frame sub ASSY, and set the four retaining rings, as shown in Fig. 3.71.

Presser plate hinge spring

Hook

Hinge shaft

Shutter cover
Presser frame sub ASSY

Fig. 3.71 Reassembly of the Presser Unit ASSY (5)

III-52
On assembling the presser unit ASSY with the main chassis, adjust the position using the
presser jig ASSY and adjustment jig according to the following steps.

Note : Use caution when handling and taking custody of the jigs.

(1) Place the main chassis on the presser base ASSY (part of the presser jig ASSY) at the specified
position, as shown in Fig. 3.72.

Note 1: Check that there is not any gap (A) between the main chassis and presser jig ASSY.

Locating pins
Locating pin

Main chassis

Locating pin

Presser base ASSY


(part of the presser Locating pins
jig ASSY)
Locating pins

Fig. 3.72 Reassembly of the Presser Unit ASSY (6)

(2) Place the presser sub unit ASSY on the main chassis, as shown in Fig. 3.73.

Head holder ASSY

Presser sub unit ASSY

Main chassis

Fig. 3.73 Reassembly of the Presser Unit ASSY (7)

III-53
(3) Open the presser plate, then place the adjustment jig in the presser sub unit ASSY, as shown in
Fig. 3.74.

Adjustment jig

Presser plate

C
C

Presser sub unit ASSY

Main chassis

Fig. 3.74 Reassembly of the Presser Unit ASSY (8)

(4) Close the presser plate.

Note 2: Check that the presser plate is locked (B), as shown in Fig. 3.75.

Presser frame shaft


B

Presser sub unit ASSY Main chassis

Presser plate lock

Fig. 3.75 Reassembly of the Presser Unit ASSY (9)

(5) Align the presser frame sub ASSY with the main chassis at four portions (C), with no gap being
allowed between them, as shown in Fig. 3.74.

III-54
(6) Place the presser jig ASSY on the presser frame sub ASSY, as shown in Fig. 3.76.

Note 3: Before securing the presser jig ASSY, check the following items.

Presser side plate


Presser hook base
D
Presser side plate

Presser frame
sub ASSY

Main chassis

Presser base ASSY


(part of the presser jig ASSY)
Catch clip ASSY Presser hook
Fig. 3.76 Reassembly of the Presser Unit ASSY (10)

* Check that the presser frame sub ASSY is aligned with the main chassis at four portions (C), with no
gap being allowed between them, as shown in Fig. 3.74.
* Check that the harnesses including the FPC are not caught between the presser jig ASSY and
presser frame sub ASSY.
* Check that the presser frame sub ASSY and main chassis fit in four dented portions (D) on the
presser side plates R/L of the presser jig ASSY, as shown in Fig. 3.76 and Fig. 3.77.

F (It is impossible to check the item by taking a look.)

Presser hook base


Presser side plate
D D

Presser hook
Presser hook

Presser frame sub ASSY Main chassis

Fig. 3.77 Reassembly of the Presser Unit ASSY (11)

III-55
* Check that the frame of the presser frame sub ASSY supports the side plates R/L of the presser jig
ASSY from inside (E).
Also check that the protrusion (F) of the presser jig ASSY presses the frame of the presser frame
sub ASSY downward by checking that D and E are properly set, as shown in Fig. 3.76 to Fig. 3.78.

Side plate L Side plate R


(Presser jig ASSY) (Presser jig ASSY)

E E

Frame
Frame
(Presser frame sub ASSY)
(Presser frame sub ASSY)

Fig. 3.78 Reassembly of the Presser Unit ASSY (12)

* Check that the protrusion of the presser frame sub ASSY fit in the hole of the main chassis at two
portions (G), as shown in Fig. 3.79.

Presser jig ASSY

Presser frame sub ASSY

Presser sub unit ASSY

G (It is impossible to check


the item by taking a look.)

Main chassis

Presser base ASSY


(part of the presser G (It is impossible to check
jig ASSY the item by taking a look.)

Fig. 3.79 Reassembly of the Presser Unit ASSY (13)

(7) Secure the presser jig ASSY using two catch clip ASSYs, as shown in Fig. 3.76.

Note 4: Lock the presser jig ASSY at its front and rear in this order.

III-56
(8) Tighten ten screws in the order specified in Fig. 3.80 to 3.81.

Note 5: Tighten those screws twice.

Presser jig ASSY

3
Main chassis
4

Screw pan (S/P washer) M3x6 2


Screw pan (S/P washer) M3x6
Presser sub unit ASSY
Fig. 3.80 Reassembly of the Presser Unit ASSY (14)

Screw pan (S/P washer) M3x6

6
5

Screw
pan (S/P washer) M3x6
3

1
Main chassis

4
Screw
Presser base ASSY pan (S/P washer) M3x6
(part of the presser jig ASSY)
Presser jig ASSY
Fig. 3.81 Reassembly of the Presser Unit ASSY (15)

III-57
(9) Remove the presser jig ASSY.
(10) Open the presser plate, then tighten two screws, as shown in Fig. 3.82.

Note 6: Tighten those screws twice.

Presser plate

Adjustment jig

Main chassis

Screw pan (S/P washer) M3x6


Fig. 3.82 Reassembly of the Presser Unit ASSY (16)

(11) Remove the presser base ASSY (part of the presser jig ASSY) and adjustment jig.
(12) Attach the presser plate cover to the presser plate, as shown in Fig. 3.83.

Note 7: Check that two hooks and locating pins of the presser plate cover fit in the holes of the
presser plate.

Hook
Hook

Presser plate cover Locating pins

Presser plate

Main chassis

Fig. 3.83 Reassembly of the Presser Unit ASSY (17)

III-58
2.9 Reassembly of the Platen Unit ASSY

(1) Set the platen unit on the film guide, as shown in Fig. 3.84.

Film guide

Platen unit

Fig. 3.84 Reassembly of the Platen Unit ASSY (1)

(2) Insert part A of the platen unit ASSY into the hole in the main chassis from the inside.
(3) Then, insert part B of the platen unit ASSY into the hole on the opposite side of the main chassis,
and insert the platen unit ASSY into the two grooves of the main chassis, with the projection of
the bushing turned upwards, as shown in Fig. 3.85.
(4) Set part C of the platen unit ASSY between the two ribs of the film path.

B
Platen unit ASSY

Main chassis C

Bushing

Fig. 3.85 Reassembly of the Platen Unit ASSY (2)

III-59
(5) Secure the platen unit ASSY with the two screws, as shown in Fig. 3.86.

Taptite cup B M3x8

Main chassis

Platen unit
ASSY

Fig. 3.86 Reassembly of the Platen Unit ASSY (3)

III-60
2.10 Reassembly of the Micro Switches

(1) Set hole A in the micro switch ASSY A for cassette cover open/close detection on the emboss on
the main chassis.
(2) Screw the micro switch cover and switch on the main chassis where hole B in the switch and the
hole in the main chassis overlap, as shown in Fig. 3.87.

Emboss

Hole A

Micro switch cover


Hole B

Screw
pan (S/P washer) M2x10

Micro switch ASSY A


(for cassette cover open/close detection)

Fig. 3.87 Reassembly of the Micro Switches (1)

(3) Insert part A of the xenon lock claw into hole B in the main chassis.
(4) While bending the resin spring, insert the two hooks of the xenon lock claw into two holes C in
the main chassis.
(5) Set hole D in the micro switch ASSY B for xenon reset on the emboss on the main chassis.
(6) Screw the switch on the main chassis where hole E in the switch and the hole in the main
chassis overlap. Then, secure the harness of the switch for xenon reset with the fastening band
L100, as shown in Fig. 3.88.

Hole B Emboss
Fastening band L100

Hole E

Hole C
A

Hole D
Xenon lock claw
Screw
pan (S/P washer) M2x10

Micro switch ASSY B


(for xenon reset)

Main chassis

Fig. 3.88 Reassembly of the Micro Switches (2)

III-61
2.11 Reassembly of the Sensor ASSYs

(1) Secure reflective sensor ASSY A on the head holder with the screw.
(2) Pass the reflective sensor ASSY A harness between the rotation shaft and the head holder
guide, and pass it through hole E in the main chassis and to the outside.
(3) Secure reflective sensor ASSYs B and C on the sensor brackets with the screws.
(4) Pass the harnesses of reflective sensor ASSYs B and C through hole E in the main chassis and
to the outside.
(5) Secure transparent sensor ASSY A on the film path with the screw.
(6) Pass the transparent sensor ASSY A harness through hole F in the main chassis and to the
outside.
(7) Insert transparent sensor ASSY B in the direction of the arrow, and secure it on the presser unit
ASSY with the screw.
(8) Pass fastening band L100 through holes E and F, and secure the harness coming out of hole E
and F in the main chassis, as shown in Fig. 3.89.

Head holder ASSY Rotation shaft

Reflective sensor ASSY A

Head holder Reflective sensor ASSY B


Transparent
Screw sensor ASSY A
bind M3x5SR

Screw bind M3x5SR

Label guide ASSY


Screw
Hole E bind
M3x5SR

Main chassis Transparent


sensor ASSY B

Reflective sensor
ASSY C
Fastening Transparent Hole F
band L100 sensor ASSY A
Free bush 57
Taptite cup B M3x6 Screw bind M3x5SR
Hole

Fastening band L100


Free bush 15

Fig. 3.89 Reassembly of the Sensor ASSYs

III-62
2.12 Reassembly of the Thermal Head Unit

Fig. 3.90 shows the thermal head unit.

Caution : Take care not to touch the thermal head heat generating points.

Heat generating points

Thermal head unit


Fig. 3.90 Reassembly of the Thermal Head Unit (1)

(1) Set the thermal head unit on the two embosses on the head holder, and secure it with the two
screws.
(2) Pass the thermal head unit harness between the rotation shaft and the head holder guide, and
pass it through the hole in the main chassis and to the outside, as shown in Fig. 3.91.

Thermal head unit

Head holder guide

Screw bind M3x5SR


Rotation shaft

Fastening band L100

Fig. 3.91 Reassembly of the Thermal Head Unit (2)

(3) Secure the thermal head unit harness on the main chassis with fastening band L100, that is also
used to secure the sensor ASSY, as shown in Fig. 3.89.

III-63
2.13 Reassembly of the Power Supply PCB ASSY

(1) Insert two parts A of the PS PCB shield plate into two holes B in the bottom cover.
(2) After setting the power supply PCB ASSY on the two hooks C of the bottom cover, set the power
supply PCB ASSY on the locating boss on the bottom cover, and secure the power supply PCB
ASSY on the bottom cover with the two screws, as shown in Fig. 3.92.

Note : Put on a static control wrist band before handling PCBs.

Taptite cup B M3x12 Power supply PCB ASSY


Taptite cup B M3x12

PS PCB shield plate

Locating boss

C
Bottom cover
B

Fig. 3.92 Reassembly of the Power Supply PCB ASSY

III-64
2.14 Reassembly of the Bottom Cover and the Main Chassis

(1) Insert the end of the size detection PCB harness into the hole in the bottom cover, and set it into
hooks A, B, C, and D, as shown in Fig. 3.93.

Size detection
PCB harness

B
D C

Fig. 3.93 Reassembly of the Bottom Cover and the Main Chassis (1)

(2) Set the thermistor to the bottom cover and secure it in place using tape. Then, pass the
connector through hole A.
(3) Pass the paper feed motor harness through hole C in the bottom cover.
(4) Pass the drawer connector harness through hole B in the bottom cover.
(5) Bundle all other harnesses coming out of the main chassis, and pass them through hole A in the
bottom cover.
(6) Secure the harness of the transparent sensor ASSY B and the switch for the xenon cassette with
the harness of the transparent sensor ASSY A and the switch for opening/closing the cover using
fastening band L100, as shown in Fig. 3.94.

Paper feed motor harness C Fastening band L100


Harness of switch for
xenon reset

Main chassis

Harness of transmission
Thermistor harness
sensor ASSY B

Bottom cover Drawer connector


Tape A Rib A harness
B

Fig. 3.94 Reassembly of the Bottom Cover and the Main Chassis (2)

Note : Arrange the harnesses at the left of rib A.

III-65
(7) Set the main chassis on the two locating bosses on the bottom cover, and secure it on the bottom
cover with the six screws. Then, set the two cores, as shown in Fig. 3.95.

Taptite cup B M3x12

Taptite cup B M3x12


Taptite cup B M3x12

Main chassis

Locating boss

Bottom cover Locating boss

Cores
Fig. 3.95 Reassembly of the Bottom Cover and the Main Chassis (3)

(8) Set the ground wire on the main chassis and the PS PCB shield plate with the two screws, as
shown in Fig. 3.96.

Screw pan (S/P washer) M4x8

PS PCB shield plate Main chassis

Ground wire

Bottom cover Screw pan (S/P washer) M4x8

Fig. 3.96 Reassembly of the Bottom Cover and the Main Chassis (4)

III-66
2.15 Reassembly of the Body Cover

(1) Set the control panel PCB ASSY on the control panel PCB holder, and secure it with the screw.
(2) Set the control panel PCB ASSY on the back of the body cover, and secure it on the body cover
with the two screws.
(3) Attach the control panel PCB harness on the body cover with a tape at two positions, as shown in
Fig. 3.97.

Body cover

Screw bind M3x5

Core

Control panel
PCB ASSY

Control panel
PCB holder

Taptite cup B M3x12

Two positions where the harness


is attached with a tape.

Core

Body cover

Control panel PCB harness

Fig. 3.97 Reassembly of the Body Cover (1)

III-67
(4) After passing the control panel PCB harness through the hole in the bottom cover, set the body
cover on the bottom cover, and secure it with the six screws.
(5) Set the eject cover and the slide lever on the body cover, as shown in Fig. 3.98.

Control panel
PCB harness

Bottom cover

Screw bind M3x8

Eject cover

Taptite bind B M3x12

Screw bind M3x5SR

Taptite
bind B M3x12

Body cover

Slide lever

Fig. 3.98 Reassembly of the Body Cover (2)

III-68
(6) Set the cassette cover on the head holder guide by setting the two hooks of the cassette cover
on the head holder ASSY, and secure it with the two screws, as shown in Fig. 3.99.

Note : Make sure that the two locating bosses and hooks are properly set.

Cassette cover

Head holder ASSY

Taptite cup B M3x8


Locating bosses

Body cover

Hook

Head holder ASSY


Fig. 3.99 Reassembly of the Body Cover (3)

III-69
2.16 Reassembly of the Capacitor Case

(1) Set the ground wire of the capacitor case on the main chassis with the screw, pass connector A
of the capacitor case through the hole in the bottom cover, and connect it to the connector B of
the power supply PCB ASSY.
(2) Connect connector C coming out of the bottom cover to power supply harness ASSY of the
capacitor case.
(3) Set the capacitor case on the bottom cover, and secure it with the four screws, as shown in Fig.
3.100.

Taptite bind B M3x12

Taptite bind B M3x12

Power supply harness ASSY

Capacitor case Connector A

Capacitor case rank number

Connector B
Ground wire

Screw pan (S/P washer) M4x8

Main chassis

Bottom cover Connector C

Fig. 3.100 Reassembly of the Capacitor Case

III-70
Precautions when exchange the charge PCB ASSY.

Please set the following parts, when replace the capacitor case.

Gasket (65TSV) (For USA & Canada)


(refer to III-74. Fig. 3.101 Reassembly of the
Main PCB ASSY (1) )

Ferrite core (FPC-16-20)


(refer to III-74. Fig. 3.104 Reassembly of the
Ferrite Core)

III-71
When exchanging the capacitor case and main PCB ASSY, perform the following steps after
completing reassembly.
Capacitor Case Rank Setting Procedure

(1) Turn the power switch ON while holding the MODE key.
(2) Press the MODE key for 10 seconds until the LCD unit displays "<<Ver **.**>>".
. : Program version No.
(3) Press the SET key, and the LCD unit displays "USBID = ".
: Serial No.
(4) Press the SET key, and the LCD unit displays "N = ".
: Total number of printing times (light emission times of xenon lamp)
(5) Press the SET key, and the LCD unit displays "C-BOX RANK = "
Current setting
(6) Check the rank printed on the capacitor box.
The capacitor case rank is printed at the bottom of the case.
Example) 8E29 11000 D
Rank (A to J)
Capacitance
Mf g. No.
(7) Set the capacitor case rank according to the printed rank by pressing the MODE key.
The rank display changes in the following sequence as the MODE key is pressed.
(8) Press the SET key.
This completes the setting of the capacitor case rank and the machine is reset.

III-72
2.17 Reassembly of the Main PCB ASSY

(1) Set the gasket (65TSV) on the shield plate. (For USA & Canada)
(2) Attach the tape on the shield plate with the tape at three positions, as shown in Fig. 3.101. (For
220/230/240V model)

Tape
(For 220/230/240V model)

Gasket (65TSV)
(For USA & Canada) Tape
(For 220/230/240V model)

Shield plate

Tape
(For 220/230/240V model)
Fig. 3.101 Reassembly of the Main PCB ASSY (1)

(3) Pass the harness through the hole of the shield plate, and set the shield plate on the bottom
cover, as shown in Fig. 3.102.

Shield plate

Paper feed motor harness

Power supply PCB harness

Control panel PCB harness

Size detection PCB harness

Bottom cover

Fig. 3.102 Reassembly of the Main PCB ASSY (2)

III-73
(4) Secure the main PCB ASSY on the main PCB bottom plate with the three screws, as shown in
Fig. 3.103.

Note : Put on a static control wrist band before handling PCBs.

Screw bind M3x5SR


Tape 10x20

Main PCB bottom plate


Main PCB ASSY

Fig. 3.103 Reassembly of the Main PCB ASSY (3)

(5) Pass the size detection PCB harness through the ferrite core (FPC-16-20), and secure the ferrite
core with the filament tape.

Shield plate

60 - 65 mm

Filament tape (Length: 50 to 55 mm)

Size detection PCB harness


Ferrite core (FPC-16-20)
Fig. 3.104 Reassembly of the Ferrite Core

III-74
(6) Connect the harness to each connector on the main PCB ASSY, as shown in Fig. 3.105.

Power supply PCB USB I/F port Serial I/F port

Auto power off harness


(For 220/230/240 model)
Xenon unit detection/
release sensor
Stamp size detection sensor

Main motor
Control panel PCB
Ribbon detection
Power supply PCB
Paper feed motor Main capacitor
charge PCB
Manual feed detection
Cover open/close
detection

Xenon unit release


Thermal head detection

Printing position detection


Trigger detection
Room temperature detection Automatic feed position detection

Fig. 3.105 Reassembly of the Main PCB ASSY (4)

(7) Set the ground wire of the main PCB ASSY on the main chassis with the screw.
(8) Secure harnesses A and B in hook C of the bottom cover, as shown in Fig.3.106.

Harness A
Harness B

Main PCB ASSY


Screw pan (S/P washer) M4x8
Connector
Ground wire
(For 220/230/240 model)
Hook C

Bottom cover

Main PCB
bottom plate

Shield plate

Fig. 3.106 Reassembly of the Main PCB ASSY (5)

III-75
(9) Secure the main PCB bottom plate on the bottom cover with the four screws, as shown in Fig.
3.107.

Taptite bind B M3x8

Taptite bind B M3x8

Main PCB
bottom plate

Bottom cover

Fig. 3.107 Reassembly of the Main PCB ASSY (6)

III-76
2.18 Reassembly of the Ribbon Cassette ASSY

(1) Turn the machine over with the right side up, and press the open button on the cassette cover to
open the cassette cover.
(2) Set the ribbon cassette ASSY, and close the cassette cover, as shown in Fig. 3.108.

Cassette cover
Ribbon cassette ASSY

Body cover

Fig. 3.108 Reassembly of the Ribbon Cassette ASSY

2.19 Reassembly of the Xenon Unit ASSY

(1) Insert the xenon unit ASSY into the machine at its right side, as shown in Fig. 3.109.

Note : Insert the xenon unit ASSY all the way until it is locked.

Body cover

Xenon unit ASSY

Fig. 3.109 Reassembly of the Xenon Unit ASSY

III-77
2.20 Reassembly of the Magazine Tray ASSY

(1) Insert the magazine tray ASSY into the hole in the machine in the direction of the arrow, as
shown in Fig. 3.110.

Magazine tray ASSY

Body cover

Fig. 3.110 Reassembly of the Magazine Tray ASSY

2.21 Reassembly of the AC Cord and the I/F Cable

(1) Set the AC cord and the I/F cable in the back of the machine, as shown in Fig. 3.111.

USB I/F cable

Serial I/F cable

AC cord
Fig. 3.111 Reassembly of the AC Cord and the I/F Cable

III-78
2.22 Lubrication During Reassembly

(1) Apply the grease specified below to the parts indicated in the Figs. 3.112 to 3.114 for the
reassembly procedures. The amount of the grease to be applied is specified in the Figs. 3.112 to
3.114.
Specified grease: G501 (silicon grease)

Position: A (Nip roller)


Amount: Apply small amount of
grease to the portion
where the main chassis
makes contact with the
label nip spring.

A
A
Position: B (Paper feed roller)
Amount: Apply small amount of
grease to the portion
where the clutch spring
makes contact with the
B paper feed roller.

B
B

A
Position: A (Nip roller)
Amount: Apply small
amount of
grease to the
portion where
the main
chassis makes
contact with the
C torsion springs
R and L.

Position: C (Main chassis)


Amount: Apply small amount of grease to the
dented portions of the main chassis.

Fig. 3.112 Lubrication During Reassembly (1)

III-79
Presser lever Presser plate lock

Position: E (Presser plate lock shaft)


Amount: Apply small amount of grease to the
portion where the presser plate lock
Presser plate shaft, presser lever and presser plate
Position: F (Hinge shaft) lock make contact with each other.
Amount: Apply small amount of grease
to the portion where the hinge
shaft, presser plate and presser
frame make contact with each
other. D

Presser frame sub ASSY


Bushing

Position: D (Presser frame shaft)


Amount: Apply small amount of grease to
the portion where the presser
frame shaft makes contact with
the bushing.

Fig. 3.113 Lubrication During Reassembly (2)

Position: G (Paper eject roller)


Amount: Apply small amount of grease
to the portion where the paper
eject roller makes contact with G
the paper eject roller spring.

Main chassis

Fig. 3.114 Lubrication During Reassembly (3)

III-80
CHAPTER IV TROUBLESHOOTING

1. GENERALS
This section provides a troubleshooting procedure for a machine failure. It is however impossible to
foresee when and how a machine failure happens and is quite difficult to establish a troubleshooting
procedure for a given machine failure. The troubleshooting procedure given here therefore lists only
the limited cases. It is nevertheless necessary to understand and analyze these cases and the
function of the components in case of an actual machine failure in order to be able to roughly locate
and identify the trouble.

2. PRECAUTIONS ON REPAIRING
(1) Identify the failure location (machine, ribbon cassette, draft sheet, or ID label), referring to the
table of 4. TROUBLE CAUSES.
(2) Well understand the failure, and if it related to two or more components, well understand their
relationship before carrying out the repair.
(3) If the xenon tube does no emit light, possible causes are the failures of the xenon unit and the
main capacitor charge PCB. The xenon unit can be disassembled. However, never
disassemble the main capacitor unit, as it poses a danger.
(4) In case of a failure related to the thermal head, keep the thermal head cable unplugged from the
connector until the circuit functions correctly.
(5) When checking electrical conduction with a tester, be sure to turn off the power supply switch or
pull the plug out of a socket.

3. ACTIONS TO BE TAKEN AFTER REPAIRS


After identifying the cause and taking corrective actions, check the machine for its correct basic
operations as to printing and engraving. Also check that the failures have been corrected. Note and
keep the troubleshooting procedure actually followed for later troubleshooting.

IV-1
4. TROUBLE CAUSES
The table below shows the trouble causes of mechanics and electronics. Repair the machine referring
to it.

4.1 Cause of Mechanical Error

Error mode Checking method Cause Action Service manual


The motor Is a draft sheet or Draft sheet or ID Remove and --
rotates, but a draft an ID label inserted label set in the reinsert the draft
sheet or an ID into the end of the incorrect position sheet or the ID
label is not fed insertion opening? label.
correctly. Does the size of an Incorrect size of Set an ID label --
ID label match that an ID label whose size
of a stamp to be matches the size
manufactured? of a stamp to be
manufactured.
Is a draft sheet or Draft sheet or ID Set a draft sheet --
an ID label set with label set with the or an ID label with
the right side up? wrong side up the right side up.
Is a draft sheet Draft sheet Insert a draft --
inserted in the inserted in the sheet in the
correct direction? incorrect direction correct direction.
Is a draft sheet Draft sheet set in Set the draft sheet --
set in the correct the incorrect in the correct
position of the position position of the
magazine tray? magazine tray.
Does any draft Draft sheet or ID Remove the draft --
sheet or ID label label remaining in sheet or the ID
remain in the the film path label.
machine body?
Is there any foreign Foreign matter Remove the --
matter present in present in the film foreign matter.
the film path? path
Does any dust Dirty roller Insert a cleaning --
adhere to the sheet.
surface of the
paper feed roller,
the driving roller,
or the platen?
Is the platen unit Platen unit set in Set the platen unit CHAPTER III
set in the correct the incorrect in the correct 1.12
position? position position. Disassembly of
the Platen Unit
ASSY
2.9
Reassembly of
the Platen Unit
ASSY

IV-2
Error mode Checking method Cause Action Service manual
The motor Is the motor gear Deformed or Replace the CHAPTER III
rotates, but a draft or intermediate broken gear deformed or 1.15
sheet or an ID gear deformed or broken gear. Disassembly of
label is not fed broken? the Gears and
correctly. Pulleys
2.6
Reassembly of
the Gears and
Pulleys
Is the clutch Deformed or Replace the CHAPTER III
spring on the broken clutch deformed or 1.15
paper feed roller spring broken clutch Disassembly of
deformed or spring. the Gears and
broken? Pulleys
1.17
Disassembly of
Is the shaft of the Worn shaft of the Replace the worn the Rollers
paper feed roller paper feed roller paper feed roller. 2.4
worn? Reassembly of
the Rollers
2.6
Reassembly of
the Gears and
Pulleys
Is the timing belt Broken timing belt Replace the CHAPTER III
(MXL belt) cut? (MXL belt) broken timing belt 1.15
(MXL belt). Disassembly of
the Gears and
Pulleys
2.6
Reassembly of
the Gears and
Pulleys
Non of the above Defective sensor CHAPTER II
or PCB 2. ELECTRONIC
The paper feed Is the connector YES Disconnected Connect the CHAPTER III
motor or the main of the paper connector of the disconnected 2.17
motor does not feed motor or motor connector of the Reassembly of
rotate, preventing the main motor motor. the Main PCB
a draft sheet or an dis-connected? ASSY
ID label from NO Defective motor Replace the CHAPTER III
being fed. defective motor. 1.16
Disassembly of
the Motor Holder
ASSY and the
Motors
2.5
Reassembly of
the Motor Holder
ASSY and the
Motors
Defective PCB CHAPTER II
2. ELECTRONIC

IV-3
Error mode Checking method Cause Action Service manual
Printing is not Is the transparent Sensor set in the Set the CHAPTER III
performed in the sensor ASSY A incorrect position transparent 2.11
correct position of set in the correct sensor ASSY A in Reassembly of
an ID label. position? the correct the Sensor
position. ASSYs
A draft sheet is Is the thermal Thermal head Set the thermal CHAPTER III
fed to the head unit set in unit set in the head unit in the 2.12
incorrect position the correct incorrect position correct position. Reassembly of
for engraving position? the Thermal
stamp. Head Unit
Is a draft sheet or Improperly fed CHAPTER II
an ID label fed draft sheet or ID 1.3
correctly? label Feed Mechanism
Non of the above Defective sensor CHAPTER II
or PCB 2. ELECTRONIC
Blurred or partial Does any dust or Reprint on a new --
printing is thumb mark draft sheet or a
performed. adhere to the new ID label.
printing surface of
a draft sheet or an
ID label?
Is the ink ribbon Defective ink Straighten the ink --
wrinkled or torn? ribbon ribbon to reprint.
If the ink ribbon is
severely wrinkled
or torn, replace
the ink ribbon
cassette.

Is the head dirty? Dirty head Clean the head --


with a cleaning
pen.
Does any dust Dirty roller Insert a cleaning --
adhere to the sheet.
surface of the
paper feed roller,
the driving roller,
or the platen?
Is the platen unit Improper contact Set the platen unit CHAPTER III
set in the correct of the platen roller in the correct 2.9
position? and the head position. Reassembly of
the Platen Unit
ASSY
Is the head set in Thermal head Set the thermal CHAPTER III
the correct unit set in the head unit in the 2.12
position? incorrect position correct position. Reassembly of
the Thermal
Head Unit
Non of the above Defective head or CHAPTER II
PCB 2. ELECTRONIC

IV-4
Error mode Checking method Cause Action Service manual
A draft sheet or Is the YES Disconnected Connect the CHAPTER III
an ID label is fed, connector of connector of the connector of the 2.17
but no printing is the thermal thermal head thermal head. Reassembly of
performed. head the Main PCB
disconnected? ASSY
NO Defective head or CHAPTER II
PCB 2. ELECTRONIC
The presence or Does the size of a Incorrect size of a Set a holder --
size of the holder holder match that holder whose size
can not be of a stamp to be matches the size
detected. manufactured? of a stamp to be
manufactured.
Is the holder set in Holder set in the Set the holder in --
the correct incorrect position the correct
position? position.
Non of the above Defective PCB CHAPTER II
2. ELECTRONIC
The printing Is the printing Defective printing Engrave stamp --
surface is surface of the surface of the with a new holder.
insufficiently holder flawed or holder
fused after dented?
engraving stamp. Is the surface of Dirty surface of Clean the surface --
the transparent the transparent with a soft cloth.
plate of the xenon plate (If the dirt or blur
unit dirty? can not be
removed, replace
the xenon unit.)
Is the presser unit Insufficient Adjust the height CHAPTER III
set at a specified pressure of the presser unit 2.8
height? with the setting Reassembly of
presser jig ASSY the Presser Unit
and adjustment jig. ASSY
Non of the above Insufficient light Replace the CHAPTER III
emitted by the xenon unit. 1.2
xenon lamp Disassembly of
the Magazine
Tray ASSY and
the Xenon Unit
2.19
Reassembly of
the Xenon Unit
ASSY
Replace the CHAPTER III
capacitor box. 1.5
Disassembly of
the Capacitor
Case
2.16
Reassembly of
the Capacitor
Case

IV-5
4.2 Cause of Electronic Error

Error mode Checking method Cause Action Service manual


No key-in is Is there a YES Defective control Replace the --
possible. key panel PCB ASSY. control panel
pressed? Improperly PCB ASSY.
attached control Replace the
panel control panel.
NO Defective U1 Replace the main CHAPTER II
PCB ASSY. 2.6.14
Size Detection,
Ribbon
Cassette, Open
Cover Detection
and Key
Scanning Circuit
Printing is Is the YES Dirty thermal Clean the thermal --
performed with a thermal head head.
given dot omitted. head dirty? NO Defective thermal Replace the --
head thermal head.
No printing is Is the YES Defective thermal Replace the CHAPTER II
performed. thermal head thermal head. 2.6.3
head Thermal Head
voltage Drive Circuit
within NO Defective U1 and Replace the main CHAPTER II
19V0.1V Q15 PCB ASSY. 2.6.4
when Thermal Head
printing? Power Supply
Control Circuit
The size of a Are the YES Defective U1 Replace the main CHAPTER II
stamp can not be stamp size PCB ASSY. 2.6.14
correctly detection Size Detection,
detected. switches Ribbon
properly Cassette, Open
turned on/ Cover Detection
off? and Key
Scanning Circuit
NO Defective size Replace the size CHAPTER II
detection PCB detection PCB 2.6.23
ASSY ASSY. Size Detection
Circuit
A draft sheet or Does the YES Defective U1 Replace the main CHAPTER II
an ID label that is manual PCB ASSY. 2.6.18
fed manually can feed Reflective
not be detected. detection Sensor Circuit
reflective NO Defective Replace the CHAPTER II
sensor reflective sensor reflective sensor 2.6.24
function ASSY ASSY. Reflective
correctly? Sensor ASSY
Circuit

IV-6
Error mode Checking method Cause Action Service manual
The automatic Does the YES Defective U1 Replace the main CHAPTER II
feed position of a automatic PCB ASSY. 2.6.18
draft sheet or an feed Reflective
ID label can not position Sensor Circuit
be correctly detection NO Defective Replace the CHAPTER II
detected. reflective reflective sensor reflective sensor 2.6.24
sensor ASSY ASSY. Reflective
function Sensor ASSY
correctly? Circuit
The printing start Does the YES Defective U1 Replace the main CHAPTER II
position of a draft printing PCB ASSY. 2.6.19
sheet or an ID position Transparent
label can not be detection Sensor Circuit
correctly transparent NO Defective Replace the CHAPTER II
detected. sensor transparent transparent 2.6.25
function sensor ASSY sensor ASSY. Transparent
correctly? Sensor ASSY
Circuit
The xenon tube Does the YES Defective xenon Replace the CHAPTER II
does not emit light unit or main xenon unit or the 2.6.22
light. emission capacitor unit main capacitor Main Capacitor
trigger unit. Charge PCB
detection Circuit
sensor NO Defective Replace the CHAPTER II
function transparent transparent 2.6.25
correctly? sensor ASSY sensor ASSY. Transparent
Sensor ASSY
Circuit
The LCD displays Do U1 YES Defective control Replace the CHAPTER II
no information. function panel PCB ASSY control panel 2.6.21
correctly? PCB ASSY. Control Panel
PCB Circuit
NO Defective main Replace the main CHAPTER II
PCB ASSY PCB ASSY. 2.6.12
LCD Control
Circuit
No information is Are 8V and YES Same as the
displayed. 25V above cause of
outputs the LCD
from the displaying no
power information
supply NO Defective power Replace the CHAPTER II
PCB ASSY supply PCB power supply 2.6.20
correct? ASSY PCB ASSY. Power Supply
PCB Circuit

IV-7
5. MAINTENANCE MODE
5.1 Outline

The maintenance mode is a special mode to check that the machine is completely recovered from the
trouble which has been repaired. The maintenance mode is composed of three types of mode, Mode-
A, Mode-B and Mode-C, which is distinguished from the normal mode.
Importance: Do not change the set values if not necessary.

5.2 Details on Each Maintenance Mode

The table below shows the details on the LCD indication, checking or setting item and operation
method for each maintenance mode.

Mode LCD indication Checking/setting item Operation method


Mode-A <<Ver **. **>> Mode-A 1. Turn off the power switch. Then, turn
(Cycled **. ** shows the (Initial display) it on while pressing the MODE key.
with the program version. The indication is displayed on the
SET key.) LCD after 10 seconds.
USBID=********* Check the serial No. 1. Check the indication of the program
********* shows version and press the SET key.
the serial number.
N = ***** Check the total number of 1. Check the indication of the serial No.
***** shows the light emitting. and press the SET key.
total number of (Maximum number of (It is different from the counter for
light emitting. light emitting is 65,535.) number of light emitting and cannot
be reset in principle.)
C-BOX RANK = * Set the rank of capacitor 1. Check the indication of the total
* shows the volume of the capacitor number of light emitting and press the
capacitor rank to case ASSY. SET key. (The indication described in
be currently set. The indication is changed the left box is displayed on the LCD.)
in the order of 2. Press the MODE key to display the
A B C I J A. rank of the capacitor case ASSY to be
set.
3. Press the SET key. A new capacitor
rank is set, and the initializing process
is started.
Mode-B READY Mode-B 1. Turn off the power switch. Then, turn
(Cycled (Initial display) it on while pressing the SET key. The
with the indication is displayed on the LCD
MODE after 10 seconds.
key.) RESET Reset the machine. 1. Check the READY indication and
(The machine is set to the press the MODE key so that RESET
same status with the one is displayed on the LCD.
when the power switch is 2. Press the SET key. (INITIALIZE is
turned ON.) displayed on the LCD, and the
initializing process is started. Then,
READY is displayed.)

IV-8
Mode LCD indication Checking/setting item Operation method
Mode-B CLEAN Clean the feeding roller to 1. Load the cleaning sheet onto the ID
(Cycled feed the draft film and ID label slot and draft tray.
with the label with the dedicated 2. Press the MODE key to display
MODE cleaning sheet. CLEAN on the LCD.
key.) 3. Press the SET key. (The LCD
indication is changed to CLEANING,
and cleaning is started. Cleaning is
finished when the cleaning sheet is
ejected from the eject slot.)
LANGUAGE Set the language to 1. Press the MODE key to display
Nine languages display on the LCD. LANGUAGE on the LCD.
such as English, <LCD indication> 2. Press the SET key so that ENGLISH
German, French, English: ENGLISH is displayed. (Current setting)
Dutch, Norwegian, German: DEUTSCH 3. Press the MODE key to select the
Swedish, Italian, French: FRANCAIS language you want to change, and
Portuguese and Dutch: NEDERLANDS press the SET key.
Spanish can be Norwegian: NORSK
4. Turn the power supply switch ON and
set. Swedish: SVENSKA
OFF and check that the LCD
Italian: ITALIANO
indication is changed to the language
Portuguese: PORTUGUS
to be set.
Spanish: ESPAOL
RESET Clear the number of light 1. Press the MODE key to display
COUNTER emitting from the xenon RESET COUNTER on the LCD.
when replacing the xenon 2. Press the SET key so that N = *****
unit. indicating the number of light emitting
is displayed on the LCD.
3. Replace the xenon unit with a new
one and check that N = 0 is
displayed on the LCD.
4. Press the SET key so that READY is
displayed on the LCD, and the setting
is finished.
SELF PRINT Inspection pattern to 1. Set the draft sheet or ID label into the
check after various draft tray or ID label slot.
repairing or setting. 2. Press the MODE key to display SELF
- For the ID label, the grid PRINT on the LCD.
pattern which meets the 3. Press the SET key and implement the
label size to be loaded inspection.
is printed, and the label
is ejected.
- For the draft sheet, the
grid pattern of size 4090
is printed, and the sheet
is stopped at the
imposing position.
Then, install and
impose the stamp 4090
so that the sheet is
ejected.

IV-9
Mode LCD indication Checking/setting item Operation method
Mode-B SELF ENGRAVE Engrave the stamp with 1. Press the MODE key to display SELF
(Cycled the draft which has been ENGRAVE on the LCD.
with the prepared. 2. Press the SET key. (The LCD
MODE indication is changed to SIZE =
key.) 1212.)
3. Press the MODE key and select the
stamp size to be engraved.
4. Press the SET key so that INSTALL
STAMP! is displayed on the LCD.
Then, install the stamp to engrave.
BAUD RATE Change the 1. Press the MODE key to display
- When changing communication speed of BAUD RATE on the LCD.
the the serial interface. 2. Press the SET key so that the current
communication - Three types of setting value is displayed. (BAUD =
speed of SC- communication speed 115200 bps)
2000USB, such as 9600, 57600 or 3. Press the MODE key to change the
change the 115200 bps can be set. communication speed. Then, press
speed of the PC the SET key to set it.
as well.
USB ID Selecting the ID type used 1. Press the MODE key to display
by USB connection FIXED ID on the LCD
<LCD indication> 2. Press the SET key so that the current
FIXED ID: Use fixed ID in all setting value is displayed. (FIXED ID)
SC-2000USB 3. Press the MODE key to select ID
UNIQUE ID: Use Unique ID in type. Then, press the SET key to set
every SC-2000USB it.
Mode-C 1. EXIT TEST Finish the setting 1. After entering Mode-A (displaying
(Cycled program. (Initial display of the program version on the LCD),
with the Mode-C) turn the slide lever of the xenon
MODE unit ON for five seconds to display
key.) 1. EXIT TEST on the LCD. Then,
release your finger.
2. Press the SET key. The CPU is reset,
and the initializing process is started.
2. ROM INITIAL Initialize the EEPROM. 1. Press the MODE key to display
* Give much (The operation resets the 2. ROM INITIAL on the LCD.
attention when values in the EEPROM.) 2. Press the SET key. INITIAL OK is
implementing the displayed on the LCD to confirm
setting. whether implementing the setting or
not.
3. Press the SET key. The EEPROM is
started initializing.
3. SWITCH CHECK 1. Press the MODE key to display
Check the seven switches mounted on the 3. SWITCH CHECK on the LCD.
size detection PCB ASSY. 2. Press the SET key so that the current
* * * * * * * (LCD indication: 0=OFF, 1=ON) setting is displayed on the LCD.
SW7 (Shutter switch) 3. Press each switch on the size
SW3 (Size detection: the 3rd from the left side) detection PCB ASSY to check that
SW4 (Size detection: the 4th from the left side) the LCD indication is changed.
SW5 (Size detection: the 5th from the left side) 4. After checking all switches, press the
SW2 (Size detection: the 2nd from the left side) SET key.
SW1 (Size detection: the 1st from the left side)
SW0 (Stamp position)

IV-10
Mode LCD indication Checking/setting item Operation method
Mode-C 4. LCD TEST Check that any dot is 1. Press the MODE key to display
(Cycled omitted by displaying the 4. LCD TEST on the LCD.
with the test pattern on the LCD. 2. Press the SET key and check the all
MODE (Three types of the test dot indication. Then, press the SET
key.) pattern are provided, key and check the all H characters
such as all dots pattern. Press the SET key again and
indication, all H check the all X characters pattern.
characters and all X 3. After finishing all test patterns, press
characters.) the SET key.
5. HEAD ONDO Display the temperature 1. Press the MODE key to display
to be detected by the 5. HEAD ONDO on the LCD.
thermistor which is 2. Press the SET key so that the current
assembled on the thermal detected temperature is displayed on
head. the LCD.
- Unit: C 3. After checking the temperature, press
the SET key.
6. PCB ONDO Display the temperature 1. Press the MODE key to display
to be detected by the 6. PCB ONDO on the LCD.
thermistor which is 2. Press the SET key so that the current
located inside cover of detected temperature is displayed on
SC-2000USB. the LCD.
- Unit: C 3. After checking the temperature, press
the SET key.
7. TEZASI LEVEL Display the level to be 1. Press the MODE key to display
detected by the manual 7. TEZASI LEVEL on the LCD.
slot sensor. 2. Press the SET key so that the current
- Displayed value: A/D detected value on the LCD.
conversion value 3. After checking the value, press the
SET key.
8. LOAD LEVEL Display the level to be 1. Press the MODE key to display
detected by the paper 8. LOAD LEVEL on the LCD.
feed detect sensor. 2. Press the SET key so that the current
- Displayed value: A/D detected value on the LCD.
conversion value 3. After checking the value, press the
SET key.
9. RIBBON LEVEL Display the level to be 1. Press the MODE key to display
detected by the ribbon 9. RIBBON LEVEL on the LCD.
detect sensor. 2. Press the SET key so that the current
- Displayed value: A/D detected value on the LCD.
conversion value 3. After checking the value, press the
SET key.
10. POSIT. LEVEL Display the level to be 1. Press the MODE key to display
detected by the printing 10. POSIT. LEVEL on the LCD.
position / engraving 2. Press the SET key so that the current
stamp position detect detected value on the LCD.
sensor. 3. After checking the value, press the
- Displayed value: A/D SET key.
conversion value

IV-11
Mode LCD indication Checking/setting item Operation method
Mode-C 11. SKIP MODE Set the skip mode of data 1. Press the MODE key to display
(Cycled * The xenon lamp receiving process. (It is 11. SKIP MODE on the LCD.
with the emits light used at the endurance 2. Press the SET key to display the
MODE automatically. test.) current setting on the LCD.
key.) Do not change - CONTINUE MODE 3. Press the MODE key, select the
the setting Prints the printing data mode described in the left box and
carelessly. which was set first press the SET key.
continuously.
- SINGLE MODE
Returns to the normal
operation.
12. TEST Change the type of the 1. Press the MODE key to display
PATTERN test pattern to be printed 12. TEST PATTERN on the
with the self printing LCD.
function. 2. Press the SET key and check the
- Pattern = Matrix current setting displayed on the LCD.
Prints the grid pattern. 3. Press the MODE key, select one of
- Pattern = Black the modes described in the left box
Prints the black page. and press the SET key.
13. FLASH MODE Set the mode whether 1. Press the MODE key to display
* If setting to emitting light from the 13. FLASH MODE on the LCD.
FLASH = OFF, xenon tube or not. 2. Press the SET key and check the
the machine - FLASH = ON emits light current setting displayed on the LCD.
does not emit from the xenon tube. 3. Press the MODE key, select the
light (engrave the mode described in the left box and
stamp). Do not press the SET key.
change the
setting
carelessly.
14. PRINT-X ADJ. Change the print starting 1. Press the MODE key to display
position of the horizontal 14. PRINT-X ADJ. on the LCD.
direction on the draft film. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
(Default value is +4.) adjusted value and press the SET
- Settable value: key.
-25 to +100
- Unit: 0.0423 mm
- Pitch:
5 (approx. 0.21 mm)
15. ID Pr-X ADJ. Change the print starting 1. Press the MODE key to display
position of the horizontal 15. ID Pr-X ADJ. on the LCD.
direction on the ID label. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
(Default value is +8.) adjusted value and press the SET
- Settable value: key.
-25 to +100
- Unit: 0.0423 mm
- Pitch:
5 (approx. 0.21 mm)

IV-12
Mode LCD indication Checking/setting item Operation method
Mode-C 16. PRINT-Y ADJ. Change the print starting 1. Press the MODE key to display
(Cycled position of the vertical 16. PRINT-Y ADJ. on the LCD.
with the direction on the draft film. 2. Press the SET key and check the
MODE - Setting value = 0 current setting displayed on the LCD.
key.) (Theoretical position) 3. Press the MODE key, set the
- Settable value: adjusted value and press the SET
-40 to +40 key.
- Unit:
0.425 mm (head pitch)
- Pitch: 1
17. ID Pr-Y ADJ. Change the print starting 1. Press the MODE key to display
position of the vertical 17. ID Pr-Y ADJ. on the LCD.
direction on the ID label. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
- Settable value: adjusted value and press the SET
-40 to +40 key.
- Unit: 0.425 mm
(head pitch)
- Pitch: 1
18. ENGRAVE Change the position to 1. Press the MODE key to display
ADJ. stop engraving stamp on 18. ENGRAVE ADJ. on the LCD.
the draft film. 2. Press the SET key and check the
- Setting value = 0 current setting displayed on the LCD.
(Theoretical position) 3. Press the MODE key, set the
- Settable value: adjusted value and press the SET
0 to +100 key.
- Unit: 0.021167 mm
- Pitch:
5 (approx. 0.1 mm)
19. ENGRAVE Change the offset value 1. Press the MODE key to display
LEV. of the engraving voltage. 19. ENGRAVE LEV. on the LCD.
- Setting voltage = 0 2. Press the SET key and check the
- Settable value: current setting displayed on the LCD.
-30, -10, -5, 0, +5, +10 3. Press the MODE key, set the offset
- Unit: V value and press the SET key.
20. Xe UNIT RANK Change the light volume 1. Press the MODE key to display
* Do not change rank of the xenon tube. 20. Xe UNIT RANK on the LCD.
the setting - Settable value: 2. Press the SET key so that the current
carelessly. -2 to +2 setting is displayed on the LCD.
- Pitch: 3. Press the MODE key, set the rank
1 (When setting the and press the SET key.
rank to 1, Rank D is
changed to Rank E.)
21. HEAD RANK* Change the resistance 1. Press the MODE key to display
* Do not change rank of the thermal head. 21. HEAD RANK on the LCD.
the setting * Settable value: 2. Press the SET key so that the current
carelessly. -2 to +2 setting is displayed on the LCD.
* Pitch: 3. Press the MODE key, set the rank
1 (When setting the and press the SET key.
rank to 1, Rank 3 is
changed to Rank 4.)

IV-13
Mode LCD indication Checking/setting item Operation method
Mode-C 22. VH ADJUST Adjust the supply voltage 1. Press the MODE key to display
(Cycled for driving the thermal 22. VH ADJUST on the LCD.
with the head. 2. Press the SET key so that the power
MODE - Adjust the volume on supply for driving the thermal head is
key.) the main (control) PCB turned ON.
to set the output voltage 3. Measure the supply voltage for
to 19 0.1 V. driving the thermal head by a
- When implementing the voltmeter and adjust the output
program, the power voltage to the value described in the
supply for driving the left box.
thermal head is turned 4. After adjusting, press the SET key.
ON. (The power supply for driving the
thermal head is turned OFF.)

IV-14
6. ERROR MESSAGES
The table below shows the list of the error messages.

Error Message
Cause Solution
English Germany France Holland Sweden Norway Italia Spain Portuga
Displayed when the print Close the print head cover.
CLOSE_COVER_!__ ABDECKUNG_OFFEN FERMER_CAPOT_!_ SLUIT_KLEP_____ STNG_LUCKAN_!_ LUKK_DEKSEL_!__ CHIUD._COPER._! i_CERRAR_TAPA! FECHAR_TAMPA_!
head cover is open.
Displayed when the ink Install the ink ribbon cassette or
ribbon cassette is not replace it.
CHECK_RIBBON_!_ FARBBAND_PRFEN ERR._RUB._ENCRE CONTROLEER_LINT KONT._BANDET!__ KONTROLLER_BND CONTR._NASTRO! i_COMPR._CINTA! VERIFICAR_FITA!
installed or there is no more
ribbon.
Displayed when the xenon Install the xenon lamp unit.
INSTALL_Xe_UNIT XE-LAMPE_FEHLT ERR._LAMPE_Xe Xe_INSTALLEREN_ INST._Xe-ENHET_ SETT_I_Xe-ENHET INST._UNITAXe INSTALAR_UD._Xe INSTAL_UNID_Xe
lamp unit is not installed.
Displayed when the ID label Insert the ID label.
INSERT_LABEL_!_ ETIKETT_EINLEG. INSER_ETIQUET_ PLAATS_LABEL___ LADDA_ETIKETT!_ SETT_I_ETIKETT_ INS._ETICHETTA! i_INSERT._ETIQ._! INSERIR_ETIQUET is not loaded into the manual
feed inlet.
Displayed when the size of Inset an ID label with a print area that
the set print area is different is the same size as that set.
CHANGE_LABEL_!_ ETIKETT_PRFEN CHANGER_ETIQUET VERVANG_LABEL__ BYT_ETIKETT!___ BYTT_ETIKETT___ CAMB.ETICHETTA! i_CAMBIAR_ETIQ._! TROCAR ETIQUETA
from that of the inserted ID
label.
Displayed when it is time to Replace the xenon lamp unit and
REPLACE_Xe_UNIT XE-L_ERSETZEN! REMPL._LAMPE_Xe VERVANG_Xe_____ BYT_Xe-ENHET___ BYTT_Xe-ENHET__ SOST._UNITAXe SUSTITUIR_Xe TROCAR_UNID_Xe
replace the xenon lamp unit. reset the flash counter.
REMOVE_LABEL_1_ ETIKETT_ENTN. RETIR._ETIQUET__ VERW._LABEL____ TA_BORT_ETIK. FJERN_ETIKETT_! RIM.ETICHETTA_1 ELIMINAR_ETIQ._1 RET_ETIQUETA_1 Displayed when film or an ID Remove the film or ID label from the
label is inserted into the manual feed inlet.
REMOVE_LABEL_2_ ETIKETT_ENTN. RETIR._ETIQUET__ VERW._LABEL____ TA_BORT_ETIK. FJERN_ETIKETT_! RIM.ETICHETTA_2 ELIMINAR_ETIQ._2 RET_ETIQUETA_2 manual feed inlet (for
example, when the power is
REMOVE_LABEL_3_ ETIKETT_ENTN. RETIR._ETIQUET__ VERW._LABEL____ TA_BORT_ETIK. FJERN_ETIKETT_! RIM.ETICHETTA_3 ELIMINAR_ETIQ._3 RET_ETIQUETA_3 turned on or after resetting.)
Displayed when an error (1) Check the connection to the PC.
occurred while data was (2) Check the interface cable
I/F_ERROR_!____ I/F-FEHLER!____ ERREUR_D'I/F_!_ ONTVANGSTFOUT__ GRNSSNITTSFEL! GRENSESNITTFEIL ERRORE_I/F! i_ERROR_I/F! ERRO_I/F_! being sent by the PC. (for damage).
(3) Replace the main PCB ASSY.
Displayed when an error (1) Check the connection to the PC.
occurred while data was (2) Check the interface cable
CACHE_FULL_!___ SPEICHER_VOLL__ MEMOIRE_PLEINE_ GEHEUGEN_VOL___ CACHEN_FYLLD!__ MINNET_FULLT_ CACHE_PIENA! i_CACH_LLENA! CACHE_CHEIO_! being sent by the PC. (The (for damage).
buffer is full.) (3) Replace the main PCB ASSY.
Displayed when the size of (1) Insert a stamp with a print
the set print area is different area that is the same size as that
from that of the inserted set.
CHANGE_STAMP_!_ STEMPEL-GRSSE? CHANGER_TIMBRE_ VERV._STEMPEL BYT_STMPEL!___ BYTT_STEMPEL___ CAMB._TIMBRO! i_CAMBIAR_SELLO! TROCAR_CARIMBO! stamp. (2) Replace the size detection PCB .
(3) Replace the main PCB ASSY.
(ROM Ver.1.41 and over.)

IV-15
Error Message
Cause Solution
English Germany France Holland Sweden Norway Italia Spain Portuga
Displayed when the stamp is (1) Correctly insert the stamp.
not correctly inserted. (2) Replace the size detection PCB .
(3) Replace the transmission sensor
RESET_STAMP_!__ STEMPEL_PRFEN RINSR._TIMBRE PLAATS_OPNIEUW NOLLST._STMPEL JUSTER_STEMPEL! RESETT._TIMBRO! i_REINIC._SELLO! REINIC_CARIMBO!
ASSY B.
(4) Replace the main PCB ASSY.
(ROM Ver.1.41 and than.)
HEAD_ERROR_!___ DRUCKKOPF-DEF ERREUR_TETE_!__ DEFECT_PRINTKOP HUVUD_FEL_!____ FEIL_TRMHODE_!_ ERRORE_TEST._! i_ERROR_CABEZAL! ERRO_CABEA_! Malfunctioning thermal head. Replace the thermal head unit.
Malfunctioning xenon lamp Replace the xenon lamp unit.
Xe_UNIT_ERROR_! XE-LAMPE-DEFEKT ERREUR_Xe-LAMP! DEFECT_Xe-LAMP_ Xe_ENHET_FEL_!_ FEIL_Xe_ENHET_! ERRORE_UN._Xe! i_ERROR_UD._Xe! ERRO_UNID_Xe_!
unit.
Malfunctioning size detection Replace the size detection PCB
SIZE_PCB_ERROR! LOGIC DEFEKT ERREUR_PCB_TAIL DEFECT_MAAT_PCB STL._PCB_FEL! FEIL_KK_STR! ERR._FORM._PCB! i_ERR._TAM._PCB! ERRO_TAM_PCB_!
circuit board. ASSY.
No films in draft tray or film Insert film in draft tray or perform
CHECK_TRAY_!___ KASSETTEPRFEN VERIFIER_BAC!__ CONTROLEER_LADE KONTR._FACK_!__ SJEKK_SKUFF_!__ CONTR._VASSOIO! i_COMP._BANDEJA! VER_TABULEIRO_! feeds incorrectly from draft cleaning operation using cleaning
tray. sheet.
Could not charge. Turn the power off, then on again,
and then try performing the
CHARGE_ERROR_!_ LADUNGSFEHLER!_ CHARGE_ERREUR_! OPLADEN_MISLUKT LADDNING_FEL_!_ FEIL_LADING_!__ ERRORE_RICAR._! i_ERROR_CARGA! ERRO_DE_CARGA_! operation again. If this error occurs
again, replace the main capacitor
unit ASSY.
Displayed when the stamp is Remove the stamp.
REMOVE STAMP STEMPEL_ENTN. RETIRER_TIMBRE VERW._STEMPEL TA_BORT_STMPEL TA_UT_STEMPEL_! RIMUOV._TIMBRO! i_QUITAR_SELLO! RETIRAR_CARIMBO
inserted.
EEPROM DEFECT EEPROM-FEHLER ERREUR_EEPROM_! EPROM_DEFECT EEPROM-FEL_! EEPROM_SKADET_! DIFETTO_EEPROM! i_FALLO_EEPROM! DEFEITO_EEPROM! Internal ROM error. Replace the MAIN PCB ASSY.
SYSTEM ERROR <- <- <- <- <- <- <- <- Main program is broken. Transfer program from USB.

IV-16
APPENDIX 1 SERVICEMAN SOFTWARE TOOL
1.1 About Serviceman Software Tool
1.1.1 About this Operation Manual
This operation manual is prepared for the use of SC-2000USB. Check if the tool matches the
machine model before performing any inspection.

1.1.2 Role of the Serviceman Software Tool


This tool serves to perform inspection for items unable to perform inspection or setting on the
maintenance mode. This tool also writes the serial number to the machine and check if the
power switch works properly. After repair, be sure to use the tool to implement the required
inspection items.
Separate check is needed for RS-232C communication as the tool is unable to check its
normal operation.

1.1.3 Items Required for Inspection


PC
Supported OS is only Windows XP. No driver required.

AC adapter for SC-2000USB

USB cable

APP 1-1
1.2 How to use this Serviceman Software Tool
1.2.1 How to start Serviceman Software Tool
Double-click the ProductCheck.exe file to start the Serviceman Software Tool.

NOTE: Be sure to store all setting files (e.g. .ini file) in the same folder with the execution
file ProductCheck.exe.
NOTE: Multiple tools cannot be started simultaneously.

When the tool has started, check that the tool's model name is matched to the machine to be
inspected.

Check that the model name in the Product field


is matched to the machine to be inspected.

NOTE: If the tool or setting is incorrect, wrong settings are downloaded to the machine,
hampering correct operation of the machine.

APP 1-2
1.2.2 How to implement inspection
To perform inspection, connect the machine to the PC with the USB cable, and turn ON the
machine. If the Found New Hardware Wizard appears, click [Cancel].
NOTE: The Servicemen Software Tool is able to perform inspection even if the driver is not
installed.

Click [Run] on the main screen when the machine is connected to the PC. The inspection
item currently selected (yellow background) will be implemented.
Click [Down] or [Up] to change the selected inspection item. When all required inspection
items are completed, click the [To next check] button to proceed to the next inspection.

The background of selected item turns yellow.

Clear the result and proceed to the


next inspection.

Start inspecting selected item.

Change item to be inspected.

APP 1-3
1.3 Inspection Details
This section describes the procedure for implementing each inspection item. Be sure to
implement inspection items in order from the top item.

1.3.1 Read serial no


This item enters the serial number of the machine to the tool.
Because settings to be written to the machine are changed according to the serial number
and the last nine digits of the serial number are used as a USBID, be sure to enter the serial
number correctly.

Operating Procedure
(1) Make sure that the Read serial no field is marked in yellow, and click [Run].

(2) When the serial number input screen is displayed, enter the 15-digit serial number
found on the nameplate twice.
NOTE: To cancel the entry, click [Clear]. To close the input screen, click [NG].

APP 1-4
The information will be shown in the Model Info field on left bottom of the Input Serial No
screen. Check if you have the latest available version of ModelCheck.ini file.

SC-2000USB - Version 1.00


Model Code Destination
U61926 USA
E65331 JPN
E65330 DEU
E65546 GBR
E65543 FRA
E65544 CHE
E66494 AUS
E65545 ESP

(3) When the serial number input screen closes and the data is displayed in the Model
code, Serial number, and Destination fields on the main screen, serial number entry
is completed.

APP 1-5
Errors

Two serial numbers do not match.

The second serial number entered differs from the first. Click [Clear] to cancel the entry, and
enter the serial number again.

Model NG
Model code of the serial number is not correct. Check the following:
- The tool model is matched to the machine to be inspected.
- The entered serial number is correct.
- The latest version of the Serviceman Software Tool is being used.
An error dialog may appear if the version displayed in the Model Info field on the
serial number input screen is old or the model name is not correct.

Connection error
When the inspection does not proceed, check if READY is displayed on the screen. The
machine does not receive any communication in any state other than READY.

APP 1-6
1.3.2 Write serial no
This item writes the serial number to the machine.

Operating Procedure
(1) Make sure that the Write serial no field is marked in yellow, and click [Run].

(2) When writing is completed correctly, the writing results are displayed in the Results
field.

Errors

Can not connect.


Unable to communicate with the machine. Check that the machine is connected to the PC
with the USB cable correctly, and the machine is ON.

APP 1-7
1.3.3 Check power off
This item implements inspection only for ErP-compatible PCB. This inspection is not
necessary for products that are not assembled with ErP-compatible PCB (LBC007001) or for
ErP applicable destinations. Press the [To next check] button to quit the inspection. Refer to
the table below for model codes fall under ErP applicable.
If the machine uses ErP-compatible PCB and for ErP applicable destination, force Auto
Power OFF to check that the power can be OFF.

<Requirements for this inspection>


1. Mounted main PCB is LBC007001 (part code).
2. For ErP applicable destination

ErP applicable destinations


(If the destination is found below and the ErP-compatible PCB (LBC007001) is mounted,
perform this inspection.)
Model Code Destination
E65330 DEU
E65546 GBR
E65543 FRA
E65544 CHE
E65545 ESP

ErP non-applicable destinations


(If the destination is found below, this inspection is not required.)
Model Code Destination
U61926 USA
E65331 JPN
E66494 AUS

APP 1-8
Operating Procedure
(1) Make sure that the Check power off field is marked in yellow, and click [Run].

(2) The power supply switch goes OFF from ON. Note that every time the power supply
switch goes ON/OFF, the machine makes noise.
Check that the machine is OFF.

Check if the machine is turned OFF by attempting communication with the machine.
Data Read Error shown on the display proves its normal operation as it means that it
is unable to communicate with the machine.

(3) When the message below is displayed in the Results field on the main screen,
inspection is completed.

APP 1-9
NOTE: In case this inspection is implemented on products for ErP non-applicable
destinations, the message below appears in the Results field. Power supply switch
is intended for manual operation only.

Errors

power off error!!


This error occurs when the machine was unable to be turned OFF even it was for ErP
applicable destination. The power supply switch would be ON or turned ON again after
turned OFF for inspection. Inspection performed on the product without ErP-compatible PCB
ends up as NG even the machine does not have any failure.

APP 1-10
APPENDIX 2 CIRCUIT DIAGRAMS

5 4 3 2 1
X1
DB[0-15]
CSTCR4M00G15021 R136 TP19
+2v
1.5K

TP18

TP17
1 3

DB10
5 DB11
68E 8 DB12
7 DB13
6 DB14
5 DB15
GND

8 DB0
7 DB1
6 DB2
5 DB3
68E 8 DB4
7 DB5
6 DB6
5 DB7

8 DB8
7 DB9
USBSUS
/USBRES
USBINT
USBDET
+3v C1

THVHC
THRID2
THSTB

RBLED
TRST

XCHE
THLAT

LCDE
C104

PPD
TDO
TDI
TCK
TMS

6
GND
68E

68E
GND
R137 GND

0E
10K

10K

C104 0E TP22 TP23 TP40 TP41 TP42 TP20

2 RA1

2 RA2

1 RA3

1 RA4
R138 TP43 TP24 TP25 TP44 TP45 TP46 TP21

1M
+3v
1M +3v TP48 TP50

3
4
1

3
4

2
3
4

2
3
4
D U28 TP47 TP49 D

R142

R139
C64
R140

R141

1 8

36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
XIN/CLKIN XOUT

9
8
7
6
5
4
3
2
1
2 7 U1 C2
VSS VDD X2 C104
3 6

TRST
TCK/INTP107/DMARQ3/P07
TMS/INTP106/DMARQ2/P06
INTP005/DMARQ1/TCUD10/INTP10/P05
INTP004/DMARQ0/TCLR10/INTP11/P04

INTP124/TC0/P24
INTP125/TC1/TIUD10/TO10/P25

TDO/TC3/P27
INTP010/TOQB1/INTPQ0/TOQ0/P10
TD1/INTP126/TC2/P26

INTP011/TOQT1/INTPQ1/TOQ1/P11
INTP012/TOQT2/INTPQ2/TOQ2/P12
VSS24
VDD23
INTP013/TOQT3/INTPQ3/TOQ3/P13
INTP114/TOQB2/TIQ/P14
INTP115/TOQB3/EVTQ/P15
INTP000/TOP00/EVTP0/TIP0/INTPP00/P00
INTP001/TOP01/INTPP01/P01
AD0/PDL0
AD1/PDL1
AD2/PDL2
AD3/PDL3
AD4/PDL4
AD5/PDL5
AD6/PDL6
AD7/PDL7
EVSS9
EVDD8
AD8/PDL8
AD9/PDL9
AD10/PDL10
AD11/PDL11
AD12/PDL12
AD13/PDL13
AD14/PDL14
S1 FRSEL R143 X1
4 S0 SSCLK 5
100E
10K

C65 GND
0E

CY25811SX
GND C101

GND
R144

R145

+3v
C3
AB[0-21]
C104 37 144
TP51 EVDD37 PDL15/AD15 RA5 R4 AB0
GND 38 EVSS38 PAL0/A0 143
GND TP52 39 142 1 8 82E AB1
PFMD DMAAK3/PBD3 PAL1/A1
TP53 40 141 2 7 AB2
PFMC DMAAK2/PBD2 PAL2/A2
TP54 41 140 3 6 AB3
PFMB DMAAK1/PBD1 PAL3/A3
TP55 42 139 4 5 RA6 AB4
PFMA DMAAK0/PBD0 PAL4/A4
TP56 43 138 82E 1 8 AB5
LCDR/W INTP022/TOP11/INTPP11/P22 PAL5/A5
TP57 44 137 2 7 AB6
LCDRS INTP021/TOP10/EVTP1/TIP1/INTPP10/P21 PAL6/A6
TP58 45 136 3 6 AB7
RSRXD INTP134/RXD3/SCL/P34 PAL7/A7
TP59 46 135 4 5 AB8
C RSTXD INTP133/TXD3/SDA/P33 EVSS135 GND C
TP26 47 134 82E
XDCH INTP132/ASCK2/SCK/P32 EVDD134 +3v
SDA TP60 48 133 RA7
SDA INTP131/RXD2/SI2/P31 PAL8/A8
TP61 49 132 1 8 AB9
XFL INTP130/TXD2/SO2/P30 PAL9/A9
TP62 50 131 2 7 AB10
THSCK ASCK1/SCK1/P45 PAL10/A10
TP63 51 130 3 6 AB11 C4
XCH RXD1/SI1/P44 PAL11/A11
TP64 52 129 4 5 RA8 AB12 C104
THTXD TXD1/SO1/P43 PAL12/A12
TP27 53 128 82E 1 8 AB13
XCCLK ASCK0/SCK0/P42 PAL13/A13
+3v SCL TP65 54 127 2 7 AB14
SCL RXD0/SI0/P41 PAL14/A14
55 126 3 6 AB15 GND
XCSO TXD0/SO0/P40 PAL15/A15
56 125 4 5 AB16
CVDD VSS125 GND
C6 X2 57 124 82E
X2 VDD124 +2v
CLKSEL PSEL-Low C101 X1 58 123 RA9
X1 PAH0/A16 AB17
(4MHz) 59 CVSS PAH1/A17 122 1 8
TP66 60 121 2 7 AB18
GND CKSEL PAH2/A18
R11 PSEL 61 120 3 6 AB19 C7
+3v PSEL PAH3/A19
0E 62 119 4 5 AB20 C104
+2v VDD62 PAH4/A20
C13 63 118 TP67 82E R12 AB21
GND VSS63 PAH5/A21
R13 C104 TP68 64 117 TP69 1 RA23 8 82E
GND GND MODE0 PAH6/A22 LCDD4
0E R14 TP70 65 116 TP712 7 GND
GND MODE1 PAH7/A23 LCDD5
0E 66 115 TP72 3 6
RESET PAH8/A24 LCDD6
TP73 67

P50/INTP050/INTPP20/T0P20/EVTP2/TIP2
MODE1 AVDD1 PAH9/A25 114 4 5 LCDD7
TP74 68 113 47E
THRID1 ANO1/P81 EVSS113 GND
+3v +3v 69 112 TP75
THRID0 ANO0/P80 EVDD112
B 70 111 TP76 R15 L3 B
AVSS1 PCD0/SDCKE SDCKE
10K

71 110 TP77 82E R16 BLM18BB750S L4


+3v AVSS0 PCD1/SDCLK SDCLK
R17 82E L5 BLM18BB600SN1

P51/INTP051/INTPP21/TOP21
U3 72 AVDD0 PCD2/SDCAS 109 /CAS
82E BLM18BB750S
5 2 C9
NC2 VDD

PCT1/UBE/UWR/UDQM
C8 C104

PCT0/LBE/LWR/LDQM
R18

4 NC1

P37/INTP137/ADTRG
3 1 C104
GND OUT

PCS2/CS2/IOWR
PCS5/CS5/IORD
C104

PCM1/BUSCLK
R3111N281A +3v

PCM3/HLDRQ
PCM4/REFRQ

PCM2/HLDAK

PCT5/WR/WE

PCD3/SDRAS
PCT7/BCYST
C105

PCM0/WAIT

PCT6/ASTB
GND

PCS7/CS7
PCS6/CS6

PCS4/CS4
PCS3/CS3

PCS1/CS1
PCS0/CS0
P70/AN10

PCT4/RD
P77/ANI7
P76/ANI6
P75/ANI5
P74/ANI4
P73/ANI3
P72/ANI2
P71ANI1

EVDD98
P20/NMI
GND

EVSS99
C11

VDD81
VSS82
C12

GND
R20
/CPURES
0E GND PD0703131AGJ

100
101
102
103
104
105
106
107
108
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
DEBUG only
TP78 TP79 TP80 TP81 TP82 TP83 TP84

RA11 4
3
2
1
47E

68E
68E
68E
82E
TP28 TP85 TP87
+2v
TP89 TP90 TP91
+3v
GND
FLTRGIN

C14
ATFDDET
RBNDET

RY/BY

MMD
MMC
MMB
MMA
PRPSNDET

PPRFDDET

FDLED
MTI1
MTI0
RSDTR

RSON

C104 C15

SZKYCTRL
FLTRGOUT
XNUR

GND

SZCTRL1
C104

R146
R147
R148
R149
10K 5
6
7
8
A TP31 TP29 A

10K
GND TP35 L6
TP30 TP37 TP38 BLM18BB750S /RAS
TP33 TP34 TP36 GND Satyam Computer Services Ltd.
RMTMPDT
TP32
TH-TEMP Title
TP39
R175

R174
LDQM

C66 SC2000USB
UDQM

PORTRDCS
/RD
/WE

C102 /USBCS
GND
C67 /SDCS Size Document Number Rev
C102 GND GND /FCE B Microcontroller 10.0

Date: Friday, July 20, 2007 Sheet 3 of 7


5 4 3 2 1

APP 2-1
8 7 6 5 4 3 2 1

+3v

+3v P21
C95 R23 6
GND FG2

3
+3v 0E

BLM18BB221SN1
0E
5 FG1
5
F 2 GND 4 GND F
R25

10K
4 3 D+
R26 18E

R193
2 D-
NFM18CC222R1C3 18E 1
U5 C16 VBUS

1M

1M
1
DA10

100K
R24

C10P

C10P
C104 UBR24-4K2300

L7
/SDCS 18 CE VDD1 1
R194 17 25 C22 1
/RAS RAS VDD25
R27 82E

C17

C18

R28

R29
/CAS 16 CAS VSS39 26 3
82E /WE 15 C471

R30
/WE WE VSS50 50 2

C104

C104

C104

C104

C104

C104
VDD7 7 AB[0-21]
VDD13 13 U6 USBDET
38 AB0 HZM6.2ZMWA GND
VDD38 GND DA11

150K
C19

C20

C21

C68

C69

C70
VDD44 44 DB[0-15]
LDQM 14 4
LDQM LDQM VSS04
UDQM 36 10 +3v +3v DB0 1 28 1 C24
UDQM UDQM VSS10 DATA0 A0
41 DB1 2 27 3 C101
VSS41 DB2 DATA1 VOUT 3.3 +3v

R32
VSS47 47 3 DATA2 D+ 26 2
DB3 4 25
R31 GND DATA3 D-

10K

4.7K

4.7K
E SDCLK 35 CLK 5 GND VDD 24 E
R33 82E 34 DB4 6 23 HZM6.2ZMWA GND
SDCKE CKE DATA4 XTAL2
82E DB5 7 22
DB6 DATA5 XTAL1 CSTCR6M00G15006 GND

10K

10K
33 NC33 8 DATA6 GL_N 21
DB7

R34

R35

R36
37 NC37 DB[0-15] 9 DATA7 RESET_N 20 1 3
AB[0-21] 10 ALE EOT_N 19
DQ0 2 8 RA12 1 DB0
/USBCS
R39 11 CS_IN DMACK 18 X2
AB20 DB1 R40 150E

R37

R38
19 3 7 2 12 17

2
A11 DQ1 USBSUS SUSPEND DMREQ
5 6 3 DB2 220E 13 16 GND /WE
DQ2 CLKOUT WR_N /WE
6 5 4 DB3 14 15 /RD
DQ3 USBINT INT_N RD_N /RD
AB1 21 8 47E 8 RA13 1 DB4
AB2 A0 DQ4 DB5

C33P
22 A1 DQ5 9 7 2 /USBRES
AB3 23 11 6 3 DB6
AB4 A2 DQ6 DB7

10K
24 A3 DQ7 12 5 4 PDIUSBD12
AB5 47E
1 47E DB8 C26

C25
27 A4 DQ8 39 8
AB6 28 40 7 2 DB9 C102
AB7 A5 DQ9 DB10
29 A6 DQ10 42 6 3
AB8 DB11 GND GND

R41
30 A7 DQ11 43 5 4
AB9 31 45 RA14 8 47E
1 DB12
AB10 A8 DQ12 DB13
32 A9 DQ13 46 7 2
D AB11 DB14 D
20 A10 DQ14 48 6 3 USB
49 5 4 DB15 GND
DQ15 RA15

HY57V161610D
SDRAM

0E
1
+3v Q8

+3v
Q9
10K

R43
+3v 3 2
RSON 2 3

5
6
7
8
U9 DTA143ZUA
R42

RA16
+3v +3v Debug +3v 10K
C27 DTC143ZUA

100E
/FCE 26 CE VCC 37 Only
C /RD 28 C104 C
P22

1
/RD OE U13
/WE
10K

11 27

4
3
2
1
/WE WE VSS27
46 SRAM C28 1 16 GND 9
VSS46 C1+ VCC P4 /RESET /CPURES
+3v C104 C29 TP92

R158
Not P4 +3V 8
GND Assembly 3 2 C104 8 7
+3v C30 C1- V+ C31 C32 RXD+ GND
R44

47 RESET 4 C2+ V- 6 +3v FLMOD 6 MODE1


12 C104 C104 C104 9 5
BYTE S1 DRST TRST
10K

RY/BY 15 RY/BY 5 C2- GND 15 GND GND 4 0V S2 10 DDI 4 TDI


SRAM TP93 11 3
S3 DDO TDO
Not R46 LDQM 11 14 TP94 1 2
LDQM RSDTR T1IN T1OUT DTR DCK TCK
0E 10 7 TP95 3 1
Assembly RSTXD T2IN T2OUT TXD- DMS TMS
GND
R45

SRAM only 13 NC13


SRAM only
RSRXD 12 R1OUT R1IN 13 5 RXD-
UDQM R47 14 9 8

10K
UDQM NC14 R2OUT R2IN B9B-ZR-SM3-TF
0E
DB[0-15]
ICL3232IBNZ MD-S8100 (Mini Din)
AB[0-21]
AB1 25 29 DB0 GND
AB2 A0 DQ0 DB1
24 31 JTAG Interface

R51
AB3 A1 DQ1 DB2
23 A2 DQ2 33 Serial Interface
AB4 22 35 DB3 GND
B AB5 A3 DQ3 DB4 GND B
21 A4 DQ4 38
AB6 20 40 DB5
AB7 A5 DQ5 DB6
19 A6 DQ6 42
AB8 18 44 DB7
A7 DQ7 DB[0-15]
AB9 8 30 DB8
AB10 A8 DQ8 DB9 DB0
7 A9 DQ9 32 1 RA17
8
AB11 6 34 DB10 DB1 2 7
AB12 A10 DQ10 DB11 DB2
5 A11 DQ11 36 3 6
AB13 4 39 DB12 DB3 4 5
AB14 A12 DQ12 DB13 10K
3 A13 DQ13 41
AB15 2 43 DB14 DB4 1 RA18 8
AB16 A14 DQ14 DB15 DB5 2
1 A15 DQ15/A-1 45 7
AB17 48 DB6 3 6
AB18 A16 DB7 4
17 A17 5
AB19 16 10K
AB20 A18 DB8 1 RA19
9 A19 8
AB21 10 DB9 2 7
NC10 DB10 3 6
DB11 4 5
A 10K A
S29AL16D FLASH DB12 1 RA20 8 Satyam Computer Services Ltd.
DB13 2 7
DB14 3 Title
6
DB15 4 5 SC2000USB
10K
Size Document Number Rev
Data Bus A3 FLASH SDRAM RS232 & USB 10.0
GND
Terminations
Date: Friday, July 20, 2007 Sheet 4 of 7
8 7 6 5 4 3 2 1

APP 2-2
5 4 3 2 1

+3v
+3v +3v
+3v

10K
100E 1% 1/10 W

30K 1%
P17 TP96
TP97 BTHSTB

10K

10K

10K

1M
7
8 TP98BTHSCK
TP99 BTHLAT

R176
9
BTHTXD

R52
10
P12 R59 C33
6 TH-TEMP THSTB
TP14 100E U14 C105

R53

R55

R56

R57

R58
2 2 VH+
1 R60 P17 14 BTHSTB R150 3 21 Voltage
PRPSNDET A1 B1
100E BTHSCK R151 220E

C102
P12 4 1 VH- 4 A2 B2 20 THSCK
TP100 BTHLAT R152 220E Level

1K

C34
D 3 13 5 A3 B3 19 THLAT D
C35 5 TP101 BTHRID0 BTHTXD R153 220E 6 18 Translators
A4 B4 THTXD
Q1 C102 3 TP102
BTHRID1 BPFMA R154 220E 7 17
A5 B5 PFMA

3
B4B-PH-K-S ( Black ) 4 BTHRID2 GND BPFMB R155 220E 8 16
A6 B6 PFMB
+5v BPFMC R156 220E

R61
2 PPD 12 9 A7 B7 15 PFMC
11 BPFMD R157 220E 10 14
GND A8 B8 PFMD
DTC123JK 220E

8
7
6
5
C86 R62 22 11 +3v
1
GND C104 R63 0E /G GND1 +3v

10K
Printing Position GND 2 DIR GND2 12
GND DF11-14DP-2DSA ( Black ) 0E

RA28
Detection Thermal Head GND3 13 GND
+5v 1 VCCA
24 23 R163
+3v VCB1 VCB2 +3v

8
7
6
5

8
7
6
5
0E

1
2
3
4
GND
74LVC4245

10K
120E 1% 1/10 W
+3v C87

10K
C104

C104

RA26

RA21
P19 C104 U15

C71

C72
2 3 21 R168
+5v A1 B1 GND
BLCDRS R177 0E
10K 1%

1 4 20

1
2
3
4

1
2
3
4
GND A2 B2 LCDRS
3 BLCDRS BLCDR/W R178 220E 5 19
A3 B3 LCDR/W
P11 4 BLCDR/W BLCDE R179 220E 6 18
A4 B4 LCDE
5 BLCDE BLCDD4 R180 220E 7 17
A5 B5 LCDD4
BLCDD4 GND BLCDD5 R181 220E
R65

6 8 A6 B6 16 LCDD5
P11 TP10 BLCDD5 BLCDD6 R182 220E
R64

7 9 A7 B7 15 LCDD6
3 R67 P19 8 BLCDD6 BLCDD7 R183 220E 10 14
RBNDET A8 B8 LCDD7
2 100E 9 BLCDD7 220E
GND
1 1SS187 R68 22 11
C36 /G GND1
4 10 1 D1 3 SD2 GND
R69 0E 2 DIR GND2 12
5 Q2 C102 1SS187 0E 13
GND3 GND
3

11 1 D2 3 SD3 +5v 1 VCCA


C 2 12 24 23 R164 C
RBLED SZKYCTRL +3v VCB1 VCB2 +3v
B5B-PH-K-S ( White ) 0E
DTC123JK 74LVC4245

C104

C104
GND 52806-1210

C85

C74
1

Ribbon LCD
Detection
GND
GND
P7 TP103 U16
120E 1% 1/10 W

+3v 8 TP104 BXCH Charge & BXCH R184 3 21 R70


A1 B1 XCH
7 TP105
BXFL BXFL R185 220E 4 20 R71 220E
Discharge A2 B2 XFL
6 TP106 BXDCH BXDCH R186 220E 5 19 R72 220E
A3 B3 XDCH
TP107
BXCCLK BXCCLK R187 220E R73 220E
10K 1%

4 Control 6 A4 B4 18 XCCLK
P7 3 TP108 BXCSO BXCSO R188 220E 7 17 R77 220E
A5 B5 XCSO
BXCHE R189 220E 220E

10K
P16 5 8 A6 B6 16
R190 10K

10K
2 +5v 9 A7 B7 15
10K R169
R74

R75

1 GND 10 A8 B8 14
P16 TP11 0E
3 R78 C88 GND R79 22 11
ATFDDET /G GND1
100E B8B-EH ( White ) C104 R81 0E GND

R191
R80
2 GND GND 2 DIR GND2 12
1 C37 0E 13
GND3 GND
4 C102 1
+5v VCCA
5 24 23 R165 GND GND
+3v VCB1 VCB2 +3v
Q3 0E
+25v
3

GND 74LVC4245

C104

C104
B5B-PH-K-S ( Red ) 2 +5v +3v
FDLED
ZD1
DTC123JK P14 HZ16 U17

C75

C76
Automatic Feed
5 1 109
TP 2 9
1

B Detection COM

8
7
6
5

8
7
6
5
B
4 TP110 13 4 BPFMA
GND TP111 O1 I1 BPFMB
P14 2 15 O2 I2 2
TP112 BPFMC

10K

10K
RA24

RA27
3 14 O3 I3 3
1 16 1 BPFMD GND
O4 I4
12 O5 I5 5
11 6 RA25 U18

1
2
3
4

1
2
3
4
120E 1% 1/10 W

+3v B5B-PH-K-S ( Black ) O6 I6 BXCHE


10 O7 I7 7 1 8 3 A1 B1 21 XCHE
8 BTHRID0 2 7 4 20
E RET A2 B2 THRID0
Paper Feed BTHRID1 3 6 5 19
A3 B3 THRID1
ULN2003AN BTHRID2
10K 1%

Motor 4 5 6 A4 B4 18 THRID2
100E 7 17
A5 B5

C103

C103

C103
8 A6 B6 16
P15 9 A7 B7 15
R170
R84

R85

GND 10 A8 B8 14
P15 TP12 0E

C92

C93

C94
5 R89 DA1 +3v R87 22 11
PPRFDDET GND /G GND1
2 100E R88 0E 2 12
GND +3v DIR GND2
1 1 2 0E 13
GND GND3 GND
C38
4.7K

6 +5v 1 VCCA
3 Q4 C102 1SS374 GND 24 23 R166
+3v VCB1 VCB2 +3v
3

4 0E
3

74LVC4245

C104

C104
2

C77

C78
B6B-PH-K-S ( Red ) DTC123JK P10 TP13 +3v
R90

Paper Feed
GND 1 R91
1

Detection XNUR
100E
100K

47K 1%
P10 2 GND
GND C39
A B2B-PH-K-S ( Red ) C102 GND A
P20
R92

R93
1 R94
RMTMPDT
P20 2 100E
Xenon Unit
GND C40 Satyam Computer Services Ltd.
Release B2B-PH-K-S ( Black ) C102
Title
Room SC2000USB
GND Temperature Size Document Number Rev
A3 Sensor Interface 1 10.0

Date: Friday, July 20, 2007 Sheet 5 of 7


5 4 3 2 1

APP 2-3
5 4 3 2 1

DA2 +3v
DA3 +3v
GND 1 2

10K
GND 1 2
+3v +3v 1SS374

10K
1SS374

3
P5

10K

10K

R95
5 SD4
SD3 SD0 R97 SZ-SW3-SP-RC

R96
4
SD0 100E R98 XEU0

100K
D 3 D
SD1 100E

R171

R172

100K
2
P5 1 SD2 C41
6 C102
7 C42
SZCTRL1
C102

R99

R100
52806-0710

GND
P9 1SS187 GND
1 1D5 3 SD1 DA4 +3v DA5 +3v
P9 2 SZKYCTRL
GND 1 2 GND 1 2

10K

10K
B2B-PH-K-S ( White ) Open Cover 1SS374 1SS374

3
P1

R101

R102
1
SD1 R103 SZ-SW4-CO 2 R104 XEU1
100E 100E

100K
P1 3
4
C44
C102 C43

R105

100K
GND C102
B4B-EH ( Black )

R106
Size Detection
Open Cover
C Key Scan C
+3v GND DA6 +3v GND

1 2
100E 1% 1/10 W

GND
DA7 +3v

10K
1SS374
4.7K

1 2

3
GND

10K
1SS374

R107
3
TP15 R111 XEU2
3 R108

100E
R109

100K
P13 FLTRGIN

R110
2 SD2 R112 SZ-SW5-SET-KEY
SD2
Q5 100E C45

100K
1 1
C102
3.3K

P13 4 2SC3928 C46

R113
3
C47 C102
2

C102
B4B-PH-K-S ( Red )
R115

R114
Xenon GND
Detection
GND
GND
3

Q6
2 DA8 +3v
FLTRGOUT
DTC123JK Trigger +3v
Detection GND 1 2 DB[0-15]
B B
10K TP113 U19

10K
1

1SS374 SZ-SW3-SP-RC TP114 3 A1 21 DB0


GND SZ-SW4-CO TP115 B1 DB1
4 20
3

SZ-SW5-SET-KEY TP116 5 A2 B2
19 DB2
SZ-SW2-MODE-KEY TP117 A3 B3 DB3

R173
6 A4 B4 18
SZ-SW1-SH TP118 DB4
R116

7 A5 B5 17
SD3 R117 SZ-SW2-MODE-KEY XEU0 TP119 8 16 DB5
SD3
100E XEU1 TP120 9 A6 B6 DB6

100K
A7 B7 15
XEU2 10 A8 14 DB7
C48 B8
C102 22 11
PORTRDCS /G GND1
/RD 2 DIR GND2 12
R118

GND3 13 GND
+3v 1 VCCA R167
24 VCB1 VCB2 23 +3v
0E
GND C79 74LVC4245
C104
Voltage Level
DA9 +3v
GND Translator
GND 1 2
10K

1SS374
3

R119

A SD4 R120 SZ-SW1-SH A


100E
100K

C49
C102

Satyam Computer Services Ltd.


R121

Title
SC2000USB
GND
Size Document Number Rev
A3 Sensor Interface 2 10.0

Date: Friday, July 20, 2007 Sheet 6 of 7


5 4 3 2 1

APP 2-4
5 4 3 2 1

+3v
+8v D6 D7 P2 TP121
TP122

4.7K
1 +25v
2 RET
+8v RB521S-30 +3v P2
RB521S-30 +3v +5v +3v TP123
TP124

R122

4.7K
Q12 Q13 4 +8v
TP6 TP7 3
U22 GND
1 3 1 3

16V 100uF

GND
IN OUT IN OUT SCL R195

C104
D 6 8 D

GND
SCL SCL VCC
100E B4B-PH-K-S ( White )
KIA78D05F

R123
C50
7 WC
C80 KIA78D33F C81 C82

C334

16V 47uF
1 4

2
+ +
C104 C104 C104 NC VSS
2

2
E1 R192 SDA

C51

C52
3 E2 SDA 5 SDA
470E

C53
GND M24C04-WMN6TP
GND
EEPROM
GND GND
D8

RB521S-30 +2v
TP1 +3v
TP9 Q14 TP8 1
1 3

16V 100uF
IN OUT Ground Hole GND
Power Supply
GND

C90 C91
Regulators C104 C104
KIA78D25F
16V 47uF

+ + (5V 3V & 2V)


C83 C84
2

C104 C104
C54

C55
+2v
Stitching Capacitor between 2V
C Plane & 3V Plane C
GND
GND

+3v
+3v

4.7K

47K

47K

47K
8
7
6
5
Q7

R124

RA22
Thermal Head
3

P6

R125

R126
Power Control 2 U24 TP125

1
2
3
4
THVHC
27 2 TP126 2
MMA IN1 OUT1
DTC144EK 26 7 TP127 6
MMB IN2 OUT2
17 8 TP128 5
1

MMC IN3 OUT3


TP129 16 13 1 P6
MMD IN4 OUT4
VH+ 3
GND

10K 1%
NC1 3 4
25 5 +5v
MTI0 I0 NC2
C56 6 B6B-PH-K-S (White)
R128 NC3
MTI1 18 I1 NC4 9
100K +25v 10
B
C333 NC5 B

20K
R127
NC6 12
1 Vmm A STB 19
+5v 14 24
Vmm B NC7

R129
1K
15 VCC1 Vr 22
28 VCC2 CR 21
J1 JUMPER 23
TP130 C57 C58 C59 C60 Vs A
29 GND1 Rs A 4
5

1 2 Q15 VR1 35V 220uF 50V C104 C104 C104 30 20


P18 GND2 Vs B

1E 1/2W

1E 1/2W
11
STNDBY

GND FB

L11 Rs B C61
1 4 2 3.6K 1%
35V 470uF

VIN SW_OUT 150uH MTD2002F C332


31DQ03L-FC6

2
35V 100uF

P18
TAB

3
1

4 RET

R133
T1

D9

R134
C63

C62
3

B4B-EH ( White ) MC34166TVG


R135
2

VH-
TP131 PLT1R53C Main Motor
1 2 Drive
J2 JUMPER RET

A A

Satyam Computer Services Ltd.


Title
SC2000USB
Size Document Number Rev
A3 10.0
Power Supply & EEPROM
Date: Friday, July 20, 2007 Sheet 7 of 7
5 4 3 2 1

APP 2-5
S E T
MOD E
9
8
7
6
5
4
3
1
2
P 1

1 2
1 1
1 0
RA 1
4 . 7 k x 4

R 1 100
R 2 100
R 3 100
R 4 100
R 5 100
R 6 100
R 7 100
1
V CC

2
3
4
R 16
4 . 7 k

DB 7
DB 6
DB 5
DB 4
Control Panel PCB Circuit

R 15
4 . 7 k
R 14

C1
4 . 7 k

1 0 4

0 V
V CC

S W2
C2

0 V
V CC

S K QP A A
1 6 V 4 7

2 3
3 3
3 8
3 7
3 6

E
RE S

GND
V CC
R/ W
2 2

S W1
S E G1
2 1
S E G2

S K QP A A
2 0
S E G3
1 9 1 0 9
S E G4 C OM4
1 8 1 0 8
S E G5 C OM3
1 7 1 1 0 7
S E G6 C OM5 C OM2
1 6 2 1 0 6
S E G7 C OM6 C OM1
1 5 3 1 0 5
S E G8 C OM7 C OM1 1
2 6 1 4 4 1 0 4
V 1 V 1 S E G9 C OM8 S E G7 6 S E G3 6
2 7 1 3 5 1 0 3
V 2 V 2 S E G1 0 C OM1 2 S E G1
2 8 1 2 6 1 0 2
V 3 V 3 S E G1 1 S E G3 6 S E G7 6 S E G2
2 9 1 1 7 1 0 1
V 4 V 4 S E G1 2 S E G1 1 S E G3
3 0 1 0 8 1 0 0
V 5 V 5 S E G1 3 S E G1 2 S E G4
3 1 9 9 9 9
NC CL 1 S E G1 4 S E G1 3 S E G5
3 2 8 1 0 9 8
NC CL 2 S E G1 5 S E G3 7 S E G7 7 S E G6
3 4 7 1 1 9 7
NC M S E G1 6 S E G1 4 S E G7
3 5 6 1 2 9 6
NC D S E G1 7 S E G1 5 S E G8
3 9 5 1 3 9 5
NC DB 0 S E G1 8 S E G1 6 S E G9
4 0 4 1 4 9 4
NC DB 1 S E G1 9 S E G1 7 S E G1 0
4 1 3 1 5 9 3
NC DB 2 S E G2 0 S E G1 8 S E G7 7 S E G3 7
4 2 2 1 6 9 2
# 1

NC DB 3 S E G2 1 S E G1 9 S E G2 1
4 3 1 1 7 9 1
DB 4 S E G2 2 S E G2 0 S E G2 2
4 4 8 0 1 8 9 0
DB 5 S E G2 3 S E G3 8 S E G7 8 S E G2 3
L CD

4 5 7 9 1 9 8 9
DB 6 S E G2 4 S E G3 1 S E G2 4
4 6 7 8 2 0 8 8
DB 7 S E G2 5 S E G3 2 S E G2 5
7 7 2 1 8 7
S E G2 6 S E G3 3 S E G7 8 S E G3 8

APP 2-6
2 4 7 6 2 2 8 6
OS C1 S E G2 7 S E G3 4 S E G2 6
7 5 2 3 8 5
S E G2 8 S E G3 5 S E G2 7
7 4 2 4 8 4
S E G2 9 S E G3 6 S E G2 8
R1 3

7 3 2 5 8 3
S E G3 0 S E G3 7 S E G2 9
2 5 7 2 2 6 8 2
OS C2 S E G3 1 S E G3 8 S E G3 0
7 1 2 7 8 1
S E G3 2 S E G3 9 S E G7 9 S E G7 9 S E G3 9
9 1 k ( 8 2 k )

4 7 7 0 2 8 8 0
S E D1 2 7 8 F 0 B

C OM1 S E G3 3 S E G3 9 S E G4 1 S E G1
4 8 6 9 2 9 7 9
C OM2 S E G3 4 S E G4 0 S E G4 2 S E G2
4 9 6 8 3 0 7 8
C OM3 S E G3 5 S E G4 0 S E G8 0 S E G4 3 S E G3
5 0 6 7 3 1 7 7
C OM4 S E G3 6 S E G1 1 S E G5 1 S E G4 4 S E G4
5 1 6 6 3 2 7 6
C OM5 S E G3 7 S E G1 2 S E G5 2 S E G4 5 S E G5
5 2 6 5 3 3 7 5
C OM6 S E G3 8 S E G1 3 S E G5 3 S E G4 6 S E G6
5 3 6 4 3 4 7 4
C OM7 S E G3 9 S E G1 4 S E G5 4 S E G4 7 S E G7
DL C6 3 3 7 NL GM

5 4 6 3 3 5 7 3
C OM8 S E G4 0 S E G1 5 S E G5 5 S E G4 8 S E G8
5 5 3 6 7 2
C OM9 S E G1 6 S E G5 6 S E G4 9 S E G9
5 6 3 7 7 1
C OM1 0 S E G1 7 S E G5 7 S E G5 0 S E G1 0
5 7 3 8 7 0
C OM1 1 S E G1 8 S E G5 8 S E G8 0 S E G4 0
5 8 3 9 6 9
C OM1 2 S E G1 9 S E G5 9 S E G6 1 S E G2 1
5 9 4 0 6 8
C OM1 3 S E G2 0 S E G6 0 S E G6 2 S E G2 2
6 0 4 1 6 7
C OM1 4 S E G4 0 S E G8 0 S E G6 3 S E G2 3
6 1 4 2 6 6
C OM1 5 S E G3 1 S E G7 1 S E G8 0 S E G4 0
6 2 4 3 6 5
C OM1 6 S E G3 2 S E G7 2 S E G6 4 S E G2 4
4 4 6 4
S E G3 3 S E G7 3 S E G6 5 S E G2 5
4 5 6 3
S E G3 4 S E G7 4 S E G6 6 S E G2 6
4 6 6 2
S E G3 5 S E G7 5 S E G6 7 S E G2 7
4 7 6 1
S E G3 9 S E G7 9 S E G6 8 S E G2 8
4 8 6 0
C OM1 0 S E G6 9 S E G2 9
4 9 5 9
C OM1 6 S E G7 0 S E G3 0
NAME

5 0 5 8
C OM1 5 S E G7 9 S E G3 9
5 1 5 7
C OM1 4 C OM9
5 2 5 6
C OM1 3 C OM9
5 5
C OM1 0
5 4
C OM1 1
5 3
C OM1 2
V 5
V 4
V 3
V 2
V 1

0 V
V CC

Control Panel PCB Circuit


R8
R9
R 10
R 11
R 12
R 17

1 0 K
1 0 K
1 0 K
1 0 K
1 0 K

8 . 2 K
1 %
1 %
1 %
1 %
1 %
100V AC System Power Supply Circuit

B3P-VH
CN1 F1 L1 NTC1 A
125 V AC 4A ELF15 NTH7D4R0

D12 D11
ERB12-06 ERB12-06

ENC241

0.1 F
C1
D13 D10

Z1
ERB12-06 ERB12-06

BEA101 C109
BL02RN2-R62 1000pF
CN102
B4B-PH
B T1
D101 BEA102
2C09
YG911S2 BL02RN2-R62 25V
A
5 7
1,

330K
R3
+

1000pF
220 F

C111 82 F
C17
C5

330K

4.7K

4.7K

4.7K
18K
470
R120

R123

R124
R110

R114
R4
390K

B
R2

ERA22-10
8V

D2
3 8 D102
R7 YG811S06R 4,

PC1 PC817
150 D7 1SS133 GND

1K
R111
R14

HZ-30CP

VR101
560

5K
Q1
2,3

R121 4.7K

R122 4.7K
C101 330 F

C102 470 F
2SK2638 R19 C10
10 0.01 F C110 R112
+ + 0.1 F 330K
CN101
2
FG

1SS133

R6 B4B-EH

D104
560
26V
D4
C8 220pF

1SS133
HZS9B2

470

Q101
D6
4.7K-6.8K

2SC1740S
PC1 PC817 R9

8.2K
1,2
D5

R13 Short-1K

R113
HZS7A2
22K

680

GND
BEA1 BL01RN1-A63

D110
R11

R17

9
R5

100pF
15K

C12
R12

R10
6.8K
3,4
100pF
4700pF
33K

C11

Q2
C7
R8

2SC1741AS
C9

3300pF 1

NAME 100V AC System Power Supply Circuit

APP 2-7
200V AC System Power Supply Circuit

F1 L1
NTC1 A
250 V AC T2.5A NTH7D4R0
ELF15

D12 D11
ERB12-06 ERB12-06

ENC471
560K

0.1 F
C1
R1

Z1
D13 D10
ERB12-06 ERB12-06

BEA101 C109
BL02RN2-R62 1000pF
CN1
B2P3-VH CN102
B4B-EH-A
B T1
D101 BEA102
2C09
YG911S2 BL02RN2-R62 25V
A
5 7
1,
330K
+

330K
68 F

1000pF

C111 82 F
R2
C5

C17

R4

4.7K

4.7K

4.7K
18K
470
R110

R114
R120

R123

R124
B
330K

ERA22-10
8V
R15

D2
3 8 D102
R7 D7 YG811S06R 4,
180 GND

PC123FY8
1SS133

1K
R111
R14

VR101
PC1

5K
560
Q1
2SK2651
2,3
R19 C10
C110 R112
4700pF

R125 4.7K

R126 1.2K
10 + + 0.1 F 330K

R121

R122
CN101
2
FG

1SS133

R6 B4B-PH-K-S

330 F

C102 470 F

D104 HZ-30CP
C101
560
D4

26V
C8 47pF

1SS133
HZS9B2

Q101
470

D6

2SC1740S

8.2K
D5

PC123FY8 R9
5.6K

1,2

R113
HZS7A2
R11
15K

680

GND
BEA1 BL01RN1-A63

D110
R17

9
R5

560
100pF

PC1
12K

R13
C12
R12

R10
6.8K
3,4
100pF
4700pF

C11
33K

Q2
C7
R8

C9

2SC1741AS
3300pF 1

NAME 200V AC System Power Supply Circuit

APP 2-8
Main Capacitor Charge PCB Circuit
R65 C28
910 330pF

D9-1 D9-9
CN1 SW1 T1
F1 L1 C3 TH1 JT-0109B
AP-320 AJ7231BK M10007
3A (3.15A) ELF18D290C 4700pF D9-2 D9-10
2
L C1 C2 1 12 D9~10
C+
R1 0.47 F 0.47 F + C6 R2
L7, L8

AC90~264V BYV26E AB3 2 6 R13 C11

100 F
R17
1M 0.068 F 47K 10 (10DF-8) 82 1M 2200pF
+ + +

C5
50/60Hz N C4 R3 C7
C14
10 F
C15
10 F
C16
10 F
R12
330K
R14 T+
82
4700pF D1-1~4 47 1000pF R15 C25
D2
IN4007GP BYV26E
9 100 0.22 F
SCR3 R67
L3
Q1 2SK1358 R11 C22 SFOR3G42 Open
AB3 2 6
7 2.2 220pF 4
GND L2 6
C23
0.1 F
C24
R68 T-
Open
AB3 2 6 L4
Q6 C8 0.1 F 1
L5
AB3 2 6
ESD-R-25
2SA1152-L 2200pF
R23 D10 R24 SCR2 R16 R18 C32
C-
220 BYV26C 320K 8P4SM 1K 1K 2200pF
D5
L6 IN4448 R35
AB3 2 6 VR1 4.7K
CN2 R5 R8
200 50K
B2P3-VH 1K R19 C17 R33
3 Short 0.22 F 4.7K
L R20
R28
R36
750K
4.7K
2 1 4.7K Q4
ZD6 2SA1400
T3 RD47EB
1 Q3
N
JP-0111B
5 6.7 8 ZD2
+ C18
470 F
2SA1015
RD120EB
R37
100K R38
1 ZD3 10K
R22 16 1 RD120EB
D6 100 R25
FG C9 R6 BYV26C 200K Q5
1.25-4 0.033 F 100K 15 2 ZD4
2SC3588
A
R21 C19 RD120EB
T2 R51
Q2 5.6K 1000pF PC1 620
JP-0110B R29
2SA1020 14 3 100
R39
TLP621-1
R26 10K
1.5K
S8B-EH
13 4 CN3
D3
R66
BYV26E 3
Discharge
22 Q8
12 5 C20 2SC1815
R30 R52
3 1000pF
D ZD1 11 6
R27
3.3K 4.7K

RD6.2EB-2 R53
IC5 22K 22K
MIP160 10 7
R7 D4 4 8 D7
SCR1
10 CR02AM-8A
IN4448
S
ERD32-02
+ +
C12
9
IC1
8 R31
5.1K R40 R54

C31
C34 C10
0.1 F 10 F
470 F TL494CN
+ C21
2K PC2
TLP621-1
620

2200pF 10 F
5 7 2
R32
Light emission
1K
Q9
2SC1815
D8 R55
IN4448 4.7K
IC2
MC78L05AC + C13
R56
22K
47 F

PC3
R57
TLP621-1
22K

R58
A Q10
2SA1015
4.7K 1
Charge start
PC3
TLP621-1 R59
R34 C27 620
3.3 IC4 0.1 F
MAX517ACPA
14 R45
PC4
R41 TLP750
4.3K 8
1K
873
2 R60
6 390
1 4
R42 C29
5 3 5
1K
5
0.1 F
Charge CLK
7
8 +6 IC6 8
PC5 TLP750

IC3
5 26 PD4584BC
2
LM393C
4 - 6
R61
390
R44
R46
1K
7 4.3K 5 3 6
R43 C26 C30
Charge Voltage SO
49K 0.01 F 0.1 F

R62
1K 4
R47
Charge completion
7
2K

PC6
VCC
8
TLP621-1
0V
D11 R69
IN4448 47K
NAME Main Capacitor Charge PCB Circuit

APP 2-9
Oct., 2008
SM-SC003
(1)

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