SPECIFICATION FOR CARBON AND LOW-ALLOY
STEEL ELECTRODES FOR ELECTROGAS WELDING
SFA-5.26
(Identical with AWS Specification A5.26/A5.26M-97.)
1. Scope
This specification prescribes requirements for the
classification of carbon and low-alloy steel electrodes
for electrogas welding. It covers solid and composite
(flux cored and metal cored) electrodes used with
external gas shielding, and composite (self-shielded flux
cored) electrodes used without external shielding.
PART A GENERAL REQUIREMENTS
2. Classification
2.1 The solid electrodes covered by this specification
are classified according to the chemical composition
of the electrode, as specified in Table 1 and the
mechanical properties of the weld metal as specified
in Tables 2 and 3.
2.2 The composite (flux cored and metal cored)
electrodes covered by this specification are classified
according to the need for external shielding gas (Table
4) and the chemical composition and mechanical proper-
ties of the weld metal, as specified in Tables 2, 3, and 4.
2.3 Electrodes classified under one classification shall
not be classified under any other classification in this
specification, except as specifically permitted by Note
(a) to Table 3.
2.4 The electrodes classified under this specification
are intended for electrogas welding, but that is not to
prohibit their use with any other process for which
they are found suitable.
593
3. Acceptance
Acceptance1 of the electrodes shall be in accordance
with the provisions of ANSI/AWS A5.01, Filler Metal
Procurement Guidelines.2
4. Certification
By affixing the AWS Specification and Classification
designations to the packaging, or the classification to
the product, the manufacturer certifies that the product
meets the requirements of this specification.3
5. Units of Measure and Rounding-Off
Procedure
5.1 This specification makes use of both U.S. Custom-
ary Units and the International System of Units (SI).
The measurements are not exact equivalents; therefore
each system must be used independently of the other
without combining in any way. The specification with
the designation A5.26 uses U.S. Customary units. The
specification A5.26M uses SI units. The latter are shown
in appropriate columns in tables or within brackets []
when used in the text.
5.2 For the purpose of determining conformance with
this specification, an observed or calculated value shall
be rounded to the nearest 1000 psi [10 MPa] for tensile
and yield strength, and to the nearest unit in the
last right-hand place of figures used in expressing the
1
See Section A3 (in the Annex) for further information concerning
acceptance, testing of the material shipped, and ANSI / AWS A5.01,
Filler Metal Procurement Guidelines.
2
AWS standards can be obtained from the American Welding Society,
550 N.W. LeJeune Road, Miami, FL 33126.
3
See Section A4 (in the Annex) for further information concerning
certification and the testing called for to meet this requirement.
 SFA-5.26
TABLE 1
CHEMICAL COMPOSITION REQUIREMENTS FOR SOLID ELECTRODES
AWS Weight, Percenta,b Other
Classifica- UNS Elements,
tionc Numberd C Mn S P Si Ni Mo Cue Ti Zr Al Total
EGXXS-1 K01313 0.070.19 0.901.40 0.035 0.025 0.300.50 0.35 0.50
EGXXS-2 K10726 0.07 0.901.40 0.035 0.025 0.400.70 0.35 0.050.15 0.020.12 0.050.15 0.50

2001 SECTION II
EGXXS-3 K11022 0.060.15 0.901.40 0.035 0.025 0.450.75 0.35 0.50
EGXXS-5 K11357 0.070.19 0.901.40 0.035 0.025 0.300.60 0.35 0.500.90 0.50
EGXXS-6 K11140 0.060.15 1.401.85 0.035 0.025 0.801.15 0.35 0.50
594

EGXXS-D2 K10945 0.070.12 1.602.10 0.035 0.025 0.500.80 0.15 0.400.60 0.35 0.50
EGXXS-G Not Specified f
NOTES:
a. The filler metal shall be analyzed for the specific elements for which values are shown in this table. If the presence of other elements is indicated, in the course of this work, the amount
of those elements shall be determined to ensure that their total (excluding iron) does not exceed the limit specified for Other Elements, Total in the last column of the table.
b. Single values are maximums.
c. The letters XX as used in the AWS classification column of this table refer respectively to the designator for tensile strength of the weld metals (see Tables 2 and 2M) and the designator
for impact strength (see Tables 3 and 3M).
d. SAE/ASTM Unified Numbering System for Metals and Alloys.
e. The copper limit includes copper that may be applied as a coating on the electrode.
f. Composition shall be reported; the requirements are those agreed to by the purchaser and the supplier.
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

TABLE 2 TABLE 3
A5.26 TENSION TEST REQUIREMENTS (AS WELDED) A5.26 IMPACT TEST REQUIREMENTSa (AS WELDED)
Yieldb Average
Tensile Strength Elongationb Impact
AWS A5.26 Strength (Min.) Percent, AWS A5.26 Strengthb,
Classificationa psi psi Min. Classificationa min. (ftlbf)

EG6ZX-X 60 000 EG6ZX-X
EG60X-X to 36 000 24 EG7ZX-X Not specified
EG62X-X 80 000 EG8ZX-X

EG7ZX-X 70 000 EG60X-X
EG70X-X to 50 000 22 EG70X-X 20 @ 0 F
EG72X-X 95 000 EG80X-X

EG8ZX-X 80 000 EG62X-X
EG80X-X to 60 000 20 EG72X-X 20 @ 20F
EG82X-X 100 000 EG82X-X
NOTES: NOTES:
a. The letters X-X as they are used in the AWS A5.26 Classification a. An electrode combination that meets the impact requirements at
column in this table refer respectively to S or T (whether the a given temperature also meets the requirement at all higher tem-
electrode is solid or composite), replacing the first X and 1, peratures in this table. In this manner, EGX2X-X may also be
2, 3, 5, 6, D2, Ni1, NM2, W, or G (the designation for chemical classified as EGX0X-X and EGXZX-X and EGX0X-X may be classi-
composition and shielding gas requirements for composite elec- fied as EGXZX-X.
trodes only) replacing the second X. b. Both the highest and lowest of the five test values obtained shall
b. Yield strength at 0.2 percent offset and elongation in 2 in. gage be disregarded in computing the impact strength. Two of the re-
length. maining three values shall equal or exceed 20 ftlb and one of the
three remaining values may be lower than 20 ftlb but not lower
than 15 ftlb. The average of the three shall not be less than the
20 ftlb specified.

TABLE 2M
TABLE 3M
A5.26M TENSION TEST REQUIREMENTS (AS
A5.26M IMPACT TEST RQUIREMENTS (AS
WELDED)
WELDED)a
Yield
Tensile Strength, Elongation, Average
Impact
AWS A5.26 Strength, min.b min.b
Classificationa MPa MPa percent AWS A5.26M Strength, min.b
Classificationa (J)
EG43ZX-X 430
EG432X-X to 250 24 EG43ZX-X
EG433X-X 550 EG48ZX-X Not Specified
EG55ZX-X
EG48ZX-X 480
EG482X-X to 350 22 EG432X-X
EG483X-X 650 EG482X-X 27 @ 20C
EG552X-X
EG55ZX-X 550
EG433X-X
EG552X-X to 410 20
EG553X-X 700 EG483X-X 27 @ 30C
EG553X-X
NOTES:
a. The letters X-X as they are used in the AWS A5.26M Classification NOTES:
column in this table refer respectively to S or T (whether the a. An electrode combination that meets the impact requirements at
electrode is solid or composite) replacing the first X and 1, a given temperature also meets the requirement at all higher tem-
2, 3, 5, 6, D2, Ni1, NM2, W or G (designation for chemical peratures in this table. In this manner, EGXX3X-X may also be
composition and shielding gas requirements) replacing the sec- classified as EGXX2X-X and EGXXZX-X and EGXX2X-X may be
ond X. classified as EGXXZX-X.
b. Yield strength at 0.2 percent offset and elongation in 50 mm b. Both the highest and the lowest of the five test values obtained
gage length. shall be disregarded in computing the impact strength. Two of the
remaining three values shall equal or exceed 27 J and one of the
three remaining values may be lower than 27 J, but not lower
than 20 J. The average of the three shall not be less than 27 J
specified.

595
SFA-5.26 2001 SECTION II

TABLE 4
CHEMICAL COMPOSITION REQUIREMENTS FOR WELD METAL FROM COMPOSITE FLUX CORED AND METAL
CORED ELECTRODES
AWS
Classificationc Weight, Percenta,b Other
UNS Shielding Elements,
A5.26 A5.26M Numberd Gas C Mn P S Si Ni Cr Mo Cu V Total
EG6XT-1 EG43XT-1 W06301 None (e) 1.7 0.03 0.03 0.50 0.30 0.20 0.35 0.35 0.08 0.50
EG7XT-1 EG48XT-1 W07301 None (e) 1.7 0.03 0.03 0.50 0.30 0.20 0.35 0.35 0.08 0.50
EG8XT-1 EG55XT-1 None (e) 1.8 0.03 0.03 0.90 0.30 0.20 0.250.65 0.35 0.08 0.50
EG6XT-2 EG43XT-2 W06302 CO2 (e) 2.0 0.03 0.03 0.90 0.30 0.20 0.35 0.35 0.08 0.50
EG7XT-2 EG48XT-2 W07302 CO2 (e) 2.0 0.03 0.03 0.90 0.30 0.20 0.35 0.35 0.08 0.50
EGXXT-Ni1 EGXXXT-Ni1 W21033 CO2 0.10 1.01.8 0.03 0.03 0.50 0.701.10 0.30 0.35 0.50
EGXXT-NM1 EGXXXT-NM1 W22334 Ar/CO2 0.12 1.02.0 0.02 0.03 0.150.50 1.52.0 0.20 0.400.65 0.35 0.05 0.50
or CO2
EGXXT-NM2 EGXXXT-NM2 W22333 CO2 0.12 1.12.1 0.03 0.03 0.200.60 1.12.0 0.20 0.100.35 0.35 0.05 0.50
EGXXT-W EGXXXT-W W20131 CO2 0.12 0.501.3 0.03 0.03 0.300.80 0.400.80 0.450.70 0.300.75 0.50
EGXXT-G EGXXXT-G Not Specifiedf

NOTES:
a. The weld metal shall be analyzed for the specific elements for which values are shown in this table. If the presence of other elements is indicated, in the course
of this work, the amount of those elements shall be determined to ensure that their total (excluding iron) does not exceed the limit specified for Other Elements,
Total in the last column of this table.
b. Single values are maximums.
c. The letters XX or XXX as used in the AWS classification column in this table refer respectively to the designator(s) for tensile strength of the weld metal
(see Tables 2 and 2M) and the designator for impact strength (see Tables 3 and 3M). The single letter X as used in the AWS classification column refers to
the designator for impact strength (see Tables 3 and 3M).
d. SAE/ASTM Unified Numbering System for Metals and Alloys.
e. Composition range of carbon not specified for these classifications, but the amount shall be determined and reported.
f. Composition shall be reported; the requirements are those agreed to by the purchaser and supplier.

limiting value for other quantities in accordance with 7. Retest

the rounding-off method given in ASTM E29, Standard
Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications.4
PART B TESTS, PROCEDURES, AND
REQUIREMENTS
6. Summary of Tests
6.1 The tests required for each classification are
specified in Table 5. The purpose of these tests is to
determine the chemical composition, the mechanical
properties, and soundness of the weld. The base metal
for the weld test assemblies, the welding and testing
procedures to be employed, and the results required
are given in Sections 8 through 12.
4 ment. That test shall be repeated, following prescribed
ASTM standards can be obtained from the American Society for
Testing and Materials, 100 Barr Harbor Drive, West Conshohocken,
PA 19428-2959.
If the results of any test fail to meet the requirement,
that test shall be repeated twice. The results of both
retests shall meet the requirement. Specimens for retest
may be taken from the original test assembly or from
one or two new test assemblies. For chemical analysis,
retest need be only for those specific elements that
failed to meet the test requirement.
If the results of one or both retests fail to meet the
requirement, the material under test shall be considered
as not meeting the requirements of this specification
for that classification.
In the event that, during preparation or after comple-
tion of any test, it is clearly determined that prescribed
or proper procedures were not followed in preparing
the weld test assembly or test specimens or in conducting
the test, the test shall be considered invalid without
regard to whether the test was actually completed, or
whether test results met, or failed to meet, the require-
procedures. In this case the requirement for doubling
of the number of test specimens does not apply.

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 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

TABLE 5
REQUIRED TESTS
AWS
Classification* Chemical Analysis
Radiographic Tension Impact
A5.26 A5.26M Electrode Weld Metal Test Test Test
Solid Electrodes
EG6ZS-X EG43ZS-X Required Not Required Required Required Not Required
EG60S-X EG432S-X Required Not Required Required Required Required
EG62S-X EG433S-X Required Not Required Required Required Required
EG7ZS-X EG48ZS-X Required Not Required Required Required Not Required
EG70S-X EG482S-X Required Not Required Required Required Required
EG72S-X EG483S-X Required Not Required Required Required Required
EG8ZS-X EG55ZS-X Required Not Required Required Required Not Required
EG80S-X EG552S-X Required Not Required Required Required Required
EG82S-X EG553S-X Required Not Required Required Required Required

Composite Flux Cored and Metal Cored Electrodes

EG6ZT-X EG43ZT-X Not Required Required Required Required Not Required
EG60T-X EG432T-X Not Required Required Required Required Required
EG62T-X EG433T-X Not Required Required Required Required Required
EG7ZT-X EG48ZT-X Not Required Required Required Required Not Required
EG70T-X EG482T-X Not Required Required Required Required Required
EG72T-X EG483T-X Not Required Required Required Required Required
EG8ZT-X EG55ZT-X Not Required Required Required Required Not Required
EG80T-X EG552T-X Not Required Required Required Required Required
EG82T-X EG553T-X Not Required Required Required Required Required
NOTES:
* The -X as it is used in the AWS Classification column of this table refers to 1, 2, 3, 5, 6, D2, Ni1, NM1, NM2, W, and G (the designation
for shielding gas and chemical composition requirements.)

8. Weld Test Assemblies
8.1 At least one weld test assembly is required, and
two may be required (depending on the electrode
solid as opposed to composite and the manner in
which the sample for chemical analysis is taken), as
specified in Table 5. They are the following:
(a) The groove weld in Fig. 1 for mechanical proper-
ties and soundness of the weld metal for both composite
and solid electrodes
(b) The weld ingot in Fig. 2 for chemical analysis
of the weld metal from composite electrodes
For composite electrodes, the sample for chemical
analysis may be taken from the groove weld in Fig.
1 or from the reduced section of the fractured tension
test specimen, thereby avoiding the need to make the
weld ingot. In case of dispute, the weld ingot shall be
the referee method for chemical analysis.
8.2 Preparation of each weld test assembly shall be
as prescribed in 8.3 and 8.4. The base metal for each
assembly shall be as required in Table 6 and shall meet
the requirements of the appropriate ASTM specification
shown there, or an equivalent specification. Testing of
the assemblies shall be as prescribed in 9.2, 9.3, and
Sections 10 through 12.
8.3 Groove Weld for Mechanical Properties and
Soundness. A test assembly shall be prepared and
welded as specified in Fig. 1 using base metal of the
appropriate type specified in Table 6. Testing of this
assembly shall be as specified in Sections 10 through
12. The assembly shall be tested in the as-welded
condition.
8.4 Weld Ingot. An ingot shall be prepared as
specified in Fig. 2 except when the alternative in 8.1
(taking the sample from the weld metal in the groove
weld or from the tension test specimen) is selected.
9. Chemical Analysis
9.1 For solid electrodes, a sample of the electrode
shall be prepared for chemical analysis. Solid electrodes,
when analyzed for elements that are present in a coating
(copper flashing, for example), shall be analyzed without
removing the coating. When the electrode is analyzed
for elements other than those in the coating, the coating

597
SFA-5.26 2001 SECTION II

FIG. 1 GROOVE WELD TEST ASSEMBLY FOR MECHANICAL PROPERTIES AND SOUNDNESS

must be removed if its presence affects the results of
the analysis for other elements.
9.2 Composite electrodes shall be analyzed in the
form of weld metal, not electrode. The sample for
analysis shall be taken from weld metal obtained with
the electrode (and the shielding gas with which it is
classified, for those classifications for which an external
shielding gas is required). The sample shall come from
an ingot (Fig. 2), the reduced section of the fractured
tension test specimen (Fig. 3), or the groove weld in
Fig. 1.
When the ingot is used, the top surface of the ingot
(described in 8.4 and shown in Fig. 2) shall be removed
and discarded and a sample for analysis shall be obtained
from the underlying metal at a location at least 2 in.
[50 mm] from both the start and crater ends of the
ingot by any appropriate mechanical means. The sample
shall be free of slag.
When the reduced section of the fractured tension
test specimen or a sample from the groove weld in
Fig. 1 is used, the sample shall be prepared by any
suitable mechanical means. The sample from the groove

598
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

GENERAL NOTES:
(a) Weld test assembly shall be welded in the vertical position with upward progression.
(b) Fixturing of the test assembly shall be based on the manufacturers recommendations. Water-cooled copper shoes shall be used except
when using consumable guide tubes. For welding with consumable guide tubes, follow the manufacturers recommendations regarding
the use of water-cooled shoes. When using water cooling, the outgoing water temperature shall not exceed 180F [80C] near the
exit point.
(c) If the manufacturer does not make the electrode size specified, the nearest size may be used. For sizes other than that shown, the
manufacturers recommended procedure shall be used.
(d) Either wire feed speed or current shall be used as a control setting based on the design of the equipment.
(e) Welding shall begin with the assembly at room temperature, 65F [18C] minimum. No external heat shall be applied during welding.
Starting and run-off tabs are not required if the test assembly without weld tabs is sufficient to provide the required test specimens.
(f) The weld shall be completed in one pass.
(g) A postweld heat treatment shall not be applied to the test assembly.
(h) Single V-groove joint is optional for CO2 gas shielded classifications only. In case of dispute, the square groove assembly is the referee
method. Root opening, R, for single-V groove is 532 in. [4 mm].

FIG. 1 GROOVE WELD TEST ASSEMBLY FOR MECHANICAL PROPERTIES AND SOUNDNESS (CONTD)

weld shall be taken at least 2 in. [50 mm] from both
the start and crater ends of the weld.
9.3 The sample shall be analyzed by accepted analyti-
cal methods. The referee method shall be ASTM Stan-
dard Method E350, Chemical Analysis of Carbon Steel,
Low-Alloy Steel, Silicon Electrical Steel, Ingot Iron
and Wrought Iron.
9.4 The results of the analysis shall meet the require-
ments of Table 1 for solid electrodes and Table 4 for
composite electrodes, for the classification of electrode
under test.
10. Radiographic Test
10.1 The groove weld described in 8.3 and shown
in Fig. 1 shall be radiographed to evaluate the soundness
of the weld metal. In preparation for radiography, both
surfaces of the weld may be machined or ground
smooth and flush with the original surfaces of the base
metal or with a uniform reinforcement not exceeding
3
32 in. [2.5 mm]. Both surfaces of the test assembly,
in the area of the weld, shall be smooth enough to
avoid difficulty in interpreting the radiograph.
10.2 The weld shall be radiographed in accordance
with ASTM E142, Standard Method for Controlling
Quality of Radiographic Testing. The quality level of
inspection shall be 2-2T.
10.3 The soundness of the weld metal meets the
requirements of this specification if the radiograph
shows the following:
(a) No cracks, no incomplete fusion, and
(b) No rounded indications in excess of those permit-
ted by the radiographic standards in Fig. 4.

599
SFA-5.26 2001 SECTION II

GENERAL NOTES:
1. Weld ingot shall be deposited by arc welding in a water-cooled copper mold using welding conditions shown in Figure 1.
2. The ingot shall be of any convenient shape that provides weld metal with approximately 1 in.2 [625 mm2] of cross-section.
3. The ingot shall be started on a carbon steel base of sufficient size as to avoid complete fusion, and the copper mold shall be of a size
sufficient to avoid contamination of the ingot by molten copper.
4. The sample for chemical analysis shall be taken at least 2 in. [50 mm] above the bottom of the ingot, and at least 2 in. [50 mm]
below the crater.

FIG. 2 WELD INGOT

In evaluating the radiograph, 2-12 in. [65 mm] of

the weld on each end of the test assembly shall be
disregarded.
TABLE 6
BASE METALS FOR TEST ASSEMBLIES
AWS 10.3.1 A rounded indication is an indication (on
Classification the radiograph) whose length is no more than three
A5.26 A5.26M Base Metal
times its width. Rounded indications may be circular,
elliptical, conical, or irregular in shape, and they may
EG6XT-X EG43XT-X ASTM A36
have tails. The size of a rounded indication is the
EG6XS-X EG43XS-X
largest dimension of the indication, including any tail
EG7XT-X EF48XT-X ASTM A242 Type 2, or that may be present.
EG7XS-X EG48XS-X A572 Grade 50

EG8XT-X ASTM A537 Class 2, A572

EG8XS-X EG55XT-X Grade 60 or 65, or A633 10.3.2 The indication may be of porosity or slag.
EG55XS-X Grade E Indications whose largest dimension does not exceed
1
The following classifications are exceptions 64 in. [0.4 mm] shall be disregarded. Test assemblies
to the above general requirements: with indications greater than the largest indications
permitted in the radiographic standards do not meet
EGXXT-W EGXXXT-W ASTM A588
the requirements of this specification.

600
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

GENERAL NOTES:
1. Dimensions G and C shall be as shown, but ends may be of any shape to fit the testing machine holders as long as the load is axial.
2. The diameter of the specimen within the gage length shall be slightly smaller at the center controlling dimension than at the ends. The
difference shall not exceed one percent of the diameter.
3. When the extensometer is required to determine yield strength, dimension C may be modified. However, the percent of the elongation
shall be based on dimension G.
4. The surface finish within the C dimension shall be no rougher than 63 in. [1.6 m].

FIG. 3 TENSION TEST SPECIMEN

11. Tension Test
11.1 One all-weld-metal tension test specimen shall
be machined from the groove weld described in 8.3
and shown in Fig. 1. The dimensions of the specimen
shall be as shown in Fig. 3.
11.2 The specimen shall be tested in the manner
described in the tension test section of ANSI/AWS
B4.0, Standard Methods for Mechanical Testing of
Welds.
11.3 The results of the tension test shall meet the
requirements specified in Table 2, or Table 2M, as
applicable.
12. Impact Test
12.1 Five Charpy V-notch impact test specimens
(Fig. 5) shall be machined from the test assembly
shown in Fig. 1, for those classifications for which
impact testing is required in Table 5. The five specimens
shall be tested in accordance with the fracture toughness
test section of ANSI/AWS B4.0. The test temperature
and the test results shall be those specified in Table
3 or Table 3M, as applicable, for the classification
under test.
12.2 In evaluating the test results, the lowest and
the highest values obtained shall be disregarded. Two
of the remaining three values shall equal, or exceed,
the specified 20 ftlbf [27 J] energy level. One of the
three may be lower, but not lower than 15 ftlbf [20
J], and the average of the three shall be not less than
the required 20 ftlbf [27 J] energy level.
PART C MANUFACTURE,
IDENTIFICATION, AND PACKAGING
13. Method of Manufacture
The electrodes classified according to this specifica-
tion may be manufactured by any method that will
produce material that meets the requirements of this
specification.

601
SFA-5.26 2001 SECTION II

GENERAL NOTES:
1. In using these standards the chart which is most representative of the size of the porosity and/or inclusions present in the test specimen
radiograph shall be used for determining conformance to these radiographic standards.
2. Since these are test welds specifically made in the laboratory for classification purposes, the radiographic requirements for these test
welds are more rigid than those which may be required for general fabrication.
3. Indications smaller than 164 in. [0.4 mm] shall be disregarded.

FIG. 4 RADIOGRAPHIC ACCEPTANCE STANDARDS

602
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

NOTES:
1. The notched surface and the surface to be struck shall be parallel within 0.002 in. [0.05 mm] and have at least 63 in. [1.6 m]
finish. The other two surfaces shall be square with the notched or struck surface within 10 minutes of the degree and have at least
125 in. [3.2 m] finish.
2. The notch shall be smoothly cut by mechanical means and shall be square with the longitudinal edge of the specimen within one degree.
3. The geometry of the notch shall be measured on at least one specimen in a set of five specimens. Measurement shall be done at
minimum 50 times magnification on either a shadowgraph or a metallograph.
4. The correct location of the notch shall be verified by etching before or after machining.
5. If a specimen does not break upon being struck, the value for energy absorbed shall be reported as the capacity of the impact testing
machine followed by a plus sign (+).

FIG. 5 CHARPY V-NOTCH IMPACT TEST SPECIMEN

14. Standard Sizes the performance of the electrode or the properties of

the weld metal.
Standard sizes for electrodes in the different package
forms (coils with support, coils without support, spools 15.4 A suitable protective coating may be applied
and drums) are shown in Table 7. to any of the electrodes in this specification.

15. Finish and Uniformity

15.1 All electrodes shall have a smooth finish that
is free from slivers, depressions, scratches, scale, seams
or laps (exclusive of the longitudinal joint in composite
electrodes), and foreign matter that would adversely
affect the welding characteristics, the operation of the
welding equipment, or the properties of the weld metal.
15.2 Each continuous length of electrode shall be
from a single lot of material, and welds, when present,
shall have been made so as not to interfere with
the uniform, uninterrupted feeding of the electrode on
automatic equipment.
15.3 The core ingredients in composite electrodes
shall be distributed with sufficient uniformity throughout
the length of the electrode so as not to adversely affect
16. Standard Package Forms
16.1 Standard package forms are coils with support,
coils without support, spools, and drums. Standard
package dimensions and weights for each form are given
in Table 8, and Figs. 6A and 6B provide dimensions for
standard spools. Package forms, sizes and weights other
than these shall be as agreed between purchaser and
supplier.
16.2 The liners in coils with support shall be designed
and constructed to prevent distortion of the coil during
normal handling and use and shall be clean and dry
enough to maintain the cleanliness of the electrode.
16.3 Spools shall be designed and constructed to
prevent distortion of the electrode during normal han-

603
SFA-5.26 2001 SECTION II

TABLE 7
STANDARD SIZES*
A5.26 A5.26M

Tolerance Tolerance

Standard Package Diameter Solid Cored Diameter Solid Cored

Forms in. in. in. mm mm mm
1
Coils with support 16 0.062 0.002 1.6 0.05 0.05
5
Coils without support 64 0.078 0.003 2.0 0.05 0.08
3
Drums, and Spools 32 0.094 0.003 2.4 0.05 0.08
2.5 0.05 0.08
0.120 0.003 3.0 0.08 0.08
1
8 0.125 0.003 3.2 0.08 0.08
5
32 0.156 0.003 4.0 0.08 0.08
*Dimensions, tolerances, and package forms other than those shown shall be as agreed between purchaser and supplier.

dling and use and shall be clean and dry enough to
maintain the cleanliness of the electrode.
17. Winding Requirements
17.1 Electrodes shall be wound so that kinks, waves,
sharp bends, overlapping, or wedging are not encoun-
tered, leaving the electrode free to unwind without
restriction. The outside end of the electrode (the end
with which welding is to begin) shall be identified so
it can be located readily, and shall be fastened to avoid
unwinding.
17.2 The cast and helix of electrode in coils, spools
and drums shall be such that the electrode will feed
in an uninterrupted manner on automatic equipment.
18. Electrode Identification
18.1 The product information and the precautionary
information required in Section 20, Marking of Pack-
ages, shall also appear on each coil, spool and drum.
18.2 Coils without support shall have a tag containing
this information, securely attached to the electrode at
the inside end of the coil.
18.3 Coils with support shall have the information
securely affixed in a prominent location on the support.
18.4 Spools shall have the information securely af-
fixed in a prominent location on the outside of at least
one flange of the spool.
18.5 Drums shall have the information securely af-
fixed in a prominent location on the side of the drum.
19. Packaging
Electrodes shall be suitably packaged to ensure
against damage during shipment and storage under
normal conditions.
20. Marking of Packages
20.1 The following product information (as a mini-
mum) shall be legibly marked so as to be visible from
the outside of each unit package.
(a) AWS specification and classification (year of
issue may be excluded)
(b) Suppliers name and trade designation
(c) Size and net weight
(d) Lot, control, or heat number
20.2 The following precautionary information (as a
minimum) shall be prominently displayed in legible
print on all packages of electrodes including individual
unit packages enclosed within a larger package.
WARNING:
PROTECT yourself and others. Read and un-
derstand this information.
FUMES AND GASES can be hazardous to your
health.
ARC RAYS can injure eyes and burn skin.
ELECTRIC SHOCK can KILL.
W Read and understand the manufacturers instructions,
the Material Safety Data Sheets (MSDSs), and
your employers safety practices.

604
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

TABLE 8
STANDARD PACKAGE DIMENSIONS AND WEIGHTSa
Package Size ODd Net Weight of Electrodeb
Type of
Package in. mm lb kg
c c
Coils without support Not specified Not specified

12 300 25, 30, and 35 10 and 15

14 360 50 and 60 20 and 25
Spools 22 560 250 100
24 610 300 150
30 760 600, 750, and 1000 250, 350, and 450
1
Not specifiedc
15 2 400
Drums 20 500 Not specifiedc
23 600 300 and 600 150 and 300
Coils with Support Standard Dimensions and Weighta

Coil Dimensions

Inside Dia. Width of

Coil Net Weightb of Lining Wound Electrodes
Electrode
Size lb kg in. mm in., max. mm, max.
1 5
60 and 75 20, 25 and 30 12 8 300 +3, 10 4 8 120
All
150 and 200 75 and 100 2312 14 600 +3, 10 5 125
NOTES:
a. Sizes and net weights other than those specified shall be as agreed between supplier and purchaser.
b. Tolerance on net weight shall be 10 percent.
c. As agreed by supplier and purchaser.
d. OD p outside diameter.

W Keep your head out of the fumes.
W Use enough ventilation, exhaust at the arc, or both,
to keep fumes and gases away from your breathing
zone and the general area.
W Wear correct eye, ear, and body protection.
W Do not touch live electrical parts.
W See American National Standard ANSI/ASC Z49.1,
Safety in Welding, Cutting, and Allied Processes,
published by the American Welding Society, 550
N.W. LeJeune Road, Miami, FL 33126; and OSHA
Safety and Health Standards, 29 CFR 1910, avail-
able from the U.S. Government Printing Office,
Washington, DC 20402.
DO NOT REMOVE THIS INFORMATION

605
SFA-5.26 2001 SECTION II

GENERAL NOTES:
1. Outside diameter of barrel shall be such as to permit feeding of the filler metals.
2. Inside diameter of the barrel shall be such that swelling of the barrel or misalignment of the barrel and flanges will not result in the
inside of the diameter of the barrel being less than the inside diameter of the flanges.
3. Holes are provided on each flange, but they need not be aligned.

FIG. 6A STANDARD DIMENSIONS OF 12 AND 14 IN. [300 AND 350 MM] SPOOLS

606
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

GENERAL NOTES:
1. Outside diameter of barrel, dimension F, shall be such as to permit feeding of the filler metals.
2. Inside diameter of the barrel shall be such that swelling of the barrel or misalignment of the barrel and flanges will not result in the
inside of the diameter of the barrel being less than the inside diameter of the flanges.
3. Two holes are provided on each flange and shall be aligned on both flanges with the center hole.

FIG. 6B STANDARD DIMENSIONS OF 22, 24, AND 30 IN. [560, 610, AND 760 MM] SPOOLS (REELS)

607
SFA-5.26 2001 SECTION II

Annex
Guide to AWS Specification for Carbon and Low-Alloy
Steel Electrodes for Electrogas Welding

(This Annex is not a part of ANSI / AWS A5.26 / A5.26M-97, Specification for Carbon and Low-Alloy Steel Electrodes for Elec-
trogas Welding, but is included for information purposes only.)

A1. Introduction
The purpose of this annex is to correlate the electrode
classifications with their intended applications so the
specification can be used effectively. Reference to appro-
priate base metal specifications is made whenever that
can be done and when it would be helpful. Such
references are intended only as examples rather than
complete listings of the base metals for which each
filler metal is suitable.
A2. Classification System
A2.1 The system for identifying the electrode classi-
fications in this specification follows the standard pattern
used in other AWS filler metal specifications (see
Fig. A1). The letters EG at the beginning of each
classification designation shows that the electrode is
intended for use with the electrogas welding process.
In the case of the designations for A5.26, this is
followed by a single digit (6, 7, or 8) representing the
minimum tensile strength of the weld metal in units
of 10 000 psi. For the designations of A5.26M, the EG
is followed by two digits (43, 48, or 55) representing the
minimum tensile strength in units of 10 MPa (see
Table 2M).
The digit that follows is a number or the letter Z.
The number designates the temperature at which (and /
or above which) the weld metal meets or exceeds the
required 20 ftlbf [27 J] Charpy V-notch impact strength.
The letter Z indicates that no impact strength require-
ment is specified.
The next letter, either S or T, indicates that the
electrode is solid (S) or composite (flux cored or metal
cored) (T). The designator (digits or letters) following
the hyphen in the classification indicates the chemical
composition (of weld metal for the composite electrodes
and of the electrode itself for solid electrodes) and the
type or absence of shielding gas required in the case
of composite electrodes only.
A2.2 G Classification
A2.2.1 This specification includes filler metals
classified as EGXXT-G or EGXXS-G. The last G
indicates that the filler metal is of a general classifica-
tion. It is general because not all of the particular
requirements specified for each of the other classifica-
tions are specified for this classification. The intent in
establishing this classification is to provide a means
by which filler metals that differ in one respect or
another (chemical composition, for example) from all
other classifications (meaning that the composition of
the filler metal, in the case of the example, does
not meet the composition specified for any of the
classifications in the specification) can still be classified
according to the specification. The purpose is to allow
a useful filler metal one that otherwise would have
to await a revision of the specification to be classified
immediately, under the existing specification. This
means, then, that two filler metals, each bearing the
same G classification, may be quite different in
some certain respect (chemical composition, again, for
example).
A2.2.2 Request for Filler Metal Classification
(a) When a filler metal cannot be classified according
to some classification other than a G classification,
the manufacturer may request that a classification be
established for that filler metal. The manufacturer may
do this by following the procedure given here. When
the manufacturer elects to use the G classification,
the Committee on Filler Metals recommends that the

608
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

FIG. A1 CLASSIFICATION SYSTEM

manufacturer still request that a classification be estab-
lished for that filler metal, as long as the filler metal
is of commercial significance.
(b) A request to establish a new filler metal classifi-
cation must be a written request and it needs to provide
sufficient detail to permit the Committee on Filler
Metals or the Subcommittee to determine whether the
new classification or the modification of an existing
classification is more appropriate to satisfy the need.
The request needs to state the variables and their limits
for such a classification or modification. The request
should contain some indication of the time by which
completion of the new classification or modification is
needed.
(c) The request should be sent to the Secretary of
the Committee on Filler Metals at AWS headquarters.
Upon receipt of the request, the Secretary will:
(1) Assign an identifying number to the request.
This number will include the date the request was
received.
(2) Confirm receipt of the request and give the
identification number to the person who made the
request.
(3) Send a copy of the request to the Chairman
of the Committee on Filler Metals and the Chairman
of the particular Subcommittee involved.
(4) File the original request.
(5) Add the request to the log of outstanding
requests.
(d) All necessary action on each request will be
completed as soon as possible. If more than 12 months
lapse, the Secretary shall inform the requestor of the
status of the request, with copies to the Chairmen of
the Committee and of the Subcommittee. Requests still
outstanding after 18 months shall be considered not to
have been answered in a timely manner and the
Secretary shall report these to the Chairman of the
Committee on Filler Metals for action.
(e) The Secretary shall include a copy of the log
of all requests pending and those completed during the
preceding year with the agenda for each Committee
on Filler Metals meeting. Any other publication of
requests that have been completed will be at the option
of the American Welding Society, as deemed appro-
priate.

609
SFA-5.26 2001 SECTION II
A2.3 Terms Not Specified and Not Required.
The point of difference (although not necessarily the
amount of the difference) referred to above will be
readily apparent from the use of the words not required
and not specified in the specification. The use of
these words is as follows:
Not Specified is used in those areas of the specification
that refer to the results of some particular test. It
indicates that the requirements for that test are not
specified for that particular classification.
Not Required is used in those areas of the specification
that refer to the test that must be conducted in order
to classify a filler metal. It indicates that the test is
not required because the requirements (results) for
the test have not been specified for that particular
classification.
Restating the case, when a requirement is not speci-
fied, it is not necessary to conduct the corresponding
test to classify a filler metal to that classification. When
a purchaser wants the information provided by that
test, in order to consider a particular product of that
classification for a certain application, the purchaser
will have to arrange for that information with the
supplier of the product. The purchaser will have to
establish with that supplier just what the testing proce-
dure and the acceptance requirements are to be for
that test. The purchaser may want to incorporate that
information (via ANSI / AWS A5.01, Filler Metal Pro-
curement Guidelines ) in the purchase order.
A2.4 An international system for designating welding
filler metals is under development by the International
Institute of Welding (IIW) for use in future specifications
to be issued by the International Standards Organization
(ISO). Table A1 shows the proposed designations for
the type of filler metal. In that system the initial letter
S designates a mild or low-alloy steel wire, followed
by a four-digit number. If the filler metal is a metal
cored wire, the initial letter is C; if a flux cored
wire, the initial letter is T.
A3. Acceptance
Acceptance of all welding materials classified under
this specification is in accordance with ANSI / AWS
A5.01, Filler Metal Procurement Guidelines, as the
specification states. Any testing a purchaser requires
of the supplier, for material shipped in accordance with
this specification, shall be clearly stated in the purchase
order, according to the provisions of ANSI / AWS A5.01,
Filler Metal Procurement Guidelines. In the absence
of any such statement in the purchase order, the supplier
may ship the material with whatever testing is normally
610
conducted on material of that classification, as specified
in Schedule F, Table 1, of ANSI / AWS A5.01, Filler
Metal Procurement Guidelines. Testing in accordance
with any other Schedule in that Table must be specifi-
cally required by the purchase order. In such cases,
acceptance of the material shipped shall be in accordance
with those requirements.
A4. Certification
The act of placing the AWS Specification and Classi-
fication designations on the packaging enclosing the
product or the classification on the product itself, consti-
tutes the suppliers (manufacturers) certification that
the product meets all of the requirements of the specifi-
cation.
The only testing requirement implicit in this certifica-
tion is that the manufacturer actually has conducted
the tests required by the specification on material that
is representative of that being shipped and that the
material met the requirements of the specification.
Representative material, in this case, is any production
run of that classification using the same formulation.
Certification is not to be construed to mean that tests
of any kind were necessarily conducted on samples of
the specific material shipped. Tests on such material
may or may not have been conducted. The basis for
the certification required by the specification is the
classification test of representative material cited
above and the Manufacturers Quality Assurance Pro-
gram, in ANSI / AWS A5.01.
A5. Ventilation During Welding
A5.1 Five major factors govern the quantity of
fumes in the atmosphere to which welders and welding
operators are exposed during welding:
(a) Dimensions of the space in which welding is
done (with special regard to the height of the ceiling)
(b) Number of welders and welding operators work-
ing in that space
(c) Rate of evolution of fumes, gases, or dust, ac-
cording to the materials and processes used
(d) The proximity of the welders or welding operators
to the fumes as the fumes issue from the welding zone,
and to the gases and dusts in the space in which they
are working
(e) The ventilation provided to the space in which
the welding is done
A5.2 American National Standard ANSI / ASC Z49.1,
Safety in Welding, Cutting, and Allied Processes (pub-
lished by the American Welding Society), discusses
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS SFA-5.26

TABLE A1
COMPARISONS OF A5.26/A5.26M CLASSIFICATIONS AND CLASSIFICATIONS IN OTHER AWS SPECIFICATIONS
AND PROPOSED ISO DESIGNATIONS
Similar Classificationsa
AWS
A5.26/A5.26M AWS AWS AWS AWS AWS Proposed ISO
Classification A5.17 A5.18 A5.23 A5.25 A5.28 Designationsb
EGXXS-1
EGXXS-2 ER70S-2 EM5K-EW S2134
EGXXS-3 EM13K ER70S-3 EM13K-EW S2030
EGXXS-5 ER70S-5 S2022
EGXXS-6 EH11K ER70S-6 EH11K-EW S3031
EGXXS-D2 EA3K EH10Mo-EW ER80S-D2 S3020-A3
NOTES:
a. Classifications are similar but not necessarily identical in composition.
ANSI/AWS A5.17 Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding
ANSI/AWS A5.18 Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding
ANSI/AWS A5.23 Specification for Low-Alloy Steel Electrodes and Fluxes for Submerged Arc Welding
ANSI/AWS A5.25 Specification for Carbon and Low-Alloy Steel Electrodes and Fluxes for Electroslag Welding
ANSI/AWS A5.28 Specification for Low-Alloy Steel Electrodes and Rods for Gas Shielding Arc Welding
b. IIW Doc. XII-1232-91 (also see Section A2.5).

the ventilation that is required during welding and
should be referred to for details. Attention is drawn
particularly to the section on protection of personnel
and the general area and ventilation in that document.
A6. Welding Considerations
A6.1 Electrogas welding is an arc welding process
that uses solid electrodes with gas shielding, composite
cored electrodes with gas shielding, or composite cored
electrodes without gas shielding (self-shielded). Op-
erating on direct current, the electrode deposits filler
metal in the cavity formed by the water-cooled backing
shoe(s) that bridges the groove between the joint mem-
bers. The joint normally is made in a single pass,
though with special fixturing multipass joints have been
welded.
A6.2 Flux cored electrodes used with the electrogas
welding process are designed specifically for compatibil-
ity with the process. The flux produces a thin layer
of slag between the weld metal and copper backing
shoes without accumulating excessive slag above the
weld pool. The nonmetallic content of the flux core
is lower than that of conventional gas shielded and
self-shielded flux cored electrodes.
A6.3 Because of the large volume of molten weld
metal produced in electrogas welding and the necessity
to contain it, the process is used for welding in the
essentially vertical position. Joints are readily welded
in plate assemblies that are as much as 15 degrees
from the vertical, or where the joint in vertical plate
assemblies may be as much as 15 degrees from vertical,
or both.
A6.4 The entire assembly, including electrode, copper
shoes, wire-feeding mechanism, controls, and oscillator,
generally moves vertically during operation. When con-
sumable guide tubes are used, vertical movement of
the equipment may not be required. The length of
vertical travel is unlimited and is dependent upon the
design of the equipment used.
A6.5 The standard joint geometry is a simple square
groove in a butt joint. Joint geometries other than
square grooves in butt joints can be used.
A6.6 Certain classifications can be used with consum-
able guide tubes. These guide tubes are generally AISI
Grades 1008 to 1020 carbon steel tubing. In some
applications, the guide tubes are covered with a flux
which provides a protective slag and insulates the tube
should it contact the side wall or copper backing shoes.
Other applications use ceramic fusible insulators in the
shape of washers affixed to the tubes. The manufacturer
should be consulted for specific recommendations re-
garding consumable guide tubes.
The effect of the consumable guide tubes is generally
to dilute the alloy content of the weld metal. Consumable
guide tubes are not classified per this specification;
therefore, weld metal strength and toughness should
be tested by the user.

611
SFA-5.26 2001 SECTION II
A6.7 The specification requires the use of certain
base metals for classification purposes. This does not
signify any restriction on the application of the process
for joining other base metals, but rather to provide a
means for obtaining reproducible results. Electrogas
welding is a high-dilution process, meaning that the
base metal forms a significant portion of the weld
metal. The type of base metal, especially given the
wide variety of available low-alloy structural steels,
will influence the mechanical and other properties of
the joint and weld procedure qualification tests, as
distinguished from filler metal classification tests, should
be used for assessing the properties of welds for a
given application.
A6.8 Electrogas welding is generally a high-deposi-
tion process, especially when applied to thick plates.
Since it usually is operated as a single-pass process,
the weld metal and heat-affected zone are subject to
no subsequent weld thermal cycles, such as is common
with conventional multipass arc welding of thick materi-
als. The relatively wide heat-affected zone (HAZ) on
thick plates is often characterized by large grains. On
these types of applications, the as-welded mechanical
properties of the weld and HAZ may, therefore, be
somewhat lower than the base metal, and should be
adequately tested and evaluated for the intended appli-
cation.
A7. Description and Intended Use of Electrodes
This specification contains classifications that describe
three categories of electrodes: solid electrodes for use
with gas shielding, composite (flux cored or metal
cored) electrodes for use with gas shielding, and self-
shielded composite (flux cored) electrodes which require
no external gas shielding.
A7.1 Solid Electrodes. The classifications for solid
electrodes contained in this specification are very similar
in electrode chemical composition to, or, in many
cases, identical in electrode chemical composition to
classifications contained in ANSI / AWS A5.18-93, Spec-
ification for Carbon Steel Electrodes and Rods for
Gas Shielded Arc Welding, and ANSI / AWS A5.28-
96, Specification for Low-Alloy Steel Electrodes and
Rods for Gas Shielded Arc Welding. The user should
be aware that the mechanical properties obtained when
using these electrodes with the electrogas welding pro-
cess will differ from those obtained when using them
with the gas metal or gas tungsten arc welding processes.
Weld metal mechanical properties obtained with the
use of solid electrodes with the electrogas welding
process are very dependent on the type of gas employed.
612
The change from one gas type or blend to another
(either more reactive or less reactive) will affect the
chemical composition of the weld metal and the resulting
mechanical properties. In some cases, this change in
mechanical properties may be significant enough to
necessitate a change in the electrode classification. For
this reason, care should be taken to test the electrode
with the gas or gas blend which will be used in
production.
A7.2 Cored Electrodes. The classifications for com-
posite (flux cored and metal cored) electrodes contained
in this specification are based on weld metal chemical
composition and the type of, or absence of, an external
shielding gas, as shown in Table 4. Once again, it is
important for the user to remember that the change
from one gas type or blend to another (either more
reactive or less reactive) will affect the chemical compo-
sition of the weld metal and the resulting mechanical
properties.
It should be noted that the EGXXT-1 and EGXXT-
2 classifications in this specification are totally different
from the EXXT-1 and EXXT-2 classifications contained
in ANSI / AWS A5.20, Specification for Carbon Steel
Electrodes for Flux Cored Arc Welding, and ANSI /
AWS A5.29, Specification for Low Alloy Steel Elec-
trodes for Flux Cored Arc Welding.
A7.2.1 EGXXT-1 Classification. Electrodes of the
EGXXT-1 (and EGXXXT-1) classifications are self-
shielded electrodes which require no external shielding
gas. Electrodes of these classifications are designed for
the core materials to provide a slag cover, along with
the appropriate alloys, deoxidizers, denitrifiers, and
shielding materials. These often consist of fluorides,
metallic alloys, and alkali and alkali earth oxides and
carbonates. EGXXT-1 electrodes are designed for weld-
ing many structural steels such as ASTM A 36, A 572
and A 515, as well as many grades used in ship
construction. Typical applications include bases for
heavy equipment, storage tanks, ship hulls, structural
members and pressure vessels.
A7.2.2 EGXXT-2 Classification. Electrodes of the
EGXXT-2 (and EGXXXT-2) classifications are gas
shielded electrodes designed for use with carbon dioxide
shielding gas. Typical applications would be similar to
those of EGXXT-1 electrodes, except the use of an
external shielding gas would normally confine their use
to a shop environment.
A7.2.3 EGXXT-Ni1 Classification. Electrodes of
the EGXXT-Ni1 (and EGXXXT-Ni1) classifications are
gas shielded electrodes designed for use with carbon
dioxide shielding gas. These electrodes are similar to
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS
EGXXT-2 electrodes except they produce weld metal
with approximately 1% nickel.
A7.2.4 EGXXT-NM1 and -NM2 Classifications.
Electrodes of the EGXXT-NM1 (EGXXXT-NM1) and
EGXXT-NM2 (EGXXXT-NM2) classifications are gas
shielded electrodes designed for use with carbon dioxide
shielding gas (or an argon / carbon dioxide blend in the
case of EGXXT-NM2). These electrodes produce weld
metal alloyed with various levels of nickel and molyb-
denum.
A7.2.5 EGXXT-W Classification. Electrodes of
the EGXXT-W (and EGXXXT-W) classifications are
gas shielded electrodes designed for use with carbon
dioxide shielding gas. These electrodes produce weld
metal which is intended for use on bare exposed
applications of weathering steels, such as ASTM A
242 and A 588.
A7.2.6 EGXXT-G Classification. Electrodes of
the EGXXT-G (and EGXXXT-G) classification are
those electrodes not included in the preceding classifica-
tions, and for which only mechanical property require-
ments are specified. The electrode supplier should be
consulted for the composition, properties, characteristics,
and intended use of electrodes of this classification.
(See A2.2 for further information.)
A8. Discontinued Classifications
The classifications shown in Table A2 have been
discontinued over the life of this specification:
A9. Safety Considerations
A9.1 Burn Protection. Molten metal, sparks, slag,
and hot work surfaces are produced by welding, cutting
and allied processes. These can cause burns if precau-
tionary measures are not used. Workers should wear
protective clothing made of fire-resistant material. Pant
cuffs, open pockets, or other places on clothing that
TABLE A2
DISCONTINUED CLASSIFICATIONS
Discontinued Last
Classification Published Replaced by
EGXXS-1B 1978 EGXXS-D2 in A5.26-91
EGXXS-GB 1978 EGXXS-G in A5.26-91
EGXXT3 1978 EGXXS-Ni1 in A5.26-91
EGXXT4 1978 EGXXT-NM1 in A5.26-91
EGXXT5 1978 EGXXT-W in A5.26-91
613
SFA-5.26
can catch and retain molten metal or sparks should
not be worn. High-top shoes or leather leggings and
fire-resistant gloves should be worn. Pant legs should
be worn over the outside of high-top shoes. Helmets
or hand shields that provide protection for the face,
neck, and ears, and a protective head covering should
be used. In addition, appropriate eye protection should
be used.
When welding overhead or in confined spaces, ear
plugs to prevent weld spatter from entering the ear
canal should be worn in combination with goggles, or
the equivalent, to give added eye protection. Clothing
should be kept free of grease and oil. Combustible
materials should not be carried in pockets. If any
combustible substance has been spilled on clothing, a
change to clean, fire-resistant clothing should be made
before working with open arcs or flames. Aprons,
cape-sleeves, leggings, and shoulder covers with bibs
designed for welding service should be used. Where
welding or cutting of unusually thick base metal is
involved, sheet metal shields should be used for extra
protection. Mechanization of highly hazardous processes
or jobs should be considered. Other personnel in the
work area should be protected by the use of noncombus-
tible screens or by the use of appropriate protection
as described in the previous paragraph. Before leaving
a work area, hot workpieces should be marked to alert
other persons of this hazard. No attempt should be
made to repair or disconnect electrical equipment when
it is under load; disconnection under load produces
arcing of the contacts and may cause burns or shock,
or both. (Note: Burns can be caused by touching hot
equipment such as electrode holders, tips, and nozzles.
Therefore, insulated gloves should be worn when these
items are handled, unless an adequate cooling period
has been allowed before touching.)
The following sources are for more detailed informa-
tion on personal protection:
(a) American National Standards Institute. ANSI /
ASC Z87.1, Practice for Occupational and Educational
Eye and Face Protection. New York: American National
Standards Institute.5
(b) American National Standards Institute. ANSI /
ASC Z41.1, Safety-Toe Footwear. New York, NY:
American National Standards Institute.
(c) American Welding Society. ANSI / ASC Z49.1,
Safety in Welding, Cutting, and Allied Processes. Miami,
FL: American Welding Society.6
5
ANSI standards may be obtained from the American National
Standards Institute, 11 West 42nd Street, New York, NY 10036.
6
AWS standards may be obtained from the American Welding
Society, 550 N.W. LeJeune Road, Miami, FL 33126.
SFA-5.26 2001 SECTION II

(d) OSHA. Code of Federal Regulations, Title 29 Recognized safety standards such as ANSI / ASC
Labor, Chapter XVII, Part 1910. Washington, DC: U.S. Z49.1, Safety in Welding, Cutting, and Allied Processes;
Government Printing Office.7 and NFPA No. 70, National Electrical Code,8 should
be followed.
A9.2 Electrical Hazards. Electric shock can kill.
A9.3 Fumes and Gases. Many welding, cutting, and
However, it can be avoided. Live electrical parts should
allied processes produce fumes and gases which may
not be touched. The manufacturers instructions and
be harmful to health. Fumes are solid particles which
recommended safe practices should be read and under-
originate from welding filler metals and fluxes, the
stood. Faulty installation, improper grounding, and in-
base metal, and any coatings present on the base metal.
correct operation and maintenance of electrical equip-
Gases are produced during the welding process or may
ment are all sources of danger.
be produced by the effects of process radiation on the
All electrical equipment and the workpieces should
surrounding environment. Management, welders, and
be grounded. The workpiece lead is not a ground lead;
other personnel should be aware of the effects of these
it is used only to complete the welding circuit. A
fumes and gases. The amount and composition of these
separate connection is required to ground the workpiece.
fumes and gases depend upon the composition of the
The correct cable size should be used, since sustained
electrode and base metal, welding process, current level,
overloading will cause cable failure and result in possi-
arc length, and other factors.
ble electrical shock or fire hazard. All electrical connec-
The possible effects of overexposure range from
tions should be tight, clean, and dry. Poor connections
irritation of eyes, skin, and respiratory system to more
can overheat and even melt. Further, they can produce
severe complications. Effects may occur immediately
dangerous arcs and sparks. Water, grease, or dirt should
or at some later time.
not be allowed to accumulate on plugs, sockets, or
Fumes can cause symptoms such as nausea, head-
electrical units. Moisture can conduct electricity. To
aches, dizziness, and metal fume fever. The possibility
prevent shock, the work area, equipment, and clothing
of more serious health effects exists when especially
should be kept dry at all times. Welders should wear
toxic materials are involved. In confined spaces, the
dry gloves and rubber soled shoes, or stand on a dry
shielding gases and fumes might displace breathing air
board or insulated platform. Cables and connections
and cause asphyxiation. Ones head should always be
should be kept in good condition. Improper or worn
kept out of the fumes. Sufficient ventilation, exhaust
electrical connections may create conditions that could
at the arc, or both, should be used to keep fumes and
cause electrical shock or short circuits. Worn, damaged,
gases from your breathing zone and the general area.
or bare cables should not be used. Open circuit voltage
In some cases, natural air movement will provide
should be avoided. When several welders are working
enough ventilation. Where ventilation may be question-
with arcs of different polarities, or when a number of
able, air sampling should be used to determine if
alternating current machines are being used, the open
corrective measures should be applied.
circuit voltages can be additive. The added voltages
More detailed information on fumes and gases pro-
increase the severity of the shock hazard.
duced by the various welding processes may be found
In case of electric shock, the power should be turned
in the following:
off. If the rescuer must resort to pulling the victim
(a) The permissible exposure limits required by
from the live contact, nonconducting materials should
OSHA can be found in Code of Federal Regulations,
be used. If the victim is not breathing, cardiopulmonary
Title 29 Labor, Chapter XVII Part 1910.
resuscitation (CPR) should be administered as soon as
(b) The recommended threshold limit values for these
contact with the electrical source is broken. A physician
fumes and gases may be found in Threshold Limit
should be called and CPR continued until breathing
Values for Chemical Substances and Physical Agents in
has been restored, or until a physician has arrived.
the Workroom Environment, published by the American
Electrical burns are treated as thermal burns; that is,
Conference of Governmental Industrial Hygienists
clean, cold (iced) compresses should be applied. Con-
(ACGIH).9
tamination should be avoided; the area should be cov-
ered with a clean, dry dressing; and the patient should
be transported to medical assistance. 8
NFPA documents are available from the National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269.
9
ACGIH documents are available from the American Conference of
7
OSHA standards may be obtained from the U.S. Government Governmental Industrial Hygienists. 1330 Kemper Meadow Dr.,
Printing Office, Washington, DC 20402. Cincinnati, OH 45240-1634.

614
 PART C SPECIFICATIONS FOR WELDING RODS,
ELECTRODES, AND FILLER METALS
(c) The results of an AWS-funded study are available
in a report entitled, Fumes and Gases in the Welding
Environment.
A9.4 Radiation. Welding, cutting, and allied opera-
tions may produce radiant energy (radiation) harmful
to health. One should become acquainted with the
effects of this radiant energy.
Radiant energy may be ionizing (such as x-rays), or
nonionizing (such as ultraviolet, visible light, or infra-
red). Radiation can produce a variety of effects such
as skin burns and eye damage, depending on the radiant
energys wavelength and intensity, if excessive exposure
occurs.
A9.4.1 Ionizing Radiation. Ionizing radiation is
produced by the electron beam welding process. It is
ordinarily controlled within acceptance limits by use
of suitable shielding enclosing the welding area.
A9.4.2 Nonionizing Radiation. The intensity and
wavelengths of nonionizing radiant energy produced
depend on many factors, such as the process, welding
parameters, electrode and base metal composition,
fluxes, and any coating or plating on the base metal.
Some processes such as resistance welding and cold
pressure welding ordinarily produce negligible quantities
of radiant energy. However, most arc welding and
cutting processes (except submerged arc when used
properly), laser beam welding and torch welding, cut-
ting, brazing, or soldering can produce quantities of
nonionizing radiation such that precautionary measures
are necessary.
Protection from possible harmful effects caused by
nonionizing radiant energy from welding include the
following measures:
(a) One should not look at welding arcs except
through welding filter plates which meet the require-
ments of ANSI / ASC Z87.1, Practice for Occupational
and Educational Eye and Face Protection. It should
be noted that transparent welding curtains are not
intended as welding filter plates, but rather are intended
to protect passersby from incidental exposure.
(b) Exposed skin should be protected with adequate
gloves and clothing as specified ANSI / ASC Z49.1,
Safety in Welding, Cutting, and Allied Processes.
(c) Reflections from welding arcs should be avoided,
and all personnel should be protected from intense
reflections. (Note: Paints using pigments of substantially
zinc oxide or titanium dioxide have a lower reflectance
for ultraviolet radiation.)
(d) Screens, curtains, or adequate distance from
aisles, walkways, etc., should be used to avoid exposing
passersby to welding operations.
615
SFA-5.26
(e) Safety glasses with UV-protective side shields
have been shown to provide some beneficial protection
from ultraviolet radiation produced by welding arcs.
A9.4.3 Ionizing radiation information sources in-
clude the following:
(a) American Welding Society. F2.1-78, Recom-
mended Safe Practices for Electron Beam Welding and
Cutting.
(b) Manufacturers product information literature.
A9.4.4 Nonionizing radiation information sources
include:
(a) American National Standards Institute. ANSI /
ASC Z136.1, Safe Use of Lasers. New York, NY:
American National Standards Institute.
(b) American National Standards Institute. ANSI /
ASC Z87.1, Practice for Occupational and Educational
Eye and Face Protection. New York, NY: American
National Standards Institute.
(c) American Welding Society. ANSI / ASC Z49.1,
Safety in Welding, Cutting, and Allied Processes. Miami,
FL: American Welding Society.
(d) Hinrichs, J. F. January 1978. Project committee on
radiation summary report. Welding Journal 57:6265.
(e) Marshall, W. J., Sliney, D. H., et al. March
1980. Optical radiation levels produced by air-carbon
arc cutting processes. Welding Journal 59:4346.
(f) Moss, C. E., and Murray, W. E. September 1979.
Optical radiation levels produced in gas welding, torch
brazing, and oxygen cutting. Welding Journal 58:3746.
(g) Moss, C. E. March 1979. Optical radiation trans-
mission levels through transparent welding curtains.
Welding Journal 58:69-s to 75-s.
(h) National Technical Information Service. Nonion-
izing radiation protection special study No. 42-0053-
77, Evaluation of the Potential Retina Hazards from
Actinic Ultraviolet Radiation Generated by Electric
Welding and Cutting Arcs. Springfield, VA: National
Technical Information Service.10
(i) National Technical Information Service. Nonion-
izing radiation protection special study No. 42-0312-
77, Evaluation of the Potential Retina Hazards from
Optical Radiation Generated by Electrical Welding
and Cutting Arcs. Springfield, VA: National Technical
Information Service.
10
National Technical Information documents are available from the
National Technical Information Service, Springfield, VA 22161.