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16/11/2016

16/11/2016 CM 871 Printer Friendly View 2012 Kenworth T800 CUMMINS ISM CM876 Print Date: 16/11/2016 Fig

CM 871

Printer Friendly View

2012 Kenworth T800 CUMMINS ISM CM876

Print Date: 16/11/2016

Fig 1: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 1 Of 5)

NCA NCA 45 NCA NCA 44 19 NCA 43 NCA NCA 42 FUEL LIFT PUMP RLY
NCA
NCA
45
NCA
NCA
44
19
NCA
43
NCA
NCA
42
FUEL LIFT PUMP RLY SIG
AFTERTREATMENT FUEL PRESSURE SIG
AFTERTREATMENT FUEL INJ RETURN ­
INTAKE MANIFOLD PRESSURE SIG
TURBOCHARG COMPRSR INLET AIR TEMP SIG
AFTERTREATMENT FUEL INJ SIG +
SENS RETURN
ENG CRANKSHAFT SPD/POSITION RETURN
NCA
41
18
40
17
NCA
NCA
NCA
51
ENG OIL TEMP SIG
FUEL SHUTOFF ACTUATOR
FRONT TIMING ACTUATOR +
FRONT TIMING ACTUATOR ­
REAR TIMING ACTUATOR +
REAR TIMING ACTUATOR ­
REAR FUELING ACTUATOR +
REAR FUELING ACTUATOR ­
FRONT FUELING ACTUATOR +
FRONT FUELING ACTUATOR ­
AFTERTREATMENT FUEL SHUTOFF VLV 1 SIG +
24
NCA
NCA
50
23
49
22
39
NCA
48
NCA
NCA
47
21
NCA
46
20
NCA
ENG FUEL TEMP SIG
ENG BRAKE SOLENOID 2 SIG
14
NCA
NCA
30
29
13
28
12
31
NCA
27
11
NCA
NCA
26
NCA
NCA
25
35
NCA
NCA
38
SENS SUPPLY 2
SENS RETURN
CRANKCASE PRESSURE SIG
16
NCA
NCA
37
36
NCA
NCA
34
SENS SUPPLY 1
TURBOCHARGER SPEED SIG +
15
NCA
NCA
33
32
NCA
1
GROUND
TERMINAL
FUEL SHUTOFF
AFTERTREATMENT
AFTERTREATMENT
FUEL
BLOCK
ENGINE
1
VALVE 1
1
2
2
1
1
2
2
1
2
ACTUATOR
SPEED SENSOR
TURBOCHARGER
FUEL
INJECTOR
SHUTOFF
TERMINAL
ACTUATOR
TIMING
FRONT
2
REAR
TIMING
ACTUATOR
REAR
FUELING
ACTUATOR
FRONT
FUELING
ACTUATOR
NCA
ENGINE HARNESS
NCA
60
NCA
59
NCA
58
NCA
57
CONNECTOR
56
NCA
55
NCA
54
NCA
53
NCA
52
NCA
1
2
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
ELECTRONIC CONTROL MODULE
3
NCA
NCA
NCA
NCA
2
1
6
5
4
NCA
A
B
A
B
A
B
4
3
2
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
1
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
RELAY
RESISTOR
LAMP
MOTOR
TERMINATOR
TEMPERATURE
ACTUATOR
PUMP
FUEL DRAIN
AFTERTREATMENT
VALVE
PUMP
EGR VALVE
DATA LINK
EXHAUST GAS
VGT
LIFT
FUEL LIFT
SAE J1939
HIGH
87
1
2
1
2
CONNECTOR
POWER CONNECTOR
SERVICE TOOL
PUMP RELAY
30
NCA
86
87A
85
DATA LINK
M
FUEL LIFT
10A
FUSE
SAE J1939
15
NCA
17
6
NCA
NCA
16
5
NCA
NCA
NCA
4
NCA
NCA
14
3
NCA
NCA
13
NCA
EXHAUST GAS PRESSURE SIG
AFTERTREATMENT FUEL DRAIN VALVE SIG +
24
ENG OIL PRESSURE SIG
TURBOCHARGER SPEED SIG ­
FUEL PRESSURE SIG
ENG CAMSHAFT SPD/POSITION SIG
ENG CRANKSHAFT SPD/POSITION SIG
10
NCA
NCA
23
22
NCA
21
NCA
9
NCA
NCA
20
19
8
18
SENSOR SUPPLY 3
EGR TEMP SIG
7
NCA
6
HI EXHAUST GAS TEMP LAMP SUPPLY
SAE J1939 ­
SOLENOID
3
NCA
5
2
NCA
4
NCA
NCA
3
SENS RETURN
BAROMETRIC PRESSURE SIG
VGT ACTUATOR +12 V SUPPLY
1
NCA
NCA
2
1
NCA
NCA
12
ENG BRAKE SOLENOID 3 SIG
EGR DIFFERENTIAL PRESSURE SIG
INTAKE MANIFOLD TEMP SIG
WATER IN FUEL SIG
ENG COOLANT TEMP SIG
CYLINDER HEAD
NCA
11
10
2
1
NCA
FUEL
9
SAE J1939 +
EGR VALVE +12 V SUPPLY
SOLENOID
NCA
8
7
5
NCA

284012

16/11/2016

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Fig 2: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 2 Of 5)

TURBOCHARGER COMPRESSOR ENGINE CRANKSHAFT INLET AIR WATER ENGINE COOLANT EGR ENGINE FUEL ENGINE OIL SPEED/POSITION IN
TURBOCHARGER
COMPRESSOR
ENGINE CRANKSHAFT
INLET AIR
WATER
ENGINE COOLANT
EGR
ENGINE FUEL
ENGINE OIL
SPEED/POSITION
IN FUEL
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
NCA
15
1
NCA
2
NCA
3
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
NCA
23
NCA
24
INTAKE MANIFOLD
CRANKCASE
ENGINE CAMSHAFT
FUEL
EXHAUST GAS
AFTERTREATMENT
ENGINE OIL
EGR
TEMPERATURE/
PRESSURE
SPEED/POSITION
PRESSURE
PRESSURE
FUEL PRESSURE
PRESSURE
DIFFERENTIAL
PRESSURE SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
PRESSURE
SENSOR
284013
2
2
1
NCA
NCA
NCA
2
NCA
3
NCA
1
1
4
NCA
NCA
NCA
3
NCA
NCA
B
2
NCA
1
NCA
NCA
A
3
NCA
2
NCA
NCA
2
1
NCA
NCA
1
3
NCA
2
NCA
1
NCA
NCA
B
NCA
A
3
NCA
2
NCA
1
NCA
NCA
B
NCA
A
3
NCA
2
NCA
NCA
A
1
NCA
NCA
B
3
NCA
2
NCA
1
NCA
NCA
1
NCA
3
NCA
2
2
NCA
1
NCA
3
NCA

16/11/2016

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Fig 3: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 3 Of
Fig 3: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 3 Of 5)
CRUISE CONTROL/
PTO SET RESUME
SELECT SWITCH
CRUISE
CLUTCH/ENGINE
MAXIMUM
AMBIENT AIR
FAN
CONTROL/
PROTECTION
OPERATING
TEMPERATURE
CONTROL
PTO ON/OFF
OVERRIDE
SPEED/GOVERNOR
SENSOR
SWITCH
SWITCH
SWITCH
TYPE SWITCH
NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
15
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
NCA
23
NCA
24
NCA
25
NCA
1
NCA
2
NCA
3
NCA
26
NCA
27
NCA
28
TELEFLEX
MORSE
WILLIAMS
AFTERTREATMENT
REMOTE ACCELERATOR
ENGINE COOLANT
FAN
HALL EFFECT
ACCELERATOR PEDAL
BAROMETRIC
DIESEL PARTICULATE
PEDAL/LEVER
LEVEL SENSOR
SPEED SENSOR
SPEED SENSOR
ASSEMBLY
AIR PRESSURE
FILTER INLET
ASSEMBLY
SENSOR
TEMPERATURE SENSOR
367257
1
NCA
2
NCA
NCA
3
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
1
NCA
2
NCA
AFTERTREATMENT INTERFACE
CONNECTOR (OPTIONAL)
2
NCA
NCA
C
4
NCA
C
NCA
B
5
NCA
A
NCA
NCA
A
6
NCA
B
NCA
NCA
D
3
NCA
C
NCA
E
1
NCA
B
NCA
F
2
NCA
A
NCA

16/11/2016

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Fig 4: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 4 Of
Fig 4: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 4 Of 5)
THREE POSITION
AFTERTREATMENT DIESEL
ACCELERATOR
ENGINE BRAKE
PARTICULATE FILTER
INTERLOCK/
ACCELERATOR
ENGINE BRAKE
AIR CONDITIONER
SERVICE BRAKE
LEVEL SWITCH
ENGINE TORQUE
ERROR LIMP
ON/OFF
DIFFERENTIAL PRESSURE
PRESSURE
POSITION
LIMIT SWITCH
HOME SWITCH
SWITCH
SENSOR
SWITCH
SWITCH
NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
NCA
1
9
NCA
NCA
2
10
NCA
NCA
3
11
NCA
NCA
4
12
NCA
NCA
5
13
NCA
NCA
6
14
NCA
NCA
7
15
NCA
NCA
8
16
NCA
NCA
9
17
NCA
NCA
10
18
NCA
NCA
11
19
NCA
NCA
12
20
NCA
NCA
13
21
NCA
NCA
14
22
NCA
NCA
15
23
NCA
NCA
16
24
NCA
NCA
17
25
NCA
NCA
18
26
NCA
NCA
19
27
NCA
NCA
20
28
NCA
NCA
21
29
NCA
NCA
22
30
NCA
23
NCA
NCA
24
31
NCA
NCA
25
32
NCA
33
NCA
34
NCA
35
NCA
NCA
26
36
NCA
NCA
27
37
NCA
NCA
28
38
NCA
39
NCA
40
NCA
41
AFTERTREATMENT
FAN
ETHER
DIESEL OXIDATION
CLUTCH
INJECTION
MAGNETIC VEHICLE
RED STOP
TACHOMETER
CATALYST INLET
SOLENOID
SPEED/DIGITAL
LAMP
TEMPERATURE SENSOR
VEHICLE SPEED
SENSOR
367258
A
NCA
B
NCA
NCA
NCA
NCA
2
NCA
NCA
1
NCA
1
AFTERTREATMENT INTERFACE
CONNECTOR (OPTIONAL)
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
5
NCA
3
7
NCA
1
6
NCA
2
NCA
AFTERTREATMENT
INTERFACE
CONNECTOR
NCA
(OPTIONAL)
NCA
NCA
NCA
NCA
NCA
NCA

16/11/2016

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Fig 5: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 5 Of
Fig 5: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 & Aftertreatment ­ 5 Of 5)
HOT AT
REMOTE
REMOTE
ALL TIMES
PTO ON/OFF
ACCELERATOR
HOT AT
SWITCH
ON/OFF SWITCH
DIESEL PARTICULATE FILTER
REGENERATION SWITCH/
DIAGNOSTIC TEST
MODE SWITCH
KEY
ALL TIMES
HOT IN
ON OR START
SWITCH
OFF
START
FUSE
FUSE
30A
5A
ACC
RUN
NCA
1
NCA
2
DIESEL PARTICULATE FILTER REG SW/TEST SW SIG
NCA
3
REMOTE ACCELERATOR ON/OFF SW SIG
NCA
4
REMOTE PTO ON/OFF SW SIG
NCA
NCA
5
1
SERVICE BRAKE POSITION SW SIG
NCA
NCA
6
2
AIR CONDITIONER PRESSURE SW SIG
NCA
NCA
7
3
AFTERTREATMENT DIESEL PARTICULATE
FILTER DIFFERENTIAL PRESSURE SIG
NCA
NCA
8
4
ENG BRAKE SELECTOR SIG 1
NCA
NCA
9
5
ACCELERATOR POSITION 1 SIG
NCA
COMPUTER DATA
NCA
10
6
SAE J1587 DATA LINK +
LINES SYSTEM
NCA
NCA
11
7
ACCELERATOR ERROR LIMP HOME SW SIG
NCA
12
8
NCA
NCA
13
9
ACCELERATOR INTERLOCK/ENG TORQUE LIMIT SW SIG
NCA
NCA
14
10
MAX OPERATING SPD/GOVERNOR TYPE SW SIG
NCA
NCA
15
11
CLUTCH/ENG PROTECTION OVERRIDE SW SIG
NCA
NCA
16
12
CRUISE CONTROL/PTO ON/OFF SW SIG
NCA
NCA
17
13
FAN CTRL SW SIG
NCA
NCA
18
14
ENG BRAKE SELECTOR SIG 2
NCA
NCA
19
15
AMBIENT AIR TEMP SIG
NCA
COMPUTER DATA
NCA
20
16
SAE J1587 DATA LINK ­
LINES SYSTEM
NCA
NCA
21
17
SENSOR SPLY 5
NCA
NCA
22
18
SENSOR SPLY 4
NCA
NCA
23
19
ACCELERATOR POSITION 1 RETURN
NCA
NCA
24
20
CRUISE CTRL/PTO RESUME ACCELERATE/INC SW SIG
NCA
NCA
25
21
CRUISE CTRL/PTO SET/COAST/DECREMENT SW SIG
NCA
NCA
26
22
REMOTE ACCELERATOR PEDAL/LEVER SIG
NCA
NCA
27
23
MAGNETIC VEHICLE SPD SIG +/DIGITAL VSS
NCA
NCA
28
24
ENG COOLANT LEVEL SIG
NCA
NCA
29
25
SENSOR RETURN
NCA
NCA
30
26
FAN SPD SIG
NCA
NCA
30
27
HALL EFFECT SPD SENS SIG
NCA
NCA
31
28
NCA
AFTERTREATMENT DIESEL PARTICULATE
FILTER INLET TEMP SIG
29
NCA
NCA
32
30
SENSOR RETURN
NCA
33
SENSOR RETURN
NCA
NCA
34
31
SW RETURN
NCA
NCA
35
32
ACCELERATOR POSITION 2 SIG
NCA
NCA
36
33
MAGNETIC VEHICLE SPD RETURN ­
NCA
NCA
37
34
AFTERTREATMENT DIESEL OXIDATION CATLYST TEMP SIG
NCA
NCA
38
35
FAN CLUTCH SIG
NCA
NCA
39
36
IGN/KEY SW INPUT SIG
NCA
NCA
40
37
ETHER INJ SOLENOID SIGNAL
NCA
NCA
41
38
TACHOMETER OUTPUT SIG
NCA
NCA
42
39
SENSOR RETURN
NCA
NCA
43
40
RED STOP LAMP RETURN
NCA
NCA
44
41
AMBER WARNING LAMP RETURN
NCA
45
AFTERTREATMENT REGENERATION LAMP RETURN
NCA
46
SAE J1939 DATA LINK +
COMPUTER DATA
NCA
47
LINES SYSTEM
SAE J1939 DATA LINK ­
NCA
48
IDLE SHUTDOWN RLY SIG
NCA
49
STARTER LOCKOUT RLY SIG
NCA
50
OEM CONNECTOR
AFTERTREATMENT DIESEL PARTICULATE
FILTER OUTLET TEMP SIG
NCA
1
ECM BATTERY RETURN ­
BATTERY
NCA
NCA
2
ECM BATTERY RETURN ­ (OPTIONAL)
GROUND
NCA
3
ECM BATTERY SUPPLY + (OPTIONAL)
NCA
NCA
4
ECM BATTERY SUPPLY +
OEM POWER
CONNECTOR
NCA
1
FUEL LIFT PUMP RETURN
NCA
2
FUEL LIFT PUMP SUPPLY
FUEL LIFT PUMP
CONNECTOR
ELECTRONIC CONTROL MODULE
AMBER
AFTERTREATMENT
IDLE
STARTER
AFTERTREATMENT
WARNING
REGENERATION
SHUTDOWN
LOCKOUT
DIESEL PARTICULATE
LAMP
LAMP
RELAY
RELAY
FILTER OUTLET
TEMPERATURE SENSOR
367259
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
2
NCA
4
NCA
1
NCA
3
AFTERTREATMENT INTERFACE
CONNECTOR (OPTIONAL)
NCA
NCA

16/11/2016

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Fig 6: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 W/O Aftertreatment ­ 1 Of 5)

SENS SUPPLY 2 SENS RETURN 43 42 FUEL LIFT PUMP RLY SIG NCA 41 40 17
SENS SUPPLY 2
SENS RETURN
43
42
FUEL LIFT PUMP RLY SIG
NCA
41
40
17
39
44
16
NCA
NCA
38
NCA
NCA
37
36
46
NCA
NCA
48
SENS RETURN
ENG CRANKSHAFT SPD/POSITION RETURN
NCA
NCA
47
19
35
18
NCA
NCA
45
INTAKE MANIFOLD PRESSURE SIG
TURBOCHARG COMPRESSOR INLET AIR TEMP SIG
NCA
NCA
26
28
12
NCA
NCA
27
11
NCA
NCA
13
NCA
NCA
25
10
NCA
24
ENG OIL PRESSURE SIG
TURBOCHARGER SPEED SIG ­
FUEL PRESSURE SIG
ENG CAMSHAFT SPD/POSITION SIG
ENG CRANKSHAFT SPD/POSITION SIG
NCA
14
15
NCA
34
SENS SUPPLY 1
TURBOCHARGER SPEED SIG +
NCA
NCA
33
32
20
NCA
31
ENG FUEL TEMP SIG
ENG BRAKE SOLENOID 2 SIG
NCA
NCA
30
29
2
FRONT
FUEL
2
1
2
1
2
1
REAR
1
2
1
NCA
NCA
NCA
NCA
NCA
ACTUATOR
SPEED SENSOR
TURBOCHARGER
SHUTOFF
TERMINAL
ACTUATOR
TIMING
ACTUATOR
TIMING
NCA
FUELING
ACTUATOR
FUELING
ACTUATOR
284014
FRONT
REAR
22
NCA
55
NCA
54
NCA
53
NCA
52
56
NCA
51
ENG OIL TEMP SIG
FUEL SHUTOFF ACTUATOR
FRONT TIMING ACTUATOR +
FRONT TIMING ACTUATOR ­
REAR TIMING ACTUATOR +
REAR TIMING ACTUATOR ­
REAR FUELING ACTUATOR +
REAR FUELING ACTUATOR ­
FRONT FUELING ACTUATOR +
FRONT FUELING ACTUATOR ­
NCA
NCA
50
21
49
60
NCA
NCA
NCA
NCA
NCA
ELECTRONIC CONTROL MODULE
CONNECTOR
ENGINE HARNESS
NCA
NCA
59
NCA
58
NCA
57
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
6
5
4
3
A
B
A
B
NCA
GROUND TERMINAL
1
ENGINE BLOCK
NCA
NCA
NCA
NCA
NCA
4
NCA
NCA
NCA
NCA
NCA
NCA
NCA
ACTUATOR
87
30
87A
85
86
RESISTOR
MOTOR
TERMINATOR
SAE J1939
PUMP
PUMP RELAY
EGR VALVE
DATA LINK
VGT
LIFT
FUEL LIFT
SAE J1939
POWER CONNECTOR
3
2
1
1
2
1
2
CONNECTOR
SENS RETURN
SERVICE TOOL
M
PUMP RELAY
DATA LINK
FUEL LIFT
10A
FUSE
NCA
NCA
NCA
16
5
NCA
NCA
15
4
6
NCA
14
3
NCA
NCA
13
NCA
NCA
19
23
22
9
21
EXHAUST GAS PRESSURE SIG
NCA
NCA
20
12
8
18
SENSOR SUPPLY 3
EGR TEMP SIG
7
NCA
NCA
17
4
SOLENOID
3
5
NCA
6
5
2
NCA
SAE J1939 ­
BAROMETRIC PRESSURE SIG
VGT ACTUATOR +12 V SUPPLY
NCA
NCA
3
1
NCA
NCA
2
9
ENG BRAKE SOLENOID 3 SIG
EGR DIFFERENTIAL PRESSURE SIG
INTAKE MANIFOLD TEMP SIG
WATER IN FUEL SIG
ENG COOLANT TEMP SIG
CYLINDER HEAD
NCA
11
10
1
NCA
NCA
FUEL
SOLENOID
2
NCA
8
SAE J1939 +
EGR VALVE +12 V SUPPLY
NCA
7

Fi 7: Cummins En ine Performance Wirin Dia ram (ISX ­ CM 871 W/O Aftertreatment ­ 2 Of 5)

16/11/2016

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g

g g g TURBOCHARGER COMPRESSOR ENGINE COOLANT EGR ENGINE FUEL INLET AIR ENGINE OIL ENGINE CRANKSHAFT
g
g
g
TURBOCHARGER
COMPRESSOR
ENGINE COOLANT
EGR
ENGINE FUEL
INLET AIR
ENGINE OIL
ENGINE CRANKSHAFT
WATER
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
SPEED/POSITION
IN FUEL
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
NCA
15
1
NCA
2
NCA
3
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
INTAKE MANIFOLD
ENGINE CAMSHAFT
FUEL
EXHAUST GAS
ENGINE OIL
EGR
TEMPERATURE/
SPEED/POSITION
PRESSURE
PRESSURE
PRESSURE
DIFFERENTIAL
PRESSURE SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
PRESSURE
284015
SENSOR
NCA
2
1
NCA
2
NCA
NCA
1
3
NCA
4
NCA
NCA
B
3
NCA
NCA
A
2
NCA
1
NCA
NCA
2
3
NCA
NCA
1
2
NCA
1
NCA
NCA
B
3
NCA
2
NCA
NCA
A
1
NCA
NCA
B
3
NCA
2
NCA
NCA
A
1
NCA
NCA
A
NCA
B
2
NCA
1
NCA
3
NCA
NCA
1
NCA
3
NCA
2

Fig 8: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 W/O Aftertreatment ­ 3 Of 5)

16/11/2016

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CRUISE CONTROL/ PTO SET RESUME SELECT SWITCH CRUISE CLUTCH/ENGINE MAXIMUM AMBIENT AIR FAN CONTROL/ PROTECTION OPERATING
CRUISE CONTROL/
PTO SET RESUME
SELECT SWITCH
CRUISE
CLUTCH/ENGINE
MAXIMUM
AMBIENT AIR
FAN
CONTROL/
PROTECTION
OPERATING
TEMPERATURE
CONTROL
PTO ON/OFF
OVERRIDE
SPEED/GOVERNOR
SENSOR
SWITCH
SWITCH
SWITCH
TYPE SWITCH
NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
15
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
NCA
23
NCA
1
NCA
2
NCA
3
TELEFLEX
MORSE
WILLIAMS
REMOTE ACCELERATOR
ENGINE COOLANT
FAN
HALL EFFECT
ACCELERATOR PEDAL
BAROMETRIC
PEDAL/LEVER
LEVEL SENSOR
SPEED SENSOR
SPEED SENSOR
ASSEMBLY
AIR PRESSURE
ASSEMBLY
SENSOR
367260
1
NCA
2
NCA
NCA
3
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
C
4
NCA
C
NCA
B
5
NCA
A
NCA
A
6
NCA
B
NCA
NCA
D
3
NCA
C
NCA
E
1
NCA
B
NCA
NCA
F
2
NCA
A
NCA

Fig 9: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 W/O Aftertreatment ­ 4 Of 5)

16/11/2016

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THREE POSITION ACCELERATOR ENGINE BRAKE INTERLOCK/ ACCELERATOR ENGINE BRAKE AIR CONDITIONER SERVICE BRAKE LEVEL SWITCH ENGINE
THREE POSITION
ACCELERATOR
ENGINE BRAKE
INTERLOCK/
ACCELERATOR
ENGINE BRAKE
AIR CONDITIONER
SERVICE BRAKE
LEVEL SWITCH
ENGINE TORQUE
ERROR LIMP
ON/OFF
PRESSURE
POSITION
LIMIT SWITCH
HOME SWITCH
SWITCH
SWITCH
SWITCH
NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
NCA
1
8
NCA
NCA
2
9
NCA
NCA
3
10
NCA
NCA
4
11
NCA
NCA
5
12
NCA
13
NCA
NCA
6
14
NCA
NCA
7
15
NCA
NCA
8
16
NCA
NCA
9
17
NCA
NCA
10
18
NCA
NCA
11
19
NCA
NCA
12
20
NCA
NCA
13
21
NCA
NCA
14
22
NCA
NCA
15
23
NCA
NCA
16
24
NCA
NCA
17
25
NCA
NCA
18
26
NCA
NCA
19
27
NCA
NCA
20
28
NCA
21
NCA
NCA
22
29
NCA
NCA
23
30
NCA
31
NCA
32
NCA
33
NCA
34
NCA
35
NCA
36
NCA
37
FAN
ETHER
CLUTCH
INJECTION
MAGNETIC VEHICLE
RED STOP
TACHOMETER
SOLENOID
SPEED/DIGITAL
LAMP
VEHICLE SPEED
SENSOR
367261
NCA
NCA
A
NCA
B
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA

Fig 10: Cummins Engine Performance Wiring Diagram (ISX ­ CM 871 W/O Aftertreatment ­ 5 Of 5)

16/11/2016

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GROUND 1 NCA CONNECTOR OEM POWER 4 NCA NCA 3 NCA NCA 2 NCA NCA BATTERY
GROUND
1
NCA
CONNECTOR
OEM POWER
4
NCA
NCA
3
NCA
NCA
2
NCA
NCA
BATTERY
1
NCA
OEM CONNECTOR
50
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
49
NCA
NCA
NCA
NCA
NCA
NCA
FUEL LIFT PUMP
CONNECTOR
2
35
40
NCA
39
NCA
38
NCA
37
36
NCA
NCA
NCA
34
NCA
33
NCA
32
NCA
31
NCA
NCA
48
NCA
47
NCA
LINES SYSTEM
COMPUTER DATA
46
NCA
45
44
NCA
43
NCA
42
NCA
41
36
19
13
15
22
32
24
27
34
30
18
37
33
35
20
26
29
28
23
4
1
7
5
2
3
9
8
6
25
11
21
31
12
14
17
10
16
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
IDLE
367262
RELAY
RELAY
LAMP
LOCKOUT
SHUTDOWN
WARNING
STARTER
30
AMBER
REMOTE
REMOTE
DIESEL PARTICULATE FILTER
REGENERATION SWITCH/
HOT AT
NCA
NCA
NCA
AMBIENT AIR TEMP SIG
ENG BRAKE SELECTOR SIG 1
AIR CONDITIONER PRESSURE SW SIG
SERVICE BRAKE POSITION SW SIG
REMOTE PTO ON/OFF SW SIG
REMOTE ACCELERATOR ON/OFF SIG SIG
ACCELERATOR POSITION 1 RETURN
SENSOR SUPPLY 4
SENSOR SUPPLY 5
SAE J1587 DATA LINK ­
ACCELERATOR POSITION 1 SIG
ENG BRAKE SELECTOR SIG 2
FAN CTRL SW SIG
CRUISE CONTROL/PTO ON/OFF SW SIG
NCA
NCA
NCA
NCA
NCA
SW RETURN
RED STOP LAMP RETURN
SENSOR RETURN
TACHOMETER OUTPUT SIG
ETHER INJ SOLENOID SIGNAL
IGN/KEY SW INPUT SIG
FAN CLUTCH SIG
MAGNETIC VEHICLE SPD RETURN ­
ACCELERATOR POSITION 2 SIG
NCA
SENSOR RETURN
SENSOR RETURN
SENSOR RETURN
ENG COOLANT LEVEL SIG
MAGNETIC VEHICLE SPD SIG +/DIGITAL VSS
REMOTE ACCELERATOR PEDAL/LEVER SIG
ACCELERATOR ERROR LIMP HOME SW SIG
SAE J1587 DATA LINK +
START
CRUISE CTRL/PTO SET/COAST/DECREMENT SW SIG
CRUISE CTRL/PTO RESUME ACCELERATE/INC SW SIG
ON OR START
PTO ON/OFF
ALL TIMES
HOT IN
FUSE
SWITCH
SWITCH
OFF
KEY
ALL TIMES
FUSE
ACC
NCA
DIESEL PARTICULATE FILTER REG SW/TEST SW SIG
30A
RUN
MODE SWITCH
NCA
NCA
NCA
NCA
NCA
NCA
NCA
NCA
AMBER WARNING LAMP RETURN
ON/OFF SWITCH
DIAGNOSTIC TEST
ACCELERATOR
ACCELERATOR INTERLOCK/ENG TORQUE LIMIT SW SIG
ELECTRONIC CONTROL MODULE
HOT AT
MAX OPERATING SPD/GOVERNOR TYPE SW SIG
CLUTCH/ENG PROTECTION OVERRIDE SW SIG
18
NCA
21
NCA
LINES SYSTEM
20
NCA
COMPUTER DATA
19
NCA
22
NCA
17
NCA
16
NCA
15
NCA
14
NCA
NCA
30
NCA
29
NCA
28
NCA
27
NCA
26
NCA
25
NCA
24
NCA
23
NCA
FUEL LIFT PUMP RETURN
4
NCA
3
NCA
2
NCA
1
FUEL LIFT PUMP SUPPLY
NCA
ECM BATTERY SUPPLY +
ECM BATTERY SUPPLY + (OPTIONAL)
ECM BATTERY RETURN ­ (OPTIONAL)
ECM BATTERY RETURN ­
STARTER LOCKOUT RLY SIG
IDLE SHUTDOWN RLY SIG
SAE J1939 DATA LINK ­
SAE J1939 DATA LINK +
COMPUTER DATA
13
NCA
12
11
NCA
LINES SYSTEM
10
NCA
5A
9
NCA
8
NCA
7
6
NCA
5

16/11/2016

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