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3D Simulation of the vertical axis

Wind Turbines

Michal Petruela, Vojtch Blaek


Faculty of Electrical Engineering and Computer Science
VB - Technical University of Ostrava
Ostrava, Czech Republic
michal.petruzela@vsb.cz, vojtech.blazek@vsb.cz

AbstractComputational fluid dynamics (CFD) is turbine, Gorlov turbine had blades twisted in angle of 180
appropriate method to analyse aerodynamic flow in wind degrees because it had only 2 blades. Angle of twist is given by
turbine. This is why we choose this method to compare static dividing the full angle by number of blades. It is also called
torque characteristics of two vertical axis wind turbines Gorlov helical turbine. This blade curvature has the effect of
(VAWT), one with straight blade and the other one with helical evenly distributing the airfoil surface over rotation cycle. So
blade. Analyses are realized by use of Ansys CFX software. At there are no abrupt changes of lift and drag forces and therefore
first, three-dimensional (3D) simulations of straight blade turbine smoother torque curve and less vibrations and noise. Thanks to
with different meshes are carried out. To determine how much increasing computing power there is growing number of three-
mesh parameters affect the accuracy of result and computational
dimensional (3D) simulations. Kacor et al.[9][10] used
time. Then we perform 3D simulations of helical blade turbine
and compare its results with straight blade one.
computational fluid dynamic (CFD) to analyse VAWT and
compare results with speed characteristic provided by
KeywordsComputational fluid dynamic (CFD); vertical axis manufacturer and then modified its construction to achieve
wind turbine; Darrius turbine; Gorlov turbine; straight blade; better results. Howell et al. [11] compared two-dimensional
helical blade; static torque (2D) and 3D simulations with manufactured model and
conclusion was the 3D simulations show to be in reasonably
good agreement with wind tunnel measurements and 2D
I. INTRODUCTION
simulations show greater performance because it does not
Due to continuously growing emphasis on renewable count with tip vortices. The aim of this paper is compare static
energy sources, there is also increased focus on research on this torque characteristics of Darrieus and Gorlov turbine in 3D
sources, among which belongs wind power. Wind power is CFD simulations. In simulations we use turbulence
attractive due its low maintenance cost. Currently most model, its strength is given by the reduced calculation times
widespread type of wind turbine is one with horizontal axis of required to perform a simulation with good levels of
rotation (HAWT). The output power from HAWT varies in convergence [12].
wide range from 1 kW to units of MW. Although the type of
construction of these kinds of wind power plants is various
II. THREE-DIMENSIONAL MODEL OF STRAIGHT BLADE TURBINE
there can be found several factors that are common for proper
functionality of HAWT [1, 2]. Typical is higher wind velocity At first we describe characteristic dimensions of analysed
for optimal operation of HAWT with that is related necessity of Darrieus turbine, then we briefly mention boundary settings.
the equipment for adjusting turbine blades against direction of The solid geometry was created with AutoCAD and imported
wind. Accordingly to [3, 4] HAWT have low efficiency for low into ANSYS DesignModeler, there we created volumes in
wind velocity so the wind power plant is not fully utilized. which will be mesh generated. Modelled turbine with diameter
D = 1,5 m and height H = 2,2 m is composed of three
In the areas with lower wind velocities is more appropriate Wortmann FX 60-126 airfoils with chord length 0,4 m and a
to use vertical axis wind turbines. Generally vertical axis wind shaft of diameter Dshaft = 0,15 m. We created three
turbine (VAWT) have lower power output in ranges from computational domains, the reason was to achieve sufficiently
hundreds of W to units of kW, some experimental turbines dense mesh only in areas close to rotor blades so we dont
have bigger output power, and for example Sandia 34-M rated waste computing power. Largest domain (DOk) have square
at 500 kW [5] or ole Cap-Chat rated at 4 MW [6]. Main plane with side L_DOk = 15 m one of its face is set as inlet
advantage of VAWT is its independence of wind direction and with air velocity 10 m/s. Velocity is uniformly distributed and
operation at low wind velocities. In 1931 Darrieus [7] revealed directed along the x-axis. Remaining outer faces are set as
his concept of VAWT what is area of research to this day. One opening with direction and relative pressure 0 Pa. Second
example is Gorlov [8] and his patent of improved Darrieus domain (BOk) also have square plane with side L_Bok = 2,5 m
This paper is supported by the following projects: LO1404: Sustainable
development of ENET Centre; CZ.1.05/2.1.00/19.0389 Development of the
ENET centre research infrastructure; SP2017/159 Students Grant Competition
and TACR TH01020426, Czech Republic.

978-1-5090-6406-9/17/$31.00 2017 IEEE


its purpose is to avoid big difference in mesh element sizes of TABLE I. PARAMETERS OF ROK MESH AND ITS EFFECT ON NUMBER OF
ELEMENTS AND COMPUTATIONAL TIME
DOk and last domain (ROk) that have circle plane with
diameter of DROk = 1,7 m. Front and back faces of BOk and Name Body Nodes Elements Computational
ROk are set to opening, turbine blades walls have no slip sizing time
boundary condition. (m)

Mesh1 0,025 281625 268050


Mesh2 0,015 659175 633600 1,175
Mesh3 0,010 1520726 1460760 ~3

Fig. 3. Mesh 1

Fig. 1. Turbine and computational domains Plan

Fig. 4. Mesh 2

Fig. 2. Definition of angle of rotation

III. MESH CONFIGURATIONS Fig. 5. Mesh 3


Mesh is composed of elements with various size, this
elements are predominantly hexahedrons and a few are
wedges. Size vary by domains, for DOk is set to 0,2 m, in BOk By looking at fig. 3, 4 and 5 we see that at certain angles of
to 0,05 m and in ROK we have three different settings are rotation are torques quite different. Assuming that the more
given in table 1. Mesh is created with sweep method. This dense mesh is, the more accurate results. We can conclude that
method creates mesh on the source face and then copy it to the the Mesh1 is insufficient and Mesh 2 is applicable only for
target face. It then generates either hexahedral or wedge cases where we want average torque, because discrepancy of
elements connecting the two faces and following the exterior average values between Mesh 3 and Mesh 2 is equal to 5 %.
topology of the body [13]. On top of that we use inflation We need torque values at different angles of rotation so we
method on turbine wall blades, this creates 5 layers with have to use Mesh 3, for this reason we will use its simulation
growth ratio 1, 2 see fig. 2. results in further comparison.
Fig. 6. Static torque characteristics of straight blade turbine for three
different meshes

IV. THREE-DIMENSIONAL MODEL OF HELICAL BLADE TURBINE


Twist angle of each blade is 120 so the end of one blade is
just right above the starting point of next one as we can see at Fig. 8. Gorlov turbine
fig. 8. Because of more complex turbine shape we couldnt use
sweep method on ROk, instead, we used automatic method set Fig. 9 shows static torque characteristics of both compared
to patch conforming with body sizing set to 0,025 m. Resulting turbines and we can see previously mentioned advantage of
mesh in ROk has 669 000 nodes and 3 411 000 elements, this Gorlov turbine which is smoother torque curve compared to
increased computational time approximately threefold. Darrieus turbine. Another conclusion is the Gorlov turbine
should not have problem to start up from any position because
torque doesnt drop to values close to zero what is case of
Darrieus turbine.

Fig. 9. Static torque characteristics of Darrieus turbine and Gorlov turbine.

Fig. 7. Darrieus turbine


V. CONCLUSION
[4] S. Eriksson, Direct driven generator for vertical axis wind turbines, Acta
We performed analysis of two vertical axis wind turbines, Universitatis Upsaliensis, ISBN 978-91-554-7264-1, Uppsala, Sweden,
Darrieus and Gorlov turbine. Firstly we did simulations of 2008.
Darrieus turbine with different mesh settings for finding out its [5] H. J. Sutherland, D. E. Berg, and T. D. Ashwill, "A retrospective of
effect on computational time, in our case 5,4x increase of mesh VAWT technology," Sandia National Laboratories, SAND2012-0304,
elements caused 3x increase of computational time. We January 2012.
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most dense mesh and then compared it with Gorlov turbine turibne generator, Windpower 87, San Francisoco, October 1987.
simulation results. From comparison we found out the average [7] G. Darrieus, Turbine having its rotating shaft transverse to the flow of
the current. U.S. Patent 1835018, 8 December 1931.
torque of Darrieus turbine is 2,8 Nm and of Gorlov turbine is
3,9 Nm that is about 38 % greater than the one of Darrieus [8] M. A. Gorlov, Unidirectional helical reaction turbine operable under
reversible fluid flow for power systems U.S. Patent 5451137, 19
turbine and also that the torque is distributed more evenly over September 1995.
whole rotation, this means Gorlov turbine will not have [9] P. Kacor, S. Misak, and L. Prokop, Optimization and redesign of vertical
problem to start up and will have higher number of operational axis wind turbine for generator of independent source of energy, Annals
hours. of DAAAM for 2010 & Proceedings of the 21st International DAAAM
Symposium, 20-23rd October 2010, Zadar, Croatia, ISSN 1726-9679,
Future research lies in carrying out steady and transient ISBN 978-3-901509-73-5, Katalinic, B. (Ed.), pp. 1053-1054, Published
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vertical axis wind turbine Annals of DAAAM and Proceedings of the
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