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United Nations Office for Project Services (UNOPS)

-and-

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Implementation Manual
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INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

CONTENTS

1. PROJECT IMPLEMENTATION PLAN.................................................................................... 01

2. PROJECT IMPLEMENTATION FORMS

IPI Form 001 Monitoring and Review log........................................................................... 11

IPI Form 002 Contract Commencements Meeting............................................................. 12

IPI Form 003 Site Establishment Planning Checklist......................................................... 17

IPI Form 004 Measuring and Test Equipment Schedule................................................... 20

IPI Form 005 Site Survey Station Detail Sheet.................................................................. 21

IPI Form 006 Two Weekly Programme/Work Plan............................................................ 22

IPI Form 007 Inspection and Test Plan.............................................................................. 23

IPI Form 008 A Project Site Meeting Agenda...................................................................... 24

IPI Form 008 B Site Daily Report......................................................................................... 26

IPI Form 008 Trade Activity Control Sheets

IPI Form 008 01 Demolition......................................................................... 28

IPI Form 008 02 Excavation (Bulk).............................................................. 30

IPI Form 008 03.Excavation (Backfilling)..................................................... 33

IPI Form 008 04 Excavation (Sub Base)...................................................... 36

IPI Form 008 05 Ground Anchors................................................................ 39

IPI Form 008 06 Piling Bored....................................................................... 42

IPI Form 008 07 Piling Driven...................................................................... 45

IPI Form 008 08 Concrete Pour Summary................................................... 47

IPI Form 008 09 Concrete Pour General..................................................... 49

IPI Form 008 10 Reinforcing Steel............................................................... 53

IPI Form 008 11 Formwork.......................................................................... 55

IPI Form 008 12 PreCast Concrete.............................................................. 57

IPI Form 008 13 PreCast Concrete Install................................................... 59

IPI Form 008 14 Structural Steel Supply...................................................... 61

IPI Form 008 15 Structural Steel Erection.................................................... 63

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IPI Form 008 16 Block and BrickWork......................................................... 65

IPI Form 008 17 Tanking and Waterproofing............................................... 67

IPI Form 008 18 Timber Framing................................................................. 69

IPI Form 008 19 Internal Linings.................................................................. 71

IPI Form 008 20 Roofing.............................................................................. 73

IPI Form 008 21 External Windows and Doors............................................ 75

IPI Form 008 22 Painting and Coatings....................................................... 77

IPI Form 008 23 Fire Sprinkler System........................................................ 79

IPI Form 008 24 Fire Alarm System............................................................. 81

IPI Form 008 25 Fire Hydrant System.......................................................... 83

IPI Form 008 26 Plumbing above ground.................................................... 85

IPI Form 008 27 Plumbing below ground..................................................... 88

IPI Form 008 28 Drainage............................................................................ 90

IPI Form 008 29 Mechanical Pipe work....................................................... 92

IPI Form 008 30 Mechanical Ductwork........................................................ 94

IPI Form 008 31 Mechanical Equipment...................................................... 97

IPI Form 008 32 Electrical........................................................................... 99

IPI Form 008 33 Lifts.................................................................................... 101

IPI Form 008 34 Road Paving (blacktop)..................................................... 104

IPI Form 009 Non Conformance Report.............................................................................. 106

IPI Form 010 Non Conformance Register.......................................................................... 107

IPI Form 011 Complaint Report........................................................................................... 108

IPI Form 012 Complaint Register........................................................................................ 109

IPI Form 013 Lesson Learned Report................................................................................. 110

IPI Form 014 General Taking Over Inspection.................................................................... 111

IPI Form 015 Room Taking Over Inspection....................................................................... 112

IPI Form 016 Contractor Submittals.................................................................................... 115

IPI Form 017 Contractor Completion Checklist................................................................... 117

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IPI Form 018 Defects Liability Period Defect Register....................................................... 119

IPI Form 019 Project Documentation Control Plan............................................................ 120

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PROJECT IMPLEMENTATION PLAN

Project Title:

Project Number:

Project Location:

UNOPS Project Manager:

Date of Issue of Plan: To Be Used Forms

Distribution: Yes/No

1. Project Overview and Summary

1.1. Project Description (Outline scope of works)

1.2. Project Participants and Stakeholders


Donor: Beneficiary:

Contact: Contact:

Contact details: Contact details:

Consultant Architect: Contractor:

Contact: Contact:

Contact details: Contact details:

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Structural Engineer:

Contact:

Contact details:

Services Engineer:

Contact:

Contact details:

Specialist Engineering:

Contact:

Contact details:

Others:

1.3. UNOPS Project Structure

(modify to suit required project delivery structure)

Country Director

-----------------------

Programme Manager

--------------------------

Project Manager

---------------------------

Deputy PM/Snr Engineer

Finance Human Resource Procurement ---------------------------------


Finance
------------------ -------------------- -------------------

Site Manager Site Engineer Site Engineer Services Engineer

--------------------- -------------------- ----------------------- ----------------------


-

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1.4 Form of UNOPS Contracts for Works in use

(information regarding the selection of the most appropriate form of


Contract can be found in UNOPS Contracts for Works guidance
materials)

Minor Works Contract

Short Form Construction Contract

Measured Price Construction Contract

Lump Sum Construction Contract

1.5 Responsibilities

UNOPS will perform a central role in managing Health and Safety,


Environmental and Quality control issues during the implementation of
this infrastructure project. The UNOPS Project Manager shall be
responsible for compiling and activating the Project Implementation
Plan along with the UNOPS Health & Safety and Environmental
Management manuals, tailored to meet the project specific
requirements.

The UNOPS Project Manager will delegate to the appropriate project


staff and site personnel specific responsibilities for the management
tasks identified in the UNOPS Project Implementation Plan, Health &
Safety and Environmental Management manuals for this project.

The UNOPS Project Manager will monitor and review the execution of
the Project Implementation Plan, Health & Safety and Environmental
Management manuals at least once every two months at a minimum.
The reviews should ensure that the objectives and requirements of the
plan and manuals are still valid and are being implemented and met.
Particular attention should be paid to forthcoming key project tasks
and activities ensuring there is pre-planning underway regarding
IPI Form
Inspection Test Planning, Hazard and Risk Assessment and
001
environmental management controls. A record of all monitoring and
reviews undertaken shall be recorded on the Project Implementation
Plan Monitoring and Review Log form (IPI Form 001).

1.6 Significant Objectives and Risks

Identify and list any significant Donor, Beneficiary and Stakeholder


objectives relating specifically to the infrastructure works
implementation. Ensure measures are identified and incorporated into
the various UNOPS implementation documentation to ensure plans
are put in place to meet these objectives.

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Objectives:

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Identify and list the significant risks relating specifically to the


infrastructure works implementation. Ensure these issues are
incorporated into the appropriate risk assessment processes and
procedures detailed within the UNOPS implementation
documentation.

Risks:

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The list of significant objectives and risks will be regularly reviewed


and updated, with appropriate action taken as part of the Project
Managers monitoring and review process as detailed in clause 1.5
above.

(In addition to identification and management within this document,


significant infrastructure implementation risks should also be logged
on the overall UNOPS project risk register (log) and processed,
monitored and reported on according to the wider project procedures)

2. Contract Commencement

Immediately post award of the works contract to the selected


Contractor and prior to the Contractors mobilisation and starting of
the works on site, UNOPS will hold a Contract Commencement
meeting with the Contractor to address and review the numerous
tasks, issues and activities relating to the commencement of the
construction project.

It is important from the outset of the contract to reinforce and establish


expectations, communication lines, processes and controls with the
Contractor (as outlined within the bidding/contract documentation) to
ensure best possible adherence to the contract conditions and the
UNOPS processes and procedures to be adopted to assist in
delivering the required project outcomes.

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The Project Implementation Plan (IPI) form 002, Contract


Commencement Meeting is to be used as the standard agenda and
template for the contract commencement meeting.

Initial site establishment and planning activities are an important part IPI Form
of the commencement process. Project Implementation Plan (IPI) Form 002
003 Site Establishment Planning Checklist is to be used as the
standard agenda and template for reviewing initial site establishment
requirements.
IPI Form
3. Survey and Set out 003

3.1 Survey and Testing Equipment

The Contractor is responsible for the correct positioning of all the


works on the project site. The accuracy of any set out and survey
work is reliant on the calibration and condition of the survey and
testing equipment used.

UNOPS may require (wherever possible and feasible) formal


verification and regular monitoring of the condition and calibration of
the survey and testing equipment to ensure greater accuracy in the
implementation of the works. (Equipment includes dumpy levels, laser
levels, EDMs, theodolites, etc).

Where appropriate a measuring and test equipment inspection log


shall be kept and maintained recording the regular testing and
calibration of the equipment used on site. UNOPS IPI Form 004
Measuring & Test Equipment Schedule is to be used for this
purpose.
IPI Form
All measuring and testing equipment is to be safely stored while on 004
site to ensure no damage or deterioration occurs.

3.2 Survey/Set out

Wherever possible a registered/certified Surveyor should be used to


establish the primary site survey control stations in relation to the
references specified in the Contact documentation and as agreed. A
site set out control plan is required to be produced by the Contractor
(and/or there Surveyor) with all the grid lines, datum points and other
survey control points noted. All primary site survey control stations will
have a suitable permanent mark and must be kept secure.

The site set out control plan should be updated regularly to include
any secondary survey control points. The Contractor may generate
secondary survey control points as required to set out and control
local areas of work. These control points shall be periodically
checked for accuracy and be clearly identified and protected
physically on site.

Each site survey control station and secondary station in addition to


being located on the overall set out control plan will also be

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individually detailed using the UNOPS IPI Form 005 Site Survey IPI Form
Station Detail Sheet. 005

4. Programme and Planning

4.1. The Construction programme

Once the Contractors programme has been submitted, reviewed and


approved in accordance with the Construction Contract conditions,
regular review and monitoring of progress of the execution of the
works next to the Contract programme is crucial.

Section 8.3 of both the UNOPS Lump Sum and Measured Price
Construction Contracts detail the requirements for a monthly
programme review process as part of a monthly progress report for
the project. For project programme and planning it is critical that this
review process is implemented and a set review cycle/time is agreed
with the Contractor and included in the regular project meeting
schedule (as clause 7, Contract Commencement Meeting IPI Form
002).

While no specific formal programme review process or period is


detailed within the UNOPS Short Form and Minor Works Contracts,
regular formal programme reviews with the Contractor are
recommended at least monthly (or more frequent as deemed
required) and should be planned for.

The approved Contractors programme should indentify the critical


path time activities linked through the programme for the works.
Establishing and identifying the works critical path is crucial for
assessing future impact of variations, delays and possible extension
of time claims in terms of overall project duration.

4.2 Two Weekly programme/Work Plan

A detailed two weekly programme/work plan should be undertaken on


all UNOPS projects. This detailed review and planning process
ensures accurate monitoring by UNOPS site staff of the Contractors
weekly progress and allows early identification of issues impeding the
planned works. This review process requires a regular fortnightly
meeting between the appropriate UNOPS site representative and the IPI Form
Contractors personal who is responsible for the programme delivery. 006
At the fortnightly meeting UNOPS will review progress relating to the
past two weeks of planned work verse what was actually achieved by
the Contractor. The Contract will also present the planned work
programme for the coming two weeks for discussion and review.
UNOPS IPI Form 006 provides a format for the two weekly
programme/work plan. It is critically important that the activities
detailed within the two weekly programme/work plan correlate with the
overall Contract programme.

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5. Implementation Controls

The documents and procedures outlined within this section of the plan
are to be used to assist with ensuring the works is implemented in
accordance with the technical specifications, acceptable trade practice
and identified testing requirements. The documents provide a
planning, monitoring and recording tool for implementation.

5.1. Inspection & Test Plan (ITP)

All inspections and testing to be undertaken throughout the project to IPI Form
ensure processes and outcomes meet the specified requirements 007
need to be planed and quality records maintained.

An Inspection & Test Plan for each trade and/or significant work
activity identifies the key performance criteria for the works and allows
allocation of appropriate implementation control measures to assist
achieving the required outcomes. Any specified hold points and
approvals are incorporated in the activity planning along with
allocation of the personnel responsible to monitor and implement.
The Inspection & Test Plan provides a framework for the works to be
packaged into controllable portions where specific risk and
specification requirements can be identified and controlled.

5.2 Trade/Activity Control Sheet

Where applicable Trade and Activity Control Sheets can be used in


addition to and in support of the Inspection & Test Plan. The Trade
and Activity Control Sheet acts as a prompt, checklist, record and tool
to control the implementation of a specific construction task in detail,
ensuring specific specification requirements are met and risk
managed, reducing the likelihood of defective work and need for
costly repairs and rework.

While compiling the Inspection & Test Plan for a particular activity, the
appropriate Trade and Activity Control Sheets to be used to control
the task should be identified.

Standard Trade and Activity Control Sheets have been complied for a
majority of the implementation operations on a typical construction
site. These sheets should be adjusted and modified to suite the
project specific requirements. The Project team is encouraged to
develop additional and new Trade and Activity Control Sheets for IPI Forms
tasks not covered by existing sheets. 008
IPI Form 008 is a list/Index of the standard Trade and Activity Control
Sheets available.

5.3 Project Site Meeting

Regular site meetings attended by the Contractor and UNOPS (and


when applicable the Consultants, Donors and Beneficiary) is a vital
communication, monitoring and planning forum for the project.
Meetings should be scheduled to meet project specific requirements.

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Crucial issues such as progress next to programme, resourcing,


quality, environmental and health & safety matters, coordination,
administrative and financial requirements are regularly discussed and IPI Form
reviewed with appropriate points of action moving forward defined. 008A

IPI Form 008A is a suggested Project Site Meeting Agenda for use.

5.4 Site Daily Report

The project daily diary is an important element in recording site


activities. Informative daily/shift diaries are required for the duration of
the contract.

The diary is a record of what has taken place on site and is an


important reference for the future. It is a clear and concise written
report confirming what operations have been undertaken on site, by IPI Form
whom and what has affected production and why. 008B

IPI Form 008B is a template Site Daily Report format for use.

6. Non Conformance, Complaints and Lessons Learned

6.1 Non Conformance

Where a product, work or service on the project fails to meet specified


and/or industry standard requirements the UNOPS non-conformance
procedure will be used. Details of the non-conformance are to be
recorded so notice can be given to the concern parties that a non-
conformance has occurred and that remedial work is required to be IPI Form
undertaken. 009

IPI Form 009 Non Conformance Report is to be used as a recording,


reporting and control document for communicating the Non
Conformance and the process of rectification. IPI Form
010
IPI Form 010 Non Conformance Register can be used as a summary
record and log of all project non conformances raised. The register
facilitates reporting and simple analysis of non conformance issues.

6.2 Complaints

A complaint report and register system is to be used to record,


investigate and respond to any formal complaints received regarding IPI Form
the project activities. IPI Form 011 and 012 are to be used to process 011 &
complaints. 012

6.3 Lessons Learned

Any significant issue or event that required remedial or corrective


action on the project is to be recorded and reported for the purpose of
eliminating reoccurrence in the future on other UNOPS projects.
Along with lessons learned, any suggested improvements to the
UNOPS infrastructure project implementation process should also be
detailed and recorded as part of the Lessons Learned process.

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IPI Form 013 Lesson Learned Report is to be completed and IPI Form
forwarded to the UNOPS Infrastructure Practice Lead for review, 013
collation and action as required.

7. Completion Procedures

As the infrastructure works near completion on the project various


Taking Over requirements such as inspections, testing, defects
management and submittals require processing and collation. The
control documents in this section can be used to assist in ensuring the
terms and conditions for Taking Over in accordance with the contract
are verified as complete and have been executed to the required
standard.

7.1 Taking Over/Substantial Completion Inspections

The Contractor in accordance with the form of Contract will notify


UNOPS that the works are ready for inspection as part of the works IPI Form
completion process. The General Taking Over Inspection form 014 &
and/or the Room Taking Over Inspection form can be used to assist 015
and record this inspection process (see IPI Form 014 and 015).

7.2 Contractors Submittals

Nearing completion of the works the Contractor is required to submit


various technical documentation including as-built drawings,
operational manuals, spares and guarantees/warrantees as detailed
within the Contract. To assist in identifying, monitoring and recording IPI Form
the submission and approval of the required submittals, IPI Form 016 016
can be used as a register for this process.

7.3 Contractor Completion Checklist

A Contractor Completion Checklist can be used to ensure the various


documentation, submittal and close out activities and issues are IPI Form
planned for and addressed (IPI Form 017) 017

7.4 Defects Liability Period

It is important that a procedure is established for managing defect


notification and carrying out repair works during the contract defects
Liability period. Clear lines of communication between the End User,
UNOPS and the Contractor are required for any defect notification and
protocol for access to carry out investigation, remedial and inspection
of repaired works will need establishing.
IPI Form
018
The Defects Liability Period Defects Register (IPI Form 018) allows
for monitoring and tracking of defects through the Liability period.

8. Document Control

All project documentation and correspondence is required to be part


of a document management plan in terms of referencing, logging,
filing, tracking and archiving. UNOPS does not currently operate a
fully integrated electronic document creation, distribution and

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filing/archive system, however the procedures outlined in this section


represent the various document control measures within the
organisation at present for project use.

8.1 Project Document Centre

In response to various UNOPS Organisational Directives (ODs), the


Project Document Centre is an archiving tool which holds the UNOPS
Project Blue File. The required documentation to be uploaded and
stored on the Blue File system is generally the wider project
documents relating to the overall project proposal, negotiation, award,
planning and reporting in terms of donor liaison and internal UNOPS
requirements. Largely the detailed project specific infrastructure
documentation is not part of the current Blue File system and will
require its own project specific management, control and archiving.

The UNOPS Project Management Practice has set of standard


document templates covering the wider project management
documents in terms of donor liaison and internal requirements. These
templates should be reviewed and incorporated into the project as
applicable.

8.2 Contract Notices

UNOPS has an extensive library of standard notices and letters


relating to specific clauses and obligations detailed within the various
forms of UNOPS Construction Contracts.

The standard notices and letters are available online for the UNOPS
team to use as applicable to the project.

8.3 Standard Forms and Templates

Standard forms and templates within the Health & Safety,


Environmental Management and Project Implementation manuals are
available for use as applicable to the project.

8.4 Documentation Control Plan

IPI Form 019 Project Document Control Plan is available as a


IPI Form
template to organise and establish the specific document control
019
system for the project.

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IPI FORM 001

PROJECT IMPLEMENTATION PLAN MONITORING AND REVIEW LOG

Date Project Health & Environment Detail of Review Review by whom Action Required Action
Implementation Safety completed
Plan Sign

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IPI FORM 002

CONTRACT COMMENCEMENT MEETING

Project Title:

Date:

Present at meeting: (Title & Name)

UNOPS Representatives: Contractors Representatives:


. .


. .


. .


. .


. .

1. Project Staff and Key Personnel

(Refer also to Schedule 10 of Construction Contract where applicable)

UNOPS Staff: Contractors Staff:

Project Manager: ___________________:


..........................

Deputy PM/Senior Engineer: ___________________:


...................................................

Site Engineer: ___________________:


.................. .

Site Engineer: ___________________:


.................. .

Site Engineer: ___________________:


.................. .

Services Engineer: ___________________:

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IPI FORM 002

.......................... .

Site Manager:
..................

Finance Associate:
.........................

Procurement Associate:
.......................................

Other:

2. Timing and Dates (Confirmation)

a. Proposed start date on site: .....................

b. Overall contract duration: .............................

c. Defects Liability Period: ............................

d. Note any milestone/stage completions: ............

e. Confirmation of site working hours: ..........

3. Contract Commencement Deliverables

Prior to any works being carried out on site, including site establishment, temporary works,
delivery of materials, etc, the Contractor must submit for review and approval the following
documentation.

Bank Guarantee for Performance

Submitted by who: ............. Date: .......

Documented confirmation that all required Insurances are in place

Submitted by who: Date: .......

Where applicable a Parent Company Guarantee and legal opinion

Submitted by who: ....Date: .......

Any Local Authority permits, consents, licences or fees required?

Submitted by who: Date: .............

Other Requirements? ....................................................................................

Submitted by who: Date: ...........

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IPI FORM 002

4. Project Quality Procedures Planning

The Contractor is to actively engage with, execute and comply with the UNOPS quality, health &
safety and environmental procedures and processes as outlined within the Contract documentation.

The appropriate UNOPS and Contractor staffs are to meet as soon as possible prior to works
beginning on site to establish and activate the procedures and controls required.

Initial Quality Procedures UNOPS Contractors Meeting Initial once


Planning Programme representative representative date and completed
time

Health & Safety (as detailed within


the UNOPS Project Health & Safety
Plan)

Key issues to address:

Project Site Emergency and


Evacuation plan, Site Induction
procedures and Site Safety Rules,
Visitors requirements, Hazard
Identification and Risk control
assessment procedures, project safety
meetings, work permit system,
accident and incident reporting, safety
inspections etc.

Environmental Management ( as
detailed within the UNOPS Project
Environmental Management Plan)

Key issues to address:

Environmental Risk assessment


procedures, site waste management
plan, emergency details, incident and
spill reporting and investigation, site
environmental inspections etc.

Implementation Procedures (as


detailed within the UNOPS Project
Implementation Plan)

Key issue to address:

Program and planning, inspection and


test planning, task analysis, site
inspections, trade control sheets etc.

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IPI FORM 002

5. Site Inspection

Is an initial site inspection prior to full site possession and works starting required? Full
dilapidation report/photographic record/joint stakeholder walk round and sign off.

If required, confirm date/time and attendees involved.

Date: ...................... Time: .......................................

Attendees: ...........................................

6. Site Establishment

Full and detailed review of the proposed and planned site temporary services, site
accommodation, storage and temporary access ways is required.

UNOPS IPI Form 003 is a checklist of tasks and issues to be considered regarding site
establishment.

The Site Establishment review may form part of this Contract Commencement meeting or be
held as a separate meeting depending on scope and extent of the works.

If a separate meeting then confirm date/time and attendees involved.

Date: .................. Time: .........................................

Attendees: ............................................

7. Communication

Confirm that for the purpose of giving written correspondence and communication including
notices, requests and consents under the terms of the Contract Conditions; that the
representatives and contact details noted on Schedule 1 Schedule of Details are correct and
will be used throughout the contract implementation.

On completion of the initial quality procedure planning meetings as detailed in item 4 above, a
schedule of all the proposed regular project site meetings will be collated, drafted and
transferred onto an overall Project Meeting Schedule and issued to all relevant parties. The
initial release of the meeting schedule will be produced by: . and will be
available from ................ (Date)

8. Programme

In accordance with the relevant contract conditions, submission of the overall master project
programme is due: .......................... (Date)

Short term / target roll out programmes will be required based on a week work
period cycle.

Programme monitoring and review meetings will be held regularly throughout the project
duration.

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IPI FORM 002

9. Construction Contract Time Frames

The Construction Contract for this project outlines the timeframes and durations for the various
processes administered within it. Both UNOPS and the Contractor have a contractual obligation
to adhere to the timeframes detailed.

Important contractual activities such as processing interim payments, variations, extension of


time claims and certificates are governed by set time periods for each step in the process.
Confirmation and clarification of exactly what UNOPS and the Contractors obligations are timing
wise will help eliminate misunderstanding in the future.

Discuss and confirm under this Construction Contract what the...........................

process and timeframe is for making an Interim Payment claim

process and timeframe is for submitting a Variation claim (Employer or Contractor


requested)

process and timeframe is for submitting an Extension of Time claim

10. General ( Other items for discussion)

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IPI FORM 003

SITE ESTABLISHMENT PLANNING CHECKLIST

Project Title:

Date:

Present at meeting: (Title & Name)

UNOPS Representatives: Contractors Representatives:

. ..

. ..

. ..

Site Establishment Requirements Who to Required Sign


action by date completed

1. Site Layout

Site boundaries physically defined

Fencing/hoarding scope required and material


to be used

Site office, accommodation and wash/toilet


facilities

Canteen/mess and welfare facility

Fresh water/Drinking facilities

Personnel access requirements confirmed

Main site vehicle access and temp roadways


considered

Material access and loading bays

Material storage (and hazard materials)

Support gantries and loading zones

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IPI FORM 003

Concrete pump locations

Compressor locations

On Site Machinery parking

Off site workers parking

Vehicle wash down areas

Traffic management

Crane locations

Site Signage locations/requirements

Waste bin locations

Any major temporary works requiring design


certification and review

2. Temporary Services

Identify temp services required for site


operation.

Existing site services location plan:


(water, gas, power, telephone, data, sewerage,
storm water, traffic, overhead services)

Plan routes/locations for temp site supply.

Contact with services authorities co-ordinate


connection/disconnection requirements.

Confirm positions of temporary power board and


sub board locations

3. Protection and Site Security/Safety

Adjacent buildings and property requiring


protection

Surrounding roads and footpaths require


protection, existing condition recorded

Security system for site considered. Patrols,


static guards, alarms.

UNOPS 2011 18
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 003

Security and site lighting

Coordinate with H&S requirements for


evacuation/emergency plan and muster points

Confirm first aid kit locations

4. UNOPS Interface

Confirm interface and coordination requirements


for establishing UNOPS project staff site
facilities, accommodation and temporary
services requirements.

Confirm interface and coordination requirements


for other stakeholders regarding temporary
facilities.

5. Other Issues

UNOPS 2011 19
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 004

MEASURING & TEST EQUIPMENT SCHEDULE

Project Title:

Date Equipment Acceptable Calibration Comments Date for


(Serial no.) tolerances for /Testing Verified next
equipment Calibration
(Certification and Testing
attached where
applicable)

(Sign and date)

UNOPS 2011 20
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 005

SITE SURVEY STATION DETAIL SHEET

Project Title:

Established By: ................ Date: ...............................

Station Number/Reference: ............................................

Location: ................................

Marker type/Description: .........................................

Height Datum: .......................................... Coordinates: ...............................

Location Information: (Map, sketch and photograph)

UNOPS 2011 21
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter
Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 006

TWO WEEKLY PROGRAMME/WORK PLAN

Project Title: Prepared By: Date:

Work Area/Section: Two Weekly period: From ......to ..........

Activity Resources Other S M T W T F S S M T W T F S Review Delayed? (Reasons)


(Task, trade, Required Factors Complete
works)

UNOPS 2011 22
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter
Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 007

INSPECTION & TEST PLAN

Project Title: Prepared By: Date:

Trade/Activity: Plan Reference:

Item Task Requirement Reference/ Quality Hold Responsibility Frequency Type of Approval Comments
Source Control Point of Test/ Control/ by/Sign /Status
Document Acceptance Inspection Record off
Criteria Procedure

UNOPS 2011 23
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 A

PROJECT SITE MEETING AGENDA

Key Information: Project Title, Date, Time, Location, Personal Present, Distribution List,
Meeting Number, Minutes Prepared By

Proposed Agenda

Item Notes

1. Review actions from previous minutes

2. Review progress against programme Formally record if satisfactory or not. Agree and
(overall master programme and weekly record any required corrective action.
work programme)

3. Outline and review next period planned


activities

4. Review Resources Note levels of plant, labour and materials,


review if these will be sufficient to meet
programme requirements over the next period.

5. Review any major Technical matters Review and record action required to resolve
any problems.

6. Review any major Contractual matters

7. Review contractual commercial status in Keep a register of variation status and


terms of variations, pricing submissions, report/update
instructions.

8. Health & Safety Issues (review


accidents/incidents, inductions, hazard
id system, general issues and
compliance)

9. Environmental Issues (review general


issues and compliance

10. Quality Implementation Issues (review


ITP, inspections, records and
compliance)

UNOPS 2011 24
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 A

11. Outstanding information and required


approvals, submittals, non
conformances, etc

12. General/Other items of business

13. Agree key actions from the meeting

14. Set Date of next meeting

UNOPS 2011 25
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 B

SITE DAILY REPORT

Project: Day:

Contractor: Date:

Reporter: Weather Conditions:

Work Area:

Contractor Contractor
Resources Equipment

Resource Number Hours Type Number Hours Operating


Worked

Project
Engineer

Forman

Labour

Trades

Trades

Trades

Work Progress (description and location):

Programme:

Inspections/Tests/Samples/Submittals:

UNOPS 2011 26
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 B

Safety Issues:

Environmental Issues:

Delays/Disruptions/Major Instructions/Milestones:

Materials Delivered To Site: (Type/Quantity)

Visitors: (Name/Title/Reason)

UNOPS Reporter Comments:

UNOPS (Name/Sign/Date):

....................................................................................

(Distribute): ...............................................................................

UNOPS 2011 27
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 01

TRADE/ACTIVITY CONTROL SHEET

Project: .. Date: Sheet No.: ........................

Trade/Activity: DEMOLITION Area/Location of Works:


..............................
Contractors Supervisor:
.................. UNOPS Personnel:
................
The signing of this Control Sheet and Inspection
by UNOPS does not relieve the Contractor from
any contractual obligations detailed within the
Contract Documents

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Demolition Methodology Reviewed and Approved

Hazard & Risk Assessment (H&S Form 007) required/


carried out?

Work Permit system in place for Demolition and


completed

Design Engineering input and inspection required and


undertaken?

Environmental Risk Assessment (EM Form 002) required


/carried out?

Area Preparation

Work area and access to area isolated and clear

All asbestos and hazardous substances removed

Required protection in place

Hoardings, fencing and gates in place

Propping and Scaffold erected

UNOPS 2011 28
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 01

Services

All services are protected, disconnected, removed as


required

Including: Water Gas Power Drainage


Data/Telecom

Safety and Control Provisions

Equipment and Services available in case of fire

Control of Dust/Air/Water

PPE available and to be worn

Time period

Demolition commenced : ..............................(date)

Time: .............................................................am/pm

(Material removal commence): .........................(date)

Time:..............................................................am/pm

Demolition completed: .......................(date)

Time: .....................................................................am/pm

Sign off Activity Complete: Date:

UNOPS 2011 29
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 02

TRADE/ACTIVITY CONTROL SHEET

Project: ....... Date: Sheet No.: ...................

Trade/Activity: EXCAVATION (Bulk) Area/Location of Works:


............................
Contractors Supervisor:
....................... UNOPS Personnel:
..............
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Hazard & Risk Assessment (H&S Form 007) required/


carried out?

Work Permit system in place for excavation and completed

Environmental Risk Assessment (EM Form 002) required/


carried out?

Drawing number and revision for task:


...........................................

Set out and Levels

Excavation dimensions checked and set out lines


confirmed

Record Actual:

Excavation depths and levels checked and confirmed

Record Actual:

Comment on condition of sub grade/extent of stripping etc


as required:

Survey complete and confirmed

UNOPS 2011 30
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 02

Area Preparation

Work area and access all clear

Services

All underground services located and marked and all


precautions taken to avoid them? Relocation?

Power Water Drainage Storm water Gas


Telecom/Data

All overhead services clear from working area equipment


and machinery

Safety and Control Provisions

Excavation fences and protection barriers to be used

Shoring/battering required and confirmed

Machinery and equipment operation reviewed and


confirmed

PPE as required

Shoring Required? Yes No

Shoring method approved Correctly installed

Dewatering Required? Yes No

Method of dewatering approved

Silt traps installed

Pumps installed and operational

Water levels to be monitored? By whom?


.........................................................

Soft Spots

Soft Spots discovered Soft Spots discovered Yes No

If yes treated and recorded

UNOPS 2011 31
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 02

Time period

Excavation commenced:
....................................................................(date)

Time:
...........................................................................am/pm

Excavation completed: ...................................(date)

Time:
...........................................................................am/pm

Sign off Activity Complete: Date:

UNOPS 2011 32
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 03

TRADE/ACTIVITY CONTROL SHEET

Project: ...... Date: Sheet No.: ..............

Trade/Activity: EXCAVATION Area/Location of Works:


(Backfilling) ........................

Contractors Supervisor: UNOPS Personnel:


...................... ..........

The signing of this Control Sheet and Inspection by .....................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
.....................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Hazard & Risk Assessment (H&S Form 007) required


/carried out?

Work Permit system in place for excavation/backfill and


completed

Environmental Risk Assessment (EM Form 002)


required/carried out?

Drawing number and revision for task:


.......................................

Material and Specification

Material sample provided and approved (confirm type)


.....................................................

Specification: to be placed in ...........mm layers

(clause: .................................................................)

Specification: to be compacted and tested to


. ...............................................as
specification

(clause: ...................................................................................)

UNOPS 2011 33
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 03

Testing Results: (method/location/result/lab


documentation)

...
.......................................

Final level survey checked and confirmed back to


drawing and within tolerances

Area Preparation

Work area and access all clear

Services

All existing and new underground services installed,


located and marked and appropriately housed,
identified and tested prior to backfilling

All overhead services clear from working area


equipment and machinery

Safety and Control Provisions

Excavation fences and protection barriers to be used

Machinery and equipment operation reviewed and


confirmed

PPE as required

Set out and Formation

Set out profiles and pins as required

Confirm bedded elements are installed to correct line


and level (e.g. kerbs)

Steps, benches and finished layer profile within


tolerances

Protective material layer required/provided

Backfilling against Structures: Yes No

UNOPS 2011 34
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 03

Structures surface acceptable and specified


waterproofing applied

Drainage planned/in place prior to/in conjunction with


backfilling

Special specification requirements of structural backfill

Time period

Backfill commenced :
..............................................................................(date)

Time:
..............................................................................am/pm

Backfill completed:
..............................................................................(date)

Time:
..............................................................................am/pm

Sign off Activity Complete: Date:

UNOPS 2011 35
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 04

TRADE/ACTIVITY CONTROL SHEET

Project: ..... Date: ....Sheet No.: .....

Trade/Activity: EXCAVATION (Sub Base) Area/Location of Works:


.........................
Contractors Supervisor:
..................... UNOPS Personnel:
...........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any .....................................................................................
contractual obligations detailed within the Contract
Documents
.....................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Hazard & Risk Assessment (H&S Form 007) required/


carried out?

Work Permit system in place for excavation/backfill and


completed

Environmental Risk Assessment (EM Form 002)


required/carried out?

Drawing number and revision for task:


.................................

Material and Specification

Material sample provided and approved (confirm type)


.....................................................

Source of material approved and acceptable

Specification: to be placed in ...........mm layers

(Clause:...................................................)

Specification: to be compacted and tested


to....................................................... as specification

UNOPS 2011 36
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 04

(Clause: .................................................)

Final level survey checked and confirmed back to


drawing and within tolerances

Area Preparation

Work area and access all clear

Proceeding works preparation and formation complete


and accepted

Weather conditions acceptable

Services

All existing and new underground services installed,


located and marked and appropriately housed,
identified and tested prior to sub base

All overhead services clear from working area


equipment and machinery

Safety and Control Provisions

Excavation fences and protection barriers to be used

Machinery and equipment operation reviewed and


confirmed

PPE as required

Set out and Formation

Set out profiles and pins as required

Confirm bedded elements are installed to correct line


and level (e.g. kerbs)

Steps, benches and finished layer profile within


tolerances

Protective material layer required/provided

Sub Base

Inspect sub base installation:

UNOPS 2011 37
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 04

Check Roller type confirm layer thickness correct


number of roller passes free from segregation
testing as specified

Cement/Lime Bound Material

Batching and mixing of materials as specification

Moisture content controlled and tested

Lime material specification and testing requirements


established for spread rate, MCV, pulverisation, mix
depth. (test records and documentation attached)

Place and compact as specified with correct joints, layer


thickness

Check/test surface finish, density and CBR testing


(test records and documentation attached)

Curing/bituminous spray after compaction

NO traffic on area for specified duration/protected

Time period

Backfill commenced: ...........................................(date)

Time: ....................................................................am/pm

Backfill completed: ..............................................(date)

Time: ....................................................................am/pm

Sign off Activity Complete: Date:

UNOPS 2011 38
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 05

TRADE/ACTIVITY CONTROL SHEET

Project: ..... Date: Sheet No.: ...............

Trade/Activity: GROUND ANCHORS Area/Location of Works:


.........................
Contractors Supervisor:
...................... UNOPS Personnel:
..........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ....................................................................................
contractual obligations detailed within the Contract
Documents
....................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Ground Anchor No:


.....................................................

Hazard & Risk Assessment (H&S Form 007) required


/carried out?

Environmental Risk Assessment (EM Form 002)


required/carried out?

Drawing number and revision for task:


...................................

Ground Anchor Supply

Length:
.....................

Hole Diameter:
...................................

Spaces:
.....................

Coating/Cover:
.......................................

UNOPS 2011 39
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 05

Drilling

Hole Depth:
................................

Ground Log (documentation attached)

Anchor Installation

Centre of Hole:
.......................................

Permanent Head Access:


.............................................................

Grout- Mix, tested and approved:


.........................................................

Grout- Head Control:


..........................................

Test Cubes secured:


...........................................

Dismantle/Clean Up:
..............................................

Test Results

Group test ...Mpa strength achieved

Anchor Design test Load: ..........MPa,

Increment Load : 1st ..................................MPa,

2nd .............................................................MPa,

3rd ..............................................................MPa,

after 10 minutes: ...................................MPa.

Test Load Off: 1st .........MPa (deflection .),

2nd ................................MPa (deflection ..),

UNOPS 2011 40
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 05

3rd .......................MPa (deflection .).

Residual Deflection ................................

Stress Loading: 1st ..................................MPa,

2nd ........................................................MPa,

Deflection lock off


............................................................

(Results documentation attached)

Time period

Anchor commenced: .................................(date)

Time: ......................................................am/pm

Anchor completed: ....................................(date)

Time: .............................................................am/pm

Sign off Activity Complete: Date:

UNOPS 2011 41
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 06

TRADE/ACTIVITY CONTROL SHEET

Project: ..... Date: ..... Sheet No.: ............

Trade/Activity: PILING (Bored) Area/Location of Works:


..........................
Contractors Supervisor:
...................... UNOPS Personnel:
............
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ......................................................................................
contractual obligations detailed within the Contract
Documents
......................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Bored Pile No:


...................................................

Hazard & Risk Assessment (H&S Form 007)


required/carried out?

Environmental Risk Assessment (EM Form 002)


required/carried out?

Drawing number and revision for task:


.................................
...................................................................................

Drilling

Confirm set out/location prior to drilling

Drilling Log completed (documentation attached)

Pile Drilling total depth: design .......................

actual ..........................................................

Bell Diameter: design .................................

actual .......................................................

UNOPS 2011 42
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 06

Bell height: design .....................................

actual ......................................................

Casing Used

Dewatering, clean out and spoiling

Levels

RL Ground Level:
...................................................

RL Founding Depth:
......................................................

Actual RL Founding Depth:


..........................................................

Difference:
..............................................................

Finished Pile Reduced Level (RL):


...................................................

Hold Point for Inspection prior to reinforcement:

Yes No

Reinforcing to Pile

Drawing/Detail reference for reinforcing (including


Revision):
........................................

Confirm main bar diameter and grade correct

Confirm spiral bar diameter, grade and pitch correct

Confirm stirrup bar diameter, grade and spacing

Confirm lap lengths correct

All spaces, ties and spreaders correct to achieve


spacing and cover

Placement of reinforcing correct and aligned

UNOPS 2011 43
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 06

Hold Point for Inspection prior to concrete:

Yes No

Concrete to Pile

Placing equipment on site and operational

Concrete placement method:


........................................

Concrete Sump test taken and recorded at:


............................................

Concrete samples taken for strength testing


(results to be attached)

Casing removed

Pile cap/joint prepared correctly

Inspection required

(Results documentation attached)

Time period

Piling commenced: ..............................(date)

Time: ...................................................... am/pm

Piling completed: ............................ (date)

Time:.................................................am/pm

Sign off Activity Complete: Date:

UNOPS 2011 44
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 07

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: ............Sheet No.: ....

Trade/Activity: PILING (Driven) Area/Location of Works:


......................
Contractors Supervisor:
............................. UNOPS Personnel:
........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Driven Pile No: ..............................

Pile Material:
...................................................

Hazard & Risk Assessment (H&S Form 007) required/


carried out?

Environmental Risk Assessment (EM Form 002)


required/carried out?

Drawing number and revision for task:


.....................................

Survey and Set Out

Location Established

Datum/set out established

Pile Material

Check pile material (delivery and manufacturing stage)

(attached documentation)

UNOPS 2011 45
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 07

Services

Existing in ground services located, disconnected/


relocated where applicable.

Water Power Gas Drainage Telecom/Data

In ground structures in driving location (i.e. fencing,


power poles etc)

Installation

Monkey Weight (and set):


.......................................................................................

Drop Height: ..................................

Pile SED: ..........................................

Pile Length: ...................................

Driven Depth: ...............................

Blows per 400mm: ...............................

Set: ...................................................

Test Pile Yes No

Reinstatement Requirements:

Time period

Piling commenced : ...........(date)

Time: .............................................am/pm

Piling completed: ...............(date)

Time : ............................................am/pm

Sign off Activity Complete:

Date:

UNOPS 2011 46
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter
Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 08

TRADE/ACTIVITY CONTROL SHEET

Project: ..................... Date: Sheet No.: ..... Mix Designation:


..........................
Trade/Activity: CONCRETE POUR SUMMARY Area/Location of Works:
.......................... Batch Plant:
Contractors Supervisor: ................
..................................... UNOPS Personnel:
............ Specified Slump:
................................................................................................... ..........................
Element item/Pour Location:
The signing of this Control Sheet and Inspection by UNOPS
..................................... Specified Air Content: ..
does not relieve the Contractor from any contractual
obligations detailed within the Contract Documents
Weather: ..........................................................

Truck Docket QTY Batch Arrival Discharge Discharge Slump Time Air Temp Air/ Test Time Taken
No. No. m3 Time Time Start Finish Test Taken Content Concrete Cylinder
(mm) Taken (ID)

UNOPS 2011 47
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter
Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 08

Truck Docket QTY Batch Arrival Discharge Discharge Slump Time Air Temp Air/ Test Time Taken
No. No. m3 Time Time Start Finish Test Taken Content Concrete Cylinder
(mm) Taken (ID)

UNOPS 2011 48
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 09

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: ... Sheet No.: ..

Trade/Activity: CONCRETE POUR GENERAL Area/Location of Works:


...................
Contractors Supervisor:
............................. UNOPS Personnel:
.........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any .............................................................................
contractual obligations detailed within the Contract
Documents

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Reinforcing Steel and Formwork trade/activity control


sheets in?

RL required: ..............................

Benchmark RL: .....................

Drawing number and revision for task:


....................................

Element to pour:
..................

(area, location, pour ref)

Pre Pour

1. Sub grade acceptable

2. Formwork, propping and support acceptable

3. Set out, levels, falls and alignment acceptable

4. Cast ins, penetrations, joint elements, plates,


blockouts included

UNOPS 2011 49
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 09

5. Blinding concrete required/in place

6. Services conduits, ducts and pipe work


included

7. Reinforcement and cover acceptable

8. Pour element clean and free of material

9. Final pre pour inspection sign off

10. Concrete Pour Summary checklist to be used

11. Cylinder Samples and Sump testing ready

12. Weather protection required and in place

13. Additional specific requirements: (specific


requirements for beams, columns, slabs)



.........................................................

Plant and Equipment

Plant Required (and available on site): Vibrators


Screeds Bullfloats Powerfloats

Safe working platform

Waste/Bin skips available

Labour resource adequate

Pumping equipment committed, set out and ready

Additional specific requirements: (specific requirements


for beams, columns, slabs)

.
.
...................................................................................

Pouring and Finishing

1. Concrete Finish

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INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 09

2. Vibration

3. Additives

4. Placing and screening to levels and falls

5. Formwork remains aligned/plumb

6. Clean up

7. Saw cutting/control joints/stop ends

8. Additional specific requirements: (specific


requirements for beams, columns, slabs)


...
..................................................

Post Pour

1. Formwork Stripping time:

A) Beams/Walls/Column Sides:

Hours: , actual: ....

B) Beam/Slab Soffit:

Days: ..............., actual: .....

C) Prop and Support removal:

Days: ., actual: ....

2. Finish Inspection : Concrete correct alignment


, concrete surface finish acceptable ,
penetrations/cast ins clear and correct position

3. Curing: Specification Requirements


............,

(water spray, wet sand, wrapping, etc),

time frame: .., Completed

UNOPS 2011 51
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 09

4. Additional specific requirements: (specific


requirements for beams, columns, slabs)



.....................................................

5. Any remedial action required and undertaken:


....................................
............................................................................
............................................................................
...........................................................................

Sign off Activity Complete:

Date:

UNOPS 2011 52
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 10

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ........

Trade/Activity: REINFORCING STEEL Area/Location of Works:


.......................
Contractors Supervisor:
............................ UNOPS Personnel:
.........
The signing of this Control Sheet and Inspection by .................................................................................
UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
.................................................................................
Documents

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawing number and revision for task:


....................................

Sample testing of steel grade required (or other


specification requirements)

Area/Location/Element for Steel:


.................................

Reinforcing Bar Size & Lap Size Cover Fix Secure Sign Off
Grade Initial

Main Reo Bar vertical

Main Reo Bar horizontal

Stirrups

Saddle bars

UNOPS 2011 53
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 10

Starter bars

Mesh

All steelwork adequately


tied

Spacer blocks and chairs


are in place

Temporary support
adequate

Sign off Activity Date:


Complete (ready for
concrete pour):

UNOPS 2011 54
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 11

TRADE/ACTIVITY CONTROL SHEET

Project: ... Date: . Sheet No.: .....

Trade/Activity: FORMWORK Area/Location of Works:


...............................
Contractors Supervisor:
................... UNOPS Personnel:
.................
The signing of this Control Sheet and Inspection
by UNOPS does not relieve the Contractor from .........................................................................................
any contractual obligations detailed within the
Contract Documents

Hold Date Sign Off


Required Completed Initial
Yes/No

Drawing

Drawing number and revision for task:


.................................

Drawing of Formwork Construction:


.............................

Formwork and Support Material:


......................

Formwork

1. Concrete Finish Required:


........................

Material surface acceptable to achieve finish

2. Alignment and Level checked

3. Formwork well fixed/rigid and secure

4. All bracing rigid and secure

5. Joint detail as per specification

6. Stop end and close ends complete

UNOPS 2011 55
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 11

7. Construction joints correctly located and


complete

8. Releasing agents applied

9. Inserts, cast ins, waterbars etc, all fixed and


secured

10. Interface/scabbling/keying surfaces


acceptable

11. Clean out complete

Support False work

1. False work layout was per design/drawings

2. Founding and base adequate for load


transfer

3. Steel propping/shoreload frames acceptable


and correct spacing

4. Support Heads located central under


supporting bearer

5. Bracing and required back propping


complete

6. Vertical load transfer path acceptable

Sign off Activity Complete:

Date:

UNOPS 2011 56
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 12

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: .

Trade/Activity: PRECAST CONCRETE Area/Location of Works:


(Supply/Manufacture) ......................

Contractors Supervisor: UNOPS Personnel:


............................. .........

The signing of this Control Sheet and Inspection by ................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

1. Precast Unit and Number:


.

2. Shop Drawing No:


.....................

Pre manufacture: Mould/Form Dimension Check

Length Width Height Rebates Fillets

Cut outs Square

Pre manufacture: Reinforcing Check

1. Main Reo Bar: Grade Bar Size Laps


Cover

2. Stirrups: Grade Bar Size Laps Cover

3. Starters: Grade Bar Size Laps Cover

UNOPS 2011 57
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 12

Pre manufacture: General

Lifting eyes Inserts Conduits Drossbacks

Confirm stop ends in place retarder/release agents

Add any unit specific inspection requirements


...............................

Pre manufacture: Concrete

Concrete Strength: ...........................mpa

Concrete slump test: ...........................(mm)

Concrete cylinder test taken

Post manufacture: General

Finish achieved as specified

Dimensions checked and within specified tolerances

All curing completed

Defects noted and repaired

As Built Drawings produced

Transport/Delivery

Post delivery/transport units acceptable condition

Rejected but material unloaded

Rejected and returned

Corrective actions to be taken


................

Sign off Activity Date:


Complete:

UNOPS 2011 58
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 13

TRADE/ACTIVITY CONTROL SHEET

Project: Date: Sheet No.: ......


............
Area/Location of Works:
Trade/Activity: PRECAST CONCRETE .....................
INSTALL
UNOPS Personnel:
Contractors Supervisor: ........
...........................
...............................................................................
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ...............................................................................
contractual obligations detailed within the Contract
Documents

Hold Date Sign Off


Required Completed Initial
Yes/No

General

1. Precast Type/Unit and Number:


...
.....................

2. Shop Drawing No:


...
............................................................

3. As Built Drawing No:


...
................................................................

Set Out/Survey

Grid Datums used:


Offsets from Datums:


...

Reduced Levels (RL) (as required)

Slab RLs: .......................................................

UNOPS 2011 59
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 13

Benchmark RLs:
............................................................................

Top RLs:
............................................................................

Bottom RLs:
........................................................................

Seating RLs:
....................................................................

Soffit RLs:
....................................................................

Pre Erection

Falsework and Supports (if required) correct set out and


RLs

Set out requirements checked

RLs confirmed (shims/packing included): .,

Seating and housing dimension specifications met

Starters (length and location) confirmed as per


specification

Drossbacks ducts clear

Erection

Lifting system approved , Hazard/Risk assessment


required

Reinforcing location/linking correct

Even Seating of units

Horizontal alignment Vertical alignment Plumb

Props and bracing fixed/in place

Sign off Activity Date:


Complete:

UNOPS 2011 60
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 14

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ...

Trade/Activity: STRUCTURAL STEEL Area/Location of Works:


SUPPLY .......................

Contractors Supervisor: UNOPS Personnel:


............................. .........

The signing of this Control Sheet and Inspection by ................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

1. Drawing No: .........

2. Shop Drawing No: ..........

3. As Built Drawing No: .............

Pre fabrication

Number of Units required: .......

Site Measurements required: Yes No

Dimension checks

Shop Drawings required: Yes No

Approved: ..........................................

Samples required: Yes No

Approved: ..........................................

Fabrication

Identify specification requirements : Material test

UNOPS 2011 61
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 14

certificates Welding testing and inspections

Coatings

Hot Dip Galvanising: in accordance with specification

Surface Prep for Painting: in accordance with


specification

First Coat/Prime for coating: in accordance with


specification

Second Coat/Intermediate coating: in accordance with


specification

Final Coating: in accordance with specification

Film thickness test required: required Yes No


Approved

Delivery & Transport

Delivery Requirements:
..
............................................................................

Sign off Activity Date:


Complete:

UNOPS 2011 62
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 15

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: .........

Trade/Activity: STRUCTURAL STEEL Area/Location of Works:


ERECTION .......................

Contractors Supervisor: UNOPS Personnel:


............................ .........

The signing of this Control Sheet and Inspection by ................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

1. Drawing No: ........

2. Shop Drawing No: .........

3. As Built Drawing No: ............

Pre Erection

Lifting and erection method approved

Hazard/Risk assessment/Lifting permit required

Confirm set out/dimensions on site

Erection

Steel position and plumpness confirmed

Temporary brace/support frame required and in place

UNOPS 2011 63
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 15

Final Fixing

Final connections/welding and bolt down complete

Remove temporary bracing/support

Any damaged and site welded area primed and painted


in accordance with specification

Protect of steel or coating required?

Protection of steel or coating required? Yes No

Sign off Activity Date:


Complete:

UNOPS 2011 64
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 16

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ....

Trade/Activity: BLOCK & BRICKWORK Area/Location of Works:


......................
Contractors Supervisor:
............................ UNOPS Personnel:
.........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Samples required and approved of material and grout

Grid and off sets confirmed for activity

Sample area required and approved?

Installation

Confirm founding/foundations suitable

Confirm starters in correct location and length

Construction joint layout and method confirmed

Veneer fixing and tie back as specification

Any insulation, damp proof course etc as per specification

Wall layout/pattern marked out and confirmed

Fist course/layer laid, inspected and approval given

All striking and pointing acceptable

Bedding and mortar depth as per specification

UNOPS 2011 65
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 16

Progressive checks on plumb and level

Frequency: ................................

Openings

Doors/windows and openings confirmed and incorporated

Allowance for all services penetrations made

Reveals and Rebates included

Wash/Cleanout ports included

Blockwork Concrete Filling

Cavity washed out and clean

Bracing in place as required

Safe working platform available for pouring access

Filling heights confirmed and controlled

All concrete pour equipment available

Reinforcing steel as per drawings/specification

Fill correctly vibrated

Test cylinder on concrete mix taken

Wall surface wash down/concrete spill cleaned up

Any protection requirements?

Final visual inspection: True and plumb

Sign off Activity Date:


Complete:

UNOPS 2011 66
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 17

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ...

Trade/Activity: TANKING/ Area/Location of Works:


WATERPROOFING ......................

Contractors Supervisor: UNOPS Personnel:


........................... .........

The signing of this Control Sheet and Inspection by ................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
...............................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Samples required and approved of membrane material


(meet specification)

Samples required and approved of jointing material (meet


specification)

Adhesion Test to meet specification/site conditions

Installation

Datum and Gridlines established for installation

Surface preparation complete and accepted (meets


specifications)

Weather/temperature limitations re installation of


membrane: .................................................

Membrane primer applied as per specification

Joints/Seams : Dry Clean installed and sealed as


specification

Penetrations: proprietary fitting and sleeves sealed and


complete as specification

UNOPS 2011 67
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 17

Protection to membrane as specification

Sign off Activity Date:


Complete:

UNOPS 2011 68
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 18

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: .....

Trade/Activity: TIMBER FRAMING Area/Location of Works:


.......................
Contractors Supervisor:
........................... UNOPS Personnel:
.........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawing and specification requirements:


.............................

Set Out: datum, off sets, set out established:


......................................

Fixing to sub base: Concrete Steelwork Timber

Material Specification

Specified Moisture Content: ....% Achieved

Specified Timber Grade and treatment:


Achieved

Material sight tested and acceptable (straightness, bows,


knots, twists)

Fixings

Fixings as specified (size, grade, type)

UNOPS 2011 69
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 18

Framing Inspection

Straightness and plumb by inspection

Member size and spacing correct

Blocking, support and fixings for services and other trades


included

Framing and trimming to all openings (doors, windows,


surrounds)

Damp proof Course required and installed

All bracing incorporated into framing

Sign off Activity Date:


Complete:

UNOPS 2011 70
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 19

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ..........

Trade/Activity: INTERNAL LININGS Area/Location of Works:


......................
Contractors Supervisor:
.......................... UNOPS Personnel:
.........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Material lining:
.
..........................................................

Drawing and specification requirements:


......................

Material Specification

Material thickness, grade, composition as per


specification

Sample required and approved

Sub strata/Fixing base acceptable (i.e. correct moisture


content)

Fixings

Fixings as specified (size, grade, type)

Fixing layout and requirements as per specification

UNOPS 2011 71
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 19

Lining Inspection

Confirm lining material layout/installation plan is


acceptable

Correct blocking, strapping, support framing in place


for lining fixing

Confirm all first fix services are complete and tested


before lining

Coordinate all services and opening penetrations in


linings

Jointing and sealing methods correct

Weather and climatic conditions acceptable to lining


material

Protection required post fixing

Sign off Activity Date:


Complete:

UNOPS 2011 72
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 20

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ..........

Trade/Activity: ROOFING Area/Location of Works:


........................
Contractors Supervisor:
............................ UNOPS Personnel:
..........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any .................................................................................
contractual obligations detailed within the Contract
Documents
.................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

All Hazard identification, fall prevention and material


loading considerations been made for a safe operation

Roofing Material:
.

Drawing and specification requirements:


.........................

Material Specification

Material thickness, grade, composition as per


specification

Sample required and approved

Sub strata/Fixing base acceptable to support roofing


material and required fixing requirements (including
required fillets)

Sub strata/fixing base acceptable surface finish to


receive roofing material (moisture content, laid to falls,
surface treatment compatible etc)

Sundry flashing, jointing, sleeve and penetration items

UNOPS 2011 73
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 20

reviewed and approved

Fixings

Fixings/Bonding/Adhesive as specified (size, grade,


type)

Fixing layout and requirements as per specification

Installation

Confirm all first fix services located in roof cavity are


complete and tested before installation

Coordinate all services and opening penetrations in


roofing

Required support netting, foil, insulation, sarking, battens


and membranes installed before roof cladding

Inspection/review of each layer of roofing/cladding


material (for numerous layers)

Jointing, sealing and mortar methods correct

Weather and climatic conditions acceptable for


installation to take place

All sundry flashings, sleeves, penetrations fixed, sealed


and completed

All interface with rainwater heads, sumps, overflows and


guttering complete

All surplus materials removed and surface washed down

Protection required post installation

Water/soak test required and carried out

Sign off Activity Date:


Complete:

UNOPS 2011 74
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 21

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ...

Trade/Activity: EXTERNAL WINDOWS & Area/Location of Works:


DOORS ........................

Contractors Supervisor: UNOPS Personnel:


............................ ..........

The signing of this Control Sheet and Inspection by .................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
.................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Unit no/Location: ........

Shop Drawings: Yes No

Approved: .....

Samples Required: Yes No

Approved: ........

Test certificates required: Yes No

Supplied/Approved: ................................

Site measurement undertaken

Fabrication

Confirm materials meet specification: Profiles Fixings


Hardware Gaskets Sealants Flashings

Joints, connections and junctions all sealed and screwed


securely

Glass and inserts as per specification

UNOPS 2011 75
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 21

All gaskets and glazing beads securely fitted

Units require protection to transport to site

Installation

Safe access for installation workers

Correct opening sizes checked and confirmed

All preceding trades and activities complete

Units fixed level, secure and with correct fixings

Flashings and sealants installed

Weather tightness testing

Glass, frames and members cleaned and protected

Curtain Wall System (install)

Frames/supports fixed line and level

Fixing/Bolts correctly installed (spacing, depth, torques)

Expansion joints

Glass (as per specification)

Glass/Glazing seals (internal and external)

Cover plates/Clip on units installed (internal and


external)

Elements operational

Sign off Activity Date:


Complete:

UNOPS 2011 76
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 22

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ...

Trade/Activity: PAINTING & COATINGS Area/Location of Works:


.......................
Contractors Supervisor:
............................ UNOPS Personnel:
.........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Product as per specification

Samples Required: Yes No

Approved: .......(colour, texture, coverage)

Safety Considered: Worker access Ventilation


Store Hazardous items

Preparation

Climate/temperature within manufactures


specification for application

Surface preparation acceptable and as per


manufacture/specification requirements (surface
temperature, dust, surface defects etc)

Surrounding elements protected/covered from over


spray

UNOPS 2011 77
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 22

Location Paint Batch Colour No. of Sign Sign Sign Sign Sign
Type No. Coats Check Check Check Check Check

1st 2nd 3rd 4th 5th

Walls

Ceilings

Doors

Frames

Trims

Joinery

Final Clean

All surfaces clean and wiped down, over paint removed

Protection required of finished surfaces

Sign off Activity Date:


Complete:

UNOPS 2011 78
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 23

TRADE/ACTIVITY CONTROL SHEET

Project: ........... Date: Sheet No.: ...

Trade/Activity: FIRE SPRINKLERS Area/Location of Works:


......................
Contractors Supervisor:
........................... UNOPS Personnel:
........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ...............................................................................
contractual obligations detailed within the Contract
Documents
...............................................................................

HOLD DATE SIGN OFF


REQUIRED COMPLETED INITIAL
YES/NO

General

Drawings for works:


........

Shop Drawings required and approved

Material Specification

Pipe, fittings and fixtures material as per


specification, samples and approved

All sleeves and fixing cast ins complete and correct


location

Installation

All sprinkler outlets/head installed

Blank ends fitted as required

All pipework and fittings installed have been primed,


touch up

Sprinkler layout in rule with approved drawings

UNOPS 2011 79
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 23

Commissioning

Air test carried out and the system (any faults


rectified)

Pressure test for . hours, monitored and


approved

Check all valves and equipment installed in correct


locations

Interface with local Fire Service

Test results and documentation attached

As Built drawings submitted and approved

Sign off Activity Date:


Complete:

UNOPS 2011 80
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 24

TRADE/ACTIVITY CONTROL SHEET

Project: ........... Date: Sheet No.: ........

Trade/Activity: FIRE ALARM SYSTEM Area/Location of Works:


......................
Contractors Supervisor:
............................ UNOPS Personnel:
........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ...............................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


...............

Shop Drawings required and approved

Material Specification

Samples supplied and approved

Installation

Cables installed and tested

Detectors, alarms, break glass, horns fitted in correct


position

Support/back up 24hour power system installed and


operational

Panels in correct location and fitted

Review and inspection from local fire service (required?)

UNOPS 2011 81
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 24

Commissioning

All control equipment is operational

Testing to system and detectors as specified

Test results and documentation attached

As Built drawings submitted and approved

Sign off Activity Date:


Complete:

UNOPS 2011 82
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 25

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ....

Trade/Activity: FIRE HYDRANT SYSTEM Area/Location of Works:


.....................
Contractors Supervisor:
........................... UNOPS Personnel:
........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ...............................................................................
contractual obligations detailed within the Contract
Documents
...............................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


.......

Shop Drawings required and approved

Material Specification

Samples supplied and approved

All sleeves and fixing cast ins complete and correct


location

Installation

Pipe support fixings secure and at correct centers

Pipe sizing correct as per design

All joints primed and touch up paintwork

All pipe work labelled correctly

UNOPS 2011 83
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 25

Commissioning

All control equipment is operational

Air test carried out

Pressure test to not less than ........... for


.....................time

Inspect seal caps and replace after test

Test results and documentation attached

As Built drawings submitted and approved

Local Fire Service inspection and review (if


required?)

Sign off Activity Date:


Complete:

UNOPS 2011 84
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 26

TRADE/ACTIVITY CONTROL SHEET

Project: ........... Date: Sheet No.: ...

Trade/Activity: PLUMBING (ABOVE Area/Location of Works:


GROUND) .......................

Contractors Supervisor: UNOPS Personnel:


.......................... .........

The signing of this Control Sheet and Inspection by .................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
.................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


................

Shop Drawings required and approved

Service Pipe Run Function:


...............................

Material Specification

Pipe, fittings and fixtures material as per specification,


samples & approved

Installation

Pipe work securely fixed

Lagging/insulation to pipe work as specified

Penetrations sealed

Fire Collars fitted

Pipe work outlets located at correct location and height for

UNOPS 2011 85
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 26

fittings

All valves, mixers and rings installed in correct locations

Seismic restraints installed as required

All pipe work labelled

Support framing and plates installed for supporting


plumbing fittings

Final inspection before covering pipework (HOLD)

Testing

Pressure testing for all pipe work.

Hot Water: ................................. (specified Kpa),

Test pressure: .. Duration: .................

Cold Water: .................................(specified Kpa),

Test pressure: Duration: ...................

Flushing Water: ..................................(specified Kpa),

Test pressure: . Duration: ..................

Gas Pipework: ............................... (specified Kpa),

Test pressure: . Duration: ..................

Vent Pipework: ...................................(specified Kpa),

Test pressure: . Duration: ..................

Waste Pipework: ................................(specified Kpa),

Test pressure: Duration: ...................

Commissioning

All plumbing fittings installed (2nd fix)

Water flow checked

Values checked

Water hammer/knocking checked

UNOPS 2011 86
INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 008 26

Test results and documentation attached

As Built drawings submitted and approved

Manuals submitted

Sign off Activity Date:


Complete:

UNOPS 2011 87
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 27

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ...

Trade/Activity: PLUMBING (BELOW Area/Location of Works:


GROUND) .........................

Contractors Supervisor: UNOPS Personnel:


............................. ..........

The signing of this Control Sheet and Inspection by ..................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
..................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


..................

Shop Drawings required and approved

Service Pipe Run Function:


................................

Material Specification

Pipe, fittings and fixtures material as per specification,


samples & approved

Installation

Pipe invert levels checked

Levels and Falls checked

Pipe work securely fixed

Lagging/insulation to pipe work as specified

Penetrations included and sealed

UNOPS 2011 88
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Manual Operational excellence for results that matter

IPI FORM 008 27

Fire Collars fitted as required

Seismic restraints installed as required

All pipe work labelled/identification tape

Final inspection before covering pipework (HOLD)

Testing

Pressure testing for all pipe work.

Pipework: .....................................(specified Kpa),

Test pressure: ...... Duration: ..............

Commissioning

Water flow checked

Values checked

Back Fill to Pipework and surfaces reinstated

Open end of pipework capped off to prevent ingress

Test results and documentation attached

As Built drawings submitted and approved

Sign off Activity Date:


Complete:

UNOPS 2011 89
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 28

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: .....

Trade/Activity: DRAINAGE Area/Location of Works:


......................
Contractors Supervisor:
............................. UNOPS Personnel:
........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


...............

Shop Drawings required and approved

Service Pipe Run Function and Material:


.............................

Datum and Set Out established

Material Specification

Pipe, fittings and fixtures material as per specification,


samples & approved

Installation

Before any excavation for drainage confirm location of


existing services

Permit to excavate required

Bedding material supplied and installed to specification

UNOPS 2011 90
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 28

Geotextile required, correct level and lapping

Pipework diameter, level and surround correct

Gullies, installed and extended

Levels:

Manhole Invert Level Actual Pipe grade

.
................... ........... ....... ...........


........... ........... ....... ...........


........... ........... ....... ...........

Final inspection before covering pipework (HOLD)

Testing

Pressure testing for all pipe work.

Pipework: ................................. (specified Kpa),

Test pressure: .. Duration: ...............

Manhole testing: ...............................................................

Commissioning

Back Fill material and compacted as specification

Reinstatement of surface material

Test results and documentation attached

As Built drawings submitted and approved

Sign off Activity Date:


Complete:

UNOPS 2011 91
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 29

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: ..

Trade/Activity: MECHANICAL PIPEWORK Area/Location of Works:


.......................
Contractors Supervisor:
............................. UNOPS Personnel:
.........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


................

Shop Drawings required and approved

Datum and Set Out established

Material Specification

Pipe, fittings and fixtures material as per specification,


samples & approved

Installation (pre testing)

Pipework installed as per drawings, correct material


dimensions and fitted as specified

All support and hanger fixings in position and secure

All drains and overflows installed

Expansion devices are aligned and free from obstruction

UNOPS 2011 92
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Manual Operational excellence for results that matter

IPI FORM 008 29

Seismic bracing required/installed

All valves, taps, controls, joints, couplings, drains installed


correctly (and wired where required)

Water flow direction correct to installed sundry equipment

All strainers and filters installed and meet specification

Testing

Pressure testing for all pipe work.

Pipework: ...................................(Specified Kpa),

Test pressure: .. Duration: .................

(result documentation attached)

Installation (post testing)

All temporary caps and equipment for testing removed


and permanent items reinstalled

Pipework insulation as specification

Pipework painted as specification

All penetrations sealed and fire proofed

Pipework labelled and indentified

Commissioning: confirm requirements and procedures for


commissioning process (refer to commissioning
documentation)

As Built drawings submitted and approved

Sign off Activity Date:


Complete:

UNOPS 2011 93
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Operational excellence for results that matter
Manual
08 Operational excellence for results that matter

IPI FORM 008 30

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: .......

Trade/Activity: MECHANICAL DUCKWORK Area/Location of Works:


........................
Contractors Supervisor:
............................. UNOPS Personnel:
..........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ..................................................................................
contractual obligations detailed within the Contract
Documents
..................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


...............

Shop Drawings required and approved

All required samples submitted and approved

Datum and Set Out established

Manufactured Ductwork

Correct gauge, material for size of ductwork

Size of ductwork, dimension correct

Defects free

Turning vanes, access panels and insulation (where


installed) all comply

Stored and protected until installed

UNOPS 2011 94
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Operational excellence for results that matter
Manual
08 Operational excellence for results that matter

IPI FORM 008 30

Installation (pre testing)

All ductwork installed including dampers, spigots, louvers


etc

All support and hanger fixings in position and secure

Seismic bracing required/installed

Testing

Pressure testing to ductwork

Surface Area of duct to test


(m2)

Test Pressure (Pa)

Leakage permitted per m2

Allowable leakage (l/s)

Test Pressure (actual results)


(Pa)

Total Leakage measured


(actual) (l/s)

Pass/Fail

Tested By: ...........................................

Witness By: ..................................

Date: ....................................................

(further result documentation attached)

UNOPS 2011 95
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Manual
08 Operational excellence for results that matter

IPI FORM 008 30

Installation (post testing)

All failed test results rectified

Ductwork insulation as specification

All penetrations sealed and fireproofed

Ductwork labelled and indentified

All interface with other services completed

Finishing Installation (2nd fix)

Ceiling service tiles and support framing complete

Completed flexible ductwork, all diffusers, grills, dampers


etc

Check all diffuser and grilles to walls, ceilings, doors etc


are positioned correctly

Commissioning: confirm requirements and procedures


for commissioning process (refer to commissioning
documentation)

As Built drawings submitted and approved

Sign off Activity Date:


Complete:

UNOPS 2011 96
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 31

TRADE/ACTIVITY CONTROL SHEET

Project: ............ Date: Sheet No.: .......

Trade/Activity: MECHANICAL Area/Location of Works:


EQUIPEMENT .......................

Contractors Supervisor: UNOPS Personnel:


............................. .........

The signing of this Control Sheet and Inspection by .................................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
.................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

Mechanical Equipment:

Air Handling Unit Chiller Fans Pump


Other........................................................

(select equipment item for check/control)

Drawings/Specification for Equipment:


.............

Shop Drawings required and approved

All required samples submitted and approved

Equipment Item Checklist (use applicable/add as


required)

Interface with other supporting services complete

Electrical system interface installed, checked and


operational

Equipment Unit correctly installed

All packaging, wrapping, transport support blocks and


bolts removed

UNOPS 2011 97
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 31

Equipment Unit free from debris

No air/water leakage to unit

All filters, fins, coils, strainers clear and clean

All pumps bled and operating

All insulation and seismic restraints installed

Vibration mountings installed

All adjusting mechanisms, tension adjustments,


lubrication requirements, etc complete

All flexible and other connection secure

Rotation elements unobstructed and moving freely

All guards, covers and hatches in place

All test points, flow switches, gauges, etc, functioning

Other

Testing requirements of equipment:


...
...............................

Testing undertaken

Commissioning: confirm requirements and procedures


for commissioning process (refer to commissioning
documentation)

As Built drawings/operational manuals submitted and


approved

Sign off Activity Date:


Complete:

UNOPS 2011 98
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 32

TRADE/ACTIVITY CONTROL SHEET

Project: .......... Date: ..... Sheet No.:

Trade/Activity: ELECTRICAL Area/Location of Works:


.......................
Contractors Supervisor:
........................... UNOPS Personnel:
........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
.................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


...............

Shop Drawings required and approved

Material Specification

Cable as specification & approved

Electrical fittings, samples approved and as per


specification

Switch board shop drawing/design/as per specification


and approved

Installation

Visual inspection carried out

Associated support framing, noggings, penetrations


installed to support electrical

Confirm all fitting/switching locations and height as per


drawings

UNOPS 2011 99
INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 32

Incoming mains and sub mains installed

Megger test and earth continuity test carried out

Insulation test carried out

All terminals tight

Loading of all circuits carried out

All penetrations sealed/fireproofed as required

Emergency lighting system incorporated

Switch board Labelling complete

Stability of all electrical equipment, fixed securely, level


and sealed

All tubes, bulbs, luminaries etc as per specification

Removal of all packing/protection coverings to electrical


equipment

Local Electrical Authority (and/or supply company),


installation, sign off, inspection of incoming mains etc
(documentation attached)

Commissioning

Commissioning process and procedure to be discuss


and agreed upon, testing plan created and implemented

Test results and documentation attached

As Built drawings and operational manuals submitted


and approved

Sign off Activity Date:


Complete:

UNOPS 2011 100


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 33

TRADE/ACTIVITY CONTROL SHEET

Project: .......... Date: Sheet No.: ..

Trade/Activity: LIFTS Area/Location of Works:


.......................
Contractors Supervisor:
........................... UNOPS Personnel:
........
The signing of this Control Sheet and Inspection by
UNOPS does not relieve the Contractor from any ................................................................................
contractual obligations detailed within the Contract
Documents
................................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Drawings for works:


.............

Shop Drawings required and approved

Pre Installation

All measurements taken and recorded including pit


depth, travel between floors, shaft dimensions, door
and recess depth, width, length etc

Equipment lifting requirements planned and approved


(Lifting permit required)

All guide, entrance and lifting beams/rails installed and


approved

Lift Pit: sumps, pumps, drainage, grills, power, lighting,


access ladder all installed

Machine room: size, design and layout approved


power and lighting ventilation

Lift shaft constructed plumb with no protrusions

All required services penetrations (electrical, hydraulic

UNOPS 2011 101


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 33

etc)

Working access platform and fall protection adequate


for installation

Sundry support services made provision for


(including heat detectors, sprinklers, telephone lines for
emergency call etc)

Installation

Rails: Plumb and aligned All joints treated bolts


tight and brackets welded

Buffers: Securely fastened Data plate fitted

Door Entrances: Guards and panels fitted

Doors: All bolts tightened tracks acceptable guide


shoes correct release mechanism adjusted
emergency door release

Carriage/Car: All bolts tightened car restraints fitted


guide shoes adjusted load sign fitted access
to emergency hatch Handrail Ventilation Car
fit out complete

Hydraulic: Ram installed correctly Hose/pipework


correct Power pack installed correctly oil system
checked

Ropes and Fittings: Rope length and condition


acceptable Rope anchorage fitted and correct
Data plates fitted

Sheaves acceptable Govenor Safety Gear

Electrical works confirmed and checked off

Sundry: All signage installed View panel


Architraves fitted penetrations sealed/fire proofed

UNOPS 2011 102


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 33

Commissioning

Commissioning process and procedure to be discuss


and agreed upon, testing plan created and
implemented

Test results and documentation attached

As Built drawings and operational manuals submitted


and approved

Sign off Activity Complete: Date:

UNOPS 2011 103


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Manual Operational excellence for results that matter

IPI FORM 008 34

TRADE/ACTIVITY CONTROL SHEET

Project: ........... Date: Sheet No.: ......

Trade/Activity: ROAD PAVING Area/Location of Works:


(BLACKTOP) .......................

Contractors Supervisor: UNOPS Personnel:


............................ ........

The signing of this Control Sheet and Inspection by ...............................................................................


UNOPS does not relieve the Contractor from any
contractual obligations detailed within the Contract
Documents
...............................................................................

Hold Date Sign Off


Required Completed Initial
Yes/No

General

Hazard & Risk Assessment (H&S Form 007)


required/carried out?

Drawing number and revision for task:


..........................................

Material Type: .......

Checklist

Sample reviewed and approved

Setting out and area checked and confirmed

Weather conditions suitable for activity

Confirm lower level sub base acceptable

Pre inspection and approval prior to proceeding

Laying surface to tolerance and suitable to receive the


next layer

Tack/Bond layer coats applied

UNOPS 2011 104


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 008 34

Testing samples taken

Offset joint established and marked for next layer

All surface services marked and protected (i.e. gullys,


manholes etc)

Laying of Blacktop as per specification

Blacktop compaction level and of suitable thickness

Check completed Blacktop for width and surface

Testing: surface regularity (rolling straight edge)


Surface texture (sand patch test) density mix
aggregate confirmation

Protection to the completed layer required

Road marking/painting: Set out location of each road


marking Approval of marking materials/product

Time period

Laying commenced : ...............(date)

Time: .................................................am/pm

Laying completed: ..................(date)

Time: .................................................am/pm

Sign off Activity Complete:

Date:

UNOPS 2011 105


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 009

NON CONFORMANCE REPORT

Project Title: Non Conformance Report No.: .....

Date:

Trade/Activity:

Issued/Compiled by:

Details Of Non Conformance: (Note specifications, drawings, standards, procedures etc departed
from)

(attach photos if applicable)

Type of Non Conformance : Material Fault Workmanship Product Supply Safety


Quality Environmental

Remedial Works Required:

To be completed By Date:

Input and Approval required by Design Consultants: Yes No Approved: ...................

Corrective Action to Prevent Recurrence:

Corrective Action confirmed and carried out Date: ..... Whom: ................

Close Out Confirmed Date.............. By: .....................

UNOPS 2011 106


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 010

NON CONFORMANCE REGISTER

Project Title:

Date:

Non Conformance Date Issued Non Conformance Details Date Date Non
Number Remedial Corrective Conformance
Work Action Closed Out
Complete Complete

UNOPS 2011 107


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 011

COMPLAINT REPORT

Project Title: Complaint Report No.: ...............

Date:

Issued/Compiled by:

Complaint details:

Complaint made by:

Name: Date Received: .......................

Contact Details:
..................................................................................................................

Means of Communication: Telephone In Person Written

Relationship to UNOPS: Public Neighbour Other


....................................................................................................................................

Description of Complaint: (attach written complaint)

Cause of Complaint:

Corrective action to prevent recurrence:

Corrective Action confirmed and carried out: Date: Whom: ..........

Follow up:

Further formal reply required? Yes No

If yes confirm details and approach:


.......................................
..........

Close Out Confirmed: Date. By: ..........

UNOPS 2011 108


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 012

COMPLAINT REGISTER

Project Title:

Date:

Complaint Date Complaint Complaint Details Corrective Action Follow Up Complaint


Number Received Made By Required/Complete Summary Closed Out

UNOPS 2011 109


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 013

LESSON LEARNED REPORT

Project Title:

Location/Office:

Date:

Compiled by: (Name and designation)

Description of Issue: (Describe problem, affect, time, cost and quality implications)

Corrective action: (Provide technical details if required)

Lesson learned: (Key issues learned by project team/Improvements)

Forward to UNOPS Infrastructure Practice lead

Date: ............................. Sender: ..........................

UNOPS 2011 110


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 014

GENERAL TAKING OVER INSPECTION

Project: Inspection Date:

Contractor: Area Inspected:

UNOPS Representative: Inspection Sheet No.:

Item Inspection Issue Comments, Remedial Photo Sign Off


Action, Non Reference Complete
Conformance, Remarks and Dated

UNOPS Representative: Contractors Representative: Other Inspection


.. .. Attendees:
............................... ..................................
................................................. .................................................... ...
................................................. .................................................... ..............
..............................................
Date: ....... Date: ..........

UNOPS 2011 111


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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 015

ROOM TAKING OVER INSPECTION

Project: Inspection Date:

Contractor: Room/Area Inspected:

UNOPS Representative: Inspection Sheet No.:

Elements Inspection Issues Comments, Remedial Action, Non Photo Sign Off
Conformance, Remarks Reference Complete and
Dated

Walls

Flooring

Ceilings

Finishing Trims

UNOPS 2011 112


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 015

Doors

Windows

Electrical

-Light Fittings

-Power Outlets

-Switching

-Data/Communications

Mechanical

Plumbing

Fire Systems

UNOPS 2011 113


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 015

Security

Fittings/Furniture

UNOPS Representative: Contractors Representative: Other Inspection


................ ...... Attendees.......................................................
................................................................................ ........................................................................... .........................................................................
................................................................................ ........................................................................... .........................................................................
................................................................................ ........................................................................... .........................................................................
.........................................................................
Date: Date: .........................................................................
.........................................................................
................................................ .......................................... .........................................................................
........................................................................

UNOPS 2011 114


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 016

CONTRACTOR SUBMITTALS

Project: UNOPS Personnel Controlling Process:

Contractor:

Submissions (details) Specification Requested/ Draft Modifications Final Copy Documentation


Reference Prompt Date Received Approved Received Passed to
Date Beneficiary

As Built Drawings

Manuals

UNOPS 2011 115


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 016

Guarantee/Warrantee

Spare Parts/Submissions

Other Documentation: (producer


statements/permits/tests)

UNOPS 2011 116


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 017

CONTRACTOR COMPLETION CHECKLIST

Project: UNOPS Representative:

Contractor: Date:

Item Description Whom to Target Sign Off


Action Date Complete and
done by Dated

Contractor submitted request for Taking


Over Certificate?

Taking Over Inspections (IPI Forms


014/015) undertaken (consider in
conjunction with end users)

Any local authority/government testing and


inspections carried out

UNOPS issue of Take Over certificate (see


standard Contract templates)

Guarantees/Warrantees submitted by
Contractor (IPI Form 016)

All required producer statements/


independent certifications and sign offs
submitted

All As-Builts submitted (IPI Form 016)

All final commissioning results received

All spares submitted (IPI Form 016)

UNOPS 2011 117


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 017

Organise and undertake demonstrations


and training for plant, facilities and
equipment for the end users

All operational manuals submitted (IPI


Form 016)

All temporary services disconnected


accounts settled, permanent services
providers to be established by end users

All services metering reading at time of


Taking Over recorded

Temporary accommodation, plant and


equipment removed and any commercial
arrangements concluded

Arrange and complete handover of all


keying, access and building/site security
measures to end users from contractor

Confirm/establish post contract defects


procedure and communication process
with contractor and end users

Plan/organise and communicate approach


to undertake any deferred or post contract
works with end users and contractor

Confirm bond, retention and insurance


part/full release, and restructuring for
defects liability are in place

Any contractor review, debriefing, lessons


learnt, request for references etc are
organised and auctioned

Other

UNOPS 2011 118


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 018

DEFECTS LIABILITY PERIOD DEFECT REGISTER

Project:

Contractor:

UNOPS Representative:

Defect No. Notification Defect Details Date Issued Date Date Work Sign Off Comments (Design
(date/time/by to Work Completed (Inspected required, extend periods,
whom) Contractor Started and approved guarantees, maintenance)
repairs)

UNOPS 2011 119


INFRASTRUCTURE PROJECT IMPLEMENTATION
Operational excellence for results that matter Operational excellence for results that matter
Manual Operational excellence for results that matter

IPI FORM 019

PROJECT DOCUMENTATION CONTROL PLAN

Project:

Date:

Set Up System Whom to Action and


Date

Master file system agreed and established (possible meeting to


establish). To be considered is the file codes, electronic and hard
copy filing, staff to maintain, labelling of files, number of copies,
incoming distribution, date stamping, storage, electronic back up,
archiving etc.

Communicate agreed system to Contractor/Beneficiary/Donor etc for


interface

On Going Project
Administration:

Document Type Who has Numbering Register/ Distribute Record


authority system Log to use, to: Type:
to raise used? who to
and maintain?
create?

Communication to and from


Donor

Communication to and from


Beneficiary

Communication from and


Notice to Consultants

UNOPS 2011 120


INFRASTRUCTURE PROJECT IMPLEMENTATION
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Manual Operational excellence for results that matter

IPI FORM 019

Communication from and


Notice to Contractor

Signed contract
documentation

Technical Documentation
(drawings and
specifications)

Programme (contract and


working)

Quality control
documentation

Daily reports

Project meeting minutes

Site photographs

Measurement and claims


documentation

UNOPS 2011 121


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Manual Operational excellence for results that matter

IPI FORM 019

Health & Safety


documentation

Environmental Management
documentation

Internal UNOPS
correspondence

Internal UNOPS clerical and


accounting documentation

Other

UNOPS 2011 122


PO Box 2695
2100 Copenhagen Tel: +45 3546 7500
Denmark Fax: +45 3546 7501
www.unops.org Email: info@unops.org

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