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Great care has been taken to ensure that the information contained
in this handbook is accurate and complete. Should any errors or
omissions be discovered or should any users wish to make
suggestions for improving this handbook, they are invited to send
the relevant details to:
1. INTRODUCTION ................................................................................4
1.1. CONFIGURATION ................................................................................. 5
1.2. CABLING ............................................................................................ 7
1.3. FITTING AND INSTALLING THE CABLES.................................................. 8
1.4. MAINS CONNECTION FOR THE SLIMLINE CARRIER 4500 .......................... 9
1.5. ALARM CONNECTION FOR THE SLIMLINE DISTRIBUTION 4500 ................. 9
4. TECHNICAL DATA............................................................................22
4.1. GENERAL .......................................................................................... 22
4.2. SLIMLINE CARRIER 4500 .................................................................... 23
4.3. SLIMLINE DISTRIBUTION 4500 ........................................................... 24
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NOTICE TO THE USER
These operating instructions contain important instructions for installation,
operation and maintenance of the SLIMLINE DISTRIBUTION 4500 and the
SLIMLINE CARRIER 4500.
The instructions must be retained and observed at all times!
SAFETY NOTES
The SLIMLINE DISTRIBUTION 4500 and the SLIMLINE CARRIER
4500 are electronic appliances that carry voltages and currents
dangerous to man.
For this reason, the following instructions must be followed at all times:
2. Ensure that only fully trained and qualified personnel have access to the system.
Only qualified and authorised personnel should be able to open the units.
3. Even when the SLIMLINE MODULAR SYSTEM is completely switched off, some of
its interior components remain live as long as they are connected to the mains
supply or the battery.
5. When working at the unit, use properly insulated tools at all times which are
suitable for the levels of voltage concerned.
6. All persons working with the unit must be familiar with the first-aid measures to
be adopted in cases of accidents involving electricity.
7. The regulations of the local power-supply companies and all other applicable
safety regulations must be observed at all times.
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SAFETY PRESCRIPTIONS WITH REGARD TO USE BATTERIES
Batteries should be charged, maintained and changed only by personnel who have
been trained for this. These instructions and the prescriptions of the battery
manufacturers have to be observed! Near to batteries it is prohibited to smoke and
use open fire. No inflammable materials or sparking equipment (e.g. machine tool)
may be in a distance of min. 2 m of the battery which is charged. Working with tools
with high surface temperature (e.g. soldering iron, hot-air blower etc.) is prohibited.
Parts which can be sucked via the ventilators may not be deposited
near the charger. Obstructed ventilation slots result in overheating
and inflammability.
Do not use water to cool overheated chargers, but let them cool
down in switched-off state.
BATTERY INSTALLATION
When installing batteries, always use correctly insulated tools. If batteries are
included with the power-supply unit and require installation in the cabinet, this must
be done in accordance with the manufacturer's instructions.
The individual cells or blocks must be joined using the connectors provided. Ensure
that the battery poles are correctly connected. If drawings are provided, always follow
these exactly.
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1. INTRODUCTION
The System Power Module 11 (SPM11) is an external 48V DC rectifier solution for the
iS3000 and SV8500 systems. The main function is to convert 230V AC to 48V DC and
optionally to provide a battery power back-up solution.
One SLIMLINE DISTRIBUTION 4500 with circuit breaker, alarming and connection
unit.
One SLIMLINE CARRIER 4500 rectifier chassis with maximum 3x 30 Amps
SLIMLINE RECTIFIER 1500 : 240VAC to 48 VDC 30 Amps.
Battery housing for 2x 48VDC 62 AH battery set. Note that the battery set is NOT
included : use existing PowerSafe V Front Terminal battery set of EnerSys.
http://www.enersys.com/
SPM11 cabinet
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1.1. CONFIGURATION
The commercial configuration tooling (Prophix) calculates the required power and
backup capacity of the total iS3000/ SV8500 system and divides the average power
and back-up capacity by the amount of system stacks. A stack is maximum 4 shelves
on top of each other.
Prophix determines the amount of SPM11 cabinets required for each stack (max 1,
min 0,5). In general, the amount of SPM cabinets is determined by the battery
capacity required. The rectifier capacity of 3x 30 Amps is more than sufficient for 1 to
2 stacks.
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iS3000 : One SPM11 per 2 stacks
-6-
In case of only digital telephone sets in a large (4 stacks) SV8500 system, a max of 3-
4 hours battery back-up time is possible.
If more back-up time is needed then either :
1.2. CABLING
The SV8500 base unit SN1749 BASEUD-A has to be connected with max 14 mm2
cable.
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1.3. FITTING AND INSTALLING THE CABLES
1. First determine which one (or two) of the 6 load connectors will be used.
-8-
5. Lead the cable through the opening on
the rear side of the cabinet.
At left side at back of cabinet there are 3x a mains connection for each 30 Amps
SLIMLINE RECTIFIER 1500.
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2. SLIMLINE DISTRIBUTION 4500
2.1. GENERAL
The SLIMLINE DISTRIBUTION 4500 is a distribution unit for applications within the
telecommunications area.
The functionality of the system is rounded off by the optional inclusion of a SLIMLINE
MCU remote monitoring system which makes possible remote monitoring of the power
supply system via a modem or TCP/IP adapter.
This system features small size and a large permitted temperature range.
2.2. SET-UP
The SLIMLINE DISTRIBUTION 4500 comprises 2 battery outputs, each with a 100A
battery Miniature Circuit Breaker (MCB), an exhaustive discharge relay for the
protection of the battery as well as 6 possible load MCB. The load MCB is set to 60A.
The load MCB can be distributed across not more than one NPLD bar.
The control of the exhaustive discharge relay and the load relay is affected via the
SLIMLINE CONTROL which is fitted in the SLIMLINE CARRIER.
The load and battery circuits are connected to the SLIMLINE DISTRIBUTION 4500. All
circuits are fuse protected and monitored individually. A display for indicating the bar
voltage, load current and battery temperature/battery current is incorporated.
the printed circuit board with the exhaustive discharge relay and the load relay,
the load fuse monitoring, the cable connections to the load and battery fuses as
well as the connectors for the battery and loads.
a display for indicating the bar voltage, load current and battery
temperature/battery current.
optional SLIMLINE MCU : this unit is not supported by NEC Unified Solutions.
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2.3. FUSE MONITORING
In the event of a fuse failing, a potential-free message is affected via the SLIMLINE
CONTROL in the SLIMLINE CARRIER.
The load remains connected to the negative circuit with a resistance of approx. 20 k.
For an alarm the load must be connected and show an internal resistance of <100 k.
1. Display for indicating the bar voltage, load current and battery
temperature/battery current
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2.4. REAR VIEW
Attention!
The safety instructions must be observed at all times during assembly,
installation and commissioning!
When selecting the site, the environmental conditions specified in the section
"Technical data" must be complied with. Attention must be paid that the SLIMLINE
DISTRIBUTION 4500 is not exposed to aggressive substances and the passage of
cooling air is not hampered.
All components have been set in the factory to suit the operating conditions specified
by the customer, or to default values. For normal operation it is not necessary to
change the settings.
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2.5.1. SYSTEM CONNECTION
Attention!
The power-supply circuits (mains input cable and battery leads) must be
provided with a disconnecting device. The disconnecting devices must be
arranged easily accessible in the proximity of the cabinet system.
In order to protect against body contacts, strikes of lightning etc. the SLIMLINE
DISTRIBUTION 4500 must be permanently connected to a SLIMLINE CARRIER.
Battery and loads are connected via the terminals on the rear of the SLIMLINE
DISTRIBUTION.
Attention!
Observe correct polarity! The battery connections must be short circuit
proof!
Provide adequate conductor cross section area to avoid excessive voltage drop on the
battery input line!
2.5.2. COMMISSIONING
Attention!
Commissioning may be carried out only by properly instructed qualified
personnel!
Attention!
Before connecting the AC and DC supplies, check the following points:
Have all components of the SLIMLINE DISTRIBUTION 4500 been
adjusted, mounted and connected according to the specifications?
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3. SLIMLINE CARRIER 4500
3.1. GENERAL
The SLIMLINE CARRIER 4500 and its SLIMLINE RECTIFIER are compact 48 V power
supply systems for applications in the field of telecommunication.
This system features small size and a large permitted temperature range.
The output power of the power supply system can be extended in steps of 1.500W by
connecting up to 3 SLIMLINE RECTIFIERS 1500 for each SLIMLINE CARRIER 4500 and
the parallel connection of several SLIMLINE CARRIERS 4500.
Here, 3 SLIMLINE CARRIERS 4500 are controlled by one SLIMLINE CONTROL.
The functionality of the system is rounded off by the optional inclusion of an MCU
remote monitoring system which makes possible remote monitoring of the power
supply system via a modem or TCP/IP adapter.
The power supply system feeds the connected DC loads and at the same time, if
present, the 48 V lead accumulator battery circuits. Up to 3 SLIMLINE RECTIFIERS
1500 for each SLIMLINE CARRIER 4500 and max. 3 SLIMLINE CARRIER 4500 are
connected in parallel within a system.
The connected AC voltage is applied via a mains filter to the SLIMLINE RECTIFIER
1500 inputs. The mains filter is provided chiefly for suppressing interference voltages
produced inside the power supply system, which would otherwise be transmitted out
into the connected mains system. Various control loops in the SLIMLINE RECTIFIER
1500 keep the output voltage constant and ensure that the current drain from the
mains is sinusoidal.
The SLIMLINE CONTROL controls the SLIMLINE RECTIFIER and the optionally
connected distribution. The SLIMLINE CONTROL organises the data traffic between the
SLIMLINE RECTIFIER and the optionally insertable MCU. The potential-free error
messages "Urgent Fault" and "Non-urgent fault" are issued by the SLIMLINE CONTROL
with a time delay.
The operating state "Ready for operation" or "Fault" of the SLIMLINE RECTIFIERS
1500 is signalled by two LEDs on the front panel.
If the minimum load is not at least 5% of the rated load, a fault is indicated.
In the absence of external intervention the system is normally in the "float charging"
operation mode.
The value of the float charge voltage is adjusted according to the actual temperature
(-4 mV/C/cell) when a battery temperature sensor is connected.
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3.2. THE COMPONENTS
The layout of the individual components of the power supply system is fixed because
of the compact modular design. Depending on requirements different configurations
are possible. The individual components are :
1 SLIMLINE CARRIER (with integrated mains filter) which can be equipped with :
1, 2 or 3 SLIMLINE RECTIFIER 1500 ( HOT-PLUG ).
The SLIMLINE CARRIER 4500 is intended for fitting into the following racking systems:
1. Mains terminals (PE, L3, N3, L2, N2, L1, N1 ) for connecting the supplying mains.
4. Earth stud.
The 48V-SLIMLINE RECTIFIERS 1500 feed the connected DC loads and charge/boost
the connected lead accumulator batteries at the same time. The slide-in units are hot-
plug units, which means that all electrical connections are made and disconnected
automatically when plugging and unplugging the SLIMLINE RECTIFIER 1500.
There are no components in the SLIMLINE RECTIFIER 1500 which need to be
accessible under normal operating conditions.
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SLIMLINE RECTIFIER 1500
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3.3. SLIMLINE CONTROL
The SLIMLINE CONTROL controls the SLIMLINE RECTIFIER and the optionally
connected distribution. The SLIMLINE CONTROL organizes the data flow between the
SLIMLINE RECTIFIER and the optionally insertable MCU.
1 = Connector X33
PIN assignments :
2 = Connector X34
PIN assignments:
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3.4. ASSEMBLY AND COMMISSIONING
After assembly and commissioning of the power supply system, all components are
unreservedly ready for operation. No additional settings and readjustments are
necessary during operation under all permitted operating conditions.
Attention!
The safety instructions must be observed at all times during assembly,
installation and commissioning!
When selecting the site, the environmental conditions specified in the section
"Technical data" must be complied with. Attention must be paid that the power supply
system is not exposed to aggressive substances and the passage of cooling air is not
hampered.
All components have been set in the factory to suit the operating conditions specified
by the customer, or to default values. For normal operation it is not necessary to
change the settings.
3.4.1. TRANSPORT
For transport, the SLIMLINE system is provided with exactly fitting packaging.
The SLIMLINE RECTIFIERS are not transported within the SLIMLINE CARRIER. The
SLIMLINE RECTIFIERS are provided with a separate packaging.
3.4.2. INSTALLATION
The SLIMLINE CARRIER is provided with an overvoltage protection. The marked screw
must be removed when performing an insulation resistance measurement. After
having measured the insulation resistance, the screw must be remounted.
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Before plugging the individual components into the SLIMLINE CARRIER and installing
the latter in the 19" racking system cabinet, attention must be paid to the following
points:
Attention!
The entire power supply system must be disconnected from the supply
voltages. Neither the mains (AC) nor the batteries (DC) may be connected
and must be disconnected if they were connected.
Plug the components of the power supply system successively into the corresponding
locations in the SLIMLINE CARRIER.
All electrical connections are established when the components are firmly pushed into
the SLIMLINE CARRIER. The completely equipped SLIMLINE CARRIER must be
inserted firmly into the 19" racking system cabinet and fixed with screws.
Attention!
The front plate must be bolted on after equipping the SLIMLINE CARRIER
4500 with the SLIMLINE RECTIFIER 1500 and the SLIMLINE CONTROL.
Attention!
The power-supply circuits (mains input cable, battery leads) must be
provided with a disconnecting device. The disconnecting devices must be
readily accessible in the vicinity of the racking system.
If an external battery is connected, then the instructions concerning the
installation and maintenance given by the manufacturer of the battery
must be observed.
As protection against electric shock and lightning, etc., a potential equalization line
must be connected, if the SLIMLINE CARRIER is not firmly fixed in a reliably earthed
cabinet. This connection must be made on the rear of the SLIMLINE CARRIER at the
earth stud (M6).
For grounding the plus terminal of the supply bus bar the ground stud has to be
connected with the + terminal.
The mains terminals are located on the mains filter at the rear of the SLIMLINE
CARRIER. The mains input cable must be fuse protected in the user supply system.
Battery and loads are connected via the copper bars on the back of the SLIMLINE
CARRIER.
Attention!
Observe correct polarity! The battery connections must be short circuit
proof!
Provide adequate conductor cross section area to avoid excessive voltage drop on the
battery input line!
- 19 -
The terminals for the alarm, measuring and signal lines have a maximum capacity
of 1.5 mm/AWG16.
Attention!
The potential-free contacts have a current carrying capacity
of 0.5 A / 60 V DC.
Only a special type of temperature sensor may be fitted (2k/25C
KTY81-210). This temperature sensor is available ready for use with
various line lengths.
3.4.3. COMMISSIONING
Attention!
Commissioning may be carried out only by properly instructed qualified
personnel!
Attention!
Before connecting the AC and DC supplies, check the following points:
Have all components of the power supply system been adjusted,
mounted and connected according to the specifications?
After a few seconds, the system start-up is complete and the LED "SLIMLINE CARRIER
1500 ready for operation/operating" lights up.
All the components of the power supply system have been developed for continuous
operation and are according the maintenance clues to treat. To ensure correct
functioning, it is recommended that the flow of cooling air is checked periodically and
dust is removed from the units if necessary.
Attention!
If servicing is carried out, the components may be exchanged only by
instructed and qualified personnel!
The SLIMLINE CARRIERS 1500 may be removed and inserted during operation (hot-
plug). However, this must be done steadily to avoid unnecessary contact burning.
If there is only one SLIMLINE CARRIER 1500 in the power supply system and if no
battery is connected, the SLIMLINE CARRIER 1500 may only be pulled after the load
has been switched off.
- 20 -
Commissioning itself is carried out by:
After a few seconds, the system start-up is complete and the LED "SLIMLINE CARRIER
1500 ready for operation/operating" lights up.
Note that the spare parts listed below have to be ordered directly at Benning.
http://www.benning.com/
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4. TECHNICAL DATA
4.1. GENERAL
DIMENSIONS H x W x D
SLIMLINE DISTRIBUTION 4500 : 44 x 482.6 x 320.5 mm
SLIMLINE CARRIER 4500 : 44.45 x 483 x 340 mm
SLIMLINE RECTIFIER : 41.5 x 131 x 281.5 mm
SPM11 Cabinet : 760 x 540 x 470 mm
WEIGHT
SLIMLINE DISTRIBUTION 4500 : max. 5 kg
SLIMLINE CARRIER 4500 : max. 7.8 kg (completely equipped with 3 rectifiers)
SLIMLINE RECTIFIER : max. 1.7 kg per rectifier
SPM11 Cabinet : max. 51 kg, including 1x SLIMLINE DISTRIBUTION,
1x SLIMLINE CARRIER and 1x SLIMLINE RECTIFIER.
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4.2. SLIMLINE CARRIER 4500
GENERAL
Altitude : max. 2000 m above sea level
Protective class : IP20
Permitted ambient temperature: : -33C to +55C
Humidity class : F
Protective class : I (acc. to EN60950)
Input voltage : 173V-415V (147V... 457V) / (3~)
100V-240V (85V... 264V) / (1~)
100V-240V (85V... 264V)
Input current per : 7.3A
SLIMLINE RECTIFIER 1500
Permitted frequency range : 47Hz ... 63Hz
OUTPUT VOLTAGES
Boost : 2.4V/Z (57.6V)
Float charge : 2.23V/Z (53.5V)
Direct feeding : 2.0V/Z (48.0V)
Battery circuit test : 1.8V/Z (43.2V)
Voltage tolerance
- Static : 1%
- Dynamic (10-90-10)%; (dt<200s) : 5%
- Settling time : <5 ms
Output current : 28.0A-84.0A (32.6A-97.8A) (200V 264V)
25.2A-75.6A (29.3A-87.9A) (185V ... 200V)
20.6A-61.8A (24.0A-72.0A) (150V ... 185V)
14.0A-42.0A (16.3A-48.9A) (105V ... 150V)
11.2A-33.6A (12.5A-37.5A) (85V ... 105V)
Output power : max. 4500W (200V ... 264V)
max. 4050W (185V ... 200V)
max. 3300W (150V ... 185V)
max. 2250W (105V ... 150V)
max. 1800W (85V ... 105V)
Efficiency : 90% (240V)
87% (100V)
PROTECTIONS
Mains input (operator side) : max. 16A s.b.
Potential-free signals : 2 relays; each with 1 x changeover contact
Contact rating : max. 0.5 A/60 V DC
- 23 -
CHARACTERISTICS
Charging characteristic : IPU
Temperature-controlled characteristic : -4 mV/C/cell (option for float charge)
Operation as mains unit : IU
Power factor : >0.95
Interference voltage : 2 mV
Radio interference degree : Class B (acc. to EN55022)
CONDUCTOR CROSS-SECTIONS
Mains terminals
Capacity of the terminals : 0.2 mm-2.5 mm/AWG24-AWG12
Battery connection; load connection
Connections 1x CARRIER : Copper bars / 5 mm hole
Connections 2-3x CARRIER : Copper bars / 8 mm bolt
Signal connecting terminals
Capacity of the terminals : 0.2 mm-1.5 mm/AWG26-AWG16
GENERAL
DC input : 40 60 V DC
I Input : SLIMLINE RECTIFIER max. 33A each; in total max. 100A
Input ripple : 10% SS max. permissible
Load fuse 6 x MCB 2A-60A optional equipment
Battery Imax : 84A
Load Imax : 84A
NPLD Imax : 84A
Load connection : X4-X9 (plug-in terminal 16 mm)
PC16/2-G1-10.16 (Phnix)
Battery connection : X30-X31 (plug-in terminal 16 mm)
PC16/2-G1-10.16 (Phnix)
Direct current infeed : + terminal; - terminal on copper bars, thread M5
Ambient temperature : -33 C to + 55 C
Altitude : max. 2000 m above sea level
Protective class : IP 20 DIN 40050
Enclosure against mechanical and electrical hazards, no fire
protection enclosure, no contact protection according to EN
60950.
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