Pipe Cap Thickness Calculation for ASME Section VIII

UCS-79
For P-No.1 Group Nos. 1 and 2 materials the extreme fiber elongation
may be as great as 40% when The reduction by cold forming from the
as-rolled thickness is less than 10% at any location where the extreme
fiber elongation exceeds 5%.
UG-46(f)(2)
Required as per Code above for All vessels 18 in. (450 mm) to 36 in. (900 mm),inclusive,
I.D. shall have a manhole or at least two handholes or two plugged, threaded inspection
openings of not less than NPS 2 (DN 50).
UG-46(f)(3)
Required as per Code above for All vessels over 36 in. (900 mm) I.D. shall have a
manhole, except that those whose shape or use makes one impracticable shall have at
least two handholes 4 in. _ 6 in. (100 mm _ 150 mm) or two equal openings of equivalent
area
Pipe Cap Thickness Calculation

Dish head is a standard pipe cap and dimensions shall be as per ASME B16.9. As per UG-44,
the pressure-temperature rating shall be calculated as for straight seamless pipe in accordance
with the rules of section VIII Division 1.
Pipe cap size =DN 750( 30 NPS) Sch STD = Seamless pipe shell
Seamless pipe shell and pipe cap are having the same dimensions,. So required thickness calculated above
as per Appendix-1, Para 1-1(a) is a minimum for pipe cap
t = P Ro + C.A where E=0.85 & S=Allowable Stress for Pipe =118MPa

SE + 0.4P
t = (1.0 x 381) + 1.6
(118 x 0.85) +( 0.4 x 1.0)
= 3.784 + 1.6 = 5.384 mm
Min required thickness = 5.384 mm < 9.53 mm
UG32 (b) Calculation of un-stayed head
Thickness of semi ellipsoidal head = (P x L) / (2 x S 0.2 x P)

= (3.45*((0.9*488)+3))/(2*137.9-0.2*3.45) = 5.545 mm
Divide by joint efficiency of head to shell joint

= 5.545 / 1 = 5.545 mm + 3 mm C.A. = 8.545 mm
Provided head min thickness = 10 mm ; Hence O.K
FOR AMRAN HITEK
As per UG32 (b) Calculation of un-stayed head

For elliptical head without using joint efficiency in formula
Separately used in dividing the thickness by joint efficiency
Thickness of seamless hemi-head = (p x L) / (2 x S 0.2 x p)

= (1.2*(0.9*1050+1.6))/(2*137.9-0.2*1.2) = 4.1215 mm
Where L=(0.9 * inner dia) + C.A

R= Inner Dia + 2* C.A
Divide by joint efficiency of head to shell joint

= 4.1215 / 0.85 = 4.8488 mm + 1.6 mm C.A. = 6.4488 mm
Provided head min thickness = 8 mm ; Hence O.K.
As per UG-32 (b) actual formula for elliptical head is
T = (PD) / (2 SE-0.2P)
FOR TORISPERICAL HEAD
T= (0.885 PL) /(SE-0.1P)

L= INNER CROWN RADIUS THAT IS EQUAL TO OUTER DIAMETER OF HEAD
As per UG32 (b) Calculation of un-stayed head

Thickness of seamless hemi-head = (0.885PL) / (SE 0.1 x P)
= (0.885*0.275*3046.4)/(137.9*1-0.1*0.275) = 5.378 mm
= 5.378 mm + 1.6 mm C.A. = 6.978 mm
Provided head min thickness = 8.0 mm ; Hence O.K.
In the above formula joint efficiency is used

So need to divide the thickness by the joint efficiency separately
N3,N4,N5&N6-DN 50 - CLASS 6000 NPT coupling as per ASME B16.11 Ed

2001.
As per UG-44, for ASME B16.11 pipe fittings, the pressure

temperature rating shall be calculated as for seamless straight
pipe; in accordance with Appendix 1,Para 1-1(a) of CODE Section
VIII Div1.
As per ASME B16.11-2001 Table 2, for DN50 - CLASS 6000 NPT

coupling,
Sch xxs to be used or pressure temperature rating.
P = Calculated Design Pressure = 1.4 MPa (g)

Nozzle material = SA 105M
S = Allowable Stress at design temperature @ 95 C = 137.9 MPa
CA = Corrosion Allowance = 1.6 mm
Outside Diameter of Straight Seamless DN50 Sch xxs Pipe =
60.325 mm
Ro = Outside radius of Straight Seamless Pipe = 60.325 /2 =
30.1625 mm
tn = Nominal thickness = 11.07 x 0.875 = 9.686 mm
(Under Tolerance 12.5% as per Para 2.1.1 of ASME B16.11)
Corroded thickness, t = (9.686 1.6) =8.086 mm
Thickness deduction due to thread undercut as per UG-31(c)(2)
DN50 (2 NB , 8UN) i.e. n = 8 threads per inch.
Deducted thickness = 20 / n = 20/8 = 2.5 mm
Hence resultant thickness of coupling =8.086-2.5 = 5.586 mm
Joint Efficiency E = 1 (Seamless Pipe)
Using formula of Appendix-1, Para 1-1(a)
MAWP = S.E.t
(Ro 0.4 t)
MAWP = 137.9 x 1 x 5.586 = 27.58 MPa(g) > 1.49

MPa(g)
(30.1625 0.4 x 5.586)
So class 3000 coupling are found satisfactory .
1) DN 80 - CLASS 3000 NPT coupling as per ASME B16.11 Ed 2001.

VIII Div1.

coupling,
Sch 160 to be used or pressure temperature rating.
P = Calculated Design Pressure = 0.275 MPa

Outside Diameter of Straight Seamless DN80 Sch 160 Pipe = 88.9
mm
Ro = Outside radius of Straight Seamless Pipe = 88.9 /2 = 44.45

mm
Corroded thickness, t = (9.73875 1.6) = 8.13875 mm
MAWP = S.E.t
(Ro 0.4 t)
MAWP = 137.9 x 1 x 8.13875 = 27.24 MPa > 0.275 MPa

(44.45 0.4 x 8.13875)

VIII Div1.

coupling,
Outside Diameter of Straight Seamless DN 50 Sch 160 Pipe = 60.3

mm

mm
Corroded thickness, t = (7.6475 1.6) = 6.0475 mm

MAWP = S.E.t
(Ro 0.4 t)
MAWP = 137.9 x 1 x 6.0475 = 30.07 MPa > 0.275 MPa

(30.15 0.4 x 6.0475)
So class 3000 coupling are found
3) DN 50-CLASS 6000 NPT coupling as per ASME B16.11 Ed 2001.

VIII Div1.

coupling,
Sch XXS to be used or pressure temperature rating.
Nozzle material = SA 106 Gr.B
CA = Corrosion Allowance = 3 mm
Outside Diameter of Straight Seamless DN50 Sch XXS Pipe = 60.3

mm

mm
Corroded thickness, t = (9.6862 3) = 6.6862 mm
MAWP = S.E.t
(Ro 0.4 t)
MAWP = 117.9 x 1 x 6.6862 = 28.6911 MPa > 1.5 MPa
(30.15 0.4 x 6.6862)
Also MAWP =28.6911 Mpa > MAWP of Vessel 1.8 MPa

N3,N4,N5 & N6 COUPLING CALCULATION

N3,N4,N5&N6-DN 50 - CLASS 3000 NPT coupling as per ASME B16.11 Ed
2001.

VIII Div1.

coupling,
P = Calculated Design Pressure = 1.22 MPa (g)

Outside Diameter of Straight Seamless DN50 Sch 160 Pipe =
60.325 mm
30.1625 mm
Corroded thickness, t = (7.647 1.6) =6.047 mm
Thickness deduction due to thread undercut as per UG-31(c)(2)
DN50 (2 NB , 8UN) i.e. n = 8 threads per inch.
Deducted thickness = 20 / n = 20/8 = 2.5 mm
Hence resultant thickness of coupling =6.047-2.5 = 3.547 mm
MAWP = S.E.t
(Ro 0.4 t)
MAWP = 137.9 x 1 x 3.547 = 17.01 MPa(g) > 1.22

MPa(g)
(30.1625 0.4 x 3.547)

VIII Div1.
coupling,
P = Calculated Design Pressure = 1 MPa

mm

mm
MAWP = S.E.t
(Ro 0.4 t)
MAWP = 137.9 x 1 x 3.1825 = 46.80 MPa > 1 MPa

(10.65 0.4 x 3.1825)

VIII Div1.

coupling,
P = Calculated Design Pressure = 1 MPa


mm

13.335 mm
MAWP = S.E.t
(Ro 0.4 t)
MAWP = 137.9 x 1 x 3.865 = 45.21 MPa > 1 MPa

(13.335 0.4 x 3.865)
So class 3000 coupling are found satisfactory
As per Appendix 1 Para 1-2 (Addenda 2009) for Cylindrical Shells the following
Formula is used to calculate the thickness.
P
t = R 01 exp

SE
1.52
= 136.551 exp = 136.551 0.9872
118 x1
= 136.55 (0.01279)
= 1.7464 With Corrosion Allowance

= 1.7464 + 3.0 = 4.75 mm =4.75mm of Para 1.1(a)
USED IN U2 STAMP
REFERENCES
The following documents / drawings are part of Design Report for the vessel AD-
AR-004 against the User Design Specification UDS-AR-004 Rev 0
Sl. No. Description Document No. Rev.No No. of
Pages
1 Calculation Sheets FTV-AD-01 DCR 0 56
2 Vessel Skematic Sketch FTV AD#U2-04 0 1
3 General Assembly FTV-U2-AR-004 0 1
Drawing
4 General Notes & FTV-U2--TOL-AR- 0 1
Tolerances 004
5 Hub Nozzle Details FTV-U2-SRN-AR-004 0 1
6 Weld Map FTV-U2--WM-AR-004 0 1
7 Hemispherical Head FTV-U2--HD-AR-004 0 1
8 Hemispherical Template FTV-U2-TM-AR-004 0 1
UG-46 (f)(2)
All vessels 18 in. (450 mm) to 36 in. (900 mm),inclusive, I.D. shall
have a manhole or at least two handholes or two plugged, threaded
inspection openings of not less than NPS 2 (DN 50).

Pipe Cap Thickness Calculation for ASME Section VIII

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UCS-79

Pipe Cap Thickness Calculation

t = P Ro + C.A where E=0.85 & S=Allowable Stress for Pipe =118MPa

t = (1.0 x 381) + 1.6

(118 x 0.85) +( 0.4 x 1.0)

= 3.784 + 1.6 = 5.384 mm

Min required thickness = 5.384 mm < 9.53 mm

UG32 (b) Calculation of un-stayed head

Thickness of semi ellipsoidal head = (P x L) / (2 x S 0.2 x P)

Divide by joint efficiency of head to shell joint

FOR AMRAN HITEK

As per UG32 (b) Calculation of un-stayed head

Thickness of seamless hemi-head = (p x L) / (2 x S 0.2 x p)

Where L=(0.9 * inner dia) + C.A

Divide by joint efficiency of head to shell joint

Provided head min thickness = 8 mm ; Hence O.K.

As per UG-32 (b) actual formula for elliptical head is

FOR TORISPERICAL HEAD

T= (0.885 PL) /(SE-0.1P)

As per UG32 (b) Calculation of un-stayed head

= 5.378 mm + 1.6 mm C.A. = 6.978 mm

Provided head min thickness = 8.0 mm ; Hence O.K.

In the above formula joint efficiency is used

N3,N4,N5&N6-DN 50 - CLASS 6000 NPT coupling as per ASME B16.11 Ed

As per UG-44, for ASME B16.11 pipe fittings, the pressure

As per ASME B16.11-2001 Table 2, for DN50 - CLASS 6000 NPT

P = Calculated Design Pressure = 1.4 MPa (g)

Corroded thickness, t = (9.686 1.6) =8.086 mm

Thickness deduction due to thread undercut as per UG-31(c)(2)

DN50 (2 NB , 8UN) i.e. n = 8 threads per inch.

Deducted thickness = 20 / n = 20/8 = 2.5 mm

Hence resultant thickness of coupling =8.086-2.5 = 5.586 mm

Joint Efficiency E = 1 (Seamless Pipe)

Using formula of Appendix-1, Para 1-1(a)

MAWP = 137.9 x 1 x 5.586 = 27.58 MPa(g) > 1.49

So class 3000 coupling are found satisfactory .

1) DN 80 - CLASS 3000 NPT coupling as per ASME B16.11 Ed 2001.

As per UG-44, for ASME B16.11 pipe fittings, the pressure

As per ASME B16.11-2001 Table 2, for DN800 - CLASS 3000 NPT

P = Calculated Design Pressure = 0.275 MPa

Nozzle material = SA 105M

S = Allowable Stress at design temperature @ 70 C = 137.9 MPa

CA = Corrosion Allowance = 1.6 mm

Ro = Outside radius of Straight Seamless Pipe = 88.9 /2 = 44.45

Corroded thickness, t = (9.73875 1.6) = 8.13875 mm

Joint Efficiency E = 1 (Seamless Pipe)

Using formula of Appendix-1, Para 1-1(a)

MAWP = 137.9 x 1 x 8.13875 = 27.24 MPa > 0.275 MPa

So class 3000 coupling are found satisfactory .

2) DN 50 - CLASS 3000 NPT coupling as per ASME B16.11 Ed 2001.

As per UG-44, for ASME B16.11 pipe fittings, the pressure

As per ASME B16.11-2001 Table 2, for DN50 - CLASS 3000 NPT

P = Calculated Design Pressure = 0.275 MPa

Nozzle material = SA 105M

S = Allowable Stress at design temperature @ 70 C = 137.9 MPa

CA = Corrosion Allowance = 1.6 mm

Outside Diameter of Straight Seamless DN 50 Sch 160 Pipe = 60.3

Ro = Outside radius of Straight Seamless Pipe = 60.3 /2 = 30.15

Corroded thickness, t = (7.6475 1.6) = 6.0475 mm

Joint Efficiency E = 1 (Seamless Pipe)

Using formula of Appendix-1, Para 1-1(a)

MAWP = 137.9 x 1 x 6.0475 = 30.07 MPa > 0.275 MPa

So class 3000 coupling are found