Вы находитесь на странице: 1из 15

International Journal of Rotating Machinery (C) 2001 OPA (Overseas Publishers Association) N.V.

2001, Vol. 7, No. 4, pp.237-251 Published by license under


Reprints available directly from the publisher the Gordon and Breach Science Publishers imprint,
Photocopying permitted by license only member of the Taylor & Francis Group.

Rotordynamic Fluid Force Moments


on an Open-type Centrifugal Compressor
Impeller in Precessing Motion
YOSHIKI YOSHIDA a*, YOSHINOBU TSUJIMOTO a, DAIZO YOKOYAMA a,
HIDEO OHASHI b and FUMITAKA KANO
aOsaka University, Engineering Science, 1-3, Machikaneyama, Toyonaka, Osaka 560-8531, Japan;
bKougakuin University, 1-24-2, Nishishijuku, Shinjuku, Tokyo 163-8677, Japan,"
CNara National College of Technology, 22, Yata, Yamatokoriyama, Nara 639-1058, Japan

(Received 15 May 2000; In final form 23 May 2000)

In recent years, increasing interest has been given to the rotordynamic fluid forces on
impellers, from the view point of the shaft vibration analysis. Previous experimental and
analytical results have shown that the fluid-induced forces and moments on closed-
type pump impellers contribute substantially to the potential destabilization of
subsynchronous shaft vibrations. However, to date few papers are known of the
rotordynamic fluid forces on open-type centrifugal impellers. This paper reports about
experimental investigations of the rotordynamic fluid force moments on an open-type
centrifugal compressor impeller in precessing motion. For open-type impellers, the
variations of the tip clearance and the clearance between the back shroud and casing due
to the precessing motion contribute to the rotordynamic fluid force moments.
Experiments were conducted to measure the rotordynamic fluid force moments directly
using the 4-axis sensor, and the unsteady pressure on the front and back casing wall.
In this paper, following results are obtained: (1) The fluid force moment becomes
destabilizing in the region of negative precessing speed ratio (- 0.3 < f/c < 0), at the
design flow rate; (2) At reduced flow rate, the destabilizing fluid force moments occurred
at small positive precessing speed ratio (0.2 < f/co < 0.4); (3) From the comparison of
direct measured fluid force moments with those estimated from the unsteady pressure
measured on the front and back casing walls, it was found that the destabilizing
moments in the backward precession are mainly caused by the fluid forces on the front
surface of the present impeller, where there is large clearance between the back shroud
and casing.

Keywords: Rotordynamic fluid force moment; Centrifugal impeller; Precessing motion; Self-
excited vibration; Unsteady pressure; Blade force

Corresponding author, e-mail: yoshida@me.es.osaka-u.ac.jp


237
238 Y. YOSHIDA et al.

INTRODUCTION of overhung impeller. The motion of impeller can


be divided into two fundamental modes (Ohashi
For turbomachinery operating at supercritical et al., 1991). One is whirling motion, and the other
shaft speed it is important to understand the is precessing motion. The vibration of a rotating
characters of rotordynamic fluid forces and mo- impeller (rotational speed ) can be dissolved into
ments on impeller which occur in response to shaft two modes; whirling with a constant eccentricity,
vibration. Figure l(a) shows the typical vibration c, as shown in Figure l(b), and precession with a

Bearing I
Bearing

Impeller
(a) Vibrating motion of a overhung impeller

Precession
orbit

apex angle

Impeller Impeller

Cemer f

(b) Whirling motion (c) Precessing motion


FIGURE Motion of a overhung impeller on a vibrating shaft, and two fundamental vibration modes of an impeller.
FLUID FORCE MOMENTS 239

constant shaft inclination, c, as shown in reported experimentally that for an open-type


Figure l(c). In the precession, the center of the centrifugal compressor impeller in whirling motion
impeller, "O", does not move but the direction of the fluid force becomes destabilizing at small
the shaft inclination rotates with constant speed f. positive whirl speed ratio throughout all the flow
For whirling motion, many experimental and range without the interaction of a volute or vaned
analytical data have been obtained on the rotor- diffuser. In addition, the fluid forces change
dynamic fluid forces on pump impellers, mainly at dramatically into destabilizing near the whirling
Caltech and the University of Tokyo. It is now speed ratio f/=0.8 at the low flow rate. This
widely recognized that for closed-type centrifugal peak of destabilizing fluid force is caused by the
impellers the fluid forces become destabilizing for strong interaction of the whirling motion with the
the forward whirl generally at whirl speed ratio (/ rotating flow instability, similar to "rotating stall",
a;) less than 0.5 (Jery et al., 1985, Bolleter et al., with propagating speed ratio fl/;=0.79.
1987, and Ohashi et al., 1988). The destabilizing This paper presents the results from an investi-
forces are caused by the unsteady interaction gation of the rotordynamic fluid force moments on
between the impeller and volute casing (Adkins an open-type centrifugal compressor impeller in
et al., 1988, and Tsujimoto et al., 1988A) or vaned precessing motion. For the precessing motion, the
diffuser (Tsujimoto et al., 1988B), or by unsteady variations of the tip clearance and the clearance
leakage flow between impeller shroud and casing between the back shroud and casing contribute to
(Childs, 1989, and Guinzburg et al., 1994). The the rotordynamic fluid force moments. Fluid force
results are summarized in the recent textbooks of moments were measured directly with a force
Childs (1993) and Brennen (1994). balance device. Discussions on the unsteady pres-
For precessing motion, Ohashi et al. (1991) have sure on the front and back casing walls, and blade
shown that, from direct force measurements on a to blade pressure distribution are also presented.
closed-type pump impeller, the fluid force mo-
ments become destabilizing for the forward pre-
cessing speed ratio (f/) less than 0.5. This range
EXPERIMENTAL FACILITY
of destabilizing speed ratio is quite similar to that
of the whirling cases as mentioned above. Yoshida
Description of Test Facility
et al. (1997) and Tsujimoto et al. (1997) investi-
gated the unsteady flow in the back shroud/casing Figure 2 shows the sketch of the mechanism used
clearance of a precessing pump impeller. They also to generate the precessing motion. The inner sleeve
observed that the fluid force moment on the back supports the main shaft through two eccentric
shroud is destabilizing at small positive precessing inner bearings set to produce a pure precessing
speed ratio. In addition, the frequency range of motion. The main shaft is driven by an AC motor
destabilizing moment increases as the increase in with the rotational speed (w) through a universal
the leakage flow rate, caused by the increase in the joint, and the outer sleeve is driven by a DC motor
steady circumferential velocity, Vo, in the back controlled to run at a prescribed speed (f). This in
shroud/casing clearance. term is the precessing speed. The precessing ang-
Open-type impellers have been widely used for ular velocity, 9t, is defined as positive when it is in
high-speed and high-pressure centrifugal compres- the same direction as the impeller rotation, w. The
sors. For open-type impellers, the variation of the main shaft speed was maintained at 400 + rpm,
tip clearance due to the shaft vibration contributes and the precessing speed ratio (f/) was varied in
to the rotordynamic fluid forces. Nevertheless, as the range from -1.4 to / 1.4. Uncertainty in the
far as the authors are aware, no rotordynamic data precessing speed ratio, 2/, is + 0.002.
for these machines are available except the recent Figure 3 shows the details around the impeller.
report of Yoshida et al. (1999). Yoshida et al., The test impeller is a model of an industrial
Shaft center. Casing center
I a: apex angle
(1) Shaft
(3) Inner sleeve
(4) Outer bearin

(5) Outer sleeve


(2) Inner bearin

(6) 4-Axis force sensor (7) Impeller

O" Center of precession


FIGURE 2 Mechanism to produce the impeller precessing motion.

c:0. 19 deg.
Back shroud
r4=240 r=160 :..., :.- I_,:!. .
rz=149
Vaneless Back casing
, t, 4-|s free sensor

[ Impeller o
?2
Collector

Units
O Center of precession
FIGURE 3 Cross section of the test rig (impeller, casing and shaft).
FLUID FORCE MOMENTS 241

centrifugal compressor with 12 blades (Zi), inlet Fig. 3), caused by the increase in unsteady pressure
blade angle 32 deg. and outlet 45 deg. at the tip fluctuation on the back shroud. From these
(i.e., back swept blade), outer radius (r2) 149mm, results, the back casing of the present model
exit width (b2) 23 mm; its non-dimensional type compressor was designed with a wider clearance H
number is 1.3. The impeller is equipped with a (= 20mm), and a wider Gap-A (= 11 mm) than
vaneless diffuser with radius ratio r4/r2-- 1.61 and actual ones, and with no leakage flow in the
a symmetrical collector to minimize the nonuni- clearance to minimize the fluid force moment on
formity of exiting flow. Although the test impeller the back shroud.
was designed for gas, water was used as the
working fluid to facilitate the measurement of the Instrumentation and Data Acquisition System
fluid forces. The Reynolds number (Re uzrz/u,
uz=r2co) is 3.04.0 x 106 for actual condition The impeller is supported by the main shaft
(air, u2=300400m/s), and 0.92 x 106 for this through a rotating force balance with a 4-axis
laboratory test condition (water, u2 6.2 m/s). The force sensor, as shown in Figure 2. The force
effect of compressibility of actual working fluid balance is composed of two couples of parallel
(gas) is neglected in the test condition (water). plates and 4 strain gauges per plate to measure the
Under the condition without a shaft inclination 4-axis forces (2 forces and 2 force moments). The
(a 0 deg.), the normal blade tip clearance () is strain signals are taken out through a slipring. The
constant (- mm) from the inlet to outlet. In the output signals of the strain gauges are converted to
present tests, the center of precessing motion was two forces and two moments components using
placed at the impeller center "O", (see Fig. 3, a transfer matrix determined from a dynamic
placed on the center line of the impeller outlet calibration test. Output signals are ensemble-
height), and the apex angle a 0.19 deg. was used averaged over 32 precessing orbits based on a
for the precessing motion. In this condition, the trigger signal that indicates the instance when
tip clearance varies in the angular direction in the both the direction of the shaft inclination and the
range of 0.7mm 1.3mm at the impeller inlet, impeller rotating angle come to a prescribed orien-
and 0.6mml.4mm at the outlet due to the tation. Force and force moment are measured
precessing motion. The clearance between the back twice, that is, in air and in water at the same
shroud and casing varies in the range of rotational and precessing speed. The former meas-
19.5 mm 20.5 mm at the impeller outlet (r r2) urement values merely inertia force and gyro-
with the precessing motion. scopic moment of the impeller itself due to the
In present study, we focus on the fluid force precessing motion, therefore, the fluid-induced
moment caused by the forces on the front sur- force and force moment can be obtained by sub-
face of the impeller. For fluid force moment on tracting the former from the latter. In the
the impeller back shroud, Tsujimoto et al. (1997) present paper we focus only on the fluid force
reported analytically and Yoshida et al. (1997) ex- moments, which determines the stability for the
perimentally that the destabilizing moment caused precessing motion. Figure 4 shows the coordi-
by the pressure on the back shroud increases nate system. The r-axis is set in the direction of
as the increase in the leakage flow through the maximum blade tip clearance and the t-axis per-
back shroud/casing clearance due to the in- pendicular to it, directed by 90 deg. from the
crease in the steady circumferential velocity, Vo. r-axis in the direction of the impeller rotation. The
The magnitude of the moment increases as the fluid force moment M is represented with its radial
decreases of the axial clearance between back (Mr) and tangential (Mr) component. Measured
shroud and casing, H, and of the radial clearance
between impeller side plate and casing, Gap-A (see ,
fluid force moments are normalized as (mr, mr)=
(Mr, Mt)/Mo, where Mo Ica; I prcr22bzi2,
242 Y. YOSHIDA et al.

Precesion
orbit --"- ]
the cavity in front of the pressure transducers. The
pressure transducers at P4, P5 and R1 R4 were
installed flush with the casing wall. P4 and P5
are located at different circumferencial positions
(separation angle 60 deg.) to facilitate the exam-
ination of the circumferential propagation of a
11111 rotating flow instability. The resonance frequency
.[_] Back casing of the measurement system is 2.2 kHz, while the
Back shroud. )
(" blade passing frequency is 80 Hz (= Z x /27r.).

Impeller r RESULTS AND DISCUSSIONS

Compressor Pressure Performance


Front casing Figure 5 shows the static pressure coefficient (b) at
t the collector and the steady pressure at various
locations on (a) front casing, and (b) back casing
FIGURE 4 Scheme showing the rotordynamic fluid force
moments. Mr and Mt are the radial and tangential component wall plotted against the flow coefficient (b), under
to the precessing motion (a: apex angle, : shaft rotational the condition without the shaft inclination. The
speed, 2: precessing speed, (r, t): radial and tangential to the
precessing motion). design flow coefficient is ba= 0.424. From the flow
visualization through the transparent casing with
air bubble, backflow onset at the impeller inlet
i= v/r/4+ b/12. In the present experiment, un-
certainty in the dimensionless fluid force mo-
was observed at b=0.32, where the pressure rise
reaches a local peak. The performance curve has a
ments rn and mt is -t-2.0. We should note here positive slope in a range of b 0.30 0.32. For the
that the radial component of fluid force moment, measurements of fluid force moments, the flow
mr, is destabilizing for the precessing motion when rate was varied from b=0.285 to b=0.508. The
rnr x (f/) > O. (i.e., rnr and f/co are both positive steady circumferential velocity on the back shroud,
or both negative.) In this case, rn x (f/) > 0, the Vo, was estimated from the pressure distribu-
radial moment feeds kinetic energy to the vibrating tions in Figure 5(b). Assuming that the pressure
shaft and thus excitatory. gradient is balanced by the centrifugal force (i.e.,
P1 P6 on the front casing, and R1 R4 on the dp/dr- pV/r- pK22r), it was found that K=
back casing in Figure 3 show the locations of Vo/r is in the range of 0.460.51 at the lo-
pressure taps to measure the steady and unsteady cations R1 R4 throughout all the flow range.
pressure. P1 P3, P6, and R1 R4 were used to This result shows that the swirl on the back
measure the steady pressure with a manometer. In shroud has nearly forced vortex pattern, since
addition to this, P1 P5 and R1 R4 were used to there is no leakage flow in the back shroud/casing
measure the unsteady pressure using pressure clearance.
transducers to estimate the pressure force mo-
ments on the impeller (described later). P1 P3 on
the casing, wall are facing the impeller tip, and Fluid Force Moments on Impeller Measured
R1 R4 on the back casing wall are facing the with Force Balance
impeller back shroud. The diameter of the pressure Figure 6 shows the dimensionless radial, m and
taps, P1 P3, is mm and silicone oil is filled in tangential, mr, fluid force moments on the impeller
FLUID FORCE MOMENTS 243

0.6 Total pressure destabilizing (i.e., mr > 0) at positive precessing

O..o 1,!- StaticCl ectrpres ure speed ratio in the range 0.2 < f/a < 0.4. Figure 7
shows the comparison of the dimensionless fluid
force moments of the present open-type com-
pressor impeller with those of the closed-type
0.2
pump impeller from Ohashi et al. (1991), at the
design flow rates respectively. The present open-
0 type impeller has the destabilizing range (mr < O)
with negative small precessing speed ratio, while
the closed-type impeller has the destabilizing
-0.2
0.2 0.4 0.6 range (mr > 0) with positive small speed ratio.
Flow coefficient 0 Although the fluid force moments on the open-
type impeller are smaller than those of the closed-
(a) Front casing (PI---P3, P6) type impeller, the radial component is roughly
linear and the tangential component is quadratic
0.6 Total pressure with precessing speed ratio for both cases. As
Collector mentioned in the previous section, the clearance
Static pressure between the back shroud and casing of the present
OR1
A R2 impeller, H- 20 mm, is wider than that of the
!1 R3 closed-type impeller, q 7 ram. This wider clear-
AR4 ance H and wider Gap-A may be one of the reasons
P6 of the smaller fluid force moments on the present
open-type impeller than those on the closed-type
impeller.
The peak of the force moment occurred near [2/
0 0.2 0.4 0.6 co=0.20.3 at low flow rate 05=0.330. For the
Flow coefficient whirling motion of the present impeller, Yoshida
et al. (1999) observed that the fluid force increases
(b) Back casing (RI---R4) dramatically near the whirling speed ratio fUco
0.8 at the low flow rate (q5 < 0.32), caused by
FIGURE 5 Pressure performance of the test impeller and
steady pressure on (a) front casing wall, and (b) back casing the interaction of the whirling motion with the
wall without a shaft inclination. Pressure coefficient versus rotating flow instability at the impeller inlet,
flow coefficient 05 (uncertainty in b + 0.005, in 05 + 0.01). similar to "rotating stall", with propagating speed
ratio fZ/w=0.79. Childs (1989) predicted in his
measured directly by the force balance versus the calculation that the peak of the force on the
precessing speed ratio, f2/co, for various flow rates. front shroud occurred near fUco=0.3 0.5 due to
At the design flow rate, q5 qSd=0.424, it can be the fluid structure interaction under the whirling
seen that the radial fluid force moment, mr, on the motion. On the other hand, Tsujimoto et al.
open-type centrifugal impeller are destabilizing (1987) calculated the fluid forces on a whirling
(i.e., mr < 0) for the backward precession in the impeller in a vaneless diffuser using 2-dimensional
range -0.3 < f/w < 0. This destabilizing range of vortical flow analysis. They reported that, at low
the fluid force moment extends to the negative flow rate, the tangential fluid force becomes de-
direction of the precessing speed ratio as the stabilizing at the whirling speed ratio close to
decrease in flow rate. In addition, at lower flow the propagating speed ratio f/co=0.157 of the
rate, the radial fluid force moments become diffuser rotating stall. In the present experiment,
244 Y. YOSHIDA et al.

15
0 mr, mt 15
O mr, m
10

-15
-1.5 -1 -0.5 0 0.5 1 1.5 -1.5 -1 -0.5 0 0.5 I 1.5

(a) (c)

-10
-15 ..............
-1.5 -1 -0.5 0 0.5 1 1.5
0
15
-1,5 -1 -0,5 0 0.5 1 1.5

(b) ,i=0.330 (d) ,I)=0.508

,
FIGURE 6 Dimensionless fluid force moments on the impeller, radial mr and tangential mt components versus precessing speed
ratio, 2/w, for various flow coefficients
+/-O.Ol).
=0.285, 0.330, 0.424(=a), 0.508 (uncertainty in mr, mt +/- 2.0, in /w +/- 0.002, in

Present impeller
3-D closed-type pump impeller from Ohashi et al. [1991]
3O

2O

-20
-1.5 -1 -0,5 0 0.5 1 1.5
.2o .. o"
-1,5 -1 -0.5 0 0.5 1.5

FIGURE 7 Comparison of the dimensionless fluid force moments on the impeller, radial mr and tangential mt components, with
those on the closed-type pump impeller, from Ohashi et al. (1991), at design flow rates respectively.
FLUID FORCE MOMENTS 245

we couldnt observe the rotating stall in the vane- calculated under the conditions of no leakage
less diffuser nor the rotating stall in the impeller flow, K= 0.5, and no resistance at Gap-A. Under
inlet at this flow rate q5=0.330 from the meas- these conditions, the calculated radial com-
urements of the pressure fluctuation at the dif- ponent is 0 for all values of f/c, and the tan-
fuser inlet, P6, and the impeller inlet, P4 and P5. gential component is 0 at f/a=-0.5 and + 1.5
Unfortunately, full explanation of this peak force with the maximum at f/co= +0.5. It can be
moment near f/c 0.2 0.3 at the low flow rate found that the tangential fluid force moment,
has not been obtained. mt, shows almost the same character as the cal-
culated moment with precessing speed ratio.
The radial fluid force moment, mr, on the back
shroud is nearly 0 in the range -0.3 < f/a < 0,
Fluid Force Moments on the Back Shroud
however the radial fluid force moment, mr, on the
and Front Surface of Impeller
impeller directly measured by the force balance
The fluid force moments on the back shroud, and becomes negative (i.e., destabilizing). Further-
the front surface of the impeller are calculated more, the influence of the flow rate upon the fluid
using the direct measurements of the fluid force force moment on the back shroud was very small.
moment and the unsteady pressure measure- To obtain the understanding of the fluid force
ments on the back casing wall to obtain a better moments on the "front surface" of the impeller,
understanding of their origin. mr" and mt" the fluid force moments on the back
Unsteady pressure on the back casing wall (Ap shroud, m and me, were subtracted from the direct
at locations R1, R2, R3, and R4) consists mainly of measured moments on the impeller, mr and mr, at
the precessing frequency component. Figure 8(a) the same test conditions. Here, we call the sur-
shows a typical example of unsteady pressure, Ap, face of the impeller except the ""back shroud" as
measured on the back casing wall at the location the front surface". Figure 10 shows the dimen-
of R1, for qS=qd=0.424, and f/c=0.61. In this sionless fluid force moments, m " and mr, on the
figure, the horizontal axis represents the phase of front surface of the impeller estimated by the
the precessing during a period, in which the above method, versus the precessing speed ratio
clearance gap is widest at r, and smallest at 0 and for various flow rates. A solid line, mtgyro in
27r. The pressure fluctuation with precessing fre- Figure 10(c) shows the gyro moment of the fluid in
a,
quency, denoted as Ap was obtained from the the impeller due to the precession. This mtgyro is
Fourier analysis of Ap, as shown in the right of agree fairly well with the tangential moment, m
Figure 8(a). The fluid force moments on the back so that for the design flow rate some fraction of
shroud were obtained from the integration of the the fluid force moment on the front surface of the
pressure distribution between the radii r 149 mm impeller is caused by the inertia of the fluid in the
and 60mm using Ap a at locations R1, 2, 3, and impeller. The radial component, m on the front
R4. surface of the impeller becomes destabilizing
Figure 9 shows the comparison of the dimen- (m < 0) for the backward precession with a de-
sionless fluid force moments on the back shroud, crease in flow rate. This tendency is similar to
m and mr, obtained by integrating the pressure the radial component, mr, on the impeller. From
a,
distribution, Ap with the total moments on the these results it can be concluded that the destabi-
impeller, mr and mr, measured directly by the lizing moment (mr < 0) in backward precession is
force balance, at =qSd=0.424. In this figure, mainly caused by the forces on the front surface
theoretical moments on the back shroud (from of the impeller due to the variation of the tip
Tsujimoto et al., 1997) are also shown. It is clearance, or the blade channel height.
246 Y. YOSHIDA et al.

V=d=0.424, /O----0.61
Location R1
0.02 0.02

Precessing phase 2 0 Precessing phase 2

(a)/Cp on back casing wall

0.02
r
Blade passing

0.1
r ]] Location P l
0 Precesslng phase 2

-0.1
0 Precessing phase 2

(b) Cp on front casing wall


Smax
0.I
0 Precessing phase 2
FIGURE 8 Typical wave from of unsteady pressure ACp, (a) on back casing wall at R1 and (b) on front casing wall at P1, for
b ba 0.424, Ct/w 0.61. AC shows the component of frequency f, and AC
shows the plot of the amplitude of the blade passing
fluctuation (uncertainty in ACp + 0.005, in b + 0.01, in f/w= -t- 0.002).

m. m Total moment on the impeller


O mr, O mt Moment on the back shroud
Theoretical moment on the back shroud
from Tsujimoto et al. [1997]
15
lO
o,

-lO .[1
-15
-1.5 -t -0.5 0 0.5 1.5 1.5 -1 -0.5 0 0.5 1.5

[=a=o.424
FIGURE 9 Comparison of the dimensionless fluid force moments on the back shroud, radial m and tangential m components,
with moments on the impeller, mr and mr, for design flow rate b bd= 0.424 (uncertainty in m, mr-- 4- 2.0, in f/w= + 0.002).
FLUID FORCE MOMENTS 247

mtgyro
Gyro moment on the fluid
in the impeller

15
0 mr", mr" 0 mr",
10

"10
"15
-1.5 -1 -0.5 0 0.5 1.5 -1.5-1-0.5 0 0.5 1.5
/o
(a) ([r0.285 (c) Wd=0.424

15
0 mr" 0 HIrV mt

.-" 0
:--.,,.
-15
-1.5 -1 -0.5 0 0.5 1.5 -1.5 -1 -0.5 0 0.5 1..5

(b) =0.330 (d) (I)=0.508

versus precessing speed, Ft/co, for various flow coefficients


/o 4- 0.002).
,
FIGURE 10 Dimensionless fluid force moments on the front surface of the impeller, radial m and tangential m components,
=0.285, 0.330, 0.424 (=d), 0.508 (uncertainty in 4-0.01, in

Force Moments on Front Surface of Impeller During one period of the precession, the number
Estimated from Unsteady Pressure of blades passing by the pressure transducer on the
front casing is Zi ]/1. For the condition shown
Two simple estimations of the force moment on in Figure 8(b), twenty waves (Z; ]/] 19.7)
the front surface of the impeller are employed. The
due to the blade passing are clearly observed. The
first is the integration of the pressure distribution
amplitudes of the component with blade pass-
on the front casing wall. In this case the forces
ing frequency, denoted by Ap and used for the
resulted from the pressure distribution and the
estimation of the blade loading, were obtained
momentum transfer at the impeller inlet and
from the reading of peak-to-peak values for each
outlet, and the rate of change of fluid momentum blade passing, as shown in the lower right of
in the impeller are neglected. The second is the
Figure 8(b). On the other hand, the pressure
integration of the blade forces evaluated from the fluctuation at the precessing frequency, denoted
pressure difference across the blade measured on
by Ap and used for the evaluation of the casing
the front casing wall. This corresponds to the non-
pressure force moment, was obtained from the
uniform blade loading model in axial flow
Fourier analysis of Ap shown in the upper right of
turbine proposed by Thomas (1958) and Alford
Figure 8(b).
(1965).
248 Y, YOSHIDA et al.

For the casing pressure force moments evalu- mt ) with the moments on the front surface of
ation, the fluid force moments (mp, m")tp are the impeller (rn m"), for the design flow rate
obtained by integrating the pressure distributions (0 4d- 0.424). The estimated moments (mp,
Apa from the blade leading edge to trailing edge m) and (rn, rn) are not in good agreement
on the casing wall. The pressure distributions are with (m, m). Thomas (1958) and Alford (1965)
interpolated and extrapolated from Lkp a at P1, explained the destabilizing mechanism in axial
P2 and P3. For the blade load evaluation, it is flow turbines from the blade loading nonunifor-
assumed that Ap represents the pressure differ- mity due to the change in tip clearance. Yoshida
ence across the blade at the tip, and the pressure et al. (1999) reported that for the whirling open-
difference is proportional to the square of its type centrifugal impeller some fraction of the
radius from the tip to hub. The force moments fluid force on the impeller is caused by the
(mr m")tb are estimated by integrating the assumed nonuniform pressure distribution on the casing
pressure differences on the three segments of the wall. However, the present results suggest that
blade using/kp at P1, P2 and P3 taking account the fluid force moment on the front surface of the
of the back swept blade. tested impeller cannot be approximated by the
Figure 11 shows the comparison of the esti- nonuniform blade loading nor nonuniform pres-
mated force moments (a) (m, mtp " ), and (b) (mrb,
" sure distribution on the casing wall. Therefore, a

0 m", mr" 0 mtp, lilt"


15
10 , o

"10 -0
"15 5
1.5 -1 -0.5 0 0.5 1.5 -1.5 -I -0.5 0 0.5 1.5

(a) mrp" mtp" 01=d=0.424)

5
0
5

(b) mrb, mt" (l=d---0;424)


FIGURE 11 Comparison of the dimensionless fluid force moments on the front surface of the impeller, radial m and tangential m
components with (a) moments, mp and mtp, estimated from component of unsteady pressure on the front casing, and (b) moments,
mrb" and mtb", estimated from the pressure tifference across the blades, for the design flow
/ + o.oo2). =
0.424 (uncertainty in -+- 0.01, in
FLUID FORCE MOMENTS 249

different flow model is needed to explain the Acknowledgments


rotordynamic fluid force moment on open-type
The authors wish to express their gratitude for the
centrifugal impellers. More detailed experiments
and sophisticated analyses are necessary to esti-
effort of Mr. Isamu Fukushima in support of this
mate the fluid force moment on open-type centri-
program as an undergraduate project at Osaka
University. The authors would like to thank Gas
fugal impellers in the future.
Turbine Society of Japan for permission to publish
this paper that was presented in the 7th interna-
tional Gas Turbine Congress 1999, Kobe. The
CONCLUSIONS present study was partly supported by the Ministry
of Education, Science, Sports and Culture through
From the experimental results and discussions, the the Grant-in Aid for Developmental Scientific
following conclusions can be drawn: Research.
(1) For an open- type centrifugal compressor
impeller, the radial fluid force moment be-
comes destabilizing for the backward preces- NOMENCLATURE
sing motion in the range -0.3 < f/cv < 0 at the
design flow rate (b=0.424). This destabiliz- b2 impeller axial width at outlet 23 mm
ing range of the fluid force moment extends to (see Fig. 3)
the negative direction of the precessing speed coefficient of unsteady pressure Ap,
ratio as the decrease in flow rate (q5 0.285 normalized by p(r2) 2
0.330). coefficient of unsteady pressure Ap a,
(2) At lower flow rate (b=0.2850.330), the normalized by p(rza) 2
radial fluid force moment becomes destabiliz- coefficient of unsteady pressure
ing also for the forward precessing motion in normalized by p(r2cv)
the range 0.2 < f2/a < 0.4. f frequency (Hz)
(3) From the direct measured moments and Gap-A clearance between impeller side plate
the unsteady pressure measurements on the and casing 11 mm (see Fig. 3)
back casing, it was shown that the destabiliz- H clearance between back shroud
ing fluid force moments on the impeller at and casing (normal clearance
negative precessing speed ratio (-0.3 < f/ 20mm)
c < 0) are mainly caused by the forces on moment of inertia of a disk with ra-
the front surface of the present impeller, where dius r2, thickness, b2 pTrrb2 i2, where
there is a large clearance in the back casing
wall.
i= r/4 + b22/12
velocity ratio (= Vo/rcv)
(4) The force moments on the front surface of the
impeller estimated from the unsteady pressure components of fluid force moment;
on the front casing wall, and the pressure dif- radial (r) and tangential (t) component
ference across the blade dont agree with the (see Fig. 4)
direct measured force moments.
(5) More detailed experiments and sophisticated
analyses are needed to explain the fluid force mr, mt
where I p:rr22bi i=,
reference value of moment =Iccv
r22/4
dimensionless fluid force moment
+ bl 12
moments on open-type centrifugal impel- on impeller, radial (r) and tangen-
lers in precessing motion, and get more general tial (t) components, normalized by
conclusion. Mo
250 Y. YOSHIDA et al.

m r, m dimensionless fluid force moment on angular velocity of impeller


back shroud, radial (r) and tangential precessing speed ratio or whirling speed
(t) components, normalized by Mo ratio
II II
dimensionless fluid force moment on propagating speed ratio of rotating stall
front surface of impeller, radial (r) and
tangential (t) components, normalized
by Mo
It
mrp, mtp dimensionless fluid force moment due References
,
to pressure distribution on casing wall:
Ap radial (r) and tangential (t)
components, normalized by Mo
Adkins, D. R. and Brennen, C. E. (1988) "Analyses of
Hydraulic Radial Forces on Centrifugal Pump Impeller",
ASME Journal of Fluids Engineering, 110, 20-28.
II II Alford, J. S. (1965) "Protecting Turbomachinary from Self-
mrb, mtb dimensionless fluid force moment due Excited Rotor Whirl", ASME Journal of Engineering for

,
to pressure difference across the blades:
Ap radial (r) and tangential (t) com-
ponents, normalized by Mo
Power, 87, 334-344.
Bolleter, U., Wyss, A., Whelte, I. and Sturchler, R. (1987)
"Measurement of Hydraulic Interaction Matrices of Boiler
Feed Pump Impeller", ASME Journal of Vibration, Acous-
tics, Stress and Reliability in Design, 109, 144-151.
mtgyro gyro moment of the fluid in the impeller Brennen, C. E. (1994) Hydrodynamics of Pumps, Concept ETI,
due to the precession and Oxford University Press.
pressure Childs, D. W. (1989) "Fluid Structure Interaction Forces at
P Pump-Impeller-Shroud Surfaces for Rotordynamic Cal-
Ptl total pressure at inlet culation", ASME Journal of Vibration, Acoustics, Stress and
unsteady pressure Reliability in Design, 109, 144-151.
Childs, D. W. (1993) Turbomachinery Rotordynamics, Wiley,
amplitude of unsteady pressure on New York.
casing wall at precessing frequency Guinzburg, A., Brennen, C. E., Acosta, A. J. and Caughy, T. K.
(1994) "Experimental Results for the Rotordynamic Char-
peak-to-peak amplitude of unsteady acteristics of Leakage Flow in Centrifugal Pump", ASME
pressure on casing wall at blade passing Journal of Fluids Engineering, 116, 11 O- 115.
Jery, IB., Acosta, A. J., Brennen, C. E. and Caughy, T. K. (1985)
frequency "Forces on Centrifugal Pump Impellers", Proceedings of
radius the 2nd International Pump Symposium, Houston, Texas,
pp. 21 32.
(r,t) radial and tangential axis (see Fig. 4) Ohashi, H., Sakurai, A. and Nishihama, J. (1988) "Influence of
2 impeller outlet radius 149mm (see Impeller and Diffuser Geometries on the Lateral Fluid
Fig. 3) Forces of Whirling Centrifugal Impeller", NASA CP. 3026,
pp. 285- 306.
blade tip clearance (normal clearance Ohashi, H., Imai, H. and Tsuchihashi, T. (1991) "Fluid
S- lmm) Force and Moment on Centrifugal Impeller in Preces-
sion Motion", ASME Fluid Machinery Forum, FED, 119,
time 57-60.
mean circumferential velocity in the Thomas, H. J. (1958) "Instabile Eigenschwingungen von
Turbinenlaeufern Angefacht durch die Spaltstroemung in
clearance between back shroud and Stopfubuchsen und Bechauchflug (Unstable Nature Vibra-
casing tions of Turbine Rotors Induced by the Clearance Flows
number of impeller blades 12 in Glands and Blading)", Bulletin de L.A.I.M., 71(11/12),
Zi 1039-1063.
apex angle of precessing motion 0.19 Tsujimoto, Y. and Acosta, A. J. (1987) "Theoretical Study
deg. of Impeller and/or Vaneless Diffuser Attributed Rotating
Stall and Their Effects on Whirling Instability of Centri-
radius of circular whirl orbit fugal Impeller", Work Group on the Behavior of Hydraulic
fluid density Machinery under Steady Oscillatory Conditions, Lille,
France.
flow coefficient-flow rate/(27rrb2) Tsujimoto, Y., Acosta, A. J. and Brennen, C. E. (1988A) "Theo-
pressure coefficient (p-Ptl)/p(rzco) 2 retical Study of Fluid Forces on Centrifugal Pump Impeller
Rotating and Whirling in a Volute", ASME Journal of
precessing angular velocity Vibration, Acoustics, Stress and Reliability in Design, 110,
angular velocity of rotating stall 263-269.
FLUID FORCE MOMENTS 251

Tsujimoto, Y., Acosta, A. J. and Yoshida, Y. (1988B) "A Yoshida, Y., Tsujimoto, Y., Ohashi, H., Saito, A. and Ishizaki, S.
Theoretical Study of Fluid Forces on Centrifugal Pump (1997) "Measurements of the flow in Backshroud/Casing
Impeller Rotating and Whirling in a Vaned Diffuser", NASA Clearance of Precessing Centrifugal Impeller", International
CP. 3026, pp. 307-322. Journal of Rotating Machinery, 3(4), 259-568.
Tsujimoto, Y., Yoshida, Y., Ohashi, H., Teramoto, N. and Yoshida, Y., Tsujimoto, Y., Ishi, N., Ohashi, H. and Kano, F.
Ishizaki, S. (1997) "Fluid Moment on a Centrifugal Impeller (1999) "The Rotordynamic Forces on an Open-type
Shroud in Precessing Motion", ASME Journal of Fluids Centrifugal Compressor Impeller in Whirling Motion",
Engineering, 119, 366-371. ASME Journal of Fluids Engineering, 121, 259-265.

Вам также может понравиться