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CJC Oil Filtration Systems iraimii i &[TWfl(D

Efficient removal of particles, water and oxidation

by-products from h\\ and hydraulic fluids

S7/
<C> Visit by Technical Team
O Analysis of requirements
O Research & Development
O Oil sample analysis service
<0> Information: www.cjc.dk

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O Technical advice & back-up

O S/JOA? and on-time delivery
O Installation of CJC filters
O Test and service
O 0// analysis after installation

O Continuous oil analysis

O F/'/fer /nsert ctengfe sen//ce
O Quick spare part service
O Se/v/ce centers w/orW w/ote
O Technical advice & back-up

WMM]0\\(BA
 Manufacturer

C.C.JENSEN A/S * Lovholmen 13 * DK-5700 Svendborg * Denmark

Phone: +45 63 21 20 14 * Fax: +45 62 22 46 15 * E-mail: ccjensen@cjc.dk

IMO 9340582
GSI 03130011

Manual no.: FH7602101(-uk)

OPERATING MANUAL
CJC Offline Fine Filter
HDU 27/- P
Production no: 1636250301

Technical Specifications
Type CJC Offline Fine Filter

Model HDU 27/27 PH

Filter insert B 27/27

General arr. / Assembly drw. 76 021 01-6 (rev. 1) / 46 020 01-3 (rev. 2)

Pump PH-11-6, 300 1/h (56 022 04-3 (rev. 1)

Electric motor VEM K21R 71G6 (3 x 440 V, 60 Hz, 0.3 kW, 1.06 A)

Control box _

Pressure switch _

Solenoid valve _

Special equipment _

Noise level <70dB(A)

Only for indoor use

EU Declaration of Conformity on the last page of this book

 Operating Instructions for CJC Filter Products

IMPORTANT !
In order to have maximum benefit from your CJC Filter, we suggest that you read through this
manual's sections concerning installation and operation prior to the product's installation, and
when the product is operated or serviced.

Do not hesitate to contact C.C.JENSEN A/S or your local CJC distributor for any further tech-
nical information you may require.

This manual contains information on the installation, operation, and maintenance of the CJC
Filter unit based on the specifications of the unit when delivered from our factory. The
production no. is stated on the front page. In case post-delivery alterations have been made
to the unit, we recommend that you contact C.C.JENSEN A/S or your local distributor for an
updated manual.

When ordering spare parts or requesting technical assistance, always state the production
(serial) number of the CJC filter unit (see front page of manual and name plate on unit).

Unless special permission has been granted by C.C.JENSEN A/S do not attempt to repair or
dismantle the CJC Filter unit or any of its components within the warranty period of the unit
(with exception of any dismantling necessary for the replacement of filter elements). Failure
to seek the said permission will cause the guarantee on the said parts to be void !

C.C.JENSEN A/S' product liability does not cover technical modifications to the filter unit
or its electrical system unless C.C.JENSEN A/S' in writing has accepted such extension of
liability.
 Operating Instructions for CJC Filter Products

t^ WARNINGS & CAUTIONS

- health and safety hazards

The CJC Filter unit is a machine and as such it must be inspected daily - even if CJC Filters
in general demand very little maintenance.

Almost all types of oil are potential threats to the environment and as such they must not
be drained into ordinary sewers or "dumped" in nature. Always check that all oil carrying
components are sealed and tight before operating the CJC filter unit.

Be aware that oil spillage on the floor around the filter unit is a serious safety risk !

Water drained from a filter separator is not clean and must not be drained to ordinary
sewers, but be collected in a special container and disposed of in accordance with local
regulations for oil and chemical waste.

Used filter elements very often contain harmful substances separated from the oil. Always
pack and seal used elements thoroughly until they can be disposed of in accordance with
local regulations for oil and chemical waste.

The electrical power supply to the filter unit must be switched off (remove fuses if
necessary) when carrying out maintenance, and especially before opening the control box or
the terminal box of the electric motor/Repairs of the electrical control systems may only be
carried out by trained C.C.JENSEN technicians.

Do not expose the filter unit to ambient temperatures higher than 60 C (140 F) as this
may harm electrical wires, hoses and other rubber or synthetic components !

The fluid temperature inside the filter unit must never exceed 80 C (175 F). Higher fluid
temperatures may cause damage to the seals and packings on and in the filter unit.
 Operating instructions
When ordering spare parts, always state
filter type, production no. and an exact
description of the part (drawing and item no.
if any).
All item nos. mentioned below refer to drawing
nos
A) 76 02101-6 (General arrangement)
B) 46 020 01-3 (Assembly drawing)
in this book.
Connection to the System
CJC fine filters must be connected to the main
system by independent suction and return lines.
The filter suction line should be connected to
the lowest and most contaminated location of
the system tank (very often the bottom drain
plug), and the filter outlet (return) line should
be led back into the tank close to the suction
pipe of the system pump - preferably below the
oil surface to avoid oxidation of the oil.
The connection pipes and hoses should be as
short as possible. If conditions on the installa-
tion site demand for very long pipes the inner
diameter of the piping must be increased
accordingly and not reduced until immediately
before entering the filter.
.Note! Never use fittings with tapered thread in
filter or pump.
The electric motor and the pump are connected
to the voltage required, preferably over a motor
overload protection (not included in the CJC
standard supply). Remember to check at start up
that the electric motor rotates in correct
direction (indicated by arrow on fan cover).
Starting Up
Check that inlet and outlet valves (if fitted) are
open, and that the vent screw (B-7) on the filter
top is open. Then start the pump.
Close the vent screw as soon as liquid is
appearing under it (the pump will take some 15
mins to fill the filter).
Vent the filter again after approximately one
hour's operation (not necessary if filter is fitted
with automatic vent).
Normal Operation
When the filter is put into operation with a
clean filter insert, the pressure drop over the
insert (B-17) is insignificant.
Manual no. FH7602101(-uk)
^1 HDU 27/- P
The pressure gauge (A-3) monitors the pressure
drop over the filter insert. The pressure varies
with the oil viscosity, but is usually < 0.3 bar. It
is not unusual, however, for the pressure to be
somewhat higher during the first hour of
operation until temperature and flow conditions
have stabilized.
As impurities are deposited in and on the filter
insert the resistance against the oil flow
increases, which is monitored on the pressure
gauge. When the pressure reaches 2 bar the free
flow area of the insert has been reduced to an
extent that the insert must be replaced. For
additional safety a 2.8 bar pressure relief valve
is integrated in the filter pump.
Filter Insert Replacement
When the gauge indicates a pressure drop of 2
bar the filter insert is due for replacement.
Before this can be done the filter housing has to
be drained.
Stop the pump and close inlet and outlet valve
(if any). Untighten the vent screw and drain the
housing through.the bottom drain (A-4).
After drainage unscrew the top nut (B-23) and
lift off the housing. Unscrew the spring nut (B-
29) and remove the spring (B-24) and the spring
guide (B-16). Now lift up the insert. This is
done easily by means of a CJC Insert Extractor,
which can be ordered with the new filter insert.
When all inside parts have been cleaned and all
o-rings checked (B-5, B-13) the new insert can
be placed in the housing. Before pressing the
spring guide in place, check that the o-ring is
placed correctly in the groove.Take care not to
damage it on the thread of the stay bolt during
assembly.
When the spring guide and the spring have been
placed, tighten the spring nut first by hand until
it touches the spring housing disc, and then with
a spanner an additional 4 turns per 27/27
module, making the insert settle. Refit the
housing, tighten the top nut (150 Nm) and the
filter is ready to be restarted. Remember to
close the bottom drain.
The lifetime of the filter insert is dependent of
the operating conditions. It is advisable, though,
to replace the insert once a year.
0309 le
 Filter size

Part
r
no.: FA7602101-XY
Pump size
Free height n

X Filter size a b Welght-kg

1 27/27 530 325 40
2 27/54 780 575 48
3 27/81 1050 845 56
4 27/108 1315 575 68

Y Pump size
A P-6-DC
B P-9-6
C P-9-8
D P-11-4
E P-11-6
F P-19-4
G P-19-6
H PH-9-6
I PH-11-4
J PH-11-6
K PH-19-4
L PH-19-6

Design pressure 4 bar

Design temp. 80C

A =018, Oil inlet, (other size optional)

B = 2318, Oil outlet/other size optional)
C = 1/2" BSP Drain valve
D = 1/4" BSP Vent
E = Sampling point
F = 1/4" BSP Connection for optional pressure switch
Thte document has b u n prepared by C C Janaan A / S of Svandborg. Denmark, and remains tha property or the company. R e -
Weight: production or usa of Ihla documant without tha connt of CCJanean A/S or Ita autoeldtarlee l> prohbltad. AU rights reserved.

Scale: Sign Date

Filter (x) kg C.CJENSEN A/S
Customer: Constr. JSD 99.01.04
Pump (y) 15 kg Project:
UJVHCXfEN Q. DK-5700
FAX NO US 62 22 tt 15
SVENDB0RG. DENMARK
PHONE U S 63 21 20 U
Drawn gj 99.01.04
Misc. 1 kg Appr.
CJC Fine Filter Rev. 1 | gj 01.11.06
type HDU 27/- P Drawing no.

Total kg 76 021 01-6

General Arrangement
List of
components
at "on HmtMioN swrass

CJC Fine Filter

HDU27/- P
Drawing No.: 76 021 01-6

Item group: F1311

Pos. Article No. Description Qty.

1 46 020 01-3 #1 CJC Fine Filter HDU 27/-

n
2 56 022 04-3 PumpP&PH
3 FD33006 Pressure gauge 063 0-4bar
4 FD32662 Drain valve
5 FD32267 Profile ring tube fitting 018x3/4"
6 FD32267 Profile ring tube fitting 018x3/4"
7 FB5601420 Sampling point no. 1

#1 See [Fine Filters] under [Spares] under [HDU 27/-]

#2 See [Pumps] under [Pump P & PH]

03-2003
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Parts list
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Filter Size

27/108
27/27

27/81
in
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Article
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List of
components a a t "on niiRftnoN WSMS

CJC Fine Filter

HDU 27/-
Drawing No.: 46 020 01-3

Pos. Article No. Description Qty.

1 FD32241 Plug 1/4" 1

2 FD34018 Cupper packing 14x18x2 1
4 FD30250 Stud bolt M8x36 4
5 O-ring 295x5,0
FD34030 . Nitrile
FD34086 Viton
27/27-54-81
27/108
6 Usit ring 14,7x22x1,5
FD34097 Nitrile
FD34188 Viton
7 FD2200701 Vent screw 1/4" BSP
8 FC1600133 Filter base f. HDU 27/-
9 Stay bolt
FD1200110 27/27
FD1200106-670 27/54
FD1200106-940 27/81
FD1200106-1205 27/108
10 FD32019 Plug 3/4"
11 Filter plate
FD1601003 POM
FD1601014 Steel
13 O-ring 28,17x3,53
FD34016 Nitrile
FD34085 Viton
15 FD35106. Ball'handle 032
16 Spring guide
FB1600210 POM
FB1600215 Steel

02-2004
List of
components
enroll Humwoi ITOHB

CJC Fine Filter

HDU27/-
Drawing No.: 46 020 01-3

Pos. Article No. Description Qty.

17 Filter insert
PA5600317 A 27/27
PA5601301 B 27/27
27/27 1
27/54 2
27/81 3
27/108 4
18 FD30018 ScrewM4x12 4
19 Packing f. filter plate 1
FD2600210-1 Nitrile
FD2600210-2 Viton
23 FD2300116 Top nut
24 FD1600517 Spring 4x38x300
26 FD35138 CJC Label
27 Filter housing
FB4800132-27 27/27
FB4800132-54 27/54 (and 27/108)
FB4800132-81 27/81
29 FD2300125 Nut f. Spring guide
30 FB5900907 Lower Housing
27/108

04-2003
List of
components
cic~oa ntntmoH swwss

CJC Fine Filter

HDU 27/-
Drawing No.: 46 020 01-3

Pos. Article No. Description Qty.

Packing set f. HDU 27/27-54-81

FD34047 Nitrile
FS1006 Viton
2 off o-ring 28,17x3,53
1 off o-ring 295x5,0
1 off u sitring 14,7x22x1,5

Packing set f. HDU 27/108

FD34046 Nitrile
2 off o-ring 28,17x3,53
2 off o-ring 295x5,0
1 offusitring 14,7x22x1,5

Filter plate set

FS1000 POM, nitrile
FS1025 St. steel, viton
1 off filter plate
1 off packing f. filter plate
4 off screw M4x12

04-2003
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List of
components Cit" Oil HUMTHM SYSTEMS

CJC Pump
Type P & PH
Drawing No.: 56 022 04-3

Pos. Article No. Description Qty.

1 FB6204201 By-pass valve 1

3 O-ring 9,6x2,4 2
FD34002 Nitrile
FD34078 Viton
4 FD30106 Screw M6x30 4
5 FD30107 Screw M8x30 4
6(P) E-motor f. pump P 1
FB31036 PM80-188B24VDC
FB31002 K21R71 G6 3-phase
FB31051 K21R 71 G8 3-phase
FB34001 K21R 71 K4 3-phase
6(PH) E-motor f. pump PH
FB31002/PH K21R71 G6 3-phase
FB34001/PH K21R71 K4 3-phase
7 Shaft f. gear wheel w/sleeve
FD1100111 P-6
FD1100102 - P-9
FD1100103 , P-11
FD1100104 P19
8 O-ring 7,6x2,4
FD34001 Nitrile
FD34080 Viton
9 Gearwheel w/sleeve
FD3000308 P-6
FD3000301 P-9
FD3000313 P-11
FD3000303 P-19
10 O-ring 84,5x3,0
FD34064 Nitrile
FD34079 Viton

04-2003
List of
components ClCOIl HL1MHI0N STOWS

CJC Pump
Type P & PH
Drawing No.: 56 022 04-3

Pos. Article No. Description Qty.

11 Pump housing 1
FD2600415 P-6
FD2600409 P-9
FD2600408 P-11
FD2600407 P-19
12 Key
FD30134 P-9 5x5x8
FD30135 P-11 5x5x10
FD30133 P-19 5x5x18
13(P) Shaft seal 17x28x7 f. pump P
FD34003 Nitrile
FD34082 Viton
13(PH)i Shaft seal 18x30x7,5 f. pump PH
FD34004 Nitrile
FD34096 Viton
14(P) FD30004 Sleeve 14x17x17 f. type P
14(PH)i FD30006 Sleeve 14x18x17 f. type PH
15 Gearwheel w/groove
FD3000309 P-6
FD3000302 P-9
FD3000312 P-11
FD3000304 P-19
16 FD2100216 Pump cover/bracket
17 FD2900465 Brass plate f. pump
18 FD30005 Seeger ring
19 O-ring 28,17x3,53
FD34016 Nitrile
FD34085 Viton
20 FD35117 Arrow

04-2003
List of
components
Aplasia
QmsMm eifoii HITWWIOH SYSTEMS

CJC Pump
Type P & PH
Drawing No.: 56 022 04-3

Pos. Article No. Description Qty.

(P) Packing set, complete f. pump P

FD34157 Nitrile
FD31157-V Viton
2 off o-ring 9,6x2,4
1 off o-ring 7,6x2,4
1 off o-ring 84,5x3,0
1 off o-ring 28,17x3,53
1 off o-ring 21,6x2,4 (by-pass valve)
1 off usitring 43x34,3x2
1 off shaft seal 17x28x7
1 off sleeve 14x17x17
1 off seeger ring

(PH) Packing set, complete f. pump PH

FD34183 Nitrile
FD31183-V Viton
2 off o-ring 9,6x2,4
1 off o-ring 7,6x2,4
1 off o-ring 84,5x3,0
1 off o-ring 28,17x3,53
1 off o-ring 21,6x2,4 (by-pass valve)
1 off usitring 43x34,3x2
1 off shaft seal 18x30x7,5
1 off sleeve 14x18x17
1 off seeger ring

04-2003
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fD 81 En faset. Tre faset.
24 V DC
a re Single Phase. Three Phase.
- D
3x220-240V 50Hz 3x380-415V 50Hz
ID O 1X110-240V 50-60HZ
ID 3x255-290V 60Hz 3x440-575V 60Hz

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 CJC FILTER INSERT EXTRACTOR
H^'M
v.

Stay bolt

To facilitate the job of changing filter
inserts in CJC Fine Filters and Filter
Separators we have produced a CJC
Filter Insert Extractor as shown
above.
The CJC Filter Insert Extractor is led
over the stay bolt in closed position,
and the insert can now be removed in
sections by lifting the two handles.
The changing of inserts as shown above
is hereby done easier and cleaner.
Therefore, do not forget to order a CJC
Filter Insert Extractor when ordering
inserts next.
Article number FB4900201
 Adjustment of Pressure Gauge

Indicator
Disassemble
glass

Start pressure

Minimum working
pressure

Filter before start

(Obar)

Assemble the glass so that "P-

outlet" stands opposite indicator
at minimum working pressure
 EU Declaration of Conformity for Machinery

Manufacturer: C.C.JENSEN A/S

Address: Lovholmen 13 Phone:+45 63 21 20 14

DK-5700 Svendborg Fax: +45 62 22 46 15
Denmark E-mail: ccjensen@cjc.dk

hereby confirm that CJC Offline Fine Filter, type

Machine type: HDU 27/27 P

Production no:
lG3fc*SP30-/
is in conformity with the provisions of the Machinery
Directive (directive 98/37/EC) and with national
implementing legislation.

is in conformity with the provisions of the following

other EC/EEC-directives:

Directive on pressure carrying equipment (Directive

97/23/EC) concerning material exposed to pressure >
0.5 bar.

The Low-Voltage Directive (73/23/EC) on electric

components for application within certain voltage
limitations.

The EMC-directive (89/336/EEC) on electro-magne-

tic compatibility.

Further we confirm that the following (parts/clauses of) harmonized stan-

dards have been applied:

EN 50082-1 EN 50082-2 EN 60204-1

Signature / Date : I <? 2003

~Z^
Responsible: Bernth Nilsson (Quality & Environmental Manager)

Manual no. FH7602101(-uk) 0309 le