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VARANASI
[1].Introduction to DLW.
[2].Tool Room .
1.Machine section-
Universal CNC machine which worked on 6 axis x,y,z,a,b and w.
Had tool of various sizes rangign from T1 to T24
Tool used in the machine was high speed steel.
Fluid used was soluble oil which is 1:20 ratio of oil and water
In the DLW there are basically three type of welding used in HWS.
The welding quality of DLW is very high quality. After the machining
process we cant say that this piece is not single piece.
1. Submerged arc welding
2. Manual metal arc welding
3. MIG welding
GMAW COMPONENTS:
MIG welding can be used for most types of metals; steel, stainless
steel, as well as aluminium. But welding aluminium is very different
from welding mild steel because aluminium is a metal that is
different from steel. So when we weld aluminium, we have to use
other parameters, other settings. Aluminium has a lower melting
temperature than mild steel, for example, so you should expect that
we should use a lower heat input but in spite of this. So we have to
use a higher local heat-input but a faster welding speed than with
steel to get good fusion and penetration. This sounds as if aluminium
welding is difficult, but it's not. The welding sets that we use adjust
the welding parameters automatically, so the welder can
concentrate on the welding operation, the movement of the welding
gun and the weld pool.
The following are general safety rules for any machine tool:
1. Gears, pulleys, belts, couplings, ends of shafts having keyways, and
other revolving or reciprocating parts should be guarded to a height
of 6 feet above the floor. The guards should be removed only for
repairing or adjusting the machine and must be replaced before
operating it.
2. Safety setscrews should be used in collars and on all revolving or
reciprocating members of the machine tool or its equipment.
3. Do not operate any machine tool without proper lighting.
4. Never attempt to operate any machine tool until you fully
understand how it works and know how to stop it quickly.
5. Never wear loose or torn clothing and secure long hair, since these
items can become caught in revolving machine parts. Ties should be
removed and shirt sleeves should be rolled up above the elbow.
6. Gloves should never be worn when operating machinery except
when absolutely necessary.
7. Always stop the machine before cleaning it or taking
measurements of the work piece.
8. Do not lubricate a machine while it is in motion. Injury to the
operator and damage to the machine may result from this practice.
9. Always wear safety glasses or goggles while operating machine
tools. Also, wear respiratory protection if operation creates
hazardous dust. All persons in the area where power tools are being
operated should also wear safety eye protection and respirators as
needed.
10. Know where tire extinguishers are located in the shop area and
how to use them.