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Installation
Operation
Maintenance
Split System Air Handlers
20-Ton
Model TWE
TWE240E***A TWE200ED**A
June 2006
Preface and Cautions and Warnings
Dimensional Data........................................................................ 5
Electrical Data.............................................................................. 6
Installation.................................................................................... 7
Field Wiring.................................................................................. 12
Warranty....................................................................................... 14
TWE-SVN02A-EN 3
Model Number Description
DIGITS 8: ELECTRICAL
CHARACTERISTICS
3 = 208-230/60/3
4 = 460/60/3
W = 575/60/3
D = 380-415/50/3
K = 380/60/3
4 TWE-SVN02A-EN
Dimensional Data
Figure 1. TWE200E, TWE240E, Dimensional Data, Connection Location, Clearances, Corner Weights
MODEL NO. APPROXIMATE CORNER WEIGHT (MASS) TOTAL UNIT TOTAL SHIPPING
TWE200E, TWE240E #1 #2 #3 #4 WEIGHT WEIGHT
Vertical 109 lbs (49 kg) 262 lbs (119 kg) 154 lbs (70 kg) 262 lbs (119 kg) 787 lbs (357 kg) 857 lbs (389 kg)
Horizontal 192 lbs (87 kg) 229 lbs (104 kg) 130 lbs (59 kg) 236 lbs (107 kg) 787 lbs (357 kg) 857 lbs (389 kg)
Model No. A B C D E F G H J K L M N P R
TWE240E 71 7/8" 92 5/8" 30 1/2" 18 7/8" 4 1/2" 28 1/2" 28" 51 7/8" 59 1/8" 18 1/8" 20 7/8" 89 1/4" 1 3/4" 50 7/8" 39 1/8"
TWE200E (1826) (2353) (775) (479) (114) (724) (711) (1318) (1502) (460) (530) (2267) (45) (1292) (994)
Model No. S T U V W Y Z AA AB AC AD AE AF
TWE240E 39 1/8" 4 7/8" 82 7/8" 4 5/8" 3 1/8" 20 1/8" 82 7/8" 4 5/8" 4 5/8" 20 1/8" 3 1/8" 39 1/8" 39 1/8"
TWE200E (994) (124) (2105) (118) (79) (511) (2105) (118) (118) (511) (79) (994) (994)
TWE-SVN02A-EN 5
Electrical Data
6 TWE-SVN02A-EN
Installation
These instructions do not attempt to condensate drainage connections. into the opening. (b) Lift the drain
cover all variations in systems, nor to After this is determined, the following pan up. (c) Push it in all the way.
provide for every possible preparations should be made. (d) Drop it down over the lip of
contingency to be met in connection the opening. Secure with screw.
with installation. Should further Repositioning Drain Pan 4. Install the access plate on the
information be desired or should
These air handlers come with one opposite end of the drain pain. (a)
particular problems arise which are
drain pan that can be installed in any Slide the edge of the access plate
not sufficiently covered for the
one of four positions; this allows for under the drain pan. (b) Lift the
purchasers purpose, the matter
vertical or horizontal application and access plate and drain pan up. (c)
should be referred to the
right or left condensate line Push the access plate in. (d) Drop
manufacturer.
connection. The drain pan can also be the access plate down over the lip
easily removed for periodic cleaning. of the opening. Secure with
General screw. If the drain pan is being
This manual covers installation of the Note: All air handlers are shipped moved to the vertical position,
TWE200 and 240E dual circuit air with the drain pan installed in install the other access plates
handlers. These air handler models the horizontal position and the over the horizontal position
incorporate a single slab coil connection on the left side (as opening.
assembly, improved application shown in Figure 2). If an
flexibility, servicing, maintenance alternate position is required,
accessibility and an improved the drain pan should be
accessory line. They are fully repositioned before setting
convertible, (vertical to horizontal the air handler.
discharge) without field removal or
reorientation of the coil assembly.
They are shipped ready for horizontal
installation.
Inspection
Process for Drain Pan Relocation
Inspect material carefully for any 1. Remove the access plate at the
shipping damage. If damaged, it must opposite end of the drain
be reported to, and claims made connection. This plate secures
against the transportation company. and lifts the back end of the drain
Replace damaged parts with pan for sloping. It must be
authorized parts only. Check the unit removed before the drain pan can
nameplate to confirm that the proper be removed. This is done as
unit was shipped. Available power follows: (A) remove the screw, (B)
supply must be compatible with lift the access plate up, (C) pull the
electrical characteristics on plate out. If the drain pan is to be
component nameplate. moved to the vertical position
also remove the other two access
Installation Preparations plates.
The final position for the air handler 2. (a) Remove the screw securing
must be dictated by required service the drain pan. (b) Lift the pan up.
access to it, weight distribution over (c) Slide the pan out.
structural supports, and by the Figure 3. Drain Pan Relocation
3. Install the drain pan into the new
locations of electrical, refrigerant and position. (a) Slide the drain pan
TWE-SVN02A-EN 7
Installation
Refrigerant Piping Preparation Caution Before preparing the unit for lifting,
Properly insulate all refrigerant gas the center of gravity should be
The air handler is designed so that determined for lifting safety. Because
piping to prevent possible water
refrigerant piping can enter from of the placement of external
damage due to condensation and to
either the right or left hand side. It is components, the unit weight may be
prevent capacity loss and possible
shipped with the intent that the unevenly distributed. Approximate
compressor damage.
refrigerant lines will enter from the total unit weight and corner weights
left hand side. To convert to right hand It is recommended that the are given in Table 2.
entry, unbraze the elbow on the dimensional drawings be studied,
suction line and rotate 180 degrees properly noted and checked against The crated unit can be moved using a
and rebraze. the selected installation site. By forklift of suitable capacity. For lifting
noting in advance which knockouts the unit into an elevated mounting
Note: Access to refrigerant lines is position, run lifting straps or slings
are to be used, proper clearance
limited in all horizontal and under the unit and attach securely to
allowances can be made for
some vertical applications. the lifting device. Use spreader bars
installation and possible future
Therefore, refrigerant lines to protect the unit casing from
service.
should be stubbed out and damage. Test lift the unit to determine
temporarily capped prior to Note: When installing these units proper balance and stability.
setting the air handler. Protect free standing with discharge
adjacent surfaces from heat grills and isolators, a top Caution
damage when brazing in and support with isolator should Use spreader bars to prevent straps
around the air handler. be added to prevent tipping. from damaging the unit. Install the
Support and isolator can be bars between lifting straps, both
Caution attached to a wall or other underneath the unit and above the
These air handlers are shipped with a appropriate structure. unit. This will prevent the straps from
dry nitrogen holding charge in the Note: If adding external accessories crushing the unit cabinet or
coil. Cut the process tube or puncture to the unit, additional damaging the unit finish.
the cap to bleed off the nitrogen prior clearances must be
to any brazing. Temporarily cap off considered for the overall
tubes if the refrigerant line space needed.
connections are to be made later.
For installation of accessories
available for this air handler, follow
Installations, Limitations and
the instructions packed with each
Recommendations accessory.
The general location of the air handler
is normally selected by the architect, Lifting Recommendations
contractor and/or buyer. For proper
installation the following items must
Table 2.
be considered. Net
Model Config. Shipping Max. Max. Corner Weights
1. Available power supply must
#1 #2 #3 #4
agree with electrical data on
TWE240E Vertical 857 787 109 262 154 262
component nameplate. TWE200E Horizontal 857 787 192 229 130 236
2. If external accessories are
installed on the unit, additional ! WARNING
clearances must be provided.
Improper Unit Lift!
3. All duct work should be properly Test lift unit approximately 24 inches
insulated to prevent condensation to verify proper center of gravity lift
and heat loss. point. To avoid dropping of unit,
4. Refrigerant gas piping must be reposition lifting point if unit is not
insulated. level. Failure to properly lift unit could
result in death or serious injury or
possible equipment or property-only
damage.
8 TWE-SVN02A-EN
Installation
Horizontal Suspension This drain pan will eliminate any Refrigerant Piping
excess condensation that may be due
If the air handler will be suspended, to extreme humidity or an obstructed Installation, brazing, leak testing and
use a suspension mounting kit to drain in the primary drain pan. Drain evacuation of refrigerant lines are
isolate the unit from the structure. lines from this pan must be installed, covered in this the installation
This is usually accomplished through but should not be connected to the instructions packaged with the
the use of spring or rubber isolators, primary drain line from the unit. outdoor unit. Read the instructions
which are offered as an accessory. Isolate the auxiliary drain pan from before beginning installation of
Mounting rods must be field supplied. both the air handler and the structure. refrigerant lines.
Isolator selection is dependent upon
total unit weight including Locate cloth bag(s) attached to the
! WARNING refrigerant tube of the coil that
accessories. Approximate unit
Fiberglass Wool! contains two (2) brass clamps (straps)
weights are provided in Table 2.
Product contains fiberglass wool. and cork impregnated insulation
Disturbing the insulation in this material approximately 9 long by 4
Caution
product during installation, wide. This is for attaching and
Before hanging the unit on insulating the expansion valve bulb
maintenance or repair will expose you
suspension rods, reinforce the cabinet (s) to the suction line(s).
to airborne particles of glass wool
around the knockouts by using a large
fibers and ceramic fibers known to
washer inside the cabinet. Washers On air handlers that will have
the state of California to cause cancer
should be between the skin of the air refrigerant lines entering the cabinet
through inhalation. Glass wool fibers
handler and the nut on the from the left side, remove the split
could result in respiratory, skin or eye
suspension rod. rubber grommet from the knockout in
irritation.
the end of the air handler. Uncoil the
Align holes (knockouts) in the cabinet cap tube with the bulb attached at the
with structural supports and secure Precautionary Measures expansion valve and place the
suspension rods to the structure, then grommet on the cap tube. With the
Avoid breathing fiberglass dust.
to the air handler cabinet. If knockout grommet around the tube, push the
locations do not permit proper Use a NIOSH approved dust/mist bulb through the hole and position
alignment with existing structure, it respirator. the grommet back into its original
may be necessary to field fabricate position (one bulb and cap tube on
Avoid contact with the skin or
cross members on existing structural single circuit units and two bulbs and
eyes. Wear long-sleeved, loose-
beams. cap tubes on dual circuit units).
fitting clothing, gloves, and eye
Note: When other than bottom protection.
Attach the bulb(s) approximately 45
return is to be used, the side Wash clothes separately from degrees off vertical, 10 to 12 inches
panel removed for return duct other clothing: rinse washer outside of the air handler.
installation must be secured thoroughly.
over the bottom opening. On air handlers that will have
Operations such as sawing, refrigerant lines entering the cabinet
blowing, tear-out, and spraying from the right side, the bulb(s) should
Leveling
may generate fiber be attached to the suction tube(s)
This air handler has a double sloped concentrations requiring inside the cabinet in the same manner
drain pan. In order to assure proper additional respiratory protection. as above, approximately 10 from the
drainage along the length of the drain Use the appropriate NIOSH right end of the unit.
pan, it is important to have the unit approved respirator in these
properly leveled. Be sure the air situations. After attaching to the suction line(s),
handler is level or slightly sloped in either inside or outside of the cabinet,
the direction of the condensate First Aid Measures wrap the cork impregnated insulation
connection. around the bulb(s) and suction
Eye Contact - Flush eyes with water tube(s). Refrigerant piping should be
to remove dust. If symptoms persist, insulated.
Auxiliary Drain Pan
seek medical attention.
A field fabricated, auxiliary drain pan Note: Ensure that the refrigerant
Skin Contact - Wash affected areas lines passing through the
should be installed under the unit for
gently with soap and warm water cabinet are not resting on
all horizontal applications and when
after handling. sharp sheet metal edges.
air handlers are installed above
ceilings or in other locations where
condensate overflow may cause
damage.
TWE-SVN02A-EN 9
Installation
10 TWE-SVN02A-EN
Installation
TWE-SVN02A-EN 11
Field Wiring
Figure 8. TTA240F/TWE240E
12 TWE-SVN02A-EN
Field Wiring
Figure 9. TTA240F/TWE240E
TWE-SVN02A-EN 13
Maintenance
14 TWE-SVN02A-EN
Warranty
Related Accessories
TWE-SVN02A-EN 15
Literature Order Number TWE-SVN02A-EN
File Number SV-UN-TWE-SVN02A-EN-06/06
Supersedes New
Stocking Location Ship with/WebbMason
The manufacturer has a policy of continuous product and data improvement and reserves the right to
change design and specifications without notice.