PUMP BASIC THEORY

BY : DRS WAHYUDITOMO/ DIRECTOR PT. SUKMA NUSA PERSADA

Centrifugal pump

End suction/ Horisontal pump

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 Centrifugal Pump

Vertical Pump

End Suction Pump

END SUCTION -LONG COUPLING

SINGLE STAGE

EEND SUCTION-CLOSED COUPLE

SSINGLE STAGE

END SUCTION-CLOSED COUPLE

MULTI STAGE

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End suction

End suction Closed couple

Horisontal Multi stage impeler

Mech. seal
Pump housing

Motor & pump shaft

Impeler
Fan

End suction

End suction Closed couple

Single stage impeler

Motor

Shaft/Coupling

Volute housing

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End suction

End suction Long couple

Single stage impeler

Coupling

Volute housing Motor

Baseframe

End suction-Long Couple

Impeler

Mechanical seal

Bearing Tungsten carbide/carbon

Tungsten carbide/Tungtens carbide

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End suction-Long couple

Back pull out

Anti turbulence vanes

Drain plug at lowest point

Double curve blade

Lifetime grease bearing
Min. 20.000 hour lifetime bearing

End suction-Coupling

FCL COUPLING TYRE COUPLING

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Standart Coupling
RESIKO MISALLIGNMENT
KERUSAKAN PADA BEARING, SHAFT, IMPELER, ETC
PERFORMACE POMPA TURUN
KONSUMSI LISTRIK TINGGI
VIBRATION & NOISE TINGGI

Standart Coupling
DIFFICULT ALLIGNMENT

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Flexible/ Tyre Coupling
EASY ALLIGNMENT

Flexible/ Tyre Coupling

ADVANTAGES OF TYRE COUPLING :

EASY ALLIGNMENT
LOW VIBRATION & LOW NOISE
EASY MAINTENANCE
STABILITY OF PERFOMANCE/ELECTRICITY
LONG LIFE TIME (BEARING, IMPELER, SHAFT, ETC)

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In line pump

In line-Single stage In line-Multi stage

Split casing

Vertical In line pump-multi stage

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 Vertical In line pump-multi stage

Motor

Coupling

Coupling

Cartridge seal
Cartridge seal
Chamber
Impeler

Impeler

Vertical In line pump-Single stage

Impeler

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 Vertical In line pump-Single stage

Coupling

Mech Seal
Impeler

In line pump-split case double suction

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In line pump-split case double suction

In line pump-split case double suction

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In line pump-split case single suction

Horisontal Multi stage

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Bore Hole/Deep well pump

Bore Hole/Deep well pump

Outlet

Chamber

Impeler

Inlet/ Screen

Motor

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Bore Hole/Deep well pump
Installation

Bore Hole/Deep well pump

Dry running
Tegangan tdk stabill
Pipa tersumbat
Q pompa terlalu besar
H pompa terlalu rendah
Ukuran kabel terlalu kecil
Ukuran motor terlalu kecil
Pendingin motor kurang
Air sumur terlalu panas
Kabel terkelupas
Salah phase

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Booster Pump

Booster Pump = Paralel Pump

Qtot = Q3 + Q2 + Q1 = 30 m3/h

H4 = H3 = H2 = H1 = 57 mtr

Syarat utama pompa diparalel

H1 = H2 = H3
Head setiap pompa harus sama

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Operasional-Booster

3 pump on

1 pump on 2 pump on
0 pump on

OPERASIONAL BOOSTER
1. ON-OFF berdasarkan pressure (Press switch/Press transmitter )
2. Flow rate fluktuatif berdasarkan kebutuhan
3. Beroperasi secara squence atau Pompa-ON pertama kali secara bergatian

Booster Pump-Pressure Control

Main Component
VERTICAL INLINE PUMP

HORISONTAL END SUCTION PUMP

MAIN COMPONENTS :
1. N (1- 6) Unit Pumps
2. 1 Unit Panel Control (Pressure control)
3. 1 Unit Diafraghma Tank
4. N (1-6) Unit Pressure Switch
5. 1 Set Steel Baseframe
6. 1 Set Steel Pipe Outlet-Header
7. 2 x N (1-6) Unit Butterfly/Ball Valve
8. N (1-6) Unit Check Valve
9. 1 Unit Pressure Gauge

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Booster-Pressure control
Setting pressure

3 x 70 m3/hr @ 55 mtr

Dia. 200 mm

Booster Pressure control

Problem 1 : Overload
Akan terjadi overload, jika valve tdk diatur/Uncontrol (Valve terbuka full)

3 x 70 m3/hr @ 55 mtr

Over load

Over load

Dia. 200 mm

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BoosterPressure control
Problem 2 : Q total berkurang

Q tot akan berkurang jika Dia. header terlalu kecil atau throtle di header berlebih
3 x 70 m3/hr @ 55 mtr

Qtot = ? 98 m3/hr

H1= 73

H1 = ?

H2 =18 m
H2 = ?
Dia. 125 mm

Booster Pressure control

Pengaturan supaya Q tot tidak berkurang

Q total tidak berkurang jika ada pengaturan valve /throtle di outlet pompa

3 x 70 m3/hr @ 55 mtr

Over load

Over load

Dia. 200 mm

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Booster Pumps-Variable Speed Control

VERTICAL INLINE PUMP

HORISONTAL END SUCTION PUMP

MAIN COMPONENTS :
1. N (1- 6) Unit Pumps
2. 1 Unit Panel Control (Variable speed control)
3. 1 Unit Pressure Transmitter
4. N (1-6) Unit VSD (Variable Speed Drive)
5. 1 Unit Diafraghma Tank
6. 1 Set Steel Baseframe
7. 1 Set Steel Pipe Outlet-Header
8. 2 x N (1-6) Unit Butterfly/Ball Valve
9. N (1-6) Unit Check Valve
10. 1 Unit Pressure Gauge

Booster Variable speed control

Setting pressure (Constant pressure)

3 x 70 m3/hr @ 55 mtr

Dia. 200 mm
Constant pressure

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Booster Variable speed control

Hemat listrik
Mudah untuk mengatur supaya Q total (3 x 70 m3/hr @ 55 mtr) tidak berkurang
Water hammer & suara sangat rendah

Dia. 200 mm
Constant pressure
Proportional pressure

Booster Deep well Pumps

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Pompa seri

Q3 = Q2 = Q1 = 10 m3/h
H3 = H2 + H1 = 114 mtr

Syarat utama pompa diseri

Q1 = Q2

Q2
H2
Q1
H1

Q3=Q1=Q2
H3=H1 + H2

Pompa seri-Jarak jauh

Untuk menambah pressure

Q1=60 M3/Hr Q2=60 M3/Hr

H1=90 Mtr H2= 50 Mtr

Q3=60 M3/Hr

Dia. 100 mm Dia. 100 mm

2000 Mtr 1000 Mtr

H3=H1+H2= ? Mtr ..........140 Mtr

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Sewage Pump-Installation
Free Standing

Application :
Drainage
Intake
Non chemical sewage

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Sewage Pump-Installation
Quick Discharge Coupling/ QDC

Application :
Septi Tank
Chemical sewage Sliding pipe Chain

QDC

SEAWAGE PUMP-INSTALLATION
DRY PIT

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Sewage Pump-Operation
Single operation

Start
Start

Stop

Stop

Sewage Pump-Operation
Single operation

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Sewage Pump-Operation
Single operation

Alarm

Start

Stop

Sewage Pump-Operation
Paralel operation

Start Pump 1 & 2

Start Pump-2

Start Pump-1

Stop Pump-2
Stop Pump-1

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Sewage Pump-Operation
Paralel operation

Alarm

Start
Pump-1&2

Start
Pump-1/2 Stop Pump-1&2

Pump-2 Pump-1

Stop Pump-1/2

Drain Pump-Semi open impeler

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Sewage Pump-Vortex impeler

Sewage Pump-Channel impeler

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Sewage Pump-Cutter Impeler

Sewage Pump c/w Agitator

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Sand Pump c/w Agitator

SEAWAGE PUMP c/w INTERNAL COOLING

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Sewage pump-Wrong application

SOLID SEPARATION SYSTEM

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MIXER

SOLID SEPARATION SYSTEM

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OIL COLLECTING PUMP

ECOCRAFT PUMP

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Axial Pump

Axial pump

Screw pump

Vertical Turbin Pump

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 Pompa Pengendali Banjir

Propeler Pump

Column Pipe

Motor

Propeler

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 Pengendali Banjir-Propeler Pump

Pengendali Banjir-Propeler Pump

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Flood control

Fire Fighting/ Hydrant Pump

NFPA 20Std

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Fire Fighting/Hydrant Pump
NFPA 20Std
MAIN PUMP : ELECTRIC FIRE PUMP
SPECIFICATION OF PUMP & ELECTRIC MOTOR :
Comply to NFPA 20Std
ESF Model or SCF Model (Depend of flow rate)
Working pressure, max. 25 bar
ESF MODEL Inlet pressure, max. 6 bar
300GPM-1000GPM Inlet & outlet diameter, DN32 to DN250
Material of casing & impeler, cast iron

Enclosure IP55/380V-415V
Rated speed 2900 Rpm
Frequency 50Hz
Insulation class F
Temperatur rise class B
SCF MODEL
750GPM-2500GPM SPECIFICATION OF PANEL CONTROL :
Emergency handle
Indicator lamp power on
Indicator lamp phase reversal
Push Botton pump on
Push Botton pump off
Selector Breaker on-off
Amper meter
Automatic operation by pressure switch.

Fire Fighting/Hydrant Pump

NFPA 20Std
STANDBY PUMP : DIESEL ENGINERIC FIRE PUMP
ESF MODEL SCF MODEL
SPECIFICATION OF PUMP & DIESEL ENGINE :
Comply to NFPA 20Std
ESF Model or SCF Model (Depend of flow rate)
Working pressure, max. 25 bar
Inlet pressure, max. 6 bar
Inlet & outlet diameter, DN32 to DN250
Material of casing & impeler, cast iron

2 (Two) starter with selenoid

2 (Two) set battery/accu
Radiator cooling system SPECIFICATION OF PANEL CONTROL
2 (Two) Push Botton engine on
Air system intake & exhaust system
(Starter-1 & starter-2)
Mechanical governor Buttery/accu charger
Rated speed 2900 Rpm Indicator lamp power on
Stater motor DC12V/ DC24V Indicator lamp engine trip
Temperatur indicator Indicator lamp engine on
Oil pressure indicator Push Botton engine off
Push Botton alarm stop
Ampere indicator
Buzzer
Ampere meter buttery/accu
Volt meter buttery/accu
Selector Auto-Manual-Off
Automatic operation by pressure switch

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Fire Fighting/Hydrant Pump
NFPA 20Std
JOCKEY PUMP

SPECIFICATION OF PUMP & ELECTRIC MOTOR :

HCR Model HCR MODEL
Working pressure, max. 25 bar
Inlet pressure, max. 6 bar
Inlet & outlet diameter, DN25 to DN100
Material of chamber & impeler, SS 304

Enclosure IP55/380V-415V
Rated speed 2900 Rpm
Frequency 50Hz
Insulation class F
Temperatur rise class B

SPECIFICATION OF PANEL CONTROL :

Indicator lamp power on
Indicator lamp pump on
Indicator lamp pump trip
Push Botton pump on
Push Botton pump off
Selector switch auto-manual
Selector breaker on-off
Automatic operation by pressure switch

PUMP CURVE COMPLY TO NFPA 20Std.

H%

Shut Off 140 Head capacity curve with steepest shape permissible

Flat Head Capacity Curve

Rated Total Head 100

Min Head 65

0 100 150 Q%
Rated Capacity Max Capacity

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Dewatering-Trailler/ mobile pump

Pontoon Dewatering Pump

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 Mechanical seal

Standart Mechanical Seal

Mechanical seal

Cartridge Seal

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Mechanical seal

Mechanical seal

Mechanical seal

Static seal

Dynamic seal : Carbon (Soft material)

Silicone carbide (Hard material)
Tungsten carbide (Hard material)

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Mechanical Seal

Standart Mechanical seal

Counter ring Seal ring Rubber bellows

(primary seal) (primary seal) (secondary seal) Spring

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Gland packing

Gland Packing

Material : Graphite, acrilic, asbestos

Impeler for Long Couple Pump

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Impeler for Long Couple Pump

(Q/Qx)=(D/Dx) 2

D =142mm
(H/Hx)=(D/Dx)2
22.8

(P/Px)=(D/Dx)4 Dx=130mm

16.8

Dx

Pump Power Formula

P1 = P2 : motor
P1 = Watt (Power motor)

P2 = Watt (Power shaft motor)

P3 = Watt (Power shaft pompa)
P2 = P3 P4 = Watt (Power hydroulic)

P3 = P4 : pump
Q = M3/sec = Flow rate

P4= g . H . Q H = Meter = Total head

= 1000 Kg/M3 = Berat jenis air

g = 9.8 m/sec2 = Grafitasi

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Motor (kW) Selection for Long Couple Pump

Duty point . P1 = 66 kW = 75 kW

Max. point . P1 = 90 kW = 90 kW

270MM Q=175 m3/hr

H=96 m

P4
P1
P3 P2

P1=90kW P1
P1=66kW P2
P2=85 kW
P2=62.6kW

Selection (Impeler & Kw Motor)

for Long Couple Pump

Q=500 US GPM
H=75 MTR

PUMP SELECTION
DIA. = 262 MM

P2 = 38 KW

P1 = 45 KW

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Variable speed control

Variable speed control

n=100% = 2900rpm

nx=90%

nx=80%
nx=70%
nx=25% nx=50%

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THE END.

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