InstrumentationToday: HOW TO READ A P&ID

InstrumentationToday
INSTRUMENTATION AND CONTROL IN INDUSTRY PLANTS 2015

At the end, anyone will ask you, what you have learned, instead of what you have done. (Jean de Gerson)

mircoles, 24 de junio de 2015

HOW TO READ A P&ID TODAY (24/06/2015)
WELLCOME
1.1. WHAT IS A P&ID? WHAT CAN WE DO FOR YOU?
1.2. P&ID PIPING SYMBOLOGY LEGEND
1.3. INSTRUMENTS AND EQUIPMENTS IN P&ID
1.3.1. Local indicators in P&ID
1.3.2. Transmitters in P&ID
FOR BEGINNERS:
1.3.3. Switches in P&ID
1.3.4. Valves in P&ID
1.3.5. Other equipments in P&ID HOW TO READ A P&ID
1.4. P&ID TYPICAL INSTRUMENT DRAWINGS CONTROL VALVES BASIC
1.5. P&ID TYPICAL VALVE DRAWINGS CONCEPTS
1.6. P&ID CODES
1.6.1. P&ID instrument codes
1.6.2. P&ID pipe codes
SPANISH VERSION:
1.7. P&ID CONTROL LOGICS
1.8. P&ID SCOPE INDICATIONS

1.9. P&ID TITLE BLOCK INSTRUMENTACIONHOY

1.1. WHAT IS A P&ID? .

My first instrumentation lesson and the first lesson that I usually teach to new mates is "How to read a P&ID".

Furthermore, explain a P&ID is a very common test in a technical interviews related to industrial process control.

What is a P&ID?

"Pipe And Instrumentation Diagram"

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2015
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InstrumentationToday: HOW TO READ A P&ID

junio
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CONTROL VALVES BASIC
CONCEPTS
HOW TO READ A P&ID
What can we do for you?
Wellcome

As its name suggests "P&ID" is a diagram where It is represented pipes, instruments, valves, pumps and other
devices; It is indicated also nominal diameters, rating, identification names, materials, fluids, control logic...etc.

P&ID example:

The P&IDs are drawn by the process department and supported by the other departments.

There is always an oficial copy, It is called "P&ID Master". The location of this copy is usually with process
department.

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InstrumentationToday: HOW TO READ A P&ID

Sometimes instrument department has its official copy where is indicated the instrument department comments.

Periodically, each department will indicate theirs changes and relevant annotations to the "P&ID Master".

Coordinate this action with an standard way and report to every affected people on time, is one of the most important
point that should be managed in an engineering.

1.2. P&ID PIPING SYMBOLOGY LEGEND

The first P&ID in a project is the symbology legend sheet.

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InstrumentationToday: HOW TO READ A P&ID

The symbology legend drawings are similar in each project and according to ISA (See ISA-5.1).

If It were your first day working as instrumentation engineer, I recommend you to study the project symbology legend
sheet. It will help you to interpret the P&ID drawings and understand the scope of the project.

P&ID symbology legends examples:

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InstrumentationToday: HOW TO READ A P&ID

1.3. INSTRUMENTS AND EQUIPMENTS IN P&ID

As I said at the beginning, the instruments and equipments are implemented in the P&ID, the following pictures are
some instrument representation examples:

1.3.1. Local indicators in P&ID

The local indicators show us the measured values in the equipments and process lines. The local indicators will be
very useful for the maintenance and the production staff.

Examples:

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InstrumentationToday: HOW TO READ A P&ID

1.3.2. Transmitters in P&ID

The transmitters send the measured values to the control cabinets, allowing us to control and monitor the process.
These devices can be specified with a local indicatios.

Examples:

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InstrumentationToday: HOW TO READ A P&ID

1.3.3. Switches in P&ID

The switches send a digital signals when the measured variable reaches a certain value.

The "switches" may trip for high or low value.

Examples:

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InstrumentationToday: HOW TO READ A P&ID

1.3.4. Valves in P&ID

The control valves and manual valves will be drawn in the P&ID diagrams. These equipments are used to control the
flow in the process lines.

Examples:

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InstrumentationToday: HOW TO READ A P&ID

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InstrumentationToday: HOW TO READ A P&ID

1.3.5. Other equipments in P&ID

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InstrumentationToday: HOW TO READ A P&ID

P&ID example:

1.4. P&ID TYPICAL INSTRUMENT DRAWINGS

The instruments usually have: the sensor (transducer) and the transmitter.

Temperature transmitter example:

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InstrumentationToday: HOW TO READ A P&ID

The sensor (transducer) interprets the measured variable and converts it to other measurable energy.

For example a resistance temperature detector transducer (PT100) converts the temperature in a resistance value.
This value is not usually sent directly to the control cabinet, instead it is converted in a head-mounting transmitter. The
transmitter sends the final signal (4-2mA HART usually) to the control cabinet.

The head-mounting transmitter can be represented like the following drawings:

Also, It can be indicated with the transducer or the thermowell.

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InstrumentationToday: HOW TO READ A P&ID

If the temperature transmitter isnt head-mounting, the transmitter can be installed in the cabinet or in a junction box.

The "flow transmitters" can be represented with different drawings.

It can be indicated the transmitter or the transmitter and the primary flow element.

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InstrumentationToday: HOW TO READ A P&ID

Some examples:

1.5. P&ID TYPICAL VALVE DRAWINGS

We are going to divide the valve types in five groups:

Valves and actuators can be represented with different drawings like the instruments, for example:

With or without Positioned & Actuator:

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InstrumentationToday: HOW TO READ A P&ID

With or without handwheel:

With the fail position:

With the status during normal operation:

1.6. P&ID CODES

Every projects usually follow more or less, the same coding guidelines thaht are supported by the ISA or other
standard as the KKS.

If we define a correct coding criteria, we could save a lot of time.

The codes apply to equipment, signals, alarms, valves, trays, control and electrical cabinets, junction boxes,
instruments, pipes, cables ...etc.

1.6.1. P&ID instrument codes

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InstrumentationToday: HOW TO READ A P&ID

In the example, the TAG(name) is "20-FT-1982-A". This code will not be repeated for other plant devices.

-First part: the Unit. It indicates two digits "20". The instrument is installed in the unit 20. To split the project in
different units is very common in Oil & Gas big projects, however, it is less common in power plants.

Note: (An instrument department manager told me one day) " The secret to solve a complex problem is to
know how to split the problem in smaller parts"

-Second part: "the instrument type. It indicates two letters "FT". It is a flow transmitter.
Other examples:
AT - Analyzer / FT - Flow transmitter / TT - Temperature transmitter / LT - Level Transmitter

-Third part:the Loop Number. It indicates "1982". Each control loop is named with a sequential number. A Loop is
a set of devices with a control logic link.
Control Loop example:

-Fourth part:Suffix. A indicates that there is a redundant device at least, as the "A" and "B" in the previous
drawing.

Redundant equipments are defined in critical loops. If a device is not working, the loop control will use the redundant
one.

1.6.2. P&ID pipe codes

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InstrumentationToday: HOW TO READ A P&ID

-First part:Size. It indicates "2" (nominal diameter two inches).

-Second part: Fluid Type It indicates "GI" (nitrogen).

-Third part: Sequential Number. It indicates "45455".

-Fourth part: Pipe specification It indicates "1S5". We can find the code meanings in the Project document: "pipe
specification".

In these case: "1" -> Rating 150# / "S5" -> Pipe material stainless steel.

1.7. P&ID CONTROL LOGICS

In the following drawings is indicated a part of P&ID control logics.

All control logics can not be detailed in a P&ID. There are other specific documents, as functional descriptions or
control strategy.

In general, the control logics are easier to draw in Oil&Gas P&ID (where the control loops are more simples) than
electrical power plant (where every control loops are interconnected)

In the picture below: "There is a flow transmitter that sends a hardwired signal to the control system and the control
system monitors the measured value"

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InstrumentationToday: HOW TO READ A P&ID

In the picture below: "There is a flow transmitter that sends a hardwired signal to the control system and the control
system monitors the value and it will generate two alarms, if there are low flow value or high flow value "(The alarms
could be represented by a hexagon too)

In the picture below: "There is a flow transmitter and a control valve whose signals are wired to the control system. The
control system monitors the flow rate and use the process value in a internal PID that controls the valve position.

In the picture below: "There is an off valve. It is wired to the control system. The valve can be opened or closed by a
plant operator through a "HS" (Hand Switch).
A "HS" is a configurated button in the SCADA screen.

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InstrumentationToday: HOW TO READ A P&ID

In the picture below: "There is a pressure gauge, a motor-pump and an on-off valve. If the measured pressure is below
a fixed value, an alarm is generated by the control system and it will active an "Interlock signal". The interlock will stop
the pump, and it will close the valve.

1.8. P&ID SCOPE INDICATIONS

The scope of black-box suppliers should be represented in the P&ID.

Black-Box is a devices group installed and supplied by the same vendor.

If you are designing a plant you should coordinate that black-boxes limits fit with the rest of the devices.

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InstrumentationToday: HOW TO READ A P&ID

1.9. P&ID TITLE BLOCK

P&IDs must have a standard title-box as other project oficial drawings.

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InstrumentationToday: HOW TO READ A P&ID

Note: It has been tried to collect into this report some basic concepts to help anyone who begins to walk on
the instrumentation way. It is always an honor to teach someone who want to learn.

In this article, I would like to thank those professionals who have repeatedly explained us and will continue to
explain you all over again what the instrumentation and control is. As conclusin, I would like to give you two
messages:

1- For those who have carried on working as engineers for several years, I honestly belive that part of your
duty is to maintain the excitement to learn in the young people (even prioritizing this vs. a project).

2- For the beginners, dont let anyone to take your hunger to learn and improve.

(Please, click here to learn more about InstrumentationToday)

By: Julio Csar Fernndez Losa 28/04/2015

Publicadas por
Julio Fernndez Losa
a la/s 13:54

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