FAKULTI KEJURUTERAAN PEMBUATAN

MANUFACTURING PROCESS
DMFD 2323
NAME AND MATRIC NUMBER : ASSIGNMENT TITLE:
1) WAN AHMAD KAMIL AL FITRI BIN WAN METAL POT
ADZUAN (D051510015)
2) AKMAL IZZUDDIN BIN ISMAIL (D051510103)
3) ZAIRUL HAFIZ BIN MOHD ZAMRI
(D051510136)
GROUP: 12
4) MOHAMAD ADAM AIMAN BIN AZALI
(D051510119)
5) SATHIASEELAN A/L ANANTHAN
SUBMISSION DATE:
(D051510015)
9 DECEMBER 2016

PROCESSES

There is a several way to manufacture metal pot. One of the technique is by metal
stamping and metal spinning. Metal spinning is more like an art than a science. Spinning is
the process of forming metal into desired round shapes. Metal spinning does not involve
removal of material, as in conventional wood or metal turning, but forming (moulding) of
sheet material over an existing shape.Metal spinning ranges from an artisan's specialty to the
most advantageous way to form round metal parts for commercial applications The mold
used is called a chuck and is the inside shape of the part to be made. The chuck is attached to
a lathe that is turning anywhere from 500 to 3500 rpm. A round disk of metal is clamped
against the chuck in a centered position. One of two types of tools is used to form the metal
against the chuck. The metal flows back and forth under the control of the metal spinner,
similar to clay being formed on a potter's wheel. Some of product that uses metal spinning
technique include Aluminium , steel spinning, pizza pans, cake pans ,stock pots, bakery
racks, lighting reflectors, shades, bases and roofing.

Firstly, in making metal pot the metal sheet usually aluminium sheet will need to
undergoes a process called metal blanking. Blanking is a metal fabricating process. Metal
workpiece is removed from the primary metal sheet when it is punched. The new metal
workpiece or blank is the material that is removed. The aluminium sheet will undergoes
blanking process to make a round workpiece that will determine pot size and company name
are stamped.
 FAKULTI KEJURUTERAAN PEMBUATAN
MANUFACTURING PROCESS
DMFD 2323
NAME AND MATRIC NUMBER : ASSIGNMENT TITLE:
1) WAN AHMAD KAMIL AL FITRI BIN WAN METAL POT
ADZUAN (D051510015)
2) AKMAL IZZUDDIN BIN ISMAIL (D051510103)
3) ZAIRUL HAFIZ BIN MOHD ZAMRI
(D051510136)
GROUP: 12
4) MOHAMAD ADAM AIMAN BIN AZALI
(D051510119)
5) SATHIASEELAN A/L ANANTHAN
SUBMISSION DATE:
(D051510015)
9 DECEMBER 2016

After undergoing blanking process, the circle aluminium sheet is then clamped onto a
lathe and centered against the chuck. A lathe is a tool that rotates the workpiece on its axis to
perform various operations such as cutting, sanding, knurling, drilling, or deformation,
facing, turning, with tools that are applied to the workpiece to create an object with symmetry
about an axis of rotation. Lathes are used in woodturning, metalworking, metal spinning,
thermal spraying, parts reclamation, and glass-working. Lathes can be used to shape pottery,
the best-known design being the potter's wheel. Most suitably equipped metalworking lathes
can also be used to produce most solids of revolution, plane surfaces and screw threads or
helices. The chuck is the metal mold shaped like the inside of the desired part. The lathe spins
at 2000 rpm while the spinning tool around a special plastic is guided by computer as it
pushes against the chuck as it stretching and shaping the aluminium blank until it becomes
pot shaped. Then, the machine trim the excess as it round the edges of the workpiece. The
excess is recycle to other product as aluminium is expensive by lathe machine. After the final
trim is finished, another lathe moves in to reduce the sharpness of the edge. Handle holes then
will be punched. Finally, the handle is riveted with the pot. A rivet is a permanent
mechanical fastener. Before being installed, a rivet consists of a smooth cylindrical shaft with
a head on one end. The end opposite to the head is called the tail. On installation the rivet is
placed in a punched or drilled hole, and the tail is upset, or bucked.