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RENR1436

December 1997

Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Connector Location 1

Alarm Action B-8 C Sender Engine Coolant Temperature B-14 11


Schematic Machine
Connector Number Alarm Backup F-15 1 Sender Engine Oil Pressure B-13 13
Location Location
CONN 1 C-15 26 Alternator D-14 2 Sender Transmission Speed D-15 14
CONN 2 E-15 26 Battery C-14 3 Solenoid Centershift B-3 16
CONN 3 F-14 6 Battery C-14 4 Solenoid Differential Unlock E-14 17
CONN 4 F-14 22 Breaker Alternator D-13 5 Solenoid Dual Horsepower A-13 5
CONN 5 A-14 5
Breaker Headlamp D-10 B Solenoid Engine Shutdown D-13 5
CONN 6 A-14 30
Control Neutral Start A-8 10 Solenoid Forward Horn A-3 16
CONN 7 B-13 29
3 Control Transmission A-7 E Solenoid Park Brake B-12 16
CONN 8 B-13 29 6 26 8 23
CONN 9 D-13 29 11 Control Transmission Direction and Speed Solenoid Start Aid A-13 18
18 14 22 7
CONN 10 E-12 21 13 17 21 SW A-8 C Solenoids Transmission Valves E-15 14
D
CONN 11 E-12 25 1 E B 9 A 19 Fuses Block D-9 B Switch Beacon B-6 C
CONN 12 E-12 25 12 20
2 29 24 Fuses (10A) B-6 C Switch Blower (Heater Group) A-10 C
5 C
CONN 13 E-12 25 30
28
25 16
Gauge Cluster F-5 A Switch Brake Air Pressure A-2 16
CONN 14 D-12 21 10 15
4 27 Ground Engine C-13 12 Switch Centershift Indicator B-3 19
CONN 15 D-12 21
CONN 16 B-12 25 Ground Frame Cab D5,6 24 Switch Centershift Pin B-8 C
CONN 17 A-11 C Ground Front, Rear Frame C-12 20 Switch Defrost, Front A-6 C
CONN 18
CONN 19
D-10
B-9
B
25
Ground Front Frame
Ground Rear Frame
D-6
C-13
21
28
Switch Defrost, Rear
Switch Differential Unlock
B-6
D-9
C
B
12H, 140H, And 160H
Motor Graders (Standard Version)
CONN 20 E-9 B
Horn Forward F-3 16 Switch Disconnect C-14 13
CONN 21 E-9 23
Meter Service E-10 B Switch Engine Coolant Temp (Start Aid) A-14 11
CONN 22 A-8 C

Electrical System
CONN 23 B-7 25 Motor Blower E-4 E Switch Flood Lamp D-8 B
CONN 24 B-7 C Motor Blower (Heater Group) A-10 E Switch Forward Horn E-9 B
Service Tool Connector Motor Blower, Defroster A-11 E Switch Fuel Pressure B-13 13
D
CONN 25 E-6 24
12H: 140H: 160H:
27 Motor Starter C-13 5 Switch Head/Tail Lamp E-8 B
CONN 26 E-6 24
Motor Washer, Front Lower F-6 8 Switch Headlamp Dimmer E-9 B
CONN 27 C-6 24
Motor Washer, Front Upper F-6 8 Switch Inching Pedal Pressure D-15 14 4ER1-499 5HM1-1149 2FM1-399
CONN 28 C-6 24
8JM1-279 9JM1-349
A
CONN 29 C-6 27 Motor Washer, Rear F-5 8 Switch Key Start B-9 C
22 11 B 9
18 30 Motor Wiper, Front Lower C-4 9 Switch Park Brake Pressure B-11 16
CONN 30 A-6 27 C
CONN 31 C-S 27 12 24 Motor Wiper, Front Upper D-4 D Switch Start Aid E-8 B
E
CONN 32 C-5 27 13 15 Motor - Wiper, Rear B-11 D Switch Stop Lamp Pressure A-2 16
23
CONN 33 B-3 15 8
5 19 Relay Start D-13 5 Switch Tail Lamp D-8 B
16
CONN 34 E-3 23 4 3 29 25 10
1 20 21 Relay Transmission Action Lamp C-10 8 Switch Transmission Oil Temp D-15 26
CONN 35 F-3 23 2 28
14
6 Resistor Blower Speed B-11 E Switch Wiper, Front Lower A-5 C
CONN 36 F-3 23 26
7 Resistor Blower Speed E-4 E Switch Wiper, Front Upper B-5 C
CONN 37 D-10 23
17
CONN 38 D-10 23 Resistor Blower Speed (Heater Group) A-10 E Switch Wiper, Rear A-5 C
1
The connectors shown in this chart are for harness to harness connectors. Sender Articulation C-12 7
Connectors that join a harness to a component are generally located at or near the
Machine locations are repeated for components located close together
component. See the Component Location Chart.
A = Operators compartment (Dash).
B = Operators compartment (Steering console).

Machine Harness Connector And Component Locations C = Operators compartment (Right side console).
D = Operators compartment (Headliner).
E = Operators compartment (Under seat).

1997 Caterpillar Printed in U.S.A.


All Rights Reserved

Wire Description Harness And Wire Electrical Schematic Symbols


Wire Wire Wire Wire
Description Description
Number Color Number Color
Off Machine Switch Specification Power Circuits Accessory Circuits (Continued) A AA 1 1
Part No. Function Actuate Deactuate Contact Position 101 RD Bat(+) 506 PU Washer Front 1 2 2
45.0 kPa Max 5.0 kPa MIN 102 BU HdLmp 507 WH Washer Rear Electrical Schematic Symbols And Definitions Typical representation of a Typical representation of a
Transmission Diagnostic Code Conversion 2M-9346 Stop Lamp Pressure (6.5 psi Max) (0.5 psi MIN) Normally Open 103 YL Aux Ckt 515 GY Blower Motor (HI)
Code 93.0 20.8 kPa 69 21 kPa 105 BR Key Start Sw 516 GN Blower Motor (Medium)
Deutsch connector. The Sure-Seal connector. The
Flashed Plug Receptacle plug contains all sockets plugand receptacle contain
CID - FMI Description 3T-4418 Fuel Pressure (13.5 3.0 psi) (10 3 psi) Normally Open 108 BU Aux Ckt 517 BU Blower Motor (Low)
11 N/A No diagnostics active
and the receptacle contains both pins and sockets.
37.8 2.8C 26.7C MIN 109 OR Alt Output (+) Term. 521 YL A/C SW To Refrigerant SW
12 N/A 2 all pins.
No logged diagnostic codes 8N-1693 Engine Coolant Temp (100 5F) (80.0F MIN) Normally Closed 113 OR Opr Mon Panel 522 WH A/C Clutch To Thermostat SW
21 641 F05 Transmission Solenoid A open circuit 75.0 kPa MAX 50.0 kPa MIN 114 GN Warning Horn (Forward) 556 WH Differential Lock
22 642 F05 Transmission Solenoid B open circuit 111-7088 Inching Pedal Pressure (10.9 psi MAX) (7.3 psi MIN) Normally Open T
116 BR AuxCkt 575 YL Wiper Aux (Park)
Pin or Socket
23 643 F05 Transmission Solenoid C open circuit 640 kPa MAX 530 40 kPa 118 GY AuxCkt 576 PK Wiper Aux (Low) Pressure Temperature Level Flow Number
24 644 F05 Transmission Solenoid 0 open circuit 112-2404 Brake/Park Brake Air Pressure (92.0 psi MAX) (77.0 6.0 psi) Normally Closed 119 PK AuxCkt 577 PU Wiper Aux (HI) Symbol Symbol Symbol Symbol
25 645 F05 Transmission Solenoid E open circuit A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed 124 GN A/C 578 BU Washer Aux Wire, Cable, or Harness Component
26 646 F05 Transmission Solenoid F open circuit condition can be maintained down to 170 kpa (25psi).
130 GN AuxCkt 584 YL Wiper SW Jumper Assembly Identification Part Number
27 647 F05 Transmission Solenoid G open circuit Contact postion at the contacts of the harness connector. 141 PK AuxCkt A503 PK Front Defroster Fan (Low) Single Wire
28 648 F05 Transmission Solenoid H open circuit 144 GN AuxCkt A504 GN Rear Defroster Fan (Low)
Connector
31 641 F06 Transmission Solenoid A short to ground 149 Pu Aux Ckt A506 OR Front Defroster Fan (HI) C A A AA 9X-1123
Resistor, Sender and Solenoid Specifications
32 642 F06 Transmission Solenoid B short to ground Part No. Component Description Resistance (Ohms)
151 GN Aux Ckt A507 YL Rear Defroster Fan (Hi) Normally open switch that will close with an increase of a specific condition (temp-press-etc.). 325-PK-14 1 325-PK-14
33 643 F06 Transmission Solenoid C short to ground 152 BU AuxCkt Lighting Circuits
3E-5383 Sender - Articulation Position 3 to 97
34 644 F06 Transmission Solenoid 0 short to ground Start (Latch) 1.55 0.15
165 YL Aux Ckt 603 PK Rotary Beacon Pin Socket Wire
Ground Circuits 604 OR Stop Lamp Normally open switch that is closed due to an applied condition, and will open again with a Color
35 645 F06 Transmission Solenoid E short to ground 3E-7985 Solenoid - Engine Shutdown Stop (Unlatch) 10.30 1.03
36 646 F06 Transmission Solenoid F short to ground 200 BK Main Chassis 608 GN Flood Lamp Rear specific decrease in that condition.
54C (130F) -560 to 716
37 647 F06 Transmission Solenoid G short to ground 202 BK XMSN Ctrl 609 YL Flood Lamp Side
7N-8532 Sender - Engine Coolant 110C (230F) - 72 to 82 2 200-BK-14
38 648 F06 277 BK XMSN Ctrl ldent Code 1 611 PU Head Lamp Hi
Transmission Solenoid H short to ground 7T-4003 Resistor 10.00.5
278 BK XMSN Ctrl Ident Code 2 614 PU Park/Tail/Dash/Lamp
41 641 F03 Transmission Solenoid A short to battery 7T-9073 Solenoid - Differential Unlock 33.6 1.0 Normally closed switch that will open with an increase of a specific condition. Circuit Number
42 642 F03 Basic Machine Circuits 619 GN Head Lamp Lo Wire
Transmission Solenoid B short to battery Solenoid - Forward Horn 55.17 5.77 Identification
301 BU Starter No. 1 Sol Control Circuits Gauge
43 643 F03 Transmission Solenoid C short to battery 7T-9074 Park Brake
304 WH Starter Relay No. 1 Output 710 GN XMSN Speed Pickup Signal
44 644 F03 Transmission Solenoid D short to battery 8T-8610 Solenoid - Dual Horsepower 13.5 1.35
306 GN
Starter Relay Coil To Neut Start SW Or Key
751 GN XMSN Shift Sol No. 1 Or 3
Normally closed switch that is open due to an applied condition, and will close again
45 645 F03 Transmission Solenoid E short to battery 8T-8808 Solenoid - Centershift 34.3 1.7 Start SW
with a specific decrease in that condition. Electrical Schematic Symbols And Definitions
46 646 F03 Transmission Solenoid F short to battery 9G-1950 Resistor- Blower Speed Overall 2.00 .10 Tap 1.00 .05 307 OR Key Start SW To Neutral Start SW 752 YL XMSN Shift Sol No. 2
47 647 F03 Transmission Solenoid G short to battery 9G-4365 Solenoid - Start Aid 6.0 308 YL Main Power Relay Coil 754 BU XMSN Shift Sal No. 3 Or 1
48 648 F03 Transmission Solenoid H short to battery 310 PU Start Aid SW To Start Aid Sol 755 OR XMSN Shift Sal No. 4 Or 5 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
21.5 - 49.5 @ 552 kPa (80.1 psi)
311 WH Start Aid Sol To Temp SW 758 GN AWD Clutch SW The circle indicates that the component has screw terminals and a wire can be disconnected through it.
52 637 F06 Backup alarm short to ground 116-9937 Sender - Engine Oil Pressure 227 - 257 @ 21 kPa (3.0 psi)
54 444 F05 Starter relay open circuit 321 BR Backup Alarm Lamp Travel Alarm 795 YL Dual hp Sol from it.
127-0574 Solenoid - Transmission 31 3 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
55 444 F06 322 GY Warning Horn (Forward) B751 BU (NFND) Centershift Lock Sal
Starter relay short to ground At room temperature unless otherwise noted. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
56 444 F03 Starter relay short to battery 326 PU Key Start SW C Term. 892 BR Start Mod Right (-) Port/CAT Data Link (-)
Monitoring Circuits 893 GN Start Mod Right (+) Port/CAT Data Link (+)
58 688 F06 VHP solenoid short to ground No circle indicates that the wire cannot be disconnected from the component.
403 GN Alternator (R) Term. G865 BU +12 Volt Switch Power
59 688 F03 VHP solenoid short to battery SENDER - A component that is used with a temperature or pressure gauge. The sender
61 668 F02 439 YL Lamp Indicator 900 PU XMSN Shift Sal No. 5 or 4 measures the temperature or pressure. Its resistance changes to give an indication to the
Shift lever input invalid
62 668 F03 Shift lever open/short to +battery
441 OR Eng Coolant Temp Gauge 901 WH XMSN Shift Sol No. 6 T gauge of the temperature or pressure.
Related Electrical Service Manuals A429 YL Articulation Indicator 902 BR XMSN Shift Sal No. 7
63 269 F00 Sensor supply voltage above normal
Title Form Number A476 PU Eng Oil Press Gauge To Sender Eng #1 903 GY XMSN Shift Sal No. 8
64 269 F01 Sensor supply voltage below normal This indicates that the component has a wire connected to it that is connected to ground.
Alternator (6N-9294): B476 BU (NFND) Transmission Indicator Lamp 921 WH XMSN Sal No 1 Or 3 Return RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
65 701 F02 Transmission output speed signal incorrect
Consist No. 3T-6352 SENR4978 C491 PU Park Brake Pressure E937 PU MG MESH CNTL Redundant Neutral It has a coil that makes an electromagnet when current flows through it. The electromagnet
68 168 F01 System voltage below normal can open or close the switch part of the relay.
Consist No. 7N-9720 SENR2082 E458 YL Low Air Pressure Lamp E938 OR MG MESH CNTL - First Gear
71 520 F02 Invalid transmission configuration code
Consist No. 9G-4574 SENR4130 E459 WH Low Air Pressure Alarm E939 WH MG MESH CNTL - Second Gear
72 268 F02 Check programmable parameters
Alternator (100-5047): E460 BR Trans CntI To Relay Coil E940 BU MG MESH CNTL - Third Gear This indicates that the component does not have a wire connected to ground. It is grounded CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
73 764 F05 Transmission indicator lamp open circuit
Consist No. 100-5045 SENR4130 G460 GN Transmission Temperature E941 YL MG MESH CNTL Fourth Gear by being fastened to the machine. much current flows through it. This does not destroy the circuit breaker and it can be reset to
74 764 F06 Transmission indicator lamp short to ground become part of the circuit again.
Consist No. 100-5046 SENR2082 Accessory Circuits E942 GN MG MESH CNTL - Fifth Gear
75 764 F03 Transmission indicator lamp short to battery
Electronic Transmission Shift Control SENR6982 500 BR Wiper - Front (Park) E943 BR MG MESH CNTL - Sixth Gear
Transmission oil temperture switch short to
77 762 F04 ground 501 GN Wiper - Front (Low) E944 GY MG MESH CNTL - Seventh Gear SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Starting Motor: (106-8555)
502 OR Wiper - Front (HI) E945 PU MG MESH CNTL Eighth Gear
that makes an electromagnet when current flows through it. The electromagnet can open or
Consist No. 6V-5207 SENR3581
503 BR Wiper - Rear (Park) E946 OR MG MESH CNTL Forward Direct
close a valve or move a piece of metal that can do work.
Consist No. 6V-5023 SENR3536
Consist No. 6V-5226 SENR4975 504 YL Wiper - Rear (Low) E947 WH MG MESH CNTL - Reverse Direct
505 BU Wiper - Rear (HI) E948 BU MG MESH CNTL - Park
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
E949 YL MG MESH CNTL - Neutral
that make electromagnet when current flows through them. It also has an internal switch that places
E975 PU MESH Lamp
the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
REAR MOTOR 507-WH
A A WASHER - + L76 L76
200-BK 200-BK 200-BK
FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891 200-BK 200-BK
WASHER A - + A WASHER + -
200-BK 200-BK
7T-8891 7T-8891 507-WH
506-PU L21 L21
578-BU
CONN 3 CONN 36
D E A P
604-OR 2 REAR FLOOD 1
L51 LAMP L16 L16
614-PU 3 L16 L16 L16 L12 2
9X-6775

619-GN
321-BR 4 CONN 4 L12 L12 L12 611-PU 3 611-PU
L65
200-BK 1 L65 L65 200-BK 619-GN 4 619-GN
D DD HH L65 114-GN 5 200-BK
F STOP/TAIL S RD 1 604-OR 608-GN 1 608-GN L69 322-GY F
LAMP T WH 3 614-PU 200-BK 2 200-BK 609-YL 619-GN
8C-6207 G BK 2 200-BK INSTRUMENT PANEL P LO BEAM
L51 L51 CONN 35 619-GN HEADLAMP
200-BK

200-BK
P 9X-7169
A Z
L69

200-BK
L69

200-BK
COOLANT ARTICULATION Z FORWARD

L16
WH 3 L16 L12 1 114-GN
604-OR RD 1 108-BU TEMP 2 322-GY HORN
DOME LAMP Z 7T0969
614-PU BK 2 200-BK
321-BR 8C-9678 GAUGE NOTE H

556-WH
K

200-BK
200-BK 609-YL 614-PU IGN IGN 200-BK 200-BK
CLUSTER

L1

611-PU
L1

200-BK
200-BK 614-PU 614-PU 127-8314 P HI BEAM 200-BK
L9 L9 M SEND SEND
556-WH 614-PU 200-BK HEADLAMP
308-YL 1 WH (24 V) GRD GRD 611-PU 9X-7170
BACKUP 308-YL 8 RD (12 V) P
ALARM CONN 10 CONN 21 441-OR 6 OR DEFROSTER 611-PU
604-OR
321-BR

614-PU
200-BK

200-BK
3T-1815 614-PU 4 PU (24 V) 9X-9657
C A A 3 GN (12 V)

OPERATOR STATION
BLOWER

7
1
2
3
5
6
4
6 A429-YL A429-YL 9 GY

619-GN
D

611-PU
200-BK 200-BK 7 200-BK J 7 PK K 9X-0343
DIFFERENTIAL

114-GN

619-GN
322-GY

611-PU

614-PU
L55

556-WH
1 403-GN 5 YL

308-YL
403-GN CONN 20 A476-PU A506-OR 1 RD MOTOR
D UNLOCK SOLENOID L55 3 608-GN 608-GN 200-BK 2 BK IGN IGN 200-BK 2 BK
7T-9073 A429-YL NN J J START AID SW
5 441-OR 614-PU LAMP SEND SEND
L54 L54 J 123-6375

A429-YL
2 A476-PU A476-PU 2 200-BK 8M-6176

200-BK
B 1 GN 4 E458-YL E458-YL 1 322-GY GRD GRD
L65 J J J 2
L50

556-WH 1 2 GN 8 441-OR 101-RD + - 200-BK 308-YL A506-OR


L50 HORN SW 3 J
200-BK 2 C491-PU SIG 310-PU
SERVICE 116-2145 K
105-8827 DIODE AS. METER J ENGINE OIL VOLTMETER RESISTOR

614-PU
614-PU
3E-9359 PRESSURE 7T-4003 SYMBOL DESCRIPTION

403-GN
ABBREV COLOR

L67
CONN 11
BLADE, SPADE, RING,

609-YL
F G 200-BK K
OR SCREW TERMINAL RD RED
1 751-GN 200-BK 200-BK CONN 34 WH WHITE
2 752-YL 200-BK 200-BK A CC BLADE

A506-OR
A503-PK
L46 L46 CIRCUIT CONNECTED OR ORANGE
N FLOOD
E 1 751-GN
3
4
921-WH
754-BU CONN 25
200-BK 200-BK 609-YL 1 609-YL
LAMP
YL YELLOW E
200-BK 200-BK 2 200-BK CIRCUIT NOT CONNECTED PK PINK
SOL 1 2 921-WH 5 755-OR 200-BK 200-BK A M 9X-6775 BK BLACK

609-YL
127-0574 6 202-BK 200-BK 113-OR 3 GY GRAY
N TRANS AIR PARKING L/S SYSTEM R/S SYSTEM ELECTRICAL CONNECTION
7 758-GN 103-YL A429-YL 441-OR 2 TO MACHINE STRUCTURE PU PURPLE
PRESSURE BRAKE

L65
1 752-YL F G C491-PU A429-YL 7 ACTION TRANS AIR PRESS AIR PRESS

L62
BR BROWN

619-GN
CONN 12 L44 L44 LAMP LAMP LAMP LAMP GAUGE M M M M GAUGE INTERNAL ELECTRICAL
SOL 2 2 921-WH 1 900-PU A476-PU B476-BU 1 GN GREEN
L65 7N-5876 7N-5876 7N-5876 7N-5876 1W-3306 1W-3306

614-PU
200-BK
CONNECTION TO SURFACE

614-PU
200-BK
127-0574 2 901-WH 441-OR E458-YL 5 BU BLUE
N 3 902-BR E458-YL 308-YL 8 NOTE B NOTE B NOTE B NOTE B OF COMPONENT
1 754-BU 4 903-GY C491-PU 6 LAMP LAMP CONNECTOR
CONN 2
SOL 3 2 921-WH 6 G865-BU 614-PU J 439-YL 4 7N-5876 7N-5876
N F HEADLAMP/ M M NOTE B NOTE B ATCH WIRE, CABLE &
127-0574 5 G460-GN 614-PU 614-PU M M M M M M
N TAIL SW COMPONENT
1 751-GN 200-BK 308-YL CONN 26
1 3E-9317 L6

L16
C491-PU
1 755-OR 9 921-WH CONN 13 200-BK B476-BU A M C'SHIFT PIN CIRCUIT GROUPING
L#

E975-PU
B476-BU
J 2

200-BK

200-BK

E458-YL
308-YL

308-YL
SOL 4 2 921-WH 2 752-YL EEEE G HEADLAMP DIMMER SW 102-BU A476-PU 4 INDICATOR DESIGNATION
1 103-5678 3 J M M LAMP
L46

127-0574 3 754-BU L27 1 202-BK 619-GN 200-BK 1


N B 4 7N-5876
4 755-OR 2 710-GN 619-GN 614-PU 439-YL 614-PU 2

200-BK
200-BK
J 2 J J 5 L28

200-BK
NOTE B

200-BK
1 900-PU 5 900-PU 611-PU 113-OR 5

439-YL
103-YL

108-BU
614-PU

200-BK
614-PU
614-PU
SOL 5 HEADLAMP 6
2 921-WH 10 921-WH J 614-PU E975-PU E975-PU 3
127-0574 6 901-WH 710-GN AND 202-BK BREAKER 614-PU J IDENT PART NO. CHG LOC LEVEL NOTE
N 7 902-BR ARE TWISTED PAIR 3T-2662 200-BK
J
1 901-WH 8 903-GY NOTE D
SOL 6 2 921-WH HARNESS AS.
A 127-0879 01 (PLATFORM) 120

E458-YL
E458-YL
127-0574 758-GN CONN 14 J

15A
N 202-BK C A CONN 18 614-PU TAIL B 126-8541 01 (ENGINE) 220
L56 L56 LAMP SW C 126-7912 00 (R FRAME-ENGINE) 200
1 902-BR G865-BU 3 310-PU 200-BK 614-PU 614-PU
SOL 7 2 921-WH G460-GN 200-BK 1 306-GN 3E9319 614-PU 614-PU D 126-7238 00 (RADIATOR GRILL) 203
AA J 2 E 126-7570 00 (R FRAME) 201

200-BK
127-0574 306-GN 2 326-PU 103-YL
N 3K8782 FUSE (10A) 3 J F 137-1717 01 (R FRAME-TRANS) 202

1
2
4 795-YL 614-PU

L3
Y L53 L38 J 8M8948 FUSE (15A) L62 L62 G 137-1722 00 (XSMN CONSOLE) 170
1 903-GY 5 E459-WH 200-BK
L54 L54 H 101-8161 02 (CAB-REAR) 182 ATCH

2
1

101-RD
102-BU
2 921-WH START 614-PU

101-RD
SOL 8 FUSE BLOCK J BLADE J 138-1947 00 (STEERING CONSOLE) 140
10A HORN 114-GN 200-BK
127-0574 RELAY
9G-0747 J 1 J FLOOD L21 L21 K 127-0908 00 (CAB-FRONT) 181 ATCH
3E-7279 10A TAIL LAMPS 103-YL J 609-YL 200-BK
J 2 LAMP SW L4 L 127-1029 00 (SW PANEL) 180 ATCH
10A BLADE FLOODS 149-PU 149-PU 200-BK 200-BK
J 3 2 123-5849 L4 M 137-5114 00 (GAUGE CONSOLE) 160
D BK 1
F
758-GN
109-OR-10
Y Y
304-WH-10 10A
10A
J REAR FLOODS
DIFF LOCK
116-BR
165-YL
4
609-YL
608-GN
L22 3 NOTE F
200-BK
200-BK
200-BK
200-BK-6
200-BK
N 137-1120 02 (TRANSMISSION) 270 D
J J 5 L76 L76
BK 2 202-BK 10A GAUGES 113-OR 200-BK 116-BR J P 127-1036 00 (HEADLIGHTS-BAR) 100 ATCH
A J CONN 37 J L23 6 S 127-1030 01 (CAB FUSE PANEL) 183 ATCH
15A HEATER 124-GN 200-BK
J J FLOOD U 126-9166 00 (XSMN CONSOLE-SWITCHES) 171
1 101-RD-10 J 10A STOP LAMPS 130-GN 614-PU
INCHING PEDAL CONN 15 J LAMP SW V 104-8588 02 (TRANS SPEED SENDER) 271

L62
CONN 9 101-RD-10 10A KEY START SW 105-BR 200-BK
PRESSURE SW Y Y C C A L9 L9 9X-9632 L62 X 124-1429 00 (HEATER GP) 154 ATCH
CONN 38 200-BK
(TRANSMISSION) 109-OR-4 101-RD-4 101-RD-4 101-RD-4 101-RD-4 A J 614-PU J NOTE G 4 Y 126-8197 01 (FUEL TANK) 230
111-7088 Y 40A DIFFERENTIAL Z 8W-1978 02 (FORWARD HORN) 121
10 403-GN 614-PU 200-BK-6
ALTERNATOR SHUTDOWN 9 310-PU 200-BK UNLOCK SW 202-BK AA 101-8197 01 (HEADLAMP BREAKER) 141 ATCH
TRANSMISSION BREAKER SOL 123-5862 CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH

101-RD-4
Y ALT Y 8 200-BK 200-BK J LO
OIL TEMP SW 2H-1507 STD 3E-7985 J 2 FRONT K WIRES THAT HAVE BATTERY VOLTAGE DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH
403-GN R + 109-OR-4 B STOP 1 105-BR 308-YL 556-WH 200-BK-8 200-BK-8
136-2632 F 9S-0174 ATCH 3 FRAME A GND HI WHEN THE KEY SWITCH IS OFF. HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH
326-PU 3 130-GN 200-BK 200-BK BK

101-RD-10
60A L23 J MOTOR

101-RD-4
V+ OR-18 A G865-BU ALTERNATOR 2 124-GN 614-PU ZZ ZZ K EEEE 136-3153 00 (TOS) 231 ATCH
6N-9294 35A STD Y Y L67 L67 T WIRES THAT HAVE BATTERY VOLTAGE
GROUND BK-18 B 202-BK L55 4 113-OR 200-BK 501-GN 1 GN
100-5047 50A ATCH L55 FRONT CAB B+ PARK WHEN THE KEY SWITCH IS ON.
SIGNAL YL-18 C G460-GN B 6 165-YL L19 118-GY 3 GY
B FRAME GROUND L19 WIRE AS.

L21
200-BK-10 5 608-GN 500-BR 4 BR
GND L56 L56 L22 L21 STARTING CIRCUIT. LL 9F-4337 07 (START MTR TO ENGINE) 221
301-BU-10 7 609-YL 502-OR 2 OR
B START NN 116-2145 00 (HORN SWITCH) 143

L63
CONN 1 K GAUGE CIRCUIT.
L71
L51
L69

STEERING CONSOLE
V EEEE 200-BK-4 301-BU-10 ART FRONT UPPER
B PANEL LAMP CIRCUIT.
1 202-BK STARTER 304-WH-10 SENDER WIPER CABLE AS.
106-8555 G S 3E-5383 C L63 9X-3392 QQ 116-9981 00 (POS BAT TO START MTR) 210
2 710-GN L63 WASHER/WIPER CIRCUIT.
L27 RR 5T-1553 01 (NEG BAT/DISCONNECT SW) 211
101-RD-4 1 A429-YL
B MTR BAT C L67 SS 110-6399 01 (DISCONNECT SW TO GND) 212
2 200-BK 439-YL 200-BK HEATER AND AIR CONDITIONER CIRCUIT.
L28 L28 L76 L76 TT 8W-3630 00 (NEG BAT TO POS BAT) 213
113-OR 113-OR 200-BK
L63 UU 061-7661 03 (START MTR TO FRAME GND) 214
RD-00 L44 113-OR GROUND CIRCUIT.
MOTOR QQ L44 CONN 27 VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
L44
308-YL A K TRANSMISSION CONTROL CIRCUIT. ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105
LO

101-RD-4
101-RD-10
V 710-GN AND 152-BU 3 152-BU A
202-BK ARE B L38 306-GN GND HI
BK-18 1 202-BK L38 L26 576-PK 1 576-PK 200-BK BK START AID CIRCUIT.
TWISTED PAIR L38 L26 L18 MOTOR
WH-18 2 710-GN L7 795-YL 577-PU 2 577-PU
NOTE D DISCONNECT SW UU L7 L38 326-PU L71 T
L7 575-YL 4 575-YL 576-PK 1 GN
200-BK-10

TRANS SPD SENDER 7N-0718 L43 L43 L18 B+ PARK ALL DASHED LINES ARE ATTACHMENTS.
L36 E459-WH 507-WH 6 507-WH 152-BU 3 GY
104-6387 L36 L36 L21

OPERATOR STATION
578-BU 7 578-BU 575-YL 4 BR
C C
BK-6

BK-00 L71 L71


BK-00 506-PU 5 506-PU 577-PU 2 OR
RR SS 113-OR 614-PU 8 614-PU
TT RR B L71 A
BK-00

439-YL L7 L7
B L43 L43
BK-00

POS NEG LL 200-BK CONN 28 FRONT LOWER


12V BATTERY L62 L19 WIPER
A K
3T-5760 SS ENGINE TRANSMISSION ACTION 101-RD-10 101-RD 9X-3392
200-BK
200-BK

Y UU LAMP RELAY L7
RD-00 K K
106-9188 L7 L7 L7
REAR

308-YL
308-YL
308-YL

10
TT QQ

7
8
6
4
3
5
9
1
2
1
5
4
6
3
2
7
FRAME 101-RD-10 CONN 31 L CONN 32
12V BATTERY L36 L36 L
NEG POS 604-OR S K

507-WH
A506-OR
108-BU
3T-5760

577-PU
152-BU

501-GN

502-OR
576-PK
A503-PK

101-RD

118-GY
506-PU

500-BR

614-PU
578-BU
575-YL

200-BK
A 321-BR CONN 29
E460-BR
L52

PK 2
GY 1 308-YL B476-BU

101-RD
101-RD
101-RD
101-RD
101-RD
L6 L43 4K-5122 HOLDER AS.
BU 3 B476-BU 308-YL
WH 8 308-YL 308-YL 3K-8782 FUSE

200-BK
200-BK-4 RD 5 308-YL S L
4 BK 6 10A UPPER WIPER/WASHER 118-GY 118-GY
892-BR & 893-GN

E459-WH
VV

L26
VV

B751-BU
BR 4 308-YL 308-YL 118-GY

307-OR

124-GN
L9
S L

105-BR

326-PU

614-PU
200-BK
308-YL

165-YL
REAR WIPER U U ARE TWISTED PAIR
PU 7 10A LOWER WIPER/WASHER 152-BU
CONN 8 REAR REAR FRAME FRONT FRAME 9X-3392 NOTE D
200-BK S L7 200-BK
C FRAME CONN 19 L

E975-PU

E460-BR
614-PU
CONN 24

200-BK
L56
Y 10A REAR WIPER/WASHER 119-PK 200-BK

556-WH

306-GN
307-OR
614-PU

321-BR
A

202-BK

G
D

H
795-YL

308-YL
L7

E
A
B

152-BU
5 306-GN U 200-BK

152-BU
L63 L56 LO ACTION ALARM S L

10
H PANEL LAMP G

1
2
3
4
5
6
7
8
9
310-PU 3 310-PU 9G-9813 RD 1 308-YL 10A FRONT DEFROSTER 141-PK
HI GND U (SHIFT LEVER) CONN 23 THIS IS THE SCHEMATIC FOR THE 12H AND

893-GN
892-BR

202-BK
311-WH 6 311-WH BK 200-BK BK 2 E459-WH

308-YL
MOTOR A S L

200-BK
200-BK
200-BK
H 7N-5876 SERVICE 140H AND 160H STANDARD SERIES MOTOR GRADER

200-BK
L55

1 403-GN CONN 16 10A REAR DEFROSTER 151-GN


L55

2
5
3
7
6
4
1
8
4 608-GN T GN 1 504-YL NOTE B TOOL (145-5121)
B+ L41 G L L
2 200-BK E A PARK GY 3 119-PK CONNECTOR 101-RD 10A DOME LAMP 108-BU
9W-1951 COMPONENTS ARE SHOWN INSTALLED ON A FULLY

L36
614-PU 4 614-PU BR 4 503-BR L
L51 L51 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
604-OR 2 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN

118-GY
118-GY
321-BR 1 321-BR L36 200-BK AND XMSN SHIFTER IN NEUTRAL
CONN 7
556-WH 5 556-WH 614-PU A
B C 200-BK 3 200-BK 614-PU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L71 L71 1 2
1 326-PU 200-BK 113-OR 1 WH-18 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
L7 4 3

614-PU

200-BK
200-BK
200-BK
2 311-WH 200-BK E460-BR 8 LAMP RELAY L 4 WH-18 WH-18
L
B B
L54

BEACON SW UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE


L54

3 E458-YL 7 NEUTRAL L 3
FUEL L42 L 2 9X-9639 H B B NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
4 441-OR 202-BK 2 GROUND 144-GN 502-OR
SW 3 L CENTERSHIFT NOTE B: TERMINAL 3T-3157
5 A476-PU 308-YL 1 +BATTERY L 603-PK
3T-4418 7 E459-WH A 308-YL 307-OR 3 START SW. 614-PU INDICATOR SW SPRING 3T-3159
CONN 33 3E-9367 SOCKET 3T-3158
L53

B B 6 795-YL C491-PU 1 BK-18 E975-PU 4 A/M LAMP 200-BK


L A CC BLADE CONTACT 6D4161
E459-WH E458-YL 200-BK 2 BK-18 795-YL 6 DUAL HP

604-OR
130-GN
L L FLOOD BOOT 3T-3278
200-BK

200-BK
200-BK
321-BR 5 BU ALARM 501-GN PW 1 609-YL
PARK BRAKE KEY START SW 758-GN 20 INCH PEDAL 2 200-BK LAMP NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

307-OR
326-PU

105-BR
308-YL
PRESS SW 9G-7641 REAR L FRONT UPPER 9X-6775
751-GN 10 SOLENOID 1
112-2404 DEFROST SW WIPER SW TO
752-YL 11 SOLENOID 2 L 500-BR 24V OUTPUTS
9X-9638 3T-6655 A CENTERSHIFT GND
B 754-BU 12 SOLENOID 3 614-PU 506-PU
ENGINE OIL A R U SOLENOID SOLENOIDS S B D W/ SOL

L5
A476-PU 755-OR 13 SOLENOID 4 200-BK B751-BU 1 GN NEU
PRESSURE U CENTERSHIFT 1 8T-8808 GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET

L44
308-YL 1 GN 614-PU 900-PU 14 SOLENOID 5 L 2 152-BU 200-BK 2 GN
SENDER 200-BK 2 GN OFF C U 200-BK
PIN SW L44 901-WH 15 SOLENOID 6 152-BU
PARK
ON S U 9X-9634 3 L N
116-9937 902-BR 16 SOLENOID 7 584-YL L L
PARK BRAKE ST B U U 2 4 1F

200-BK
200-BK
B 165-YL 903-GY 17 SOLENOID 8 A504-GN

619-GN
L

611-PU
SOLENOID 3 U L 5 L H B B 2F
441-OR B751-BU B751-BU 921-WH 18 SOLE RETN 577-PU
7T-9074 6 3F

L41
710-GN 9 TOS + INP A507-YL
T H L41 A FORWARD 4F
G865-BU 19 +12V
HORN 5F
2 200-BK 200-BK G460-GN 21 TMP SW/DC0 584-YL 114-GN 1 GN

202-BK
202-BK
202-BK
202-BK
202-BK
6F

L42
COOLANT TEMP 1 603-PK 277-BK 22 DIA CODE 1 151-GN 322-GY 2 GN SOLENOID
SENDER L L 7T-9074 7F
BEACON 278-BK 23 DIA CODE 2 576-PK

119-PK
PW
200-BK

7N-8532 FRONT NOTE H 8F


9X-9556 24 UNUSED L L1 L1
DEFROSTER DEFROST SW L FRONT LOWER 1R
HEATER GP 8C-9787 BAT + 1 307-OR 25 BUFF TOS 614-PU 200-BK
9X-9657 NEUTRAL 200-BK 9X-9638 WIPER SW 2R
CONN 5 BULB GROUND 2 202-BK 892-BR 26 CAT LINK - 575-YL 200-BK
Y START AID START 1 3T-6655 3R
L63

L63 9X-7849 SOL 1 OUTPUT 3 306-GN 893-GN 27 CAT LINK + L 578-BU


2 4R
L52

HH Y 311-WH 1 BK-18 SOLENOID BLOWER CONTROL SW 2 INPUT 4 E949-YL E937-PU 28 RED NEUTR
3 L P HI BEAM 5R
608-GN 1 608-GN 310-PU 2 BK-18 9G-4365 9X-0343 117-9364 SW 1 INPUT 5 E948-BU E938-OR 29 FIRST 584-YL 611-PU

202-BK
202-BK
202-BK
202-BK
L69 H RESISTOR 4 HEADLAMP 6R
200-BK 2 200-BK DUAL HORSEPOWER SOL 2 OUTPUT 6 306-GN E939-WH 30 SECOND L 5 A503-PK 200-BK
9G-1950 1 L 119-PK P 9X-7170
A507-YL 1 RD MOTOR 124-GN G E940-BU 31 THIRD
200-BK
200-BK

SOLENOID 2 6 NOTE D: THE FOLLOWING WIRES MUST BE TWISTED


200-BK 2 BK 521-YL E941-YL 32 FOURTH A506-OR 119-PK 119-PK
8T-8610 5 AT LEAST 1 TURN / 25 MILLIMETERS
515-GY E942-GN 33 FIFTH 119-PK
NOTE E 4 BLOWER SW CONN 30 710-GN & 202-BK: 892-BR & 893-GN
516-GN E943-BR 34 SIXTH L L
B 3 6P-3236 H L NOTE E: STD 140H AND 160H ONLY
B B H 517-BU E944-GY 35 SEVENTH 584-YL
L

119-PK
H B B NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
A L50 L50
200-BK
614-PU
REAR FLOOD 311-WH 200-BK 200-BK
795-YL
2
1
BK
RESISTOR BLOWER
E945-PU
E946-OR
36
37
EIGHTH
FORWARD
2
7
200-BK
A507-YL
141-PK 505-BU
SWITCH 123-5849 A
LAMP CONN 6 T BK CONN 17

E939-WH

E947-WH
E938-OR

E942-GN

E946-OR
E944-GY
7T-4003 9X-9363 NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD

E937-PU

E943-BR

E945-PU
E940-BU

E948-BU
A

E941-YL

E949-YL
604-OR 9X-6775 E947-WH 38 REVERSE L20 5 A504-GN E458-YL

202-BK
DD HH COOLANT SW U X L3 BRAKE AIR SW LAMPS USE SWITCH 9X-9632
E948-BU 39 PARK 3 603-PK E458-YL E458-YL 1 BK-18 P LO BEAM
D 8N-1693 H X 112-2404 NOTE H: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
608-GN 1 A504-GN 124-GN 3 E949-YL 40 (N) NEUT 6 119-PK 200-BK 2 BK-18 619-GN HEADLAMP
L L
STOP/TAIL S RD 1 604-OR 200-BK 2 A507-YL 5 515-GY 1 WH/RD-14 G 1 505-BU 504-YL 200-BK 9X-7169
G PW P
LAMP T WH 3 614-PU 200-BK 200-BK 1 200-BK 2 BK-14 MOTOR 8 503-BR

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
G BK 2 200-BK 504-YL L42 4 522-WH CONN 22 ELECTRONIC SHIFT CONTROL 4 504-YL L REAR A BRAKE AIR SW
8C-6207

2