INTERACTIVE SCHEMATIC

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 RENR9540-01
March 2006

12H, 140H, and 160H

Motor Grader
Electrical System
12H: 140H: 160H:
XZJ1-UP XZH1-UP XZK1-UP
4ER1136-UP 5HM3000-UP 2FM909-UP

2006 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION

Schematic Machine Schematic Machine

Component Component
Location Location Location Location
Alarm - Action B-9 C Resistor - Blower Speed E-4 E
Alarm - Backup F-15 1 Resistor - Blower Speed (Heater Group) A-10 E
Alternator D-14 2 Sender - Articulation C-12 7
Arc Suppressor E-14 17 Sender - Engine Coolant Temperature B-14 11
Battery C-14 3 Sender - Engine Oil Pressure B-13 13
Battery C-14 4 Sender - Transmission Speed D-15 14
Breaker - Alternator D-13 5 Sensor - Transmission Oil Temp E-15 26
Breaker - Headlamp D-10 B Solenoid - Centershift B-3 16
Breaker - Shutdown D-14 5 Solenoid - Differential Unlock E-14 17
Control - Engine Shutdown C-14 5 Solenoid - Dual Horsepower A-13 5
Control - Neutral Start B-9 10 Solenoid - Forward Horn A-3 16
Control - Transmission A-7 E Solenoid - Park Brake B-12 16
Control - XMSN Direction and Speed SW A-9 C Solenoid - Start Aid A-13 18
Converter - 24 To 12 Volt F-13 8 Solenoids - Transmission Valves E-15 14
Fuses (10A) B-6 C Switch - Beacon B-6 C
Fuses Block D-9 B Switch - Blower (Heater Group) A-10 C
Gauge - Cluster F-5 A Switch - Brake Air Pressure A-2 16
Ground - Engine C-13 12 Switch - Centershift Indicator B-3 19
Ground - Frame Cab D-5 24 Switch - Centershift Pin B-9 C
Ground - Front Frame D-6 21 Switch - Coolant Temp (Start Aid) A-14 11
Ground - Front,Rear Frame B-12 20 Switch - Defrost, Front A-6 C
Ground - Rear Frame C-13 28 Switch - Defrost, Rear B-6 C
Horn - Forward F-3 16 Switch - Differential Unlock D-9 B
Meter - Service E-10 B Switch - Disconnect C-14 13
Motor - Blower (Heater Group) A-10 E Switch - Flood Lamp D-8 B
Motor - Blower, Front Defroster E-4 A Switch - Forward Horn E-9 B
Motor - Blower, Rear Defroster A-11 E Switch - Fuel Pressure B-13 13
Motor - Starter C-13 5 Switch - Head/Tail Lamp E-8 B
Motor - Washer, Front Lower F-6 8 Switch - Headlamp Dimmer E-9 B
Motor - Washer, Front Upper F-6 8 Switch - Inching Pedal Pressure C-15 14
Motor - Washer, Rear F-5 8 Switch - Key Start B-9 C
Motor - Wiper, Rear B-11 D Switch - Park Brake Pressure B-11 16
Motor - Wiper, Front Lower C-4 9 Switch - Start Aid E-8 B
Motor - Wiper, Front Upper D-4 D Switch - Stop Lamp Pressure A-2 16
Port - Power +12 Volt F-9 32 Switch - Tail Lamp D-8 B
Relay - Start D-13 5 Switch - Wiper, Front Lower A-5 C
Relay - Transmission Action Lamp C-10 8 Switch - Wiper, Front Upper B-5 C
Resistor - Blower Speed A-12 E Switch - Wiper, Rear A-5 C
Machine locations are repeated for components located close together.
A = Operators compartment (Dash).
B = Operators compartment (Steering console).
C = Operators compartment (Right side console).
D = Operators compartment (Headliner).
E = Operators compartment (Under seat).
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 D-15 26
CONN 2 E-15 26
CONN 3 E-15 31
CONN 4 F-14 22
CONN 5 F-14 22
CONN 6 A-14 5
CONN 7 A-14 30
CONN 8 B-13 29
CONN 9 B-13 29
CONN 10 D-13 29
CONN 11 D-13 29
CONN 12 B-12 25
CONN 13 A-11 C
CONN 14 D-10 B
CONN 15 D-10 23
CONN 16 D-10 23
CONN 17 A-8 10
CONN 18 A-8 10
CONN 19 Service Tool A-9 C
CONN 20 B-9 25
CONN 21 B-9 25
CONN 22 E-9 23
CONN 23 B-8 10
CONN 24 B-8 10
CONN 25 E-6 24
CONN 26 E-6 24
CONN 27 C-6 24
CONN 28 C-6 24
CONN 29 C-6 27
CONN 30 A-6 27
CONN 31 C-5 27
CONN 32 C-5 27
CONN 33 B-3 15
CONN 34 E-3 23
CONN 35 F-3 23
CONN 36 F-3 23
CONN 37 E-9 B
CONN 39 C-13 5
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI

Transmission Diagnostic Code Conversion

Flash
CID - FMI Description
Code
11 N/A No diagnostics active
12 N/A No logged diagnostic codes
21 641 F05 Transmission Solenoid A open circuit
22 642 F05 Transmission Solenoid B open circuit
23 643 F05 Transmission Solenoid C open circuit
24 644 F05 Transmission Solenoid D open circuit
25 645 F05 Transmission Solenoid E open circuit
26 646 F05 Transmission Solenoid F open circuit
27 647 F05 Transmission Solenoid G open circuit
28 648 F05 Transmission Solenoid H open circuit
31 641 F06 Transmission Solenoid A short to ground
32 642 F06 Transmission Solenoid B short to ground
33 643 F06 Transmission Solenoid C short to ground
34 644 F06 Transmission Solenoid D short to ground
35 645 F06 Transmission Solenoid E short to ground
36 646 F06 Transmission Solenoid F short to ground
37 647 F06 Transmission Solenoid G short to ground
38 648 F06 Transmission Solenoid H short to ground
41 641 F03 Transmission Solenoid A short to battery
42 642 F03 Transmission Solenoid B short to battery
43 643 F03 Transmission Solenoid C short to battery
44 644 F03 Transmission Solenoid D short to battery
45 645 F03 Transmission Solenoid E short to battery
46 646 F03 Transmission Solenoid F short to battery
47 647 F03 Transmission Solenoid G short to battery
48 648 F03 Transmission Solenoid H short to battery
52 637 F06 Backup alarm short to ground
58 688 F06 VHP solenoid short to ground
59 688 F03 VHP solenoid short to battery
61 668 F02 Shift lever input invalid
62 668 F03 Shift lever open/short to +battery
63 269 F00 Sensor supply voltage above normal
64 269 F01 Sensor supply voltage below normal
65 701 F02 Transmission output speed signal incorrect
68 168 F01 System voltage below normal
71 520 F02 Invalid transmission configuration code
72 268 F02 Check programmable parameters
73 764 F05 Transmission indicator lamp open circuit
74 764 F06 Transmission indicator lamp shortto ground
75 764 F03 Transmission indicator lamp shortto battery
Transmission oil temperture sendershort to
76 177 F03
+ battery or open circuit
77 177 F04 Transmission oil temperture switchshort to ground
81 868 F05 Auto/Manual lamp open circuit
82 868 F06 Auto/Manual lamp short tc ground
83 868 F03 Auto/Manual lamp short to +battery
 SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)
3E-5383 Sender : Articulation Position 3 to 97
PULL 16.1 1.6
3E-6424 Solenoid : Dual Horse Power / Shutdown
PUSH 4.2 0.4
560 to716 @ 54C (130F)
7N-8532 Sender : Engine Coolant
72 to 82 @ 110C (230F)
7T-4003 Resistor : Defroster 10.0 0.5
7T-9073 Solenoid : Differential Lock 33.6 1.0
Forward Horn
7T-9074 Solenoid : 55.17 5.77
Parking Brake
8T-8808 Solenoid : Centershift 34.3 1.7
9G-1950 Resistor : Blower Speed Overall 2.0 .10 Tap 1.0 .05
9G-4365 Solenoid : Start Aid 6
104-6387 Sender : Transmission Speed 1000 to 1200
21.5 to 49.5 @ 552 kPa (80.1 psi)
116-9937 Sender : Engine Oil Pressure
227 to 257 @ 21kPa (3.0 psi)
127-0574 Solenoid : Transmission 31 3
At room temperature unless otherwise noted.

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
45.0 kPa Max 5.0 kPa MIN
2M-9346 Stop Lamp Pressure Normally Open
(6.5 psi Max) (0.5 psi MIN)
37.8 2.8C 26.7C MIN
8C-3569 Engine Coolant Temp (Start Aid) Normally Closed
(100 5F) (80F MIN)
93.00 21.00 kPa 70.00 21.00 kPa
107-0611 Engine Oil Pressure Normally Open
(13.49 3.05 psi) (10.15 3.05 psi)
75.0 kPa MAX 50.0 kPa MIN
111-7088 Inching Pedal Pressure Normally Open
(10.9 psi MAX) (7.3 psi MIN)
640 kPa MAX 530 40 kPa
112-2404 Brake/Park Brake Air Pressure Normally Closed
(92.0 psi MAX) (77.0 6.0 psi)

Related Electrical Service Manuals

Title Form Number
Alternator (6N-9294):
Consist No. 3T-6352 SENR4978
Consist No. 7N-9720 SENR2082
Consist No. 9G-4574 SENR4130
Alternator (100-5047):
Consist No. 100-5045 SENR4130
Consist No. 100-5046 SENR2082

Electronic Transmission Shift Control SENR9167

Starting Motor: (106-8558)

Consist No. 106-8557 SENR3559
Consist No. 106-8559 SENR3581
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A 200-BK
(1) BACKUP (8) REAR MOTOR
- + 507-WH
ALARM (8) FRONT LOWER (8) FRONT A A WASHER 200-BK 200-BK L76 L76
200-BK
123-6449 WASHER MOTOR UPPER MOTOR 7T-8891 200-BK
- + + - 200-BK
7T-8891 A A WASHER 200-BK 200-BK
CCC 7T-8891 507-WH 200-BK
BK 1 321-BR 506-PU L21 200-BK L21
BK 2 921-WH CONN 4 578-BU
CCC (8) 24 TO 12 VOLT
E A P
604-OR 2 REAR FLOOD CONVERTER 1
614-PU 3 L51 LAMP 119-1733 L16
L16 L16 L16 L12 2

619-GN
321-BR 4 9X-6775 A L12 L12 611-PU 3 611-PU
L65 L12
921-WH 5 GROUND 6 200-BK L65 L65 619-GN 4 619-GN
DD HH L65
F STOP/TAIL S RD 1
CCC
604-OR
200-BK 1
6 608-GN 1 608-GN L69
+ BATTERY
GROUND (RADIO)
3
5
200-BK
135-BU PP
114-RD
322-GY
5 200-BK
F
LAMP
8C-6207
T
G
WH
BK
3
2
614-PU
200-BK
7 200-BK 2 200-BK +12V RADIO
+24V IN
4
1 165-RD
135-BU
200-BK INSTRUMENT PANEL
609-YL CONN 36 P
619-GN
LO BEAM
L51 L51 CONN 5 +12V MEMORY 2 165-RD
(32) 12V POWER
619-GN HEADLAMP

200-BK
1 135-BU 200-BK 9X-7169
PORT 2 200-BK A FFFF P
200-BK

L69 FFFF (16) FORWARD

L69 WH 3 117-2311 COOLANT ARTICULATION 1 114-RD
L16 L12 TEMP HORN
L50 604-OR RD 1 108-BU 2 322-GY
614-PU DOME LAMP BK 2 200-BK DIFF FFFF 7T0969
L50 200-BK 8C-9678 (A) GAGE UNLOCK
CONN 35 NOTE E
200-BK
200-BK
556-WH

K LAMP
IGN

611-PU
614-PU CLUSTER IGN 200-BK 200-BK L1

200-BK
614-PU 614-PU 127-8314 7N-5876 200-BK
M SEND SEND NOTE B P HI BEAM
614-PU 200-BK HEADLAMP
609-YL 609-YL 308-YL 1 WH (24 V) GRD GRD 611-PU 9X-7170
308-YL 8 RD (12 V) P
556-WH 441-OR 6 OR M (A) FRONT DEFROSTER 611-PU
614-PU 4 PU (24 V) 9X-9657
A

498-WH
200-BK
3 GN (12 V)

OPERATOR STATION
8
7
1
2
3
5
6
4
BLOWER

619-GN
611-PU
A429-YL A429-YL 9 GY
200-BK 200-BK 200-BK J 7 PK K 9X-0343
(17) DIFFERENTIAL
CONN 37 CONN 22

498-WH
556-WH
308-YL
322-GY
114-RD
611-PU
619-GN
614-PU
L55 403-GN 403-GN A476-PU 5 YL A506-OR 1 RD MOTOR
UNLOCK SOLENOID L55 608-GN 608-GN 200-BK 2 BK IGN IGN 200-BK 2 BK
7T-9073 441-OR A429-YL NN J 614-PU J LAMP SEND SEND
L54 L54
200-BK J

A429-YL
A476-PU A476-PU 2 (B) START AID SW 8M-6176

200-BK
E 1 GN E458-YL E458-YL 1 322-GY 123-6375

L2
(26) TRANSMISSION J J J 2 GRD GRD
OIL TEMP SENS CONN 3 556-WH
200-BK
1
2
2 GN 441-OR
C491-PU
L65 101-RD + - 200-BK
(B) HORN SW
308-YL
3 J
310-PU
A506-OR
SIG K
3E-8700 NNN NNN F ENGINE OIL
116-2145

614-PU
614-PU
105-8827 DIODE AS. J VOLTMETER
V+ OR-18 A 126-PK A 308-YL (B) SERVICE PRESSURE (E) RESISTOR
E

403-GN
GROUND BK-18 B 202-BK B 202-BK SYMBOL DESCRIPTION

L67
MUR440 7T-4003 ABBREV COLOR
METER

609-YL
SIGNAL YL-18 C G460-GN C G460-GN 556-WH 1 BLADE, SPADE, RING,
200-BK 2 3E-9359 200-BK K
(17) ARC SUPPRESSOR
200-BK 200-BK CONN 34 OR SCREW TERMINAL RD
WH
RED
WHITE

L25
200-BK 200-BK A CC BLADE
E CONN 25 CIRCUIT CONNECTED OR ORANGE
E

A506-OR
A503-PK
N L46 L46 106-8704 200-BK 200-BK 609-YL 1 609-YL FLOOD YL YELLOW
1 751-GN 200-BK A M 200-BK 2 200-BK LAMP PK PINK
L24 CIRCUIT NOT CONNECTED

609-YL
2 921-WH 200-BK 200-BK 202-BK 9 9X-6775 BK BLACK
(14) SOL 1 200-BK 3 ELECTRICAL CONNECTION GY GRAY
N 103-RD (B) HEADLAMP/ A429-YL 441-OR 2 TRANS COLD AIR PARKING L/S SYSTEM R/S SYSTEM
127-0574 TO MACHINE STRUCTURE PU PURPLE

L65
1 752-YL TAIL SW C491-PU A429-YL 7 ACTION TEMP PRESSURE BRAKE AIR PRESS AIR PRESS

619-GN
BR BROWN

L62
2 921-WH 3E-9317 A476-PU F473-YL 1 LAMP LAMP LAMP LAMP GAUGE M M M M GAUGE INTERNAL ELECTRICAL GN GREEN
7N-5876 7N-5876

614-PU
200-BK

614-PU
200-BK
202-BK L65 441-OR E458-YL 5 7N-5876 7N-5876 1W-3306 1W-3306 CONNECTION TO SURFACE BU BLUE
(14) SOL 2 N NOTE B NOTE B NOTE B NOTE B OF COMPONENT
G460-GN E458-YL 308-YL 8
127-0574 1 754-BU 308-YL C491-PU 6 LAMP LAMP CONNECTOR
2 921-WH 614-PU J 439-YL 4 7N-5876 7N-5876
N F M M M M M M M M NOTE B NOTE B ATCH WIRE, CABLE &
614-PU 614-PU
(14) SOL 3 N 1 751-GN 200-BK 308-YL CONN 26 COMPONENT

L16
127-0574 1 L6

C491-PU
C'SHIFT PIN CIRCUIT GROUPING

F473-YL

E975-PU

E458-YL
200-BK

200-BK

308-YL
1 755-OR 9 921-WH 200-BK F743-YL A M L#

308-YL
(B) HEADLAMP DIMMER SW J 2 HI BEAM INDICATOR DESIGNATION
2 921-WH 2 752-YL 102-BU A476-PU 4

M
M917-PK AND M918-GN ARE TWISTED PAIR 1 103-5678 3 J INDICATOR M M LAMP

L25
(14) SOL 4 3 754-BU L46 L46 619-GN 200-BK 1
B 4

200-BK
200-BK
N (B) HEADLAMP 7N-5876 7N-5876

200-BK
611-PU
127-0574 4 755-OR 619-GN J 5 614-PU 439-YL 614-PU 2
J 2 J

200-BK
NOTE B NOTE B

439-YL
200-BK

108-BU
200-BK
1 900-PU 5 900-PU BREAKER 611-PU 103-RD 611-PU 611-PU 5
6 614-PU
2 921-WH 10 921-WH 202-BK 3T-2662 J E975-PU E975-PU 3

614-PU
IDENT PART NO. CHG

614-PU
614-PU
6 901-WH 614-PU J 498-WH 6 LOC LEVEL NOTE
(14) SOL 5 306-GN
N 7 902-BR 200-BK M998-OR 7
127-0574 J
1 901-WH 8 903-GY

E458-YL
E458-YL
Y

15A
HARNESS AS.
2
1

2 921-WH
(14) SOL 6 N
CONN 2 AC-4
J (B) TAIL
A
A
141-5445
257-7447
01
00
(PLATFORM)
(ENGINE SHUTDOWN CTRL)
120
L56 614-PU

CONN 14
127-0574 1 902-BR 310-PU 200-BK LAMP SW 614-PU 614-PU AAA 143-2440 00 (ENGINE) 220
306-GN 3E9319 CCC 144-0373 00 (RADIATOR GRILL) 203
2 921-WH 306-GN J 2 614-PU 614-PU
326-PU AA 103-RD E 144-0383 00 (R FRAME) 201
(14) SOL 7 L38 3 J

1
2
N 3K8782 FUSE (10A) F 145-5999 00 (R FRAME-TRANS) 202
2
1

795-YL 614-PU

200-BK
127-0574 AC-2 L62 L62

L3
1 903-GY L53 E459-WH J 8M8948 FUSE (15A) (B) FUSE BLOCK 200-BK G 142-5835 00 (XSMN CONSOLE) 170
(5) START L54 H 101-8161 02 (CAB-REAR) 182 ATCH

102-BU
101-RD

101-RD
2 921-WH M917-PK AND L54 J 614-PU BLADE
FUSE BLOCK J 142-0776 01 (STEERING CONSOLE) 140
(14) SOL 8 M918-GN ARE RELAY 10A HORN 114-RD 200-BK
9G-0747 J 1 J 609-YL FLOOD L21 L21 K 142-0731 00 (CAB-FRONT) 181 ATCH
127-0574 TWISTED PAIR 3E-7279 10A TAIL LAMPS 103-RD J 2 200-BK
10A J BLADE FLOODS 149-RD 149-RD LAMP SW 200-BK L4 200-BK L 142-0732 00 (SW PANEL) 180 ATCH
V J 3 2 123-5849 M 142-7533 01 (GAUGE CONSOLE) 160
D V F 109-OR-10 304-WH-10 10A REAR FLOODS 116-RD 609-YL 200-BK 200-BK L4 200-BK
D

556-WH
BK-18 Y Y J 4 L22 3 NOTE F N 137-1120 02 (TRANSMISSION) 270
1 M918-GN 1 M918-GN 10A DIFF LOCK 165-RD J 5 608-GN 200-BK 200-BK-6
J J L76 L76 P 127-1036 00 (HEADLIGHTS-BAR) 100 ATCH
WH-18 2 M917-PK 4 M917-PK 10A J GAGES 113-RD 200-BK 116-RD
(5) ALTERNATOR A J L23 200-BK L24 6 FFF 127-1030 01 (CAB FUSE PANEL) 183 ATCH
3 15A J HEATER 124-RD J (B) FLOOD
M917-PK AND 2 BREAKER 1 101-RD-10 10A STOP LAMPS 130-RD 614-PU U 143-3580 01 (XSMN CONSOLE-SWITCHES) 171
CONN 11 J LAMP SW

L62
V 104-8588 02 (TRANS SPEED SENDER) 271
M918-GN ARE
TWISTED PAIR CONN 1 (2) ALTERNATOR
9S-4693 STD
Y Y A CONN 15 101-RD-10 10A KEY START SW 105-RD 200-BK
200-BK 9X-9632 (D) FRONT UPPER X 124-1429 00 (HEATER GP) 154 ATCH
(14) TRANS SPD SENDER 6N-9294 35A STD 109-OR-4 101-RD-4 101-RD-4 A J 614-PU J NOTE G L62 WIPER Y 144-0382 00 (FUEL TANK) 230
Y 40A (B) DIFFERENTIAL 4 FFFF 142-8470 02 (FORWARD HORN) 121
100-5047 50A ATCH

135-BU
200-BK
104-6387 10 403-GN 614-PU 200-BK-6 9X-3392
9 310-PU 200-BK UNLOCK SW 202-BK AA 115-9446 00 (HEADLAMP BREAKER) 141 ATCH
101-RD-4

101-RD-4
ALT Y 8 200-BK 200-BK 123-5862 CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
Y 3J LO

101-RD-10
J
403-GN R 109-OR-4 165-RD 2 K JJJ 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

101-RD-4
1 105-RD 556-WH 200-BK-8 200-BK-8
+ 10A CONN 10 3 130-RD
L23 J 1
498-WH (21) FRONT A 200-BK 200-BK BK
GND
MOTOR
HI HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK)206 ATCH
F843-YL (5) SHUTDOWN 2 124-RD 614-PU FRAME ZZ ZZ K
Y Y L67 L67 T
202-BK BREAKER L55 L55 4 113-RD 200-BK 501-GN 1 GN
B+ WIRE GROUP COLOR DESCRIPTIONS
200-BK-4 6T-3642 CONN 39 6 165-RD FRONT (24) CAB
L19 L19 118-GY 3 GY PARK WIRE AS.

L21
AAA 5 608-GN FRAME GROUND 500-BR 4 BR WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. NN 116-2145 00 (HORN SWITCH) 143
AC-5 AAA L56 L56 L22 L21 GGGG
L63 7 609-YL 502-OR 2 OR 139-0071 00 (FUSE TO CIGAR LIGHTER)
A-C1 326-PU K
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. LL 9F-4337 07 07 (START MTR TO ENGINE)
STEERING CONSOLE L71
F +BATTERY RD-18 1 107-RD (7) ART 614-PU VOLTAGE CONVERTER OUTPUT CIRCUIT.
301-BU-10 CABLE AS.
BK 1 F843-YL GROUND BK-18 2 200-BK
BK 2 202-BK ENG SOL BU-18 3 327-PK
G S
304-WH-10
AAA
SENDER
3E-5383 A
CONN 16 L63 STARTING CIRCUIT. KKK
RR
116-9981
145-8713
00
00
(POS BAT TO START MTR)
(NEG BAT/DISCONNECT SW)
210
211
4 L63
RESET YL-18 5 306-GN 101-RD-4 1 A429-YL GROUND CIRCUIT. LLL 5C-6793 00 (DISCONNECT SW TO GND) 212
(14) INCHING PEDAL OFF (KEY) WH-18 6 326-RD MTR BAT A 2 200-BK L67 439-YL 200-BK TT 139-0250 00 (NEG BAT TO POS BAT) 213
AAA L76 L76 STARTING AID CIRCUIT. UU 061-7661 03 (START MTR TO FRAME GND) 214
PRESSURE SW OFF OR-18 7 L63 200-BK
(TRANSMISSION)
(5) ENGINE SHUTDOWN MOTOR
KKK
RD-00
165-RD
L44 CONN 27 MONITOR CIRCUIT. VV
MMM
7G-1060
1S-2342
00
02
(GND-R FRAME TO F FRAME)
(GND-F FRAME TO CAB)
204
105
111-7088 TRANSMISSION CONTROL CIRCUIT.
CONTROL 165-RD 308-YL A K LO

101-RD-10
(5) STARTER

101-RD-4
9G-9287 152-BU 3 152-BU A HEATER AND AIR CONDITIONER CIRCUIT.
AAA 106-8558 L38 306-GN GND HI
200-BK L38 L26 L26 576-PK 1 576-PK 200-BK BK
L18 MOTOR
(13) DISCONNECT SW L29 200-BK L7 L7 L38
795-YL 577-PU 2 577-PU WIPER/WASHER CIRCUIT.
UU 200-BK L7 326-PU 575-YL 4 575-YL 576-PK 1 GN T
7N-0718 L36 L43 L71 L14 L18 B+ PARK
L36 E459-WH 507-WH 6 507-WH 152-BU 3 GY
L21
C L36 578-BU 7 578-BU 575-YL 4 BR
C

OPERATOR STATION
BK-6

BK-00 L46 L71 L71

RD-00 506-PU 5 506-PU 577-PU 2 OR
RR LLL 113-RD 614-PU 8
L71 A
BK-00

TT RR LL 439-YL 135-BU 9 135-BU

BK-00

L43 L43 L7 L62 L14 L19 L7 (9) FRONT LOWER

POS NEG
(3) 12V BATTERY
200-BK
(8) TRANSMISSION ACTION A K CONN 28 WIPER
3T-5760 (12) ENGINE 101-RD-10 101-RD 9X-3392
Y LLL LAMP RELAY
RD-00 L7
106-9188 L7 L7 K K
UU

308-YL
308-YL
308-YL
(28) REAR

1
5
4
6
3
2
7

10
7
8
6
4
3
5
9
1
2
TT KKK
(4) 12V BATTERY NEG POS FRAME L36 L36
604-OR FFF K
101-RD-10
CONN 31 L L CONN 32
3T-5760 A 321-BR

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
614-PU
200-BK
CONN 29
L52

PK 2 E460-BR

101-RD
101-RD
101-RD
101-RD
101-RD
200-BK-4 200-BK GY 1 308-YL F743-YL

L26
BU 3 F743-YL 308-YL L6 L43 4K-5122 HOLDER AS.
327-PK 3K-8782 FUSE

200-BK
200-BK WH 8 308-YL (C) FUSE BLOCK
RD 5 308-YL

L8
FFF L

E975-PU

E460-BR
202-BK

321-BR
795-YL
306-GN
307-OR
308-YL
4 BK 6 308-YL 10A UPPER WIPER/WASHER 118-GY 118-GY

E459-WH
F775-BU
VV VV L13

L9
105-RD
307-OR
326-PU
308-YL

165-RD
REAR BR 4 308-YL FFF L 118-GY
(D) REAR WIPER 7 U U 10A LOWER WIPER/WASHER 152-BU
FRAME PU
REAR FRAME (20) FRONT FRAME 9X-3392 200-BK
A
FFF L L7 THIS IS THE SCHEMATIC FOR THE 12H,140H,

M998-OR
E975-PU
614-PU
200-BK
Y A 10A REAR WIPER/WASHER 119-PK 200-BK

152-BU
E460-BR
A

152-BU
321-BR
795-YL
202-BK
306-GN
307-OR
AND 160H STANDARD SERIES MOTOR GRADER

308-YL
L7

921-WH
2 306-GN LO L46 FFF L 200-BK

4
1
2
3

1
2
3
4
5
6
7
3 310-PU L56 L56 H PANEL LAMP 10A FRONT DEFROSTER 141-PK
L54 HI GND U U (SHIFT LEVER)
6 311-WH BK 200-BK

200-BK
200-BK
200-BK
FFF

200-BK
L

L13
L55

101-RD
124-RD
200-BK
614-PU
E A MOTOR H 7N-5876
1 403-GN
4 608-GN
L55 T GN 1 504-YL CONN 21 NOTE B A 10A REAR DEFROSTER 151-GN

F843-YL

M917-PK

M918-GN
7

G460-GN
B+ L41 CONN 23 L L (19) CENTERSHIFT

921-WH
921-WH
921-WH

900-PU
902-BR
901-WH
903-GY

751-GN
752-YL
754-BU
755-OR
921-WH
10

202-BK
202-BK
202-BK

308-YL
202-BK
CONN 20

L11
108-BU

2
6
4
1
9
3
7
8

5
5 202-BK 921-WH 6 921-WH PARK GY 3 119-PK 101-RD 10A DOME LAMP
614-PU 614-PU BR 4 503-BR 200-BK F INDICATOR SW COMPONENTS ARE SHOWN INSTALLED ON A FULLY
L51 L51 4 L 3E-9367 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

118-GY
118-GY
604-OR 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN

202-BK
306-GN
307-OR
308-YL
921-WH
321-BR
795-YL
E460-BR
M998-OR
E975-PU
2 L36
CONN 9 321-BR
556-WH
1 321-BR
556-WH 614-PU
200-BK
A
AND XMSN SHIFTER IN NEUTRAL
5
AAA A 200-BK 3 200-BK RD 1 308-YL 614-PU 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L29 L71 L71 1 2
1 326-PU 200-BK L29 BK 2 E459-WH 200-BK 113-RD 1 WH-18 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
CONN 12 J2 J1 4 3
B B
2 311-WH (C) BEACON 4 WH-18 WH-18
L L
L54

3 E458-YL L54 (C) ACTION ALARM U U F843-YL 11 INCH PEDAL SOL RTN 7 921-WH L 2
SW L H 3 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
4 441-OR L42 614-PU 900-PU 7 SOLENOID 5 SOLENOID 1 10 751-GN 144-GN L9X-9639 502-OR B B NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
(13) FUEL SW 9G-9813 3 NOTE B: TERMINAL 3T-3157
5 A476-PU L53 200-BK 902-BR 8 SOLENOID 7 SOLENOID 2 4 752-YL L 603-PK
107-0611 7 E459-WH A
(C) KEY START SW U 2 901-WH 1 SOLENOID 6 SOLENOID 3 17 754-BU 614-PU CONN 33 SPRING
SOCKET
3T-3159
3T-3158

308-YL
326-PU
307-OR
105-RD
BK 6 795-YL L53 C491-PU 1 BK-18 165-RD 903-GY 2 SOLENOID 8 SOLENOID 4 11 755-OR 200-BK

L2
9G-7641 3 U L A CC BLADE CONTACT 6D4161

604-OR
130-RD
E458-YL 2 8 921-WH 200-BK 2 BK-18 F775-BU 921-WH 921-WH 3 SOL RTN 28 L L
L8

200-BK
200-BK
(16) PARK BRAKE FLOOD BOOT 3T-3278
310-PU
311-WH

E459-WH 1 BU 9 202-BK M917-PK 29 TOS + INP 33 (C) REAR 501-GN P W 1 609-YL

PRESS SW (C) CENTERSHIFT (C) FRONT LAMP NOTE C:TRANSMISSION SHIFT LEVER LOGIC TABLE:
10 202-BK E975-PU G460-GN 18 TRANS TEMP 36 2 200-BK
AAA R U PIN SW DEFROST SW L UPPER 9X-6775

611-PU
619-GN
112-2404 202-BK M998-OR M918-GN 23 TOS - INP 15 WIPER SW
CONN 8 OFF C U
9X-9634
200-BK
795-YL E460-BR 28
40
EMS OUT
UNUSED
16
27
202-BK L
9X-9638 500-BR
506-PU 3T-6655 A (16) CENTERSHIFT
24V OUTPUTS TO
GND
ON S U 614-PU
A SOLENOID SOLENOIDS S B D W/ SOL NEU

101-RD
200-BK

L5
(11) COOLANT TEMP AAA ST B U 202-BK 321-BR 37 BU ALARM 14 308-YL F775-BU 1 GN
1 GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
SENDER
(13) ENGINE OIL
PRESSURE
A476-PU 308-YL
200-BK
1
2
GN
GN BAT + 1
F
307-OR
F F
1 202-BK
CONN 24 12
10
+BATTERY 40 308-YL
+BATTERY 1 308-YL
L 2
L11
152-BU
152-BU
200-BK 2 GN 8T-8808
PARK
7N-8532 SENDER CIGAR LIGHTER 3 L N
GROUND 2 202-BK 202-BK 2 276-BK 19 +BATTERY 6 308-YL 584-YL L L

200-BK
200-BK
116-9937 (16) PARK BRAKE 4 1F
AAA U GGGG SOL 1 OUTPUT 3 306-GN 202-BK 3 277-BK 20 GROUND 2 202-BK L 5 A504-GN L H L1 L1
441-OR SOLENOID 10A SW 2 INPUT 4 E949-YL 202-BK 4 278-BK 25 GROUND 5 202-BK L 577-PU B B 200-BK 2F
6 3F
L41

7T-9074 SW 1 INPUT 5 E948-BU 202-BK 202-BK 4 KEY START SW. 34 307-OR A507-YL 200-BK
T H L41 SOL 2 OUTPUT 6 306-GN 202-BK 202-BK 5 A/M LAMP 12 M998-OR A (16) FORWARD 4F
24V CIGAR HORN 5F
L42

2 200-BK 200-BK (10) NEUTRAL 202-BK 202-BK 6 VHP SOL 8 795-YL 584-YL 114-RD 1 GN P HI BEAM
1 603-PK LIGHTER 307-OR 17 TRANS LAMP 18 E975-PU 151-GN 322-GY 2 GN SOLENOID 611-PU 6F
(18) START AID START CONTROL L9 L L HEADLAMP 7F

119-PK
9W-0335 307-OR 9 32 576-PK 7T-9074 200-BK
200-BK

SOLENOID BEACON 117-9364 (C) FRONT P W 9X-7170 8F

9X-9556 306-GN 22 DIA CODE 1 21 277-BK NOTE E P
(E) REAR DEFROSTER L L 1R
9G-4365 HEATER GP 8C-9787 129-BU 15 DIA CODE 0 22 276-BK 614-PU DEFROST SW (C) FRONT

D
E
A
B
C
F
G
H
J
9X-9657 SERVICE G LOWER 2R
CONN 6 Y
BULB 200-BK
TOOL
308-YL 24 DIA CODE 2 38 278-BK 200-BK
1
9X-9638 575-YL
WIPER SW 3R

893-GN
892-BR
308-YL
202-BK
9X-7849 U 308-YL 26 CAT LINK - 3 892-BR L 2 578-BU
HH Y 311-WH 1 BK-18 (E) BLOWER CONNECTOR 308-YL 27 CAT LINK + 9 893-GN 3T-6655 4R
9X-0343 9W-1951 3 L 5R
L69
608-GN 1 608-GN 310-PU 2 BK-18
(E) RESISTOR (C) TRANSMISSION DIRECTION CONN 18 308-YL 14 RED NEUTR 26 E937-PU
4
584-YL
6R
200-BK 2 200-BK
A507-YL
H
1 RD MOTOR 9G-1950 124-RD
1 AND SPEED SW. CONN 19 G F
308-YL 21
30
FIRST 30 E938-OR
SECOND 24 E939-WH
L 5 L
A503-PK
119-PK
2 8C-5337 6 119-PK 119-PK NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
A-C3 200-BK 2 BK 521-YL 4 202-BK 31 THIRD 20 E940-BU A506-OR P LO BEAM
515-GY 5 5 308-YL 32 FOURTH 29 E941-YL 119-PK 619-GN AT LEAST 1 TURN / 25 MILLIMETERS
BK 2 200-BK 4 (C) BLOWER SW HEADLAMP 710-GN & 202-BK: 892-BR & 893-GN
AAA BK 1 327-PK 516-GN 6 892-BR 33 FIFTH 35 E942-GN L L 200-BK 9X-7169
BK 1 311-WH AAA 517-BU 3 6P-3236 7 893-GN 34 SIXTH 23 E943-BR H L 584-YL P NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED
A A
H L H B B NOTE F: WITH FRONT FLOOD LAMPS ONLY USE

119-PK
L50 L50 200-BK REAR FLOOD BK 2 200-BK 921-WH 2 BK 1 E947-WH 35 SEVENTH 19 E944-GY 2 200-BK 141-PK 505-BU
614-PU 795-YL 1 RESISTOR (E) BLOWER 2 E948-BU 36 EIGHTH 13 E945-PU 7 A507-YL SWITCH 123-5849
BK
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
LAMP T 7T-4003 9X-9363 A NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD

202-BK
604-OR 9X-6775 3 E949-YL 13 FORWARD 39 E946-OR L20 5 A504-GN L3 E458-YL
JJJ HH (11) COOLANT SW U X 38 REVERSE 31 E947-WH 3 603-PK E458-YL E458-YL 1 BK-18 (16) BRAKE AIR SW LAMPS USE SWITCH 9X-9632
H G F
CCC 608-GN 1 8C-3569 (5) DUAL HORSEPOWER / SHUTDOWN A504-GN 124-RD 3 X 1 E937-PU 39 PARK 25 E948-BU 6 119-PK 200-BK 2 BK-18 112-2404
L10 L L
STOP/TAIL S RD 1 604-OR 200-BK 2 SOLENOID A507-YL 5 515-GY 1 WH/RD-14 2 E938-OR 16 NEUTRAL 37 E949-YL 1 505-BU 504-YL P W
G L10
T WH 3 614-PU 200-BK 200-BK 1 200-BK 2 BK-14 3 E939-WH 8 503-BR
LAMP
CONN 7 111-0570 MOTOR F F
24
23
22
21
20
19
18
17
16
15

10
11
12
13
8C-6207 G BK 2 200-BK 504-YL L42 4 522-WH 14 4 E940-BU (E) TRANSMISSION CONTROL E948-BU 4 504-YL L (C) REAR A (16) BRAKE AIR SW
1
3
4
5
6
7
8
9

L41
119-PK L20 614-PU 2 2 5 E941-YL 132-2148 (MANUAL ONLY) E949-YL 503-BR WIPER SW E458-YL 1 BK-18 112-2404
503-BR PANEL LAMP CONN 30 507-WH 3T-6655
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL
GROUND
6 E942-GN 307-OR 200-BK 2 BK-18
505-BU
603-PK
CONN 13 8D-1429
200-BK BASE
7
8
E943-BR
E944-GY
306-GN
306-GN

L18
614-PU 7G-9730 9 E945-PU CAB SWITCH AND FUSE PANEL
10 E946-OR L18 A
A A (16) STOP LAMP
130-RD 1 BK-18
L20
SHIFT CONSOLE CONN17 L5 L5
604-OR 2 BK-18 SW
2M-9346
L20 L20

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT
LOCATIONS
VIEW ALL CALLOUTS
18 14 26 31 13 22 3 12 17 11 7 8 32 23 21 B 9

1 2 5 30 28 29 4 20 25 27 C 10 E D 15 16 24 A 19

5 18 13 30 22 12 11 E 32 27 D C B A 9 24

31

14

26

28 4 3 29 17 20 7 8 25 10 21 16 23 15 19