Extruder System Manual

MANUAL
1. EXTRUDER EX920
INSTALLATION
2. EXTRUDER EX920
OPERATION/REPAIR
3. STEAM EQUIPMENT
4. LIQUID EQUIPMENT
5. D260 DOSING SCREW MANUAL
6 CM901 CONDITIONER MANUAL
ATC/FT page 1 of 84
EXTRUDER EX920 CN
MANUAL
INSTALLATION
DIMENSION SKETCH 0.0
MACHINE TYPE EX 920

Conditioner: CM901 SINGLE DCM901 DUAL
Dosing screw: D260
Operation instruction: ECPS
Various: ______________________________________________________
MACHINE NO.:
ORDER NO.:
ITEM NO.:
CUSTOMER:
VOLTAGE: 3X 380VAC/ 50HZ

1X 220 VAC/ 50HZ
ATC/FT page 2 of 84
Extruder EX 920 CN 0.0
Right rear mounted main motor
Conditioner DCM901
ATC/FT page 3 of 84
1.0
Installation
Table of Contents:
General description ............................................................................................................... 1.1
Transport and lifting instructions............................................................................................ 1.3
Installation and connection .................................................................................................... 1.7
Pipe installation ................................................................................................................... 1.10
Connection of water, oil and steam ..................................................................................... 1.13
ATC/FT page 4 of 84
Installation
General description
ATC/FT page 5 of 84
Installation
General description
Function:
By means of a speed controlled feed screw A the material is lead down into the conditioner B.
The adjustment of the speed is usually automatic. During the passage through the
conditioner the material is mixed and steam and water is added.
From the conditioner the material is lead via a flap box C down into the process screw E.
The process screw is divided into 6 sections. Usually steam and water is added in section 3,
and 4. After section 4 the pressure boiling of the material takes place, the temperature here is
approx. 120-140C. Then the material is pressed through a die plate F with approx. 30 bar.
Behind the die plate and the die head a knife house G is placed. In the knife house a knife is
mounted which cuts off the pellets. The length of the pellets can be changed by adjusting the
speed of the motor.
ATC/FT page 6 of 84
Installation
Transportation and
lifting instructions
General guidelines for lifting and transportation of machinery
The attachment material must be protected against sharp edges on the machine. Slings and
chains, which are places around sharp edges on hard material, such as stone, iron, concrete
etc., must always be protected with a sufficient gasket. You may purchase finished angles
made from steel which gives the strings a reasonably soft bending. But an angle of two
pieces of wood may also be used.
Lifting the machine
1. Thing which are loose on the machine, and which may fall down during
transport, must be removed before lifting.
2. Just before lifting it must be ensured that no persons can be endangered near
the machine.
3. Lifting must be made vertically. If the machine is not free for vertical lifting, it
must - before the lifting is started - be securely moved so that it can be lifted in
a vertical direction. The machine must not be pulled across the base before or
during lifting. The attachment material may be damaged and the machine might,
at the moment of lifting, begin to swing in a totally unforeseen manner.
4. Immediately after the lifting has been started it must be ensured that the
attachment is all right, and that the machine is in balance.
ATC/FT page 7 of 84
Extruder EX920 CN 1.4
Installation
Transportation and
Transportation of the machine
5. During all of the transportation the machine and its attachment should be
surveilled in order to make immediate precautions, if errors or dangerous
situations arise.
6. During the transportation of the machine all persons who may get under the
machine or dangerously near it must be warned.
Placement of the machine
7. It must be ensured that the machine can be safely placed, and that liberation is
not done before the machine is securely placed and supported.
8. The attachment material must be kept tightly while a necessary support of the
machine is made.
9. In areas with rail driven installations the machine must not be placed any nearer
than 0.5 m to the movable parts of the rail driven constructions.
10. The attachment material, which must after use be returned with the crane, must
be properly hinged in the crane hook.
ATC/FT page 8 of 84
Installation
Transportation and
Feed screw and conditioner
AT SHARP EDGES PROTECTION FOR THE CARRYING STRINGS MUST BE PLACED.
ATC/FT page 9 of 87
Transportation and
ATC/FT page 10 of 84
Installation
Installation and connection
PLACING
The machine is not sensitive towards minor disalignments on the placing foundation.
Alignment is mostly of cosmetical importance. As the weight of the machine is transmitted by
3 legs with almost the same load, there is no adjustment possibilities here.
Under every leg a rubber plate is to take up the vibrations.
Notice that the intermediate piece and the pre-bin must not rest on the feed screw.
Use flange assemblies between the different conveyor and bin parts, and connect these with
rubber packing.
DISMANTLING HOOK
In order to facilitate the dismantling of a screw which have become too firmly attached to the
main shaft, it would be practical if - straight in front of the extruder knife house - a hook is
placed in the building, to be used for a heavy chain pulley. In this connection it is appropriate
to fasten the machine firmly to the base.
STEAM SUCTION
The knife house is provided with an adjustable inclined flange which is able to shut tightly to
the subsequent shaft or conveyor belt. The shaft or the conveyor have to be provided with a
suction socket for the extraction of up to 800 m steam.
An adjustable suction capacity of up to 3000 m/hour must be recommended.
CONDENSE WATER DISCHARGE FROM ASPIRATION
Please be aware that from the steam suction directly after the extruder, (conveyor or shaft)
large quantities of steam are to be extracted. This inevitable results in condensation in the
tube system. Addition of heated air may eliminate the problem, but more commonly the
construction considers this problem with adequate inclination and draining from pockets. The
minimum requirement to the suction system is that the condense water does not run back to
the line and into the product.
Installation
Installation, connection
Raw material inlet and finished material outlet
INTERMEDIATE PIECE
Over the feed screw of the extruder an intermediate piece is usually (depending on the raw
material) placed which can contain raw material for -2 min. operation. The bin must always
be completely full during operation, only when running empty the bin is emptied. A sight glass
makes constant surveillance of the remaining compound quantity possible. The construction
of the bin must make "hanging" completely impossible. E.g. at least without decreasing cross
section, preferably with increasing cross section down towards the feed screw.
As regards to safety around the inlet to the feed screw, the assembly and the duct
immediately above the screw must at all times have the necessary protection (according to
DS/EN 294) against possible injury.
PRE-BIN
This bin, which is placed over the intermediate piece, should have a capacity of up to 20 t.
However one should take care that the compound added to the feed screw of the extruder
must have a constant volume, and therefore it cannot immediately tolerate the difference in
pressure from - as an example - 20 t of material from the silo and afterwards an almost empty
silo.
Large pre-bins should be equipped with agitator, bottom screw or a similar unit which will
ensure emptying without hanging and feeding with compound with a constant volume.
Generally a smaller pre-bin must be preferred which - when the pre-bin's ""halfway signal"
gives the indication - is automatically filled from a larger bin placed behind it.
SIFTING OF THE COMPOUND
Extraneous matters and larger particles in the compound have a tendency of becoming stuck
and blocking the nozzles of the extruder. It should be attended that the sifting is sufficient,
depending on the diameter of the required product. Remember that the die hole is only 2/3 of
the finished product's diameter.
When producing with die diameter less than 2 mm the sieve should be placed immediately
before the pre-bin.
TREATMENT OF THE FINISHED PRODUCT
The rotating knife of the extruder, and the construction of the knife house ensures that the
pellet formed product is thrown out from the knife house in a fan shape. The product may
thus be delivered on a belt, spread out on a width up to 1000 mm, and, depending on belt
speed, with any density.
Installation
Installation, connection
It should be noticed that the product, when leaving the extruder, is momentary more than 100
degrees hot, and therefore it develops up to 800 m steam per hour (depending on product).
As regards to safety around the outlet from the knife housing it should be assured that the
assembly and the outlet itself, according to DS/EN 294, is sufficiently protected against injury.
BY-PASS OF COUMPOUND
During start-up of the extruder a small compound quantity is now and then operated round
the extruder, but through the conditioner in order to pre-set the steam heating.
Discharging of by-pass compound may consist of a suitable wagon or, if possibility of taking
out whole charges is required, a shaft through the floor.
TREATMENT OF MISPRODUCT
During start-up, running down, control of correct die flow, exchange of knife head during
operation etc., an inapplicable waste product is produced. The product has a consistency
varying from thin gruel, thick dough, and to coherent freshly baked white bread in thin strings.
When the product is charactered as gruel, it is pressed out with large pressure and speed.
Splashes of up to 10 m are common, and as the material may be very hot, a suitable screen
should be constructed, which is able to catch this material and lead it the same way as the
other waste product. Splashes normally just occur at wrong operation.
At normal start-up and running down the waste product is thick and falls from the nozzles of
the machine as meat from a meat mincer. A practical way of discharging of this waste
product should be established. E.g. by an underlying conveyor of shaft to collecting bin.
The product can be divided into two types:
The first type is comparatively dry - max. 30% humidity - and this is by far the largest quantity.
This material is rather easy to dry and comminute for recycling equal to the sifting dust. The
other type is totally thin as a result of water and oil addition. This material is very difficult to
recycle.
CLEANING
During start-up and running down the machinery and the surroundings now and then become
quite dirty. Reasonable cleaning can only be done by washing down with water, however this
requires a sewerdrain! Limitation of the "wet area" appropriate.
Installation
Pipe installation
PIPE INSTALLATION
The pipe works are carried out according valid regulations for steam installations.
STEAM
All pipings must of course consider that there is free access to the operation levers of the
machine. This especially goes for the area round the by-pass outlet on the backside of the
extruder.
At steam installation, please always remember to establish an inclination towards the

condense discharge. This also goes for the conditioner steam manifold which before
connection can be turned into a position giving the right inclination. Mount small ball valves
on the "T" branch in front of every water discharger for control of draining.
Steam connection to conditioner, (see pressure and capacities on the next pages) takes
place at "A", however the manifold can be turned so that connection can take place at the
opposite end.
Opposite the connection end, and with inclination towards this, condense drain is
established.
It should be noticed that the return must be completely without counter-pressure if the water
discharge of the manifold is to function during operation when it is submitted to low pressure
only.
If it is not possible to establish such a counter-pressure-less return, a discharge to the open

must be established for this drain alone.
The weight of the pipe installation must not be submitted to the manifold!!
For pre-heating of the extruder, and for process addition in the extruder screw, high pressure
steam must be connected at D (see pressure and capacity in the next pages).
WATER
Common tap water is used.
Water connection for cooling of screws connected to "C".
Process addition of water takes place through a water pump. The connection takes place at
"G".
Water addition to the conditioner takes place at H.
Installation
Pipe installation
OIL
During starting and stopping oil (fish oil) must briefly be added to the compound. This is
connected at inlet "E".
In some cases a minor quantity of oil is on-going added during the process.
Oil addition to the screw takes place at F.
Installation
Pipe installation
EX920-CM901
REQUIRE TO PIPE kgs/h
INSTALLATION
Steam conditioner
Reduced pressure 1,5 bar 700
Steam screw
Reduced pressire 6 bar 350
Water conditioner
Pressure 3 bar ( 1500
Water screw
Oil addition screw

Anti-plugging
Pressure 3-5 bar 1000
Cooling water screw

Pressure 2-3 bar 1000
) IMPORTANT - IMPORTANT - IMPORTANT

TO ENSURE A REASONABLE PROCESS FLOW IT IS VERY IMPORTANT
THAT THE PRESSURE IS CONSTANT ON WATER TO THE CONDITIONER,
WATER TO THE SCREW AND OIL ADDITION SCREW REGARDLESS OF
FLOW
If the pressure cannot be hold constant, large fluctuations in the quantity of liquid which is to
be added, will appear. This will make it difficult or impossible to ensure a continuous process
and thus a usable end product.
The above capacity indications should not be considered as consumption at normal produc-
tion, but only as a guideline for dimensioning of support equipment.
Installation
Connection of oil, water and steam
CONNECTION OF PIPING SYSTEM

A - Steam inlet - Conditioner CM12 3 Flange DIN 2576 B
A - Damp inlet - Conditioner CM701/CM901 4 Flange DIN 2576 B
B - Cooling water inlet KRG
C- Cooling water outlet KRG
D - Steam inlet KRG
E - Antiplugging inlet KRG
F - Oil inlet - Screw KRG
G - Water inlet - Screw KRG
H - Water inlet - Conditioner KRG
J - Warter - Conditioner RG
EXTRUDER EX
MANUAL EX920
OPERATION/REPAIR
2.0
Extrusion principle 2
Description of general function 3
Process principle and wear parts 4
Operation 5
Assembling and dismounting 6
Control and maintenance 7
Drawings and spare parts lists 8
Electrical diagrams 9
Extrusion principle
The superior
Extrusion
principle
Extrusion principle
Extrusion principle
MATADOR EXTRUDER
The Matador Extruder is a Low Cost Extruder, though it uses the same techniques of the
control of the process, as far more expensive machine. The machine was from the beginning
developed especially with regard to the production of feed stuffs, but can also with a few
changes, e.g. another construction material, be adapted to the more strict hygiene demands
to the food production.
Heating of the meal can take place in several paces:
1. Steam addition in the conditioner.
2. Steam addition into the extruder barrel.
3. Friction heat from kneading and pressure.
4. Heat transfer from steam heated barrel jackets.
Using one, or usually more, of the above heat sources the result is a meal/dough
temperature of between 110 and 180C. Then the dough is mixed and kneaded under high
pressure before it is pressed through the die plate with very thin viscosity.
In the die plate the product is shaped and cut to the required length.
Just after the extrusion the product is very hot and soft, but shortly after, a thin crust on the
surface is created, which prevents from conglutination.
Extrusion principle
TECHNICAL DESCRIPTION
MATADOR EXTRUDER
Construction: The dosing screw is driven by a adjustable gear motor, controlled from
the control system. The screw doses very precisely, and the quantity is
sated on the control system in kgs/h.
The conditioner throws the meal around, so that added additives, such
as steam, water etc. will be mixed to the meal.
When the meal leaves the conditioner, the meal is still loose and without
lumps, only hot and moist.
The 2-way distributor gives a possibility for by-pass of the meal.
The feed screw (force feeder ) is a simple conveyor screw, which takes
the pre-conditioned meal into the extruder screw.
The first part of the extruder screw has a relatively large pitch and takes
the meal forwards, and at the same time the added liquids are mixed into
it.
The Liquid pumps , which add water and possible fat, have to be very
precise. The pumps can be continuously variable adjusted to requested
quantity, from the control system.
Extrusion principle
The steam addition in the extruder is added through a number of steam

injectors. Normally 3 injectors.
The compression In the end of the transport zone an accumulation of

material takes place. The pressure in the extruder is depending on
different process values, formulation, die specs etc.
Description of general function
The kneading zone. After the compression zone the screw is

constructed with regard to giving the material the best possible
kneading. The dough has now a temperature of more than 100C, but
does not parboil, as at the same time the pressure is at least 20 bar (at
20 bar boiling point of water is 215C).
The die head. At the end the material is pressed through the die head
and thus the die plate. The die plate is in its main measurements always
alike, but as regards hole shape and number of holes, they may have a
lot of variations. The total hole area must however be adapted, so that
the die plate can create the counter pressure, which is necessary for the
passage from the transport zone to the compression zone to take place
exactly where it gives the right kneading length at the given capacity.
The knife house. When the pre-kneaded and hot dough comes out of
the die and into atmospherically pressure, the water content of the
dough boils intensely for a moment. When at the same time the dough
is sufficiently gelatinized as a result of the heat and the kneading, an
infinite number of small bubbles of steam are created in the dough.
The expansion. Varies a lot from each product. Within the same the
same product the expansion is a result of the temperature. This means
that the expansion can be limited by reducing the temperature.
The knife. On the die plate a knife head with a number of knife blades
rotates. The number of revolutions of the knife motor, and thus the
length of the pellets, are adjustable from the control system.
Parameters: The necessary temperature, the retention time during the high
temperature, the kneading time and the necessary pressure, which are
the key factors for a perfect product, are completely dependent of the
raw material and the recipe, they may even change a little from charge
to charge.
The parameters for the treatment of a product can only be determined by

practical operation tests. However previous experience in the influence
of a certain parameter to the end product may be a support.
Process principle and wear parts
Process principle
As extruded products have very different formulas and buyers, no rules can be made for the
optimum appearance and physics of the extruded product.
The following advice is based on fish feed, in which approx. 20% of the raw material is wheat.
The starch content of the wheat is transformed by heat, and conglutinates the pellet's content
of non-adhesive ingredients of the pellet.
The gelatinization is a result of:
Temperature
Time
Humidity
Pressure
Kneading
If you are forced to change one of these parameters, e.g. in order to increase the capacity,
one or several of the other parameters must be adapted, so that they can compensate for the
change.
Fig. 1 shows the typical behaviour of the temperature through an extrusion process.
1. Heating by steam addition in conditioner. Max. temperature approx. 100C.
2. Temperature change because of water addition, often not heated.
3. Temperature rise because of addition of steam in the extruder pipe.
4. The material is compressed in the extruder pipe of the screw to between 20 and 80
bar, depending on the product and the machinery arrangement. Thus a strong friction
and therefore heat arises. The heat makes the dough thin, and when the dough is thin,
the friction falls. In this way the heat transmission stabilizes.
5. In the kneading section the dough is thoroughly kneaded, so that all the material
obtains the same temperature, and the gelatinization is completed by kneading and
retaining of the necessary temperature for the process. The chemical process results
in a small temperature decrease.
6. When the product comes out into atmospherical pressure with a temperature of more
than 100C, the water content parboils immediately, and the product expands. At the
same time the evaporation cools the product until a temperature of just below 100C.
Screw arrangement
Fig.2
Fig. 2 shows a possible screw arrangement, the manner of working to be explained below:
In order to comprehend the following, the conception "theoretical capacity" must be

explained. Theoretical capacity is the maximum capacity, which a given screw will be
able to transport, if there is no counter pressure in the meal.
The meal enters the barrel at the 0-screw, The filling is small, as the 0-screw has a
large theoretical capacity.
There are several different screw types and their names refer to the screw figure. A
single-thread screw with a pitch of approx. 120 mm is thus called "120/1 Screw", and a
screw with 2 threads and an inclination of approx.90, is called "90/2 Screw". The
subsequent letters mean: P = passage, which means that the screw allows
return-passage through lengthwise tracks. K means conical.
Section 2 the screw is in combination with a disc. In the sleeve a ring is mounted. This
results in a restriction zone, is used to prevent steam, injected to the barrel, to flow
backwards to the inlet zone. By altering the thickness of the ring in the sleeve, more or less
tightness of the steam lock can be achieved.
Section 3-4-5-6-7 in the arrangement shown on page 13 are all 120/1 screws. Here steam for
the process may be added. The filling is somewhat increased in comparison to the 0-screw,
as this screw type has a theoretical capacity which is a little less.
Section 8 is provided with a bearing system, entering the extruder screw.
In section 9 the filling is thus 100%. The screw, 90/2 KP kneads and mixes the dough.
Because of the conical shape of screw 9, the theoretical capacity decrease considerably, so
that at the end of the screw there is only a limited kneading.
When the dough has left the screw, it is lead out to the die plate.
If the counter pressure from a given die plate is too small, sufficient heat or kneading in the
compression zone cannot be reached. Then a suitable number of holes in the die plate can
be blocked.
By changing the Extruder screw configuration, difference in the energy input (specific-
mechanical-energy) SME will be altered.
Standard parts EX920

Sleeves:
Part no. Description
031432 Sleeve with inlet. 0-sleeve Labyrinth-type L=390mm
031865 Process Sleeve Sn4H, 4-start spiral centre, Hardened
Process Sleeve Sn4HR,4-start spiral centre, Hardened,

027992
Restriction
Process Sleeve Sn4HK, 4-start spiral centre, Hardened,

040247
Conical
Extruder EX 920CN 4.6
Extruder EX920CN 5.0
Operation
OPERATION
OVERVIEW
STATE LIGHTS
ALARM BAR
NAVIGATION BAR
TOOL BAR
Here we see the process at it is, with extruder, pumps,
valves,motors, measuring loops and other necessary equipment.
In the toolbar we have some buttons to start/stop different
sequences Centrico
Path, file name / Date MM/YY
Slide No. 1
Meaning of state lights
SEQ machine ok: Indicate the state of sequence machines out of extruder (example: conveyor )
Light color red means no ready
Light color green means ok
Emergency stop : Extruder is in emergency stop state
Manual : Extruder is in emergency manual state
Auto : Extruder is in emergency automatic state
Stopping : Extruder is stopping state
Stopped : Extruder is in stopped state
Alarm bar
Current alarm is displayed in this bar
Navigation bar
When you click the button on this bar, you will enter the page that you click
Centrico
Slide No. 2
Button meaning in the tool bar:
Back : Back to previous page
Ack alarm: Acknowledge alarm of extruder
Sequence stop: In the auto mode, you could push this button to stop the
machine automatically
Manual : Select the extruder running in manual mode
Auto : Select the extruder running in automatic mode
English :Operation language with English
:Operation language with Chinese
Centrico
Slide No. 3
OPERATION
Open degree
State light of
display
material level
State light of belt
State light of door
Speed display
Temperature
display
For the state lights of boor, belt and level measurement in extruder,
color red means fault, color green means ok.
Centrico
Slide No. 4
CONFIGRATION
Select the
machine type.
In EX620, we
will no have
force feeder,
and just have
one screw
tempeture
displayer.
Click the button,

a keybord will
display, you
could enter the
parameter
according to the
machine.
In this screen we can modify all setting values and other important
process values of the exturder
Centrico
Slide No. 5
CONFIGRATION
Depend on machine type we

select on this screen, we
modify the layout of the
operation screen,start
sequence screen and stop
sequence screen
(equipment is visible or not)
and the Logic in the PLC as
well.
Centrico
Slide No. 6
TREND
Go to next page
Here we can see the Real Time Trend of four important Extruder
values main motor current, feeder mortor speed and conditioner
outlet temperature
Centrico
Slide No. 7
TREND
Click the button,

a keybord will
display, you
could enter the
parameter that
you want.
Here we can see the Real Time PID Trend of conditioner outlet
temperature. We can also change the PID parameter k, Ti and Td
to control the temperature working in an ideal way.
Centrico
Slide No. 8
ALARM
Function buttons
In alarm page, alarm which happens before will be displayed here in

detail. You can use function buttons to check them.
Centrico
Slide No. 9
START SEQUENCES
Here we can monitor motors condition and click the start buttons to
start up Extruder in manual mode step by step.
Centrico
Slide No. 10
STOP SEQUENCE
Here we can monitor condition of Extruders block when it is stopped

automatically.
Centrico
Slide No. 11
SUB-PAGE
When you click

the symbol on the
operation page,
you will enter the
sub-page. In
those pages, you
could click start
and stop button to
control such
equipments
manually.
Centrico
Slide No. 12
STEAM MOTOR VALVE
Open degree
display
Selected Control mode

mode selection buttom
Click the button,

a keybord will
display, you
could enter the
parameter that
you want.
In steam motor valve page, in order to control the temperature of conditioner, you
could chose opening degree mode or conditioner outlet temperature mode to adjust
the open degree of this steam valve.
Centrico
Slide No. 13
Assembly and dismounting
Extruder screw
Extruder screw:
The screw is split up into sections. First screw ,the "inlet screw", has a length of
455mm. This screw can only be fitted here.
Hereafter screw sections of normally 250 mm length are used. The screws are preci-
sely manufactured, and are to be assembled so that no projections which might bother
the material transport, arises in the interface. These screw segments can be anywhere
in the configuration, except in the inlet and the outlet section.
At the end of the main shaft a conical kneading screw is mounted, which is slightly lon-
ger than the other standard screws.
Between all screws, tightly around the main shaft, there is a 0-ring of Viton. Do
always remember these 0-rings as they prevent the dough and steam from
penetrating into the hollow space between screw and main shaft. Such a penetration
may make demounting of screws very difficult and damage the main shaft.
Screw nut:
After the conical screw, the screw nut is placed.
CAUTION left-hand thread!!!!!!!!
If the screw is fixed with the supplied special key 007459, the following procedure can
be followed:
Secure that the O-rings on the screw nut are not defect, and that both O-rings and the
surface of the nut against the screw and thread are greased.
If the assemblies between the screws - and also the free holes for the pins - are clean,
the screws will be assembled without gaps, when the tightening takes place with a
torque moment of 25 kgpm (corresponding to approx. 70 kgs on the peak of the
special key ). Then re-tighten3/4 round by beating on the special key with a hammer.
The mentioned tightening ratio is calculated for identically heated screw and shaft.
Both more and less tightening may damage the machine ! ! !
N O T E !! If the screw is disassembled while the sleeves are still on the screw, take
care that there is no disassembling of the screw in the non-visual part. In this case
dust may fall into the gap and a tight fixation becomes impossible.
Extruder screw
Assembling of screws
When the screws are assembled, the passing between the screw flights must as far as
possible be as shown in fig. 1.
Assembly as shown in fig. 2 must be avoided.
CORRECT
NOT CORRECT
Extruder barrels
Barrels:
The extruder barrel is split up in 10 sections, assembled with 3 heavy stays.
Section 0: The first section is the inlet section, which is equipped with fitting for the
inlet screw. This section cannot be cooled/heated.
Section 1-8: These sections are all alike in length and appearance, The sections
consist of a sleeve which is tightened in both ends with 0-rings towards a water jacket.
The jacket and the sleeve are mutually fixed by 2 sockets which at the same time give
the possibility of mounting: inlet valve for water, oil or steam, temperature sensors and
pressure sensors, not used sockets are blanked off with plugs.
Section 9: The sleeve in this section is on the inside equipped with twisted tracks and
at the same time it is conical. The rear flange of the water jacket is very heavy, and
assembled with the sleeve with a press fit. The reason for the heavy flange is that it
transmits the assembling power from the three stays.
Stay:
The three stays transmit a large power, and therefore they must not be exposed to
other loads than the one they are made for.
Welding on, heating to more than 200C, drilling or cutting in the stays, or other kinds
of outside influence on the stays are FORBIDDEN.
The stay nuts must be fixed with the ball-side into the countersink of the flange, and
with a moment of 80 to 100 kpm. Always remember to grease the threads of the stays
and the ball surfaces of the nuts before assembling.
THE MAIN MOTOR MUST NOT BE

S T A R T E D W I T H O U T F I X E D S C R E W!!!!!!!
Die head:
The die and barrel head is hinged in a hinging plate, which easies the cleaning
considerably, as crane or force is not necessary to open the machine. The die head is
tightened by means of the die base, where the die ring is mounted. the Viton 0-ring in
the trace of the die orifice seals the die head with the extruder barrel. The three nuts
on the stays do not need to be fixed very hard, due to the special discs, which fixes
the die head
Before mounting of the die plate, it should be secured that there is no dirt on the
contact surfaces of the plate and the head.
Extruder barrels
Temperature sensors in the barrels:
The sensors are of the type PT 100. The sensor is equipped with a jack plug which
provide a certain pressure against the bottom of the house. The sensors are con-
structed so that there is only a small metallic contact between the sensor house and
the barrel in which the sensor house is mounted.
There are 2 lengths of sensors. The long type is only constructed for mounting in the
socket -B- in the "9" sleeve where the distance to the screw is extraordinarily long
because of the conical shape.
The plug of the sensors are connected to the machine frame, and the indication takes
place on the control system.
Avoid placing the temperature sensors in the area where pressure, and thus heavy
wear, arises, as the sensor will then wear disproportionately fast.
Pressure sensors in the barrel:
The inner pressure can be difficult to measure, amongst other things because of the
"hard environment" in pressure and kneading zones.
The problem is solved by means of a small chamber in the insert which is filled with
grease. Over the chamber a piston takes care of transmitting the pressure in the
dough to the grease, which again transmits the pressure to the manometer and
perhaps a transmitter.
Leaks in the system are compensated by pumping in more grease. Too much grease
is pressed out below the piston and into the dough. At the same time the piston and
the grease-reservoir is cleaned for impurities.
Special grease for food production machinery can be used.

The pressure can be read on the manometer on the insert, and, if pressure transmit-
ters are mounted, on the instrument on the system.
Seized Extruder
Dismantling Seized extruder

Carefully open the die head. Watch out for excess pressure/steam explosions.
Remove the steam insertion valves, thermometers, and pressure measurers, as well as all
other equipment mounted on the sleeves.
Knife arrangement
Adjustment of knife and knife housing
The knife house is hinged in a way, which makes it possible to adapt to large variations in the
building length, and the angle variations in the Extruder cylinder.
The basis setting of the knife housing must be made with: screws, barrels fully mounted ,and
die head with die.
The cutter head is adjusted by the three spindles on the die holder so that the die is placed
12 to 14 mm inside the knife housing. This distance is important, as the seal between the die
plate and the knife housing will otherwise not function correctly.
Closing hinges must be adjusted when the knife housing is closed and touches the three
spindles (S) on the die holder. Adjustment must be made by tensioning the bushing (M) on
the spindle (X) and control tension with the nut (K).
The knife shaft is firmly connected to the knife motor, and the motor is firmly connected to the
motor base. This means that all adjustment of the knife shaft takes place by adjusting the
knife housing in relation to the die holder by means of the three spindles (S) between the die
holder and the knife housing. Subsequent axial dislocation of the knife takes place on the
hand wheel above the motor.
Mount one and only one-Stanley-blade in the knife head. Paint marking colour or
corresponding (coloured grease) on the die plate. Close the knife housing and move-with the
spindle over the motor-the knife forward to the die plate. Release the brake in the knife motor
and turn the knife shaft around by hand.
Knife arrangement
The knife housing is now via the three spindles (S) on the die holder adjusted so that the
knife barely touches all the way around on the die plate. When having obtained the correct
setting. The spindles are secured by tensioning the lock nuts.
The knife head is dismounted and the remaining knife blades are mounted. Mount the knife
head on the shaft and check that all knife blades have the same distance from the die. The
easiest way to check the distance is to adjust the knife forwards until it barely touches the aid
and then check the distance for all knife blades by holding a torch behind them and visually
estimate the distance.
The pellet quality is depending on correctly adjusted and sharp knives.
In order to protect the die plate , an adjustment between 0.2 and 0.5 mm is recommended.
Adjustment of the knives
The pellet quality is depending

on correctly adjusted and
sharp knives
In order to protect the die plate, an adjustment between 0,2 and 0,5 mm is recommended.
Adjustment of knives
The knife head is mounted with knife blades. After mounting of the knife blade K the screws
S are fixed - until they touch P - between the blade and the holder H.
Control and maintenance
7.1. Lubrication and filling points.
7.2. Diagram over lubricants, quantities and intervals.
7.3. 8 hours/every shift (service and maintenance).
7.4. Weekly cleaning (service and maintenance).
7.5. 1000 hours/6 months (service and maintenance).
7.8 Generally (service and maintenance).
7.9 Instructions for belt .
Lubrication instruction
Lubrication instruction
Lubricants and intervals
Point Lubricant Type Quantity Interval

2. Grease 00 Synthetic Approx. 15 5000 h/36 months
3. Grease Sodium 1 push 8 h/shift
4. Grease Sodium 3-4 pushes 1000 h/6 months
5. Drain valve for Bearing House
1. Main motor is lubricated according to instructions from motor supplier
Usable lubricants
according to manufacturer
Manufacturer GREASE BEARING HOUSING (2)
BP ENERGREASE LS 3
ESSO BEACON 2
MOBIL GLYGOYLE GREASE 00
SHELL TIVELA 00
Service/maintenance
Service and maintenance

8 hours / every shift
1. Lubrication point no. 3. Labyrinth seals, Extruder screw and Force feeder screw,
lubricated with two stroke on grease pump.
2. The knives must be controlled for wear (might be turned/exchanged). The knives
should just touch the die plate. Check by inspection of the die surface, that the knife is
slightly aligned.
3. Pressure gauges in the barrel should be checked daily by pumping in one stroke of
grease. Thus the manometer will normally indicate 10-30 bars, and then slowly fall
back to 0 again. If the instrument does not fall back to 0 again, or if one has reason to
believe that the measurer does not function properly, this should be overhauled.
Repair is simple.
Dismantle house and T-piece. With a hexagon spanner and a large screwdriver the
piston is removed. Clean the grease channels and exchange the O-rings on the piston.
Assemble the unit and fill in grease. Check that the grease is floating out beneath the
O-ring when the chamber is filled and the piston is in top position.
By exchanging the gauge, notice that this has to be a type filled with glycerine, but
without throttle plug (min. 3 mm hole) in the inlet.
Service/maintenance

Weekly cleaning:
Motors: Every week it should be controlled that cooling fans, blow wheel, and jackets on
all motors are clean of dust etc., so that an efficient cooling can be obtained.
Bearing
housing: Check every week that the oil level is neither raising (because of penetrating
water) or falls (because of leakage).
Service/maintenance

1000 hours / 6 months
1. Lubrication point no. 2, bearing house, check by draining-off of min. 1 litre that there is
no sediment, neither water nor impurities, and that the oil is clean.
Lubrication point no. 5, (hinged joint for die and knife arrangement). The hinge should
be greased with 2-3 strokes of the grease pump.
2. Main Motor V-Belts, should be inspected and tightened, according to instructions on

section 7.9, 7.10, 7.11 and 7.12.
3. Main screw, min. every year all the screw sections should be dismantled from the
main shaft.
The screws and the main shaft should be cleaned and greased with anti-corrosion
grease, and assembled again with new O-rings.
97.12.02.
Service/maintenance

2. Lubrication point no. 2, (bearing house). The "old" grease should be drained and
suitable grease (see lubrication diagram) should be filled to the upper mark on the oil
dipstick, approx. 15 litres. Also see page 7.2.
Service/maintenance

2. Lubrication point no. 3, (bearing house). The "old" grease should be drained and,
suitable grease (see lubrication diagram) should be filled to the upper mark on the oil
dipstick, approx. 15 litres. Also see page 7.2.
Service/maintenance

Generally
Screw elements and screw shaft
At every assembly of the machine (screw elements, cooling jackets etc.) after every
separation in connection with re-grouping of screw elements or in connection with cleaning
and inspection of the extruder, all contact surfaces on screw elements and cooling jackets etc.
should be carefully cleaned. Also the screw shaft and its inner thread as well as the thread on
the screw should be cleaned. All the parts should be treated with copper grease or another
anti-seizure lubricant before assembling. It is of great importance that the o-rings between
the screw elements are intact and mounted correctly. The same is valid for the o-ring on the
screw.
Note: The screw nut has left-hand thread.
Main Motor V-belt
The Extruder is by Sprout-Matador provided with Optibelt V-belts of a very high quality.
These belts have an extremely long lifetime, and a very low bearing load, if they are
maintained correctly. If belts of another make is used, the lifetime will be shorter and the
bearing loads higher. If other makes are used after all, their technical department should be
asked for information concerning belt tensioning etc.
V-belt pulley with TB-clamp!
Shaft, clamp and cone in the belt pulley are

cleaned, cone and allen screws are oiled
with acid free oil.
The pulley is turned until the thread holes
in it fit with the smooth holes in the clamp.
The allen screws are mounted and tensioned
so that the pulley still can be displaced on theshaft.
Alignment of shafts
Motor and plant shaft are aligned, if

necessary with machine level, until they are
parallel.
NB! Maximum deviation from 100% parallelism

is 0,5.
Alignment of V-belt pulleys
V-belt pulleys are aligned, until the outside

of the belt pulleys are flushing according
to a straightedge.
NB! Check after tensioning of the clamps

that the V-belt pulleys are still flushing.
TB-tensioning moments
[Nm]
Min. Max.
TB 3525+3535 92 115
TB 4535+4545 156 195
TB 5040+5050 220 275
Extruder with belt drive 7.10
Main Motor V-belt
Mounting of new V-belts
The V-belts must always be placed

loosely onto the belt pulleys, they must
never be forced onto the pulley.
Tensioning of new Optibelt V-belts
The motor is displaced parallelly until

correct tensioning [Tmin] is achieved. The
belt drive is turned and the [Tmin] value is
checked, if necessary retension. This is
repeated until the [Tmin] value is constant!
The belt tensioning is checked first time
after 0.5-4 hours of operation with full load.
Belt tensioning values,

See page T 8.2 -D 8.2
Max. permittable angle deviation
When the belts are tensioned the belt

pulleys are no longer flushing, e.g. there is
air at measuring point X!
X max.
DW: 335 mm 1.5 mm
1250 mm 5.0 mm
Control of V-belts
It is very important to keep the stated belt
tensions in order to obtain optimum lifetime
and bearing load. Therefore the belt
tensioning must be checked regularly, f.ex.
every 6rd month, and retighten if needed.
The belt tension values are found in above
Diagram.The V-belt pulleys are also checked for
wear regularly, f.ex. once a year, and
always at exchange of V-belts. If one belt is
damaged, all of the belt drive must be
exchange, as the belt tensioning will
otherwise be uneven.
Main V-belt drive
Belt tension meter
A B C
1. There are three ways to hold the tension tester (see above figures).
2. Place the tester on the middle of the belt right between the two belt pulleys, parallel
to the belt sides. Push the indicator all the way down into the tester.
3. Place the tester loosely on the belt on which the tension is to be measured, and push
slowly with one finger on the pressure surface as shown in fig. A, B, C. (Avoid
touching the tester with more than one finger during measuring).
4. Stop pushing immediately when a CLICK is felt or heard. the indication will remain in
the measuring position.
5. Move the tester carefully so that the indicator arm is not pushed out of position.
6. Read the belt tension. (reading is done where the upper edge of the indicator crosses
the measuring scale).
7. To ensure correct reading the position on the scale on which the upper indicator edge
is placed can be marked with a thumb nail.
8. Adjust to larger or smaller tension, until the indicator shows the required belt
tension.
Main V-belt drive
Belt tension in Newton with Optibelt measuring device:
Belt drive for EX920 with 50 Hz - 4 pole - 1485 rpm motor
Motor Motor Screw Screw No. Belt Belt length Mounting Re-mounting
pulley pulley rpm of type mm
kw dw1 dw2 belts Profil Tmin-Tmax Tmin-Tmax
160 315 1250 374 6 SPC 4750 1250 -1350 N 950 -1100 N
200 315 1250 374 8 SPC 4750 1250 -1350 N 950 -1100 N
250 335 1250 398 8 SPC 4750 1400 -1500 N 1100 -1200 N
315 335 1250 398 10 SPC 4750 1450 -1550 N 1150- 1250 N
Belt drive for EX920 with 60 Hz - 4 pole - 1790 rpm motor
Motor Motor Screw Screw No. Belt Belt length Mounting Re-mounting
pulley pulley rpm of type mm
kw dw1 dw2 belts Profil Tmin-Tmax Tmin-Tmax
160 280 1250 401 6 SPC 4750 1250 -1350 N 950 -1100 N
200 280 1250 401 8 SPC 4750 1250 -1350 N 950 -1100 N
250 280 1250 401 8 SPC 4750 1400 -1500 N 1100 -1200 N
315 280 1250 401 10 SPC 4750 1450 -1550 N 1150- 1250 N
Extruder EX9 20 8.0
Spare parts
Table of content
Spare parts
8.1 Engine frame

8.4 Bearing housing in doc
8.7 Motor support for knife house
8.10 Knife house
8.13 Knife head
8.16 Non return valve
8.17 Temperature sensor - short
8.18 Temperature sensor - long
8.19 Pressure meter
8.20 Pressure meter with transmitter
8.21 Water jacket
8.22 Sleeves
8.25 Screws
8.27 Liquid addition - conditioner
8.28 Liquid addition - screw
8.29 Process steam system
8.30 Cooling water system - screw
Spare parts
Engine frame
Spare parts list
Engine frame
Item EDT no. Description Pcs.

1 031164 Engine frame 1
1.1 Extension frame 1
2 015319 Cover for oil plug 1
3 000464 Hex. Screw M6x16 FZB DIN933 4
4 000433 Facet disc 6 FZB DIN 125B 4
5 012818 Oil plug 1
8 013992 Cover at oil outlet 1
9 007045 Hex. Screw M8x16 FZB DIN 933 4
10 004199 Spring disc 8 DIN 127B 4
13 031302 Shielding at front 1
14 031275 Shielding back 1
16 000472 Facet disc 10 FZB DIN 125A 12
19 021281 Belt guard 1
21 002687 Facet disc 10 FZB DIN125B 14
22 011076 R.m.p. Sensor XSA-V12373 24 VDC 1
011136 R.m.p. Sensor XSA-V12161 220 VAC Alt.
021959 R.m.p. Sensor XSA-V12151 110 VAC Alt.
and others Alt.
23 031183 Gable for knife house hinging 1
24 005184 Bearing pipe for hinge plate 1
25 002382 Grease nipple 1/8 RG 1
26 004269 Nut M16 FZB DIN 934 4
27 000294 Console with induktiv sensor 1
28 000711 Cyl. Screw M10x35 A2 DIN 912 2
30 000461 Shim for sensor console 3
31 005867 Hex. Screw M10x16 A2 DIN 933 2
Spare parts list
Engine frame

33 002525 Induktiv sensor XS1-M18MA230 1
36 016766 Hinge plate 1
39 000466 Nut M12 FZB DIN 934 2
40 004405 Pipe pin 10x25 DIN 1481 3
44 013299 Motor 200 KW ABB B3 1450 rmp. 1
- and others Alt.
45 015912 V-belt SPC 4750 Optibelt 8
46 015223 V-belt pulley SPC 8 1250 1
47 015254 Shaft adapter TL 5050 125 1
48 017131 V-belt pulley SPC 8 280 1
49 008013 Shaft adapter TL 4040 90 1
52 021291 Tension rail 2
53 000379 Thread rail 2
54 002929 Holder for tension rail 2
55 002931 Adjustment screw for tension rail 2
56 007017 Hex. Screw M24x90 FZB DIN931 4
Spare parts
Bearing housing in doc
Spare parts list

1 016916 V-ring V180A NBR 70 1
2 027877 Bearing cover 1
3 000505 Spring disc 10 DIN 7980 8
4 000568 Cyl. Screw M10x30 8.8 DIN 912 8
7 002449 Sealing ring A 180x210x15 6
8 000290 O-ring 149,3 x 5,7 Viton 2
10 027876 Wear ring at belt guard 1
11 027088 Pointed screw M6x20 14.9 DIN 916 2
12 016928 Packing for bearing cover 1
15 015021 Spherical roller bearing 22230 2
18 027870 Bearing housing for doc 1
19 000436 Spring disc 16 DIN 7980 6
20 015012 Cyl. Screw M16x80 8.8 DIN 912 6
21 005311 Pin 12x32 DIN 6325 2
22 005311 Pin 12x32 DIN 6325 3
25 015317 Cover for bearing housing 1
27 004485 Cyl. Screw M8x20 8.8 DIN 912 2
30 021343 Nipple pipe 3/4 x 80 galv. 1
31 019442 Angle 45 3/4 galv. 1
32 005119 Pipe 26,9 x 2,65 galv. 1

33 005249 Ball valve EGO 3388 Manuel 1
34 008747 Plug RG galv. 1
37 000407 Spherical ax-roller bearing 29336E 1
38 068196 Wear ring 1
39 023212 Pipe pin 14x36 DIN1481 1
40 015248 Main shaft 1
41 015243 Parallel key AB32x18x160 DS96 1
04.02.11.
Spare parts list

42 002647 Pipe plug 1/8 1
43 002382 Grease nipple 1/8 RG 1
44 000346 Cyl. Screw M12x70 12.9 DIN 912 1
45 013969 Pin 16x40 8.8 16
46 008745 Pointed screw M10x20 14.9 DIN 916 3
50 015024 O-ring 139,3 x 5,7 Viton 1
51 015156 Spring disc 268/181 x 2,5 1
52 000348 O-ring 289,3 x 5,7 Nitril 1
53 027871 Bearing housing 1
54 006643 Grease nipple 45 o 1/8 RG 1
55 004748 Spring disc 6 A2 DIN 127B 6

56 000639 Cyl. Screw M6x16 A2 DIN 912 6
57 013497 Disc for oil sealing 1
58 019738 Ring for oil sealing 1
59 000553 Spring disc 12 DIN 7980 6
60 015016 Cyl. Screw M12x90 A4-80 DIN 912 6
63 027875 Wear ring 1
64 004539 Pointed screw M8x20 A2 DIN 916 1
65 016824 Retaining disc for shaft tightening 1
68 016822 Distance ring 210 1
70 031533 Housing for labyrinth seal 1
71 002387 Grease nipple 90o 1/8 RG 1
72 000553 Spring disc 12 DIN 7980 6

73 005070 Cyl. Screw M12x50 8.8 DIN 912 6
74 013967 Pipe pin 16 x 90 DOM 1481 6
Spare parts
Motor support for knife house
Spare parts list
1 039062 Brake motor 5,5 kW, brake 220V 1
039063 Brake motor 5,5 kW, brake 110V Alt.
- And others with special voltage Alt.
2 016780 Motor plate for 5,5 kW motor 1
4 016773 Linear set 16 bushing 2
5 016775 Linear set 16 slackness free 2
6 016805 Cyl. screw M5 x 30 8.8 DIN912 8
7 038997 Grease nipple M8 x 1 90o 4
8 006501 Pipe pin 4 x 20 DIN1481 8
9 005256 Cyl. screw M12 x 35 8.8 DIN912 4
10 000590 6kt. Screw M12 x 30 FZB DIN933 (for 5,5 kW motor) 4
11 002688 Facet disc 12 FZB DIN125B (for 5,5 kW motor) 4
14 056684 Side plate for knife house hinge, left 1
15 016782 Bottom plate for knife house hinge 1
16 047148 Side plate for knife house hinge, right 1
17 000470 6kt. Screw M8 x 16 8.8 DIN933 6
19 016807 Pipe pin 6 x 12 DIN1481 4
20 016776 Shaft trestle star 16 4
21 016777 Shaft 16 x 300 2
22 002753 6kt. Screw M8 x 30 FZB DIN933 87
24 016714 Pipe pin 5 x 30 DIN1481 8
26 008745 Pointed screw M10 x 20 14.9 DIN916 4
Spare parts list
31 000472 Facet disc 10 FZB DIN125A 4
32 016807 Pipe pin 6 x 12 DIN1481 4
35 017471 Thread block for knife motor adjusting 1
36 004578 Cyl. screw M6 x 12 A2 DIN912 4
37 004735 Spring disc 8 A2 DIN127B 4
38 031846 Cyl. screw M6 x 10 A2 DIN912 4
39 031838 Guide block for motor adjusting 1

40 016784 Spindle for motor adjusting 1
41 016771 Hand wheel Elesa vl. 140/60 FP-A-M16 1
42 016772 Hand wheel Elesa vc. 192/60B-M12 1
43 004590 Lock nut M16 A2 DIN985 1
44 002593 Facet disc 16 A2 DIN125B 2
45 016770 Spring disc K6001 27,7/17,3/0,4 4
50 016797 Flange bearing JF 16 x 16 1
51 019423 Cover plate 1
52 005077 6kt. Screw M5 x 10 A2 DIN933 2

53 016152 Facet disc 5 A2 DIN125A 2
Spare parts
Knife house
Spare parts list
Knife house
1 047072 Knife house 1

2 047030 Sealing ring for knife house ECS20 1
051049 Sealing ring for knife house ECS17 Alt.
3 047339 O-ring 265 x 5 VITON (for ECS20) 1
051051 O-ring 220 x 5 VITON (for ECS17) Alt.
4 016234 Cyl. screw M10 x 30 A2 DIN912 8
6 050824 Lock bushing for closing bracket 2
7 027089 U-screw M10 x 30 10.9 DIN7991 2
8 501994 Slotted pin 8 x 40 FZB DIN1475 2
9 047108 Arm short 1
10 503452 Fork Parker ISO 8140 2
11 016742 Rod for coupling of fixation arm 1
12 047107 Arm long 1
14 530644 Nut M24 A2 DIN934 2
15 004415 Facet disc 24 A2 DIN125A 2
16 065401 Bushing for closing bracket 2
17 575649 Disc spring 70 35,5 x 3,0 4
20 051186 Lock pin for knife house 2
35 ?????? Top cover for knife house 1
36 048243 Gasket for top cover 1
37 007043 6kt. Screw M10 x 25 A2 DIN933 12
38 000694 Spring disc 10 A2 DIN127B 12
59 048242 Gasket for inspection door 2
60 052714 Inspection door 1
61 002862 6kt. Screw M8 x 20 A2 DIN933 6
65 047168 Knife house hinge complete incl. item 66 75 1
Spare parts list
Knife house
66 047105 Three-square plate for knife house 1

67 017560 Rubber element 3
69 021437 Guard disc 10 DIN9021 3
72 004406 Thread rod M12 DIN925 L = 135 3
73 000466 Nut M12 FZB DIN934 9
75 000589 Top nut M12 DIN1587 3
Spare parts
Knife head
Spare parts list
Knife head
EX20 Knife head complete for 3 blade 016821

1 016820 Knife head 1
2 016815 Tension plate for knife blade 3
3 000583 U-screw M6 x 10 DIN7991 A2 6

3 000583 U-screw M6 x 10 DIN7991 A2 8

3 000583 U-screw M6 x 10 DIN7991 A2 10

3 000583 U-screw M6 x 10 DIN7991 A2 12

3 000583 U-screw M6 x 10 DIN7991 A2 16

3 000583 U-screw M6 x 10 DIN7991 A2 20
Spare parts list
Knife head

4 004318 Knife blade
7 028636 Bolt for knifehead 1
8 012888 Facet disc 10 A2 1
9 017729 Pin 6 x 36 3
10 005273 Pointed screw M12 x 12 A2 (for EX 920) (6)
11 016817 Knife shaft (for EX 920) (1)
Spare parts
Non return valve
Main item no.: 013690

1 013683 House for non-return valve 1
2 013686 Spindle for non-return valve 1
3 013687 Hollow disc for non-return valve 1
4 013689 Shortened socket 1 L=30 AISI 316 1
5 013688 Pressure spring 22x1,9x26 6V 1
6 012887 Facet washer 6 A2 1
7 027221 Clamp lock nut M6 1
8 000201 O-ring 16,0x3 1
9 000236 Nipple socket 1 U-3/4I galv 1
Spare parts
Temperature sensor - short

1 012312 Temperature sensor - short complete incl Item 2-5 1
2 012309 Temperature sensor pocket short 1
3 000201 O-ring 16 x 3 1
4 012308 PT100 sensor HLM46-8 1
5 012311 Union for sensor 1
Spare parts
Temperature sensor - long
Please note: The long model is only used for mounting in conical sleeve socket B.

1 012313 Temperature sensor - long complete incl Item 2-5 1
2 012310 Temperature sensor pocket - long 1
3 000201 O-ring 16 x 3 1
4 012308 PT100 sensor HLM46-8 1
5 012311 Union for sensor 1
Spare parts
Pressure meter in sleeve

1 006242 House for pressure meter 1
2 006243 Plug for pressure meter 1
3 003501 Union nut for temperature sensor 1
4 000204 O-ring 11,3 x 2,4 Viton 1
5 000201 O-ring 16,0 x 3 1
6 017918 Screw for pressure meter 1
7 016895 T/2 x 10 SKR & KRG straight FZL 1
8 017459 Socket man. Socket 10 straight FZ 1
9 000232 Manometer 0-100 bar 1
11 017342 Nippel RG 10 straight FZL 1
12 000233 Ball valve EGO 3380 manual 1
13 000234 Grease nipple RG straight st. 1
22 016952 Bonded seal 1
Spare parts
Pressure meter with transmitter
Main item no.: 015272 Pressure meter

1 006242 House for pressure meter 1
2 006243 Plug for pressure meter 1
3 000235 Union nut for temperature sensor 1
4 000204 O-ring 11,3 x 2,4 Viton 1
5 000201 O-ring 16,0 x 3 1
6 017918 Screw for pressure meter 1
7 016895 T/2 x 10 SKR & KRG straight FZL 1
8 017459 Socket man. Socket 10 straight FZ 1
10 017449 T/2 x 10 SKR & 10 smooth straight FZL 1
11 017342 Nippel RG 10 straight FZL 2
12 000233 Ball valve EGO 3380 manual 1
13 000234 Grease nipple RG straight st. 1
20 012606 Pressure transmitter Metro 1
21 012605 Socket reduct. RG - 3/8 IRG FZB
22 016952 Bonded seal 2
23 017345 Bonded seal 3/8 1
Spare parts
Water jacket
Spare parts list
Water jacket

1 016678 Water jacket L=240 8
2 016679 Water jacket L=330 1
3 021255 O-ring 239 x 5,7 Viton 1
4 016762 O-ring 174,3 x 5,7 Viton 1
5 016706 Throat for die head 1
6 000292 Cyl. Screw M12 x 30 12.9 DIN 912 12
7 016761 O-ring 229,3 x 5,7 Viton 1
8 021397 Die base 1
9 016765 House for die plate 1
10 005273 Pointed screw M10 x 12 A2 DIN 916 2
11 000293 Socket for screw pipe 10
12 006623 Packing 33 x 46 x 4 termolit 10
13 016743 Lock pin for knife house 2
15 017385 Stay for sleeves 3
16 000264 Nut M36 with R45 ball 3
17 000452 Disc 3
18 002587 Nut M36 FZB DIN 934 3
Spare parts
Sleeves
Spare parts list
Sleeves

1 031432 O-sleeve L=390 1
2 016670 Sleeve straight trace 8
5 027992 Sleeve, twisted, 4-trace, hardened, for blocking ring Alt.
6 031865 Sleeve, twisted, 4-trace, hardened, cast Alt.
027993 Sleeve, twisted, 4-trace, hardened Alt.
8 040247 Sleeve, conical, twisted, 4-trace, hardened 1
10 027571 Radial support for screw Alt.
11 017781 Bolcking ring thickness 4,5 Alt.
017780 Bolcking ring thickness 5,0 Alt.
15 016702 Pipe pin 10 x 40 DIN 1481 72
16 016701 Pipe pin 16 x 40 DIN 1481 72
17 016760 O-ring 258 x 6 Viton 17
18 012313 Temperature sensor long Alt.
19 012312 Temperature sensor short Alt.
20 000084 Pressure meter 3
21 015272 Pressure meter with transmitter Alt.
22 031273 Liquid addition screw 1
23 000296 End socket 1 RG, galv. 2
Spare parts
Screws
Spare parts list
Screws

1 008821 Main shaft 1
2 015014 Stay for main shaft 1
3 004316 O-ring 59 x 3 Viton 2
4 008766 Nut M36 links 1
7 031536 Wear ring for labyrinth 1
8 033207 Labyrinth sealing 1
10 002456 O-ring 85 x 4 Viton 9
11 053526 Pin 16x40 128
12 017050 O-ring 88,27 x 5,33 Viton 1
15 050213 O-screw 1
16 021563 Screw 120/1 V0V30 hardened 7
021299 Screw 160/1 hardened Alt.
17 023700 Screw 120/1 V0V30 hardened Alt.
021298 Screw 160/1 hardened Alt.
18 048634 Screw 120/1 V0V30 hardened, with blocking ring Alt.
028520 Screw 160/1 hardened, with blocking ring Alt.
23 021296 Screw 90/2 conical, hardened 1
025872 Screw 100/2 conical, hardened Alt.
24 023123 Blocking ring 1
023038 Blocking ring Alt.
25 028519 Hub for bearing 1
Spare parts
Liquid addition- conditioner

1 031259 Ball valve RG with handle 1
2 033574 Flowmeter 0-1000 l/h 1
3 023325 Hydr. Hose L=1200 1
Spare parts
Liquid addition - screw

1 033574 Flowmeter 0-1000 l/h 1
2 005220 Non-return valve 2
3 031259 Ball valve with handle 2
4 033576 Flowmeter 0-400 l/h 1
5 006215 Steel ball 19 for flowmeter 1
6 005473 Hydr. Hose L=700 1
7 013690 Non-return valve 1
Spare parts
Process steam system

2 033066 Steel reinforced hose L=1000 3
3 013690 Non-return valve for sleeve 3
4 007021 Ball valve 3
Spare parts
Cooling water system - screw

2 000300 Hose 3/8 5 meter
3 006746 Snap coupling 3/8 female 18
4 006747 Snap coupling 3/8 male 18
5 000298 Angle 90o union for hose 8
6 000299 Screw jacket 3/8 for hose 8

7 006748 Hose clamp 15-18 18
Spare parts
Electrical diagrams
ELECTRICAL DIAGRAMS
Copyright notice
Date
This is a copyright drawing, entrusted to the consignee for his personal use
Name

Rev.ind.
use only. It is not to be copied or reproduced, or passed on or made available
Revision
to third parties, particularly to competiters, without our prior written
consent. Any unlawful use by the consignee or third parties will be prosecuted
under civil and criminal law. The drawing has to be returned on our request.
D
1
CHE.
Date
manufacturing test DRA.
Norm
05/2007
Hu Minhui
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
4
Revision: D
Codeword: FT
Plot_date: 11.05.2007 - 10:12:12
Plant section: Extruder

5
Order number: AC U 314/07
Cover Sheet
Cover Sheet
6
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
Part
=ECPS.A01
1
Sh.
File Name: 000000
Plot_date: 11.05.2007 - 10:12:12 File Name: 000020
1 2 3 4 5 6 7 8

No. DWG-ID. Part Sh. Drawing no. Rev. Plant section Description Status Special remarks

9
Cover sheet:
10 =ECPS.A01 1 - AC100041 D Extruder Cover Sheet
Table of contents:
11 =ECPS.A02 2 - AC100041
Extruder Table of Contents
Table of contents:
12 =ECPS.A03 3 - AC100041 Extruder Table of Contents
Table of contents:
13 =ECPS.A04 4 - AC100041 Extruder Table of Contents
Data sheet:
14 =ECPS.DS 10 - AC100041 Extruder Data Sheet
Layout drawing:
15 =ECPS.PL 18 - AC100041 Extruder Panel Layout
Circuit diagram:
16 =ECPS.AC 31 - AC100041 Extruder Incoming Supply 230V AC
Circuit diagram:
17 =ECPS.24V 32 - AC100041 Extruder Power Supply 24V DC
Copyright notice
Circuit diagram:
18 =ECPS.MLDI 40A - AC100041
Extruder MicroLogix DI Connection
Circuit diagram:
19 =ECPS.MLDO 40B - AC100041 Extruder MicroLogix DO Connection
Circuit diagram:
20 =ECPS.PLC 41 - AC100041 Extruder PLC configuration
Rev.ind. D Date 05/2007 LOCAL CODE PLANT CODE

Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.A02
Date CHE.
Plant section
Extruder Table of Contents Drawing no. Part 2
Name Norm Order number
AC U 314/07 Table of Contents AC100039 - Sh.
1 2 3 4 5 6 7 8


Circuit diagram:
21 =ECPS.DI 42A AC100041 Extruder
PLC digital input

Circuit diagram
22 =ECPS.DI 42B AC100041 PLC digital input
Extruder
Circuit diagram
23 =ECPS.DI 42C AC100041 Extruder PLC digital input
Circuit diagram
24 =ECPS.DO 43A AC100041 Extruder PLC digital output
Circuit diagram
25 =ECPS.DO 43B AC100041
Extruder PLC digital output
Circuit diagram
26 =ECPS.AI 44 AC100041
Extruder PLC analog input module
Circuit diagram
27 =ECPS.AO 45 AC100041 PLC analog output module
Extruder
Circuit diagram
28 =ECPS.RTDI 46 AC100041
Extruder PLC analog RTD module
Circuit diagram
29 =ECPS.OR 51A AC100041 Digital signal output
Extruder
Circuit diagram
30 =ECPS.OR 51B AC100041 Extruder Digital signal output
Circuit diagram
31 =ECPS.ISO AC100041 Indication signal output
52 Extruder
Circuit diagram
32 =ECPS.ES 53 AC100041 Extruder Emergency Stop
Circuit diagram
33 =ECPS.HMI 54 AC100041 PLC-HMI CONFIGURATION
Extruder
Circuit diagram
34 =PLC.IO1 101 AC100041
Extruder PLC input/output define table 1
Circuit diagram
35 =PLC.IO2 102 AC100041 PLC input/output define table 2
Extruder
Circuit diagram
36 =PLC.IO3 103 AC100041 Extruder PLC input/output define table 3
Circuit diagram
Copyright notice
Circuit diagram
Circuit diagram
39 =ECPS.TL1 200 AC100041 Extruder Terminal List
Circuit diagram
40 =ECPS.TL2 201 AC100041 Terminal List
Extruder

Codeword
FT
Date CHE.
Plant section
1 2 3 4 5 6 7 8


Circuit diagram:

Circuit diagram
42 =ECPS.TL4 203 AC100041 Terminal List
Extruder
Circuit diagram
Circuit diagram
Circuit diagram
45 =ECPS.PES 300 AC100041 Extruder Proposal for Emergency Stop
Copyright notice

Codeword
FT
Date CHE.
Plant section
1 2 3 4 5 6 7 8

VOLTAGE COLOUR OF WIRES

CONTROL VOLTAGE DRIVES 230V AC RED
CONTROL VOLTAGE LOOPS 24V DC BLUE
VALVE VOLTAGE 24V DC BLUE
ANALOG SIGNAL 0/4 - 20 mA WHITE
external supplied components ORANGE
PROTECTION CODE OF CONTROL PANEL IP 54

NUMBERING OF WIRES As Circuit Diagram marked
SPECIAL REMARKS :
Copyright notice

Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.DS
Date CHE.
Plant section
Extruder Data Sheet Drawing no. Part 10
AC U 314/07 Data Sheet AC100039 - Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
CHE.
Date
Norm
400
05/2007
Hu Minhui
App weight: 100KG
EMER
GE
2
N CY-
ST
OP
800
Codeword
Order number
Plant section
C
B
D
A
FT
Extruder
3
AC U 314/07
-G1
-F01
24VDC
M24
-X1 -X10
Socket
M16
2 Breaker
70
Contact
40
2 Breaker
4
Contact
2 Breaker
-X20
Contact
2 Breaker
-XA1 -F02 -F03 -F04 -F05
Contact
-X23
1 Breaker
Contact
-X24
1 Breaker
800
800
Contact
760
-X21
1 Breaker
Contact
1 Breaker
Contact
-F10~-F14
1 Breaker
-X25 -X26
M22
Contact
-A001~-A004
M12
30
-X22
Plot_date: 11.05.2007 - 10:12:12
-K11~-K26
60
PE
50
5
80 130 180 160 195
Layout Drawing
300
PANEL LAYOUT
1000
6
C
A
M12
M16
M22
M24
Type
S1
5
7
4
4
AC-F01
7
Qty.
ISO-H13
HMI-LA11
LOCAL CODE
Drawing no.
+FT-ECPS
BUZZER
Door Switch
PLANT CODE
8
TOUCH SCREEN
Emergency Stop
AC100039
-
Part
All connectione without specification are:1.5mm2
=ECPS.DS
18
File Name: 000000
Sh.
1 2 3 4 5 6 7 8

PE

230V AC

1 3
-F02 1 3 14 1 3 14 1 14
-F01 1 3 5 C6A -F03 -F04 -F05
2 4 C6A C2A C2A
2 4 11 2 4 11 2 11
24V1+ A
=.DI/42C.8 =.24V/32.1
I>> I>> I>>
10A
Ik=25kA 2 4 6
2
-XA1
2.5mm
Plug
L N
L1 N PE 230VAC
-X1 -G1
24V 5A
24VDC
ECPS.AC-WS1
+ -
2
3x2.5mm
2
2.5mm
230VN2
230VL2
230VN1
230VL1
24V+
24V-
L1 N PE 1 4
-X10
2 5
=.24V/32.1
=.24V/32.1
Copyright notice
=.PLC/40B.2
=.PLC/40B.2
3 6
INCOMING SUPPLY
230VAC, 50Hz, +/-5
DC24V CONTROL POWER SUPPLY INSTRUMENT PLC POWER
Approx. Power: 2 kW POWER SUPPLY SUPPLY
(Reserve)
2
All connectione without specification are:1.5mm
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.AC
Date CHE.
Plant section
Extruder INCOMING SUPPLY 220V AC Drawing no. Part 31
AC U 314/07 Circuit diagram AC100039 - Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
=.AC/31.4
=.AC/31.4
CHE.
Date
Norm
24V-
24V+
-F10
C2A
24V1+
2
=.DI/40A.1
INPUT
BINARY
05/2007
A
Hu Minhui
11
=.AC/31.6
14
24V DC
2
-F11
Codeword
C2A
Order number
Plant section
24V2+ 1
2
=.DO/40B.1
=.DO/40B.1
24V2-
BINARY
OUTPUT
FT
11
14
Extruder
3
AC U 314/07
-F12
C2A
24V3+
1
=.PLC/41.1
=.PLC/41.1
24V3-
MODULE
ETHERNET
11
14
4
-F13
C2A
24V4+
1
=.ISO/52.1
LOOP
INDICATION =.ISO/52.1
24V4-
11
Plot_date: 11.05.2007 - 10:12:12
14
5
-F14
C4A
-X20
24V5+
1
Circuit diagram
24V5-
6
2 7
4 9
8
(RESERVE)
5 10
INSTRUMENT
POWER SUPPLY
11
14
POWER SUPPLY 24V DC

B
24V1-
24V3-
24V2-
24V4-
6
.DI/42C.5
=.ISO/52.1
=.PLC/41.1
=.DO/40B.1
=.DI/40A.1
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
24V-
24V+
AC100039
=\
=\
-
Part
2
=ECPS.24V
32
File Name: 000104
Sh.
Plot_date: 11.05.2007 - 10:12:12 File Name: 000110A
1 2 3 4 5 6 7 8

=.24V/32.1
24V DC 24V1+
/
24V1+
=.24V/32.6 24V1-
/
24V1-

Input
+24 COM
IN 0 IN 2 IN 5 IN 7 IN 8 IN 10 IN 12 IN 14 IN 16 IN 18 IN 20 IN 22
VDC 1
24 COM COM
IN 1 IN 3 IN 4 IN 6 IN 9 IN 11 IN 13 IN 15 IN 17 IN 19 IN 21 IN 23
COM 0 2
Rack: 0
Copyright notice
Slot: 1
Binary Input
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.MLDI
Date CHE.
Plant section
Extruder Micrologic Connection Drawing no. Part 40A
Plot_date: 11.05.2007 - 10:12:12 File Name: 000110B
1 2 3 4 5 6 7 8

=.24V/32.2
24V DC 24V2+
/
24V2+
=.24V/32.6 24V2-
/
24V2-

230VAC
230VL1
230VN1
Output
VAC VAC OUT OUT OUT VAC OUT OUT OUT OUT VAC OUT OUT
L1 NEUT 0 1 2 DC 3 5 7 8 10 DC 5 13 15
VAC VAC VAC OUT OUT OUT VAC OUT OUT OUT OUT
DC 0 DC 1 DC 2 3 4 6 DC 4 9 11 12 14
PE
Copyright notice
Rack: 0
Slot: 1
Binary Output
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.MLDO
Date CHE.
Plant section
Extruder Micrologic Connection Drawing no. Part 40B
1 2 3 4 5 6 7 8

-A005 -A001 -A002 -A003 -A004

Rack 0 1761-CBL-AM00
Rack 0 Rack 0 Rack 0 Rack 0
Slot 4 AIC to MicroLogix Comms Cable
Slot 0 Slot 1 Slot 2 Slot 3
1761-NET-ENIW MicroLogix 1762-IF4 1762-OF4 1762-IR4

1200 AI 4 AO 4 RTD input 4
L N PE L N PE
230VAC
24V3+ 230VL1
=.24V/32.3 =.AC/31.8
24V3- 230VN1
Copyright notice
=.24V/32.6 =.AC/31.8
PE PE
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.PLC
Date CHE.
Plant section
Extruder PLC CONNECTION Drawing no. Part 41
1 2 3 4 5 6 7 8

24V DC 24V1+
=.24V/32.1 /42B.1
24V1+
=.24V/32.6 24V1-
/42B.1

24V1-

1 3 5 7 9 11 13 15
-X21
+Local
2 4 6 8 10 12 14 16
2
0.75mm
-A001
0 1 2 3 4 5 6 7 COM
Rack 0
Slot 1
I 0.0 .1 .2 .3 .4 .5 .6 .7
/1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1
Copyright notice
INPUT BYTE 0 PLUG-IN PLACE PART 1 OF 3
Spare Emergency stop Knife door Knife motor External signal External signal Back flange Extruder Main motor
status signal switch running signal Start knife Stop knife sensor running signal
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.DI
Date CHE.
Plant section
Extruder PLC DIGITAL INPUT Drawing no. Part 42A
1 2 3 4 5 6 7 8

(&Force Feeder start) (Water to (Water to

(EX920) Conditioner) Extruder screw)

Knife motor Release knife Extruder maain Conditioner motor Feeder screw Additive 1 Additive 2 Additive 1&2

start signal motor brake motor start signal start signal motor start signal Valve on/off Valve on/off Pump start signal
-A001 OUTPUT BYTE 16 PLUG-IN PLACE PART 1 OF 2

Rack 0
Slot 1 /1.1
Q 0.0
/1.1
.1
/1.1
.2
/1.1
.3
/1.1
.4
/1.1
.5
/1.1
.6
/1.1
.7
0 1 2 3 4 5 6 7
2
0.75mm
A1 A1 A1 A1 A1 A1 A1 A1
-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18
24V DC A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2
=.24V/32.2
24V2+
=.24V/32.6
24V2-
14 11 14 11 14 11 14 11 14 11 14 11 14 11 14 11
51A.2 12 51A.2 12 51A.3 12 51A.4 12 51A.5 12 51A.6 12 51A.7 12 51A.7 12
Copyright notice
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.DO
Date CHE.
Plant section
Extruder PLC DIGITAL OUTPUT Drawing no. Part 43A
1 2 3 4 5 6 7 8

(Anti-Plug-valve)
Additive 3 Oil at Steam Conditioner Steam Extruder Bypass dryer Alarm Output OiL pump Fault buzzer

Oil Start stop Start/ on/off valve screw on/off valve valve motor start
(dry contace, N.O.)
on/off valve on/off valve
-A001 OUTPUT BYTE 16 PLUG-IN PLACE PART 2 OF 2

Rack 0
Slot 1 /1.1
.8
/1.1
.9
/1.1
.10
/1.1
.11
/1.1
.12
/1.1
.13
/1.1
.14
/1.1
.15
8 9 10 11 12 13 14 15
0.75mm2
A1 A1 A1 A1 A1 A1 A1 A1
-K19 -K20 -K21 -K22 -K23 -K24 -K25 -K26
24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2 24V DC
A2
=.24V/32.2
24V2+
=.24V/32.6
24V2-
14 11 14 11 14 11 14 11 14 11 14 11 14 11 14 11
51B.2 12 51B.2 12 51B.3 12 51B.4 12 51B.5 12 51B.6 12 51B.7 12 52.6 12
Copyright notice
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.DO
Date CHE.
Plant section
Extruder PLC DIGITAL OUTPUT Drawing no. Part 43B
1 2 3 4 5 6 7 8

Main motor Conditioner Steam motor Feeder Screw speed feedback

load(4-20mA) valve opening(4-20mA) Reserve

(4-20mA)
+ - + - + - + -
1 2 3 4 5 6 7 8
-X23
2 2 2
2 x 0.75mm 2
2 x 0.75mm 2 x 0.75mm 2 x 0.75mm
-A002 0+ 0- 1+ 1- 2+ 2- 3+ 3-
Rack 0
Slot 2
IN0(+) IN0(-) IN1(+) IN1(-) IN2(+) IN2(-) IN3(+) IN3(-)
/1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1
Copyright notice
PLUG-IN PLACE PART 1 OF 1
Main motor Conditioner Steam motor Feeder Screw speed feedback Reserve
load(4-20mA) valve opening(4-20mA) (4-20mA)
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.AI
Date CHE.
Plant section
Extruder PLC ANALOG INPUT MODULE Drawing no. Part 44
1 2 3 4 5 6 7 8

-A003 PLUG-OUT PLACE PART 1 OF 1

Rack 0
Slot 3 /1.1
I out0
/1.1
I out1
/1.1
I out2
/1.1
I out3
/1.1
V out0
/1.1
V out1
/1.1
V out2
/1.1
V out3
/1.1
COM
/1.1
COM
2 2 2 2
2 x 0.75mm 2 x 0.75mm 2 x 0.75mm 2 x 0.75mm
1 2 3 4 5 6 7 8
-X24
+Local + - + - + - + -
Copyright notice
Feeder screw Conditioner Knife motor Reserve
speed(4-20mA) Steam motor speed(4-20mA)

valve(4-20mA)
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.AO
Date CHE.
Plant section
Extruder PLC ANALOG OUTPUT MODULE Drawing no. Part 45
1 2 3 4 5 6 7 8

Conditioner outlet Extruder screw Extruder screw Extruder screw
temperature(RTD) temperature(RTD) temperature(RTD)(EX920) temperature(RTD)(EX920)

RTD S R S R RTD S R RTD S R

RTD
-X25 1 2 3 4 5 6 7 8 9 10 11 12
2 2 2
3 x 0.75mm 3 x 0.75mm2 3 x 0.75mm 3 x 0.75mm
-A004 RTD Sense Return RTD Sense Return RTD Sense Return RTD Sense R
Rack 0
Slot 4
IN 0(EXC) IN 0(S) IN 0(RTN) IN 1(EXC) IN 1(S) IN1(RTN) IN 2(EXC) IN2(R) IN2(RTN) IN 3(EXC) IN3(S) IN3(RTN)
/1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1 /1.1
Copyright notice
PLUG-IN PLACE PART 1 OF 1
Conditioner outlet Extruder screw Extruder screw Extruder screw
temperature(RTD) temperature(RTD) temperature(RTD)(EX920) temperature(RTD)(EX920)
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.RTDI
Date CHE.
Plant section
Extruder PLC RTD MODULE Drawing no. Part 46
1 2 3 4 5 6 7 8

14 14 14 14 14 14 14 14
-K11 -K12 -K13 -K14 -K15 -K16 -K17 -K18
43A.2 11 43A.2 11 43A.3 11 43A.4 11 43A.5 11 43A.6 11 43A.7 11 43A.7 11
Orange
-X22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
+Local
Knife motor Release knife Extruder maain Conditioner motor Feeder screw Additive 1 Additive 2 Additive 1&2
Valve on/off Pump start signal
start signal motor brake motor start signal start signal motor start signal Valve on/off
(&Force Feeder start) (Water to (Water to

Copyright notice
(EX-920) Conditioner) Extruder screw)
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.OR
Date CHE.
Plant section
Extruder DIGITAL SIGNAL OUTPUT Drawing no. Part 51A

1 2 3 4 5 6 7 8

14 14 14 14 14 14 14
-K19 -K20 -K21 -K22 -K23 -K24 -K25
43B.2 11 43B.2 11 43B.3 11 43B.4 11 43B.5 11 43B.6 11 43B.7 11
Orange
17 18 19 20 21 22 23 24 25 26 27 28 29 30
+Local
Additive 3 Oil at Steam Conditioner Steam Extruder Bypass dryer Alarm Output Oil Pump
Oil Start stop Start/ on/off valve screw on/off valve valve
(dry contace, N.O.) motor start signal
on/off valve on/off valve
Copyright notice
(Anti-Plug-valve)
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.OR
Date CHE.
Plant section
Extruder DIGITAL SIGNAL OUTPUT Drawing no. Part 51B
Copyright notice
Date
Name

Rev.ind.
Revision
D
=.24V/32.6
=.24V/32.3
1
24V4-
24V4+
CHE.
Date
Norm
24V DC
+CONTROL PANEL DOOR
05/2007
Hu Minhui
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
4
Plot_date: 11.05.2007 - 10:12:12
5
-K26
43B.7
Circuit diagram
11
14
INDICATOR DIGNAL OUTPUT

-H13
6
X2
X1
Fault
buzzer
7
LOCAL CODE
Drawing no.
+FT-ECPS
24V4-
24V4+
PLANT CODE
8
AC100039
=.HMI/54.6
=.HMI/54.6
-
Part
2
=ECPS.ISO
52
File Name: 000122
Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
CHE.
Date
Norm
05/2007
Hu Minhui
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
S1
-X26
1
4
2
Plot_date: 11.05.2007 - 10:12:12
5
Circuit diagram
EMERGENCY STOP
6
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
Part
2
=ECPS.ES
53
File Name: 000123
Sh.
1 2 3 4 5 6 7 8

-A001
CONTROLLER
1762-BWAR
RJ45
RS232 =.ISO/52.8
24V4+
=.ISO/52.8
24V4-
PE
Programming CABLE
AB: 2711-NC21
+CONTROL PANEL DOOR

RS232
24V+ 1
Copyright notice
2711P-T10C4D2 24V- 2
GND 3
-LA11 Panelview Plus 1000
TOUCH SCREEN
2
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.HMI
Date CHE.
Plant section
Extruder PLC-HMI CONNECTION Drawing no. Part 54
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
CHE.
Date
-A001
Norm
SLOT 0
RACK 0
CPU MODULE
05/2007
Hu Minhui
24
COM
+24
VDC
2
0
COM
Spare
Codeword
IN 0
Emergency stop status signal
Order number
Plant section
IN 1
IN Knife door switch
FT
2
IN
Knife motor running signal
3
1
Extruder
COM
3
IN
External signal start knife
AC U 314/07
4
IN
External signal stop knife

5
IN
Back flange sensor

6
IN
Extruder main motor running signal

7
2
COM
IN
Extruder main motor speed guard

8
IN
4
Conditioner door signal switch status signal

9
Conditioner motor running signal

IN 10
Conditioner speed guard

IN 11
Feeder screw running signal

IN 12
Plot_date: 11.05.2007 - 10:12:12
Additive 1 running signal/supply OK

IN 13
Additive 1&2 running signal/supply OK

IN 14
5

IN 15
Empty level sensor pre-bin

IN 16
Reserve
Digital Input
IN 17
Circuit diagram
Force feeder motor running signal(EX920)
Force feeder motor speed guard (EX920)

IN 18 IN
IN 19
PLC INPUT/OUTPUT DEFINE TABLE 1

Power supply fault
20
IN
Down stream signal form customer

6
IN
Open position of the by-pass drayer valve

21 IN
22
Close position of the by-pass drayer valve

23
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
2
=ECPS.IO1
Part 101
File Name: 000310
Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
CHE.
Date
Norm
-A001
SLOT 0
RACK 0
CPU MODULE
05/2007
Hu Minhui
L1
2
VAC
Codeword
Order number
Plant section
VAC
NEUT
DC
FT
VAC
0
Knife motor start signal
0
Extruder
OUT
3
VAC
AC U 314/07
DC 1
1
Release knife motor brake

OUT
DC
VAC
2
Extruder main motor start signal

2
OUT
(&Force Feeder Start-EX-920)

3
Conditioner motor start signal

OUT
4
DC
VAC
3
Feeder screw motor start signal

OUT
Additive 1 valve on/off

5
OUT

Plot_date: 11.05.2007 - 10:12:12
OUT
Additive 1&2 pump start signal

7
OUT
DC
5
VAC
4
Additive 3 Oil start/on/off valve

8
OUT
Digital Output
Oil at stop start/on/off valve
Circuit diagram
OUT
(Anti-Plug-calve)
Steam conditioner on/off valve
10
OUT
PLC INPUT/OUTPUT DEFINE TABLE 2

11
Steam Extruder screw on/off valve

OUT
6
DC
VAC
5
Bypass dryer valve

12
OUT
Alarm output(dry contact,N.O.)

13
OUT
14
Oil Pump motor start signal

OUT
Fault buzzer
15
OUT
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
2
=ECPS.IO2
Part 102
File Name: 000311
Sh.
1 2 3 4 5 6 7 8

AI MODULE
RACK 0
SLOT 1
-A002
IN 0(+)
Main motor load(4-20mA)
IN 0(-)
IN 1(+)
Conditioner steam motor valve opening(4-20mA)
IN 1(-)
IN 2(+)
Feeder Screw speed feedback(4-20mA)
IN 2(-)
IN 3(+)
Reserve
IN 3(-)
COM
COM
Copyright notice
2
Rev.ind. D Date 05/2007 Analogl Input LOCAL CODE PLANT CODE
Codeword
FT
Revision manufacturing test DRA. Hu Minhui +FT-ECPS =ECPS.IO3
Date CHE.
Plant section
Extruder PLC INPUT/OUTPUT DEFINE TABLE 3 Drawing no. Part 103
1 2 3 4 5 6 7 8

AO MODULE
RACK 0
SLOT 2
-A003
V out 0
I out 0
Feeder screw speed(4-20mA)
V out 1
I out 1
Conditioner steam motor valve(4-20mA)
V out 2
I out 2
Knife motor speed(4-20mA)

V out 3
I out 3
Reserve
COM
Copyright notice
COM
2
Codeword
FT Analogl Output
Date CHE.
Plant section
Extruder PLC INPUT/OUTPUT DEFINE TABLE Drawing no. Part 104
1 2 3 4 5 6 7 8

RTD MODULE
RACK 0
SLOT 3
-A004
EXC 0
EXC 1
Extruder screw temperature
Sense 0
Conditioner outlet temperature
Sense 1
RTN 0
RTN 1
NC
NC
EXC 2
Extruder screw temperature Sense 2
RTN 2
EXC 3
NC
COM Sense 3 Extruder screw temperature
RTN 3
COM
Copyright notice
NC
2
Codeword
FT RTD Iput
Date CHE.
Plant section
Extruder PLC INPUT/OUTPUT DEFINE 5 Drawing no. Part 105
Copyright notice
Date
Name

Rev.ind.
Revision
D
-X21
1
CHE.
Date
Norm
Spare
2
3
Emergency stop status signal
05/2007
Hu Minhui
5
2
Knife door switch
6
7
Codeword
Order number
Plant section
Knife motor running signal
FT
9
External signal start knife
10
Extruder
3
11
AC U 314/07
External signal stop knife
12
13
Back flange sensor

14
15
Extruder main motor running signal

16
4
17
Extruder main motor speed guard

18
19
24V+
Plot_date: 11.05.2007 - 10:12:12
Digital Input
20
24V-
21
5
Conditioner door signal switch status signal

22
23
Circuit diagram
Conditioner motor running signal
Terminal List 2
24
25
Conditioner speed guard

26
6
27
24V+
28
24V-
29
Feeder screw running signal

30
31
7

32
LOCAL CODE
33
Additive 1&2 running signal/supply OK

34
Drawing no.
+FT-ECPS
35

36
PLANT CODE
8
AC100039
Internal Connections
-
External Connections
2
=TL2
Part 201
File Name: 000401
Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
CHE.
Date
Norm
-X22
1
Knife motor start signal
05/2007
Hu Minhui
3
Release knife motor brake
4
2
Codeword
Extruder main motor start signal
Order number
Plant section
(&Force Feeder start-EX-920)
FT
Conditioner motor start signal
Extruder
9
3
AC U 314/07
Feeder screw motor start signal
10
11

12
13

14
4
15
Additive 1&2 pump start signal

16
17
Additive 3 Oil start/on/off valve

Plot_date: 11.05.2007 - 10:12:12
18
Digital Output
19
5
Oil at stop start/on/off valve

20
21
Steam conditioner on/off valve
Circuit diagram
22
Terminal List 4
23
Steam Extruder screw on/off valve

24
6
25
Bypass dryer valve

26
27
Alarm output(dry contact,N.O.)

28
29
Oil Pump motor start signal

7
30
LOCAL CODE
31
Fault buzzer
32
Drawing no.
+FT-ECPS
PLANT CODE
External Connections
8
Internal Connections
AC100039
-
2
=TL4
Part 203
File Name: 000403
Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
CHE.
Date
Norm
-X23
+
1
Main motor load(4-20mA)
05/2007
2
Hu Minhui
2
3
Conditioner steam motor valve opening(4-20mA)
-
Codeword
Order number
Plant section
FT
+
Feeder Screw speed feedbackk(4-20mA) 5

-
Extruder
3
Analog Input
AC U 314/07
+
Reserve
-
8
4
Plot_date: 11.05.2007 - 10:12:12
-X24
5
Feeder screw speed(4-20mA)

-
Circuit diagram
Terminal List 5
+
Conditioner steam motor valve(4-20mA)

-
4
6
Knife motor speed(4-20mA)

-
6
Analog Output
7
7
Reserve
-
LOCAL CODE
8
Drawing no.
+FT-ECPS
Internal Connections External Connections

PLANT CODE
8
AC100039
-
2
=TL5
Part 204
File Name: 000404
Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
D
example
1
+MCC
CHE.
Date
Norm
Use PNOZ 1 as an
+AS-ECPS
05/2007
Hu Minhui
-X21
-X
2
24V+
Codeword
Order number
Plant section
FT
2
PLC DI I:0/1
24V+
0V
Extruder
3
AC U 314/07
S1
-X26
A2
A1
1
4
2
13 23
33
41
14 24 34 42
Plot_date: 11.05.2007 - 10:12:12
+Local
5
X1
T33
X2
T34
Circuit diagram
-XX
PNOZ 1
1
T12
T11
Safety Relay
Proposal for Emergency Stop

6
2
3
4
7
LOCAL CODE
5
Drawing no.
+FT-ECPS
6
PLANT CODE
8
AC100039
-
2
PES
Part 300
File Name: 000500
Sh.
Copyright notice
Date
Name

Rev.ind.
Revision
STEAM
1
CHE.
Date
DRA.
Norm
DOUT 7
DOUT 11
DIN 14
2
Codeword
Order number
Plant section
DOUT 10
DOUT 6
DOUT 5
M
AIN 1
AOUT 1
3
DIN 15
DIN 11
DIN 7
AIN 0
DOUT 2
DIN 10
DOUT 3
4
DOUT 9
DOUT 8
DIN 9
DIN 8
RTD 1
5
DIN 18
DIN 19
SYSTEM LAYOUT
DOUT 14
DIN 12
DOUT 4
AOUT 0
DIN 16
6
RTD2
RTD3
DIN 2
RTD4
DRYER
BYPASS
DIN 5
DIN 4
DRYER
DOUT 1
7
DIN 0
LOCAL CODE
DIN 3
DOUT 12
DOUT 0
AOUT 2
Drawing no.
STOP
EMERGENCY
PLANT CODE
DIN 1
8
DOUT 13
Part
-
S
manufacturing test
Copyright notice
Date
Name

Rev.ind.
Revision
D
1
CHE.
Date
Norm
05/2007
Hu Minhui
App weight: 100KG
2
Codeword
Order number
Plant section
FT
Extruder
3
AC U 314/07
-G1
-F01
24VDC
-X1 -X10
Socket
2 Breaker
Contact
2 Breaker
Contact
4
2 Breaker
-X20
Contact
2 Breaker
-XA1 -F02 -F03 -F04 -F05
Contact
-X23
1 Breaker
Contact
-X24
1 Breaker
Contact
-X21
1 Breaker
Contact
Plot_date: 11.05.2007 - 10:12:12
1 Breaker
Contact
-F10~-F14
1 Breaker
-X25 -X26
Contact
-A001~-A004
5
-X22
-K11~-K26
PE
Circuit diagram
PANEL LAYOUT
6
7
LOCAL CODE
Drawing no.
+FT-ECPS
PLANT CODE
8
AC100039
-
Part
2
=ECPS.PL
**
File Name: 000000
Sh.
STEAM EQUIPMENT
ATC/FT page 1 of 1
Andritz Sprout EX 9XX 600/300 kg/h.
installation
Steam diagram drwg. No. 220102-01A
Part list. - Stvare nr. 090674
Primary pressure Cascademixer 7,5 - 10,0 bar. Calculated pressure 7,5 bar
Secundary pressure Cascademixer 1,2 - 1,8 bar. Calculated pressure 1,2 bar.
Primary pressure Extruder 7,5 - 10,0 bar. Calculated pressure 7,5 bar
Secumdary pressure Extruder 5,0 - 6,0 bar. Calculated pressure 5,5 bar.
P1 = 7.5 - 10.0 Bar = DN50. Lover string P1 = 7.5 -10.0 Bar = DN32
P2 = 1.2 - 1.8 Bar = DN80 Lover string P2 = 5.0 -6.0 Bar = DN32
P3 = Compensator = DN100
P4 = Condensat = DN20
Pos Dim Tryktrin Description. Item No. No off. Supply A-FB Supply LOC
1 DN 50 DIN/PN16 Spirax stop valve BSA1T FL. 131194702 1
2 DN 50 DIN/PN40 Spirax steam separator S13 FL. 131195638 1 1
3 3/8 rg. 0 Spirax 100 manometer ( 0- 10 bar). 131196455 1
3.1 3/8 RG 0 Spirax manometervalve 131195718 1
3.2 3/8 RG 0 Spirax manometer O- loop 131195359 1
4 DN 50 DIN/PN16 Spirax Strainer FIG 33 FL med 100 mesh si. 131195942 1
5 DN 50 DIN/PN40 Spirax On/off valve M10SI2 ISO incl aktuator, plate and switch box 131194861 1 1
0 0 5-Vejs Magnetvalve - 230V 131194732 1 1
0 0 5-Vejs Magnetvalve - 115V 082519 0
0 0 5-Vejs Magnetvalve - 24VDC 082521 0
6 DN32 DIN/PN25 Spirax pressur reducing valve DP27 FL 0,2 - 17,0 bar 131196014 1 1
7 Pressur transmitter type MBS 33 0-10bar / 4-20amp 131201591 1
9 DN50 DIN/PN16 Spirax Steam regulatingvalve LE33 (Kvs 36) 131195581 1 1
0 0 Elaktuator EL6121C, 230VAC incl. Adaptor and plate 131227986 1 1
0 0 Elaktuator EL6122C, 115VAC incl. Adaptor and plate New no. 0
0 0 Elaktuator EL6124C, 24VDC incl. Adaptor and plate New no. 0
10 DN32/50 DIN/PN16 Spirax safty valve SV607 FL blow pressur 4,0 bar. 131196766 1
11 0 131195050 1
Components in lover string:

17 DN 25 DIN/PN25 Spirax pressur reducing valve DP27 FL 0,2 - 17,0 bar 131196012 1 1
5.1 DN32 DIN/PN40 Spirax On/off valve M10SI2 ISO incl aktuator, plate and switch box 131194859 1 1
0 0 5-Vejs Magnetvalve - 230V 131194732 1 1
0 0 5-Vejs Magnetvalve - 115V 082519 0
0 0 5-Vejs Magnetvalve - 24VDC 082521 0
7 Pressur transmitter type MBS 33 0-10bar / 4-20amp 131201591 1
20 DN25/40 DIN/PN16 Spirax safty valve SV607 FL blow pressur 7,0 bar. 131227949 1
5 Drain set consisting of:
12 3/4" RG DIN/PN40 Spirax ball valve M10S2. 131246107 5

13 3/4" RG DIN/PN16 Spirax strainer FIG 12 SG. 131195945 5
14 3/4" RG DIN/PN16 Spirax steam trap FT14- 10TV. 131196625 5
15 3/4" RG 0 Spirax inspection sight glass type 2. 131196760 5
16 0 0 0 131194917 2
Optional equipment. 0
18 Option DN80 Spirax steamflow meter type Diva. Powre supply 24V/dc output 4 -20mA/ or puls. Turndown up to 50:1. 082549 0
21 Option DN50 Spirax steamflow meter type Diva. Powre supply 24V/dc output 4 -20mA/ or puls. Turndown up to 50:1. 082548 0
19 DN32 DIN/PN16 Spirax Steam regulatingvalve LE33(kvs16) FL 131195583 0
0 0 Elaktuator EL6121C, 230VAC incl. Adaptor and plate 131198820 0
0 0 Elaktuator EL6122C, 115V incl.Adaptor and plate New no. 0
0 0 Elaktuator EL6124C, 24VDC incl. Adaptor and plate New no. 0
0 0 El5952.3 (2000 ohm potientiometer) New no. 0
9.1 Option 0 0 082547 0
Complete pipe supply including design and preparation of construction and assembly drawings of the entire steam train. Welding of
all pipes with flanges etc. to be executed with NDT on the individual welding and priming of the pipes. All pipe materials must be
certified at delivery. Assembly of the steam train with valves and components according to the Spirax assembly drawing. Every to be
17 Option pressure tested at 15 bar. 0
LIQUID EQUIPMENT
ATC/FT page 1 of 1
SPROUT-MATADOR
A MEMBER OF THE ANDRITZ GROUP
Extruder 6xx
Liquid diagram drwg. No.
Part list.
COSTUMER:_________ ORDER NO:_________
Pos. Edit No. Description. Units Supply by A-FB Supply by Loc

01 085658 Ball valve DN 25, 1" 2
02 061150 Liquid pump grundfoss CR3-6 viton 2
03 085660 Safety valve DN25, 1" 2
04 005219 On/off valve EGO223 4
05 085659 Safety valve DN20, 3/4" 2
06 085657 Ball valve DN 25, 3/4" 1
Remarks:
MANUAL
DOSING SCREW
DOSING SCREW 1
CONTENTS
Security provisions 2
Function 3
Lifting 4
Mounting:
- Placing 5
- Coupling 6
Checklist 7
Maintenance 8
Lubrication 9
Demounting 10
Spare parts 15
Spare parts list 16 - 17
97.12.09.
DOSING SCREW 2
SECURITY PROVISIONS
)
IMPORTANT! IMPORTANT! IMPORTANT!
IT IS PURCHASERS/MAIN CONTRACTORS
RESPONSIBILITY THAT BEFORE TAKING INTO
OPERATION THE DOSING SCREW IS INSTALLED
CORRECTLY IN ACCORDANCE WITH AT ANY
TIME VALID SECURITY AND HEALTH
REGULATIONS
All mounted guards and hatches must be securely fixated when the dosing aggregate is in
operartion.
It must be ensured that electro motors can not be started and that the steam valve is not
opened while repair works are done. This is done by locking the contactors or the starting
devices.
If operational disturbances are heard or in any way felt, these must be taken care of
immediately, no matter if one can solve the problems oneself or if a technician from
SPROUT-MATADOR A/S must be contacted.
) BYPASSING OF THE ABOVE SECURITY PROVISIONS MAY

CAUSE SERIOUS PERSONAL INJURY
97.12.09.
DOSING SCREW 3
FUNKTION
The dosing screw is used for controlling the raw material addition by an electronic
regulation of the screw rotation speed.
An evenly increasing (progresive) increment of the screw windings, also under the inlet,
ensures that the material is distributed in the entire length and that the screw pipe is not
blocked.
97.12.09.
DOSING SCREW 4
LIFTING
ANY HANDLING SHALL TAKE PLACE ACCORDING

TO SAFETY REGULATIONS
Weight M
Type kgs
D 160 250
D 180 300
D 260 350
D 315 450
AT SHARP EDGES USE PROTECTION

FOR THE CARRYING BELTS
Lifting the machine
1. All loose parts must be removed, and guards, covers etc. must be closed and
fixated before lifting in order to avoid them falling down.
2. Immediately before lifting it must be ensured that no persons are dangerously near
the machine.
3. Lifting must be carrried out vertically. If the machine cannot be lifted vertically, it
must securely be brought into a position which enables vertical lifting. The machine
must not be dragged over the base before or at the same time as the lifting is
started. The carrying belts may then be damaged.
4. Immediately after having started the lifting, it must be ensured that the machine is
properly hooked and in balance.
97.12.09.
DOSING SCREW 5
MOUNTING
PLACING
The dosing screw is fixated to the top of the conditioner, in one end on the inlet flange and
in the other end on a console welded to the contitioner. Alternatively the dosing screw may
be hinged on the pre-bin.
The gearmotor is placed on a console which is hinged at the end plate, in the in- or outlet
end, whichever is chosen.
At mounting of the gearmotor it is important that the shafts are parallel and in same height.
Electrical power is drawn to the motor and the tacho generator is connected to the control.
97.12.09.
DOSING SCREW 6
COUPLING
Insert the bushing in the flange.
Mount the screws and insert the

flange on the shaft end.
Fix the screws by hand.
The screws are fixated dia-

mentrally with an Allen key.
The coupling flange is now
mounted.
97.12.09.
DOSING SCREW 7
CHECK LIST
CHECK LIST BEFORE FIRST STARTING UP AND AFTER REPAIR
Check that flange bearings are lubricated.

Check start and stop sequence of the motor
Check sence of rotation of the dosing screw
Check the speed regulation
Check inside the shell for anything that could eventually block up the machine and
cause damage to the machine.
CHECK LIST BEFORE STARTING UP AT DAYLY OPERATION
Check inside the shell for anything that could eventually block up the machine and
cause damage to the machine.
97.12.09.
DOSING SCREW 8
MAINTENANCE
Lubrication: The bearings should be greased with 3-4 strokes of the grease pump.
The old oil should be drained and a suitable gear oil (see page 9) should be filled in.
97.12.09.
DOSING SCREW 9
LUBRICATION INSTRUCTION
Point Lubricant Type Quantity Interval

1. Grease Mobilgrease HP 222 3-4 pushes 1000 h / 6 months
2. Gear oil Mobilgear 630 see diagram 10000 h / 36 months
below
Gear type Quantity

The type of the gear is
R 47 0,7 litres
found on the motor-label
R 57 0,8 litres on the gearmotor
R 67 1,1 litres
R 77 1,2 litres
02.01.21.
DOSING SCREW 10
DEMOUNTING
DEMOUNTING:
Any demounting, eihter at moving or scrapping, must take place according to safety
regulations.
The demounting itself takes place in the opposite order of the mounting. It is important that
a component is properly hinged/supported before the bolt connections are loosened.
At a possible scrapping all environmentally harmfull parts must be isolated and sent to
destruction. This goes for:
Oil from the gearmotor
Sealings
The rest of the machine is cleaned and sent to a scrap dealer.
97.12.09.
DOSING UNIT 15
SPARE PARTS
98.11.02.
DOSING UNIT D260 16
SPARE PARTS LIST
Pos. EDB nr. Description Pcs.
1 002679 Motor console for gearmotor 1
2 000466 Nut M12 DIN 934 4
3 002689 Hexagon screw M12 x 40 DIN 933 4
4 004724 Nut M10 DIN 934 8
5 Gearmotor (1)
- and others alt.
6 000815 Shaft adapter TL 1610 30 1
005480 Shaft adapter TL 1610 35 alt.
7 000813 Coupling HRC 130 complete, incl. item 8 1
8 006564 Coupling element HRC 130 1
9 000814 Shaft adapter TL 1610 40 1
10 000466 Nut M12 DIN 934 4
11 000816 Flange bearing UCF 208, 40, complete, incl. 1

item 13
13 006569 Bearing for flange bearing UC208, 40 1
14 002663 Felt ring 6 x 10 x 185 50 2
02.11.15.
DOSING UNIT D260 17
SPARE PARTS LIST

15 000589 Top nut M12 DIN 1587 12
16 002695 Gable for motor end 1
17 000821 Hexagon screw M10 x 25 22
18 002687 Facet disc M10 4
20 023116 Guard 1
30 019671 Screw 240 L=1100, incl. item 31 1
31 002708 Parallel key AB 12 x 8 x 40 DS96 2
33 002696 Screw trough 260 L=1400 1
34 002694 Gable 1
40 000817 Flange bearing with cover CMUCF 208, 40, 1

complete, incl. item 41
41 019277 Cover for flange bearing CMUCF 208 1
42 002711 Distance pipe for flangebearing CMUCF 208 1
43 002678 Cyl. slotted screw M5 x 65 DIN 89 3
44 000589 Top nut M12 DIN 1587 4
02.11.15.
CONDITIONER CM901 20
CONDITIONER CM30
SPARE PARTS
05.10.11.
CONDITIONER CM30
SPARE PARTS LIST
Item EDT no. Description Units

12 028782 Gable fo double sealing 2
13 028783 Gable plate AISI 316 2
14 Mixing trough 1
15 006671 Console for feed screw 315/600 1
012513 Console for feed screw 260/600 alt.
20 005399 Scraper, complete, incl. item 21 2
21 005163 Nut M30
22 000999 Mixing paddle, complete, H155, incl. item 21 47
23 085204 Mixing shaft, complete 1
25 015682 Distributor pipe for steam, right 1
005389 Distributor pipe for steam, left alt.
26 026517 Threaded pin M20 x 85 8
27 002602 Spring washer M20 8
29 000515 Spring washer M16 16
30 005388 Manifold valve complete, incl. item 31-37 (7)
31 005755 Valve cone 1
32 005759 Copper disc 72/60 x 2 1
33 005696 Thread bushing 1
34 005758 O-ring 17,86 x 2,62 Viton 2
35 005754 Adjustment handle 1
36 005757 Lock nut 3/8" RG 1
37 005756 Union 1" RG 1
38 005387 Molasses valve complete, incl. item 39-45 (2)
39 005753 Valve cone for molasses 1
40 005760 Nipple bush " U - 3/8" I 1
41 000784 Check valve " RG 1
42 005762 Hexagon nipple 3/4" - " RG 1
43 005763 Straight swivel " RG - 3/4" RG 1
44 007021 Ball valve " RG 1
45 006177 Hydraulic hose " RG l=450 1
46 019762 Manifold valve for liquid compl., incl. item 47-49 (2)
47 019478 Valve cone for liquid 1
48 007022 Hexagon nipple " - " RG 1
49 007585 Hydraulic hose " RG l=700 1
06.08.18.
CONDITIONER CM30
SPARE PARTS LIST
Item EDT Description Units

no.
51 016716 Cleaning arrangement for Pt100 sensor, incl. item 52- (1)
58
52 019304 Scraper, complete 1
53 016721 Air cylinder RM 8025 l=100 complete 1
54 016717 Braket for air cylinder 2
55 026631 Nut M10 2
57 025559 Sealing plate, steel 1
58 025560 Sealing plate, rubber 1
60 005912 Pt100 sensor l=150 1
61 000766 Thermometer with sensor, complete 1
62 000767 Bracket for thermometer 1
63 026144 Lock nut M12 6
65 016123 Manometer cock 3/8" RG 1
66 026581 Hexagon nipple " - 3/8"RG 1
67 006106 Nipple bush U 1/8I 1
68 039343 Nozzle 120GR. 1 l/min at 2 BAR 1
028187 Nozzle 90GR. 1,25 l/min at 2 BAR alt.
062758 Nozzle 120GR. 4 l/min at 2 BAR alt.
71 040252 Safety switch XCS A701 2
033761 Safety switch GO 21-11110-00 alt.
72 040181 Key for safety switch ZCSZ03 (used with XCS A701) 2
73 040536 Support for key 2
80 035048 Eye bolt M12 x 60 6
81 035057 Shaft 12 x 41 6
82 000671 Lock ring U 12 x 1 DIN471 12
84 005293 Sponge rubber 20 x 25, L = 3385 2
85 026438 Cleaning hatch for mixing through 2
86 084678 Motor plate 1
87 Main motor 11 kW, 725 rpm 1
- and others alt.
89 000466 Nut M12 4
06.04.10.
CONDITIONER CM30
SPARE PARTS LIST

90 023387 Eye bolt M20 x 170 DIN 444 4
91 004805 Nut M20 4
92 023386 Lock ring U18 x 1,2 DIN 471 4
93 000702 Facet disc M20 8
95 002473 V-belt pulley SPA 5, 132, TL 2517 1
96 002478 Taper bush TL 2517, 48 1
97 002467 V-belt SPA 2500 5
98 084881 Belt guard 1
99 011076 Speed guard Telemecanique XSA-V12373, 24 V (1)
DC
035666 Speed guard Telemecanique XSA-V12801, 24- alt.
220 V AC
100 019011 Bracket for speed guard 1
105 031901 V-belt pulley SPA 5, 630, TL 3535 1
106 004553 Taper bush TL 3535, 70 1
110 085360 Guard for pedestal bearing 1
112 002687 Facet disc 10 4
113 084673 Pedestal bearing SYT 75L 1
115 000702 Facet disc 20 8
116 004805 Nut M20 DIN 934 4
117 085189 Bearing console 2
120 085190 Collar for shaft sealing 2
122 002688 Facet disc 12 4
123 084714 House for sealing rings 2
125 004595 Spring washer 20 8
126 068810 Packing cord MULTI_LON 1727 8x8 L=2000
127 085375 Guard for pedestal bearing 1
128 084672 Pedestal bearing SYT 75 F 1
06.02.07.
CONDITIONER CM30
SPARE PARTS LIST

130 085193 Support for motor 2
131 004805 Nut M20 DIN 934 8
132 000702 Facet disc 20 4
134 002687 Facet disc 10 4
135 004804 Threaded pin M20 DIN 975 L=410 2
05.10.11.

Extruder System Manual

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MANUAL

5. D260 DOSING SCREW MANUAL

6 CM901 CONDITIONER MANUAL

DIMENSION SKETCH 0.0

MACHINE TYPE EX 920

Dosing screw: D260

Operation instruction: ECPS

VOLTAGE: 3X 380VAC/ 50HZ

General description ............................................................................................................... 1.1

Transport and lifting instructions............................................................................................ 1.3

Installation and connection .................................................................................................... 1.7

Pipe installation ................................................................................................................... 1.10

Connection of water, oil and steam ..................................................................................... 1.13

General guidelines for lifting and transportation of machinery

Lifting the machine

Transportation of the machine

Placement of the machine

Feed screw and conditioner

AT SHARP EDGES PROTECTION FOR THE CARRYING STRINGS MUST BE PLACED.

Under every leg a rubber plate is to take up the vibrations.

An adjustable suction capacity of up to 3000 m/hour must be recommended.

CONDENSE WATER DISCHARGE FROM ASPIRATION

Raw material inlet and finished material outlet

SIFTING OF THE COMPOUND

TREATMENT OF THE FINISHED PRODUCT

The product can be divided into two types:

At steam installation, please always remember to establish an inclination towards the

If it is not possible to establish such a counter-pressure-less return, a discharge to the open

Common tap water is used.

Water connection for cooling of screws connected to "C".

Water addition to the conditioner takes place at H.

Oil addition to the screw takes place at F.

Oil addition screw

Cooling water screw

) IMPORTANT - IMPORTANT - IMPORTANT

CONNECTION OF PIPING SYSTEM

Description of general function 3

Process principle and wear parts 4

Assembling and dismounting 6

Control and maintenance 7

Drawings and spare parts lists 8

Heating of the meal can take place in several paces:

1. Steam addition in the conditioner.

2. Steam addition into the extruder barrel.

3. Friction heat from kneading and pressure.

4. Heat transfer from steam heated barrel jackets.

The 2-way distributor gives a possibility for by-pass of the meal.

The steam addition in the extruder is added through a number of steam

The compression In the end of the transport zone an accumulation of

The kneading zone. After the compression zone the screw is

The parameters for the treatment of a product can only be determined by

The gelatinization is a result of:

1. Heating by steam addition in conditioner. Max. temperature approx. 100C.

2. Temperature change because of water addition, often not heated.

3. Temperature rise because of addition of steam in the extruder pipe.

In order to comprehend the following, the conception "theoretical capacity" must be

Section 8 is provided with a bearing system, entering the extruder screw.

Standard parts EX920

031432 Sleeve with inlet. 0-sleeve Labyrinth-type L=390mm

031865 Process Sleeve Sn4H, 4-start spiral centre, Hardened

Process Sleeve Sn4HR,4-start spiral centre, Hardened,

Process Sleeve Sn4HK, 4-start spiral centre, Hardened,

State light of belt

State light of door