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CELLULOSE CHEMISTRY AND TECHNOLOGY

CHITOSAN AS CATIONIC POLYELECTROLYTE IN WET-END


PAPERMAKING SYSTEMS

RALUCA NICU, ELENA BOBU and JACQUES DESBRIERES*

Gheorghe Asachi Technical University of Iasi, Blvd. D. Mangeron 71, Iasi 700050, Romania
*
Universit de Pau et des Pays de lAdour, Hlioparc Pau Pyrnes, 2 Avenue P. Angot
64053 PAU cedex 09, France

Received October 1, 2010

This paper provides the experimental results evidencing the potential of chitosan utilisation as a wet-end
additive in papermaking. The research analyzes the colloidal behaviour of chitosan, investigated in terms of
its interactions with the anionic polymers (carboxymethylcellulose CMC, and anionic polyacrylamide
PAA), as well as with the colloidal and dissolved material (CDM) of papermaking process water. The shape
of colloidal titration curves and particle size distribution of process water, measured by laser diffraction,
have indicated that chitosan has a higher ability to form polyelectrolyte complexes (PEC), comparatively
with other cationic additives frequently used in wet-end systems, such as PDADMAC and polyethylenimine
(PEI). Lab tests simulating short circuit of paper machine have shown that chitosan and PDADMAC have
similar effectiveness in reducing the accumulation rate of CDM, even if the effects on paper stock drainage
and paper strength are much higher in the case of chitosan.

Keywords: chitosan, colloidal and dissolved material (CDM), polyelectrolyte complexes, colloidal titration,
coagulant, process water

INTRODUCTION
General background Papermaking bio-chemicals could be
Papermakers use various chemical defined as compounds obtained from
additives to enhance the products end-use renewable resources, biodegradable and
performance, as well as the efficiency of the applicable for process or paper quality
manufacturing process. Chemicals also have improvement. These types of compounds are
an important contribution to reducing the based on organic macromolecules of
environmental impact and, if one were to biological origin (bio-polymers) represented
omit all chemical additives from a mainly by polysaccharides, such as starch,
papermaking process, the consequences cellulose derivatives and chitosan.
would include larger increases in emissions.
However, in view of the currently more Chitosan characteristics
authoritative measures of environmental Cationic biopolymer
concern and the prediction1 for a significant Chitosan is the main derivative of chitin,
increase of chemical usage (from 3.6 million which is the second polysaccharide on earth,
tons in 2000 to above 6 million tons in after cellulose. The terms chitin and chitosan
2020), papermakers and suppliers have to refer to a heteropolymer chain with (14)
seriously consider the potential linked D-glucosamine or N-acetyl-D-
environmental impact of the chemical glucosamine residues with different
additives. In this context, part of our substitution patterns.3,4 The unique structural
challenge in maximizing the efficiency of feature of chitosan is the presence of primary
papermaking operations and making them amines at the C-2 position of the D-
increasingly eco-friendly is to envision new glucosamine residues. These amine groups
types of additives, such as bio-chemicals.2 first allow specific chemical reactions, and
Cellulose Chem. Technol., 45 (1), 105-111 (2011)
RALUCA NICU et al.
second, they confer important functional spoilage microorganisms, including fungi,
properties to chitosan, which can be and Gram-positive and Gram-negative
exploited for numerous applications. bacteria.15
In a solid state, chitosan molecules
organise themselves into ordered crystalline Chitosan applications
regions co-existing in an amorphous phase, Due to its biodegradability,
being considered as a semi-crystalline biocompatibility, antimicrobial activity, non-
polymer.5,6 The degree of crystallinity and toxicity and versatile chemical and physical
the molecular structure are key factors, properties, chitosan has a great potential for a
underlying solubility, mechanical strength wide range of applications. The present
and other functional properties of chitosan. tendency is toward high-value products, like
In contrast to chitin, the presence of free cosmetics, food additives, drug carriers,
amine groups along the chitosan chain allows pharmaceutics and semi-permeable
this macromolecule to dissolve in dilute membranes.4,7,16 However, early applications
aqueous acidic solvents. In a dilute acidic of chitosan concerned its use as a chelating
medium, the following equilibrium occurs:3,7 and coagulating agent for wastewater
-NH2 + H2O+ NH3+ + H2O. The treatments.7,17 At present, there are few
emergence of positive charges on the chains applications of chitosan in papermaking,
explains the polyelectrolyte character of related mainly to surface treatments of
chitosan and influences its properties.8,9 The specialty papers, such as photographic and
charged state and properties of chitosan are carbonless copy paper.18 However, more and
substantially altered by the pH level. At a more numerous researchers are investigating
low pH (< 6), the amine groups are the potential applications of chitosan as a
protonated and positively charged, papermaking additive, for both internal and
conferring a polycationic behaviour to surface applications. Several studies focus on
chitosan. At a high pH (above 6.5), the the use of chitosan for improving the wet and
amine groups of chitosan are deprotonated, dry strength of paper,19-22 others demonstrate
the polymer loses its charge and becomes the compatibility of chitosan with paper
insoluble. Chitosans pKa is close to stock components and its ability to work as a
neutrality,8,10,11 and the solubleinsoluble retention and drainage additive,23 or as dye
transition occurs at pH values between 6 and fixative in producing coloured paper.24 The
6.5, which could be a particularly well- inherent antibacterial properties and the film-
situated range for papermaking applications. forming ability of chitosan are also studied
Also, at a pH above 6.5, the electrostatic for potential applications in papermaking and
repulsions of chitosan are reduced, paper finishing.25,26
permitting the formation of inter-polymer
associations, which can lead to fibres, films, Objectives
networks, hydrogels, depending on the The objectives of the here reported
conditions used to initiate the soluble investigation were to study the colloidal
insoluble transition.12 behaviour of chitosan under wet-end
papermaking conditions, observing the
Film forming, biodegrability, antimicrobial interaction of chitosan with anionic
activity compounds and the effectiveness of chitosan
Unquestionably, one of the most as a coagulant.
interesting properties of chitosan is its film-
forming ability. As chitosan can be dissolved EXPERIMENTAL
under slightly acidic aqueous conditions, it Experimental approach
can be readily cast into membranes or films Interaction of chitosan with anionic
with good mechanical and permeability compounds. Firstly, the interaction of chitosan
(CH) with the carboxymethylcellulose (CMC)
properties.3,13,14 Enzymatically, chitosan can
and anionic polyacrylamide (PAA) was analyzed
be easily depolymerised by a variety of by colloidal titration, comparatively with other
hydrolases. Beyond complete two cationic polymers, respectively, poly-diallyl-
biodegradability, other characteristics are dimethyl-ammonium-chloride (PDADMAC) and
present in chitosan, such as low toxicity and polyethylenimine (PEI). Secondly, the interaction
excellent biocompatibility.7,14 Chitosan has of chitosan with the colloidal and dissolved
exhibited a high antimicrobial activity material (CDM) from the process water of a
against a wide variety of pathogenic and papermaking system, based on OCC-recovered

106
Chitosan
paper as fibre raw material, was investigated by PDADMAC. The coagulant dosage was
the colloidal titration and particle size distribution calculated for each cycle, to neutralize 70% of
for different grades of anionic charge anionic charge of each sample (based on the
neutralization. The tests were performed with the cationic charge demand CCD of the stock,
same cationic chemicals of the first step. and on the charge density CD of cationic
Effectiveness of chitosan as a coagulant in polymers). The sample of process water after 10
wet-end papermaking system. The effectiveness cycles (A - without coagulant) was used in the
of chitosan as a coagulation agent was evaluated first two steps of the study (colloidal titration and
by a lab simulation of a paper machine short particle size distribution) and to dilute the stock
circuit on the DDJ (Fig. 1), comparatively with for handsheet forming.

Tap Cycle 0 Recycled pulp (OCC)


water C = 2.5 %
Stirring time: 1 min

Series A W/O coagulant Series A, B, C


Series B - PDADMAC DDJ - Drainage tests
Series C - Chitosan C = 0.375 % - Handssheets
Stirring time: 1 min
0 5 10 15 20 Cycle 1 - 20
Process water Cycle 10
samples to analyses DDJ filtrate

Figure 1: Experimental concept to evaluate coagulants as wet-end additives

Materials obtained by centrifugation of process water


Fibre raw material: recovered paper of old samples collected after 0, 5, 10, 15, 20 cycles
corrugated containers (OCC). (Fig. 1).
Chemicals: standard polymers for colloidal Effects of chitosan and PDADMAC on
titration (PDADMAC and PESNa, 0.001 N papermaking processes and paper properties
solutions); PDADMAC low molecular weight were evaluated by: drainage time (DT) time
(MW), cationic charge density CD = 2.6 meq/g needed for collecting 700 mL filtrate by drainage
(Ciba Speciality Chemicals product); chitosan of 1 L stock suspension (c = 3 g/L) on a Shpper
medium MW, acetylating degree 20.3%, Riegler apparatus; total first pass retention and
cationic CD = 3.7 meq/g (Vanson, Inc product); CDM retention were calculated considering the
PEI high MW, CD = 4.05 meq/g (BASF results of the filtrate analyses (from cycle 10) on
product); CMC SD = 0.9, anionic CD = 2.5 a DDJ apparatus; paper handsheets were obtained
meq/g (Kalle Nalo GmbH product); PAA high on a lab former (grammage = 70 g/m2) and were
MW, anionic CD = 1.70 meq/g (Ciba - Percol characterized by standard methods as to breaking
155). length and water absorption capacity Cobb60.

Analysis methods RESULTS AND DISCUSSION


Colloidal titration was manually performed Interaction of chitosan with anionic
on a Mtek PCD-02 apparatus to obtain colloidal compounds
titration curves, and to measure the CD of the
CMC and anionic PAA have been chosen
polymers and CCD of the paper stock and
process water. for colloidal titration tests in view of the fact
Particle size distribution of the papermaking that both chemicals may occur as
process water, before and after the treatment with components of different additive systems,
coagulant chemicals, was obtained on a due to their similarities (anionic charge,
SHIMADZU Laser Diffraction Particle Size slightly alkaline pH of diluted solutions), and
Analyzer. to their different chemical structure and
Process water analyses were performed molecular weight. The shape of the colloidal
following a methodology developed in our titration curves (Figs. 2 and 3) shows clear
laboratory,27 which involves two categories of deviations from 1:1 stoichiometry of the
analyses: preliminary analyses pH, ionic charge
interaction between oppositely charged
density and turbidity; and quantitative analyses
CDM and its composition (starch, lignin, polymers. The curves present similar trends
extractives and polysaccharides). All analyses are for both anionic polymers, but significant
related to the supernatant fraction that was differences among cationic polymers.

107
RALUCA NICU et al.
PDADMAC, a standard titration polymer, is
assumed to be the most resistant to Effectiveness of chitosan as coagulant in
stoichiometric interaction. Considering that wet-end papermaking system
the shapes of the titration curves could The simulation of process water recycling
indicate the strength of complexation in the short circuit of a paper machine was
between the two polyelectrolytes,28,29 one can performed without additives and with
suppose that chitosan has a higher ability to PDADMAC and chitosan at dosages for a
form polyelectrolyte complexes (PEC), 70% neutralization degree of the anionic
comparatively with PDAAMAC and PEI. charge. A summary on the effects of the two
Therefore, the formation of electrostatic PEC additives on the characteristics of the process
between chitosan and synthetic or natural water is presented in Figures 6-9. In the
polymers is frequently cited in the absence of coagulants, the accumulation rate
literature.7,30 of the colloidal and dissolved materials is
The titration curves of CDM from process very high in the first 10 cycles, a
water with the three cationic polymers stabilization trend, even a slight decrease,
present significant changes compared to being visible in the following cycles (Figs. 6
those of individual anionic polymers (Fig. 4). and 7). The shape of the curve is similar
It could be observed that in the case of when the coagulants were applied, but the
PDADMAC and chitosan, the streaming concentration levels are consistently lower.
potential output began to change right from The main component of CDM consists of the
the start of the titration. An opposite change polysaccharides and all components show
could be remarked for PEI, which showed a about the same accumulation rate in the
slower neutralization rate and an extension of absence of the coagulants (Fig. 7). The
curve flatness. These results were confirmed accumulation rate of the polysaccharides
by FTIR spectra analysis of the separated decreases by about 55% for PDADMAC and
precipitate, which evidenced characteristic by 50% for chitosan (Fig. 8), but the
absorption bands of chitosan (1621 cm-1, accumulation rate of the other disturbing
1380 cm-1) as well as by the analysis of substances of the wet-end chemistry are
particle size distribution in process water. reduced more consistently (Fig. 9). After 10
The results evidenced clearly a different recycling cycles, when the maximum CDM
colloidal behaviour of the three cationic accumulation is reached, the application of
polymers: at 100% charge neutralization, PEI chitosan produces reductions of about 80%
did not induce the coagulation of CDM, the of the starch and of about 90% of the
particle size distribution curve being extractives contents in the process water.
overlapped with that of the blank sample The effects of the two coagulants on the
(Fig. 5); PDADMAC produced a fast processes and paper characteristics are
coagulation at the neutralization degree of presented in Table 2. The paper stock for
around 50% and chitosan at a degree higher these tests was prepared from recycled pulp
than 60% (Table 1). Compared to with the addition of AKD emulsion as a
PDADMAC, chitosan showed a higher sizing agent (0.1% o.d. reported to fibre dry
potential for electrostatic complexation, matter), without and with the addition of
which resulted in larger particles of CDM coagulants (series B 0.65% PDADMAC,
precipitate. series C 0.45% chitosan).

Table 1
Average particle size in process water as a function of
charge neutralization degree with different cationic polymers

Charge Average particle size, m


neutralisation, % PDADMAC Chitosan PEI
0 0.029 0.029 0.029
25 0.028 0.028 0.028
50 0.463 0.028 0.029
75 0.466 0.893 0.029
100 0.891 7.319 0.029

108
Chitosan

200
CMC
50

Streaming potential [mV]


0.000 0.050 0.100 0.150 0.200 0.250 0.300
-100

-250

-400

-550

-700
Cationic polymer addition [microeq]

PDADMAC Chitosan PEI

Figure 2: Colloidal titration curves of CMC solution (0.1 g/l) with cationic polymers
200
Anionic PAA 100

50
Streaming potential [mV

Streaming Potential [mV]


0.000 0.050 0.100 0.150 0.200 0.250 0.300 0.000 0.100 0.200 0.300 0.400 0.500 0.600
-100
-100

-250
-200

-400
-300

-550 -400
PDADMAC Chitosan PEI
-700 -500
Cationic polymer addition [microeq]
Cationic polymer addition [microeq]
PDADMAC Chitosan PEI

Figure 3: Colloidal titration curves of anionic PAA Figure 4: Colloidal titration curves of process water
solution (0.1 g/l) with cationic polymers with different cationic polymers

1. blank-1 1. Process water supernatant - PWS, without treatment (CCD = 48 eq/L) S Level: 0
2. CH-100-2 2. PWS, 100% anionic charge neutralization with chitosan D Func:None
3. PD-100-2 3. PWS, 100% anionic charge neutralization with PDADMAC D Shift: 0
4. PE-100-2 4. 100% anionic charge neutralization with PEI

Q 0 (%) q 0(%)
100

90
Amount

80
amount

70
Particle

60
Normalizedparticle

50

40

30
Normalized

20

10

0
0.01 0.05 0.1 0.5 1 5 10 50 100 500
Particle
Particle diameter
Diameter ( m)

Figure 5: Particle size distribution in process water before and after treatment with cationic polymers for total
neutralization of anionic charge

109
RALUCA NICU et al.

Table 2
Effects of coagulants on papermaking processes and paper properties

Turbidity, Drainage Retention of Breaking Cobb60,


Experiment series
BSU time, s CDM, % length, m g/m2
A. Without coagulants 395 75 reference 2950 65
B. PDADMAC, 0.65% 58 35 53.3 3700 36
C. Chitosan, 0.45% 38 22 51.2 3050 23

W/O coagulant
W/O coagulant PDADMAC Chitosan
Polysaccharides Starch Lignin Extractives
3000
2400

Concentration [ppm]
2400 2100
CDM [ppm]

1800
1800
1500
1200 1200

600 900

600
0
300
0 5 10 15 20 0 5 10 15 20

Cycle number Cycle number

Figure 6: Effect of coagulants on CDM accumulation Figure 7: Composition of CDM as a function of water
by process water recycling recycling cycles
150
W/O coagulant PDADMAC Chitosan
Concentration [ppm]

120
2000
Polysaccharides [ppm]

90
1600
60
1200
30
800
0
400 W/O
PDADMAC Chitosan
coagulant
0 Starch 124 18 15
0 5 10 15 20 Lignin 114 25 22
Cycle number Extractives 90 28 18

Figure 8: Effect of coagulants on accumulation rate of Figure 9: Comparative levels of starch, lignin and
polysaccharides extractives after 10 recycling cycles

Generally, the data of Table 2 confirm the strength. At the same time, the complexation
colloidal behaviour of the two chemicals, of colloidal compounds on the fibre surface
which induce intense coagulation phenomena involves a higher retention of AKD and
with very positive effects on the wet-end respectively, the improvement of the sizing
processes. Chitosan is more effective when degree.
added to pulp suspension, an effect reported
by other studies as well,31,32 while CONCLUSIONS
PDADMAC shows a slightly higher The present study evaluated the
coagulation rate for the CDM of process polyelectrolyte behaviour of chitosan by
water. A better effectiveness of chitosan analyzing its interactions with anionic
under real papermaking conditions could be polymers and anionic colloidal compounds
explained by its special affinity for cellulose of wet-end papermaking systems and its
fibres, which can involve the formation of effects on the processes of papermaking and
chitosan-CDM complex on the fibre surface. paper properties.
This mechanism and the ability of chitosan The study on the interactions between
to develop hydrogen bonds could explain the chitosan and two different anionic polymers
improvement of the drainage rate and paper (CMC and PAA) demonstrated the ability of

110
Chitosan
4
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(PEC), which was confirmed by its Generalidades in Quitina y Quitosano:
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Catlica del Per, Per, 2004, p. 23.
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11
K. M. Vrum, M. H. Ottoy and O. Smidsrod,
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Carbohyd. Polym., 25, 65(1994).
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14
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15
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16
Other important effects of chitosan as a A. Casariego, B. W. S. Souza, M. A. Cerqueira,
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ACKNOWLEDGEMENTS: This paper was (2006).
supported by the PERFORM-ERA 23
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Postdoctoral Performance for Integration in Papierfabr., 130, 576 (2002).
24
the European Research Area (ID-57649) N. F. Ali, M. A. Nassar and R. El Mohamedy,
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25
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awarded to Dr. Raluca Nicu). Wochenbl. Papierfabr., 22, 1510 (2002).
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