GROUP 2 ELECTRICAL CIRCUIT

ELECTRICAL CIRCUIT(1/2)

5W 104
V 118 CS-74
5R 105
AIR-CON
CONDENSOR FAN 103 3L
ECM

5R 123
5R 116
MASTER SW

5W 104
5W 115
FUSE BOX

CN-83
M
AIR-CON POWER RY POWER RY
CONDENSOR FAN

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
2
3
4
5
6
7
8
9
1
2

87a87 85

30 86
AC COMP

20A

10A
20A
10A
10A
10A
10A
10A

10A

15A
10A
10A
10A
10A
10A
20A
10A
10A
10A

10A

10A
30A
5A

5A

5A
5A

5A

5A

CN-60
CN-95
CR-45

CR-35
3
1

2
R/DRYER

V
G12 B
HORN

2
1
87a87 85

30 86

2
1
60R 60B

CASSETTE RADIO
CR-33

FUEL FILLER P/P

87a
4
2

CIGAR LIGHTER

Pa
SWITCH PANEL
30
86

85
1

87
4
2
3

GrW WIPER MOTOR

44

BEACON LAMP

87a87 85

30 86
CN-29
AC& HEATER

CONVERTOR

AC& HEATER

SAFETY SOL
ROOM LAMP

WORK LAMP
CABIN LAMP
AC BLOWER

SOLENOID 1

SOLENOID 3

CR-7
HEAD LAMP
BATTERY

START KEY
1

4
2
3

87a
PRE-HEAT
Or
FUSIBLE LINK

Or
103 3L
W

CLUSTER

30
86

85
W

87
B

2
G42 B

1
12V X 2

CN-36

WIPER+

CR-2
TRAVEL
CPU B+
LW

87a
HORN
G45
18E
24A
V

118

30
86

85
L
L

87
ECM
ECM

ROr ECM
CPU
18
24

G
G
V
L
L
4G
4F
35

44

Br
Br
106

106
101

G
Y
65 2RW

4A
4E
85
RW

2G
102 2R

Gr

Or
Gr

Gr

2L

Gr

Or
Br

Br
W
CR-1

110 R

R
R

R
109 R
99 Y

100 V

5A
L

22
98
5
G31 B

18

56
54

77

78
90
15
10
88
87
86
97

83
20
19

41
9 G TO:STARTER "B" TERM.

4
5

1
NO. DESTINATION CN-11
1 AC CONTROLLER GND 1
2B 111 BATT RY
2B G61
2 BLOWER MOTOR GND 2
2L 4 9E G
DO-3
3 AC 24V 3 2
2R 102 G32 B
4 AC CONTROLLER B+ 4 1
2RW 65
5 AC CONTROLLER B+ 5
G 101 DIODE
6 AC COMP 6
7 AC CONDENSOR FAN 7
LW 35
9A G
DO-2
R 6F 2
8 ILLUMINATION 8 92 V
1
AIR-CON DIODE
NO. DESTINATION CN-10 9 G
DO-1
V 100 2
1 CASSETTE RADIO 24V 1 16A W
R 6E 1
2 ILLUMINATION 2
3 NC 3 DIODE
2B G51
4 GND 4
G3 B CN-25
5 NC 5 1
Y 99 22A G
6 CASSETTE&ROOM LAMP B+ 6 2
7 NC 7 HORN
B 112 G5 B
8 CASSETTE GND 8 1
9 NC 9 22 G
G 96 2
10 BEACON LAMP 10 CN-20
Or 89
11 CABIN LIGHT 11
12 NC 12 G4
CN-61
B 1 M
CABIN HARNESS 41A G 2 ACTUATOR SENSOR
OEM
FUEL PUMP PORT PORT PORT

NO. DESTINATION CN-9 B

1 G53
1 HORN SW
Y 98
2 HORN SW 2 CR-62
G46 B 2 1
3 NC 3 1
Br 81 1A Or
4 INT. SIG 4 2
B 13 95 Gr
5 ACCEL DIAL(-) 5 3
W 25 124 G
6 ACCEL DIAL(SIG) 6 4 4 3
GOr 11
7 ACCEL DIAL(+) 7 BRAEKER RY
8 SPARE SW 8
124 G
CN-66 CUMMINS RESPONSIBILITY
CN-8 2
G11 B 1
1 SPARE SW 1 ACTUATOR CONNECTOR 50P SENSOR CONNECTOR 50P
BREAKER SOL.

COOLANT LEVEL RTN

2

WASTEGATE ACTUATOR1
WASTEGATE ACTUATOR2

REAL TIME BACKUP RTN

FUEL RESTRIC RETURN
2 SPARE SW

COOLANT LEVEL Lo SW

COOLANT TEMP INPUT

GRID&SWITCH RETURN

COOLANT LEVEL +5V

COOLANT LEVEL Hi SW

INTAKE TEMP&PS RTN

REAL TIME BACKUP+

COOLANT TEMP RTN

ENG POS SENSOR2+

ENG POS SENSOR1+

FUEL SHUT-OFF ACT
GRID HEATER ACT SIG

ENG POS SENSOR2-

ENG POS SENSOR1-

Y 97

CYL. NO.1 SUPPLY+

CYL. NO.2 SUPPLY+

CYL. NO.3 SUPPLY+

CYL. NO.4 SUPPLY+

CYL. NO.5 SUPPLY+

CYL. NO.6 SUPPLY+

CYL. NO.1 RETURN-

CYL. NO.2 RETURN-

CYL. NO.3 RETURN-

CYL. NO.4 RETURN-

CYL. NO.5 RETURN-

CYL. NO.6 RETURN-

INTAKE PRESS +5V

FUEL RESTRIC 5V+
3 BEACON LAMP 24V 3

INTAKE PRESS SIG

FUEL RESTRIC SIG

OIL PS&TEMP RTN

OIL PS&TEMP +5V

G 96

WIF SIG. RETURN

4 BEACON LAMP SIG 4

AIR PRESS RTN

AIR PRESS SIG.
OIL PRESS SIG.
Or 1

AIR PRESS +5V

OIL TEMP SIG.
FUEL HEATER
5 BRAKER SW 24V 5

INTAKE TEMP
Gr 95
6 BRAKER SIG 6
7 SPARE SW 7 CL-3

SPARE +
SPARE +

WIF SIG.
6H R

SPARE -
8 SPARE SW 8 2
Br 17 G13 B
9 START KEY (START SIG) 9 1
R 93
10 START KEY (ACC) 10
V 92
HEAD LAMP
11 START KEY (BR) 11
W 18A CL-4

45
34
43
29
28
27
24
23
20
47
33
10

16
26
36

44
15
31

23
25
22
24

10
38
40
39
37

43
42
44
45
31

17
49
50
48
47
9
8
7
6

4
3
2
1

2
3

6
12 START KEY (COM) 12 G1 B
1
6 R
CN-7 RW 125
2
1 HEAD LIHGT SIG 1 HEAD LAMP
V 91
2 WORK LIHGT SIG 2
W 82
3 WIPER DRIVE SIG 3
G47 B
CR-13
4 NC 4 1 2 1
L 90 88 Gr
5 SW PANEL 24V 5 2
Or 89 125 RW
6 CABIN LIGHT SIG 6 3
Gr 88A 6 R
7 HEAD LIHGT 24V 7 4 4 3
8 WORK LIHGT 24V 8
Y 87 CN-14
L 79 HEAD LAMP 8
9 WASHER SIG 9 11 RW
B G54 10
10 GND 10 CN-12 B
OrW 28 CL-5 10 BW
11
11 TRAVEL ALARM SIG 11 G2 B B 2 2 B 1 23 Y C
RW 86 2 19
12 CABIN LIGHT 24V 12 91 V V 1 1 V L D
1 2 24 7
13 NC 13 Y A
WORK LAMP 23
14 NC 14 2A B 6 ENG POSITION
1 24 L
15 NC 15 5
1A V 2 A 5V
RH CONSOL 31P OEM C SIG
CN-16B CL-6 (-)
1W 2.5K B
B 42 5V A
CN-125 CN-125 1 1
W 43 AMBIENT AIR PRESS
Y 99A 2 2 SIG C
1 1 Gr 49 1
114 R R 93 3 (-) B
2 2 3 3
B G71 1W 2.5K BW 50
3 3 4 4
BW 53
FUEL INLET 4
114 R Or 24 5 5 RESTRICTION SENSOR
4 4 2
6 6
GPS CONN. 2 1 OIL PRESS/TEMP SENSOR
1 2
13 B B 29 A C
1 1 CYLINDER #1 3
25 W W 32 B
2 2 4
11 GOr GOr 30 2 COOLANT TEMP
3 3 5
59 BW 1
4 4 6 A 5V
59 BW
5 5 G41 B WOr 37A CYLINDER #2 7 C SIG
6 6 2 8 B (-)
CN-16 CN-16A CN-92 1
9
10
CYLINDER #3 11
A C
NO. DESTINATION CN-6 2 12
B
1 QUICK COUPLING SW 24V 1 INTAKE MANIFOLD TEMP
CR-5 1 13
2 NC 2 41E G 1
L/W 84 30 CYLINDER #4 14
3 OVERLOAD SW 3 17 Br 87a87 85 2
G 46 86 15
4 OVERLOAD SW 4 94 BOr 2
5 WIPER MOTOR 24V 5
GrW 10 87 WIF SENSOR
B G52 37 WOr 1
6 GND 6 85
Gr 83 87a 30 86 CYLINDER #5
7 CIGARLIGHTER 24V 7 FUEL SHUTOFF
R 6A SAFETY 2
8 CIGARLIGHTER ILL. 8
W 82 1 1
9 WIPER DRIVE SIG 9
Br 81 20 L
CR-36
10 INT. SIG 10
V 80 CD-31 RW
30
87a87 85
CYLINDER #6 2
11 WASHER PUMP 11 108 86 WASTEGATE
84 LW
2 Pa 107 GrW
12 NC 12 G6 B 87
1 62 BW
85
CN-5 L 79 OVERLOAD PS C B 87a 30 86
1 WASHER SIG 1 72A G
2 NC 2 V
B PRE-HEAT
71A CN-28 CN-75
Br 77 A A CR-23
3 CLUSTER 24V 3
R 110
9 V
1 8 Y
2
CN-45
4 WIPER MOTOR CONT. 4 CN-98 7 L 6 BOr M
5 CONVERTOR 24V 5
Gr 78 1
34A B
1 M
6 HOUR METER SIG 6
WOr 61 AC COMP EPPR V/V 2
Or 8
108
CN-3
7 HOUR METER 24V 7 RW RW 11 B+
8 SHIELD 8
SH 70
62 BW
1
BW
START RY. FROM BATT.RY
2 10 STARTER
B 113
9 CLUSTER GND 9 85 V V 9
Y 68 3
10 CLUSTER SERIAL+ (RX) 10 57 Y Y 8
L 69 4 CN-74
11 CLUSTER SERIAL- (TX) 11 75 L L 7 33 8R
5 B+ G
12 NC 12 94 BOr BOr 6
6 3~
12 NC 13 16 W W 5 5 W
7 I
12 NC 14
GrW
CN-22 107 GrW
8
GrW 4 GND
U
10A
12 NC 15
V
2 M CN-148 CR-24
80
1 V 71E 8W ALTERNATOR
RH SIDE A
G 72E
4 GrW
CN-80
WASHER P/P B
B 73A 8W
DO-5 C
10E GrW
2 CN-2 GLOW PLUG RY GLOW PLUG
80A V DATA LINK 1
1 117 L L 12
DIODE 2
73 SH SH 14
3
71 V
4 V 15 CN-147
72 G G 16 12 L
NO. DESTINATION CN-4 5 2
B G63 34 2B
1 POWER MAX SW 1 6 1
Y 34 15 ROr ROr 3
2 POWER MAX SW 2 7
3 O/T DECEL SW 3
B G62 2 R
8
R 2 FUEL HEATER
Gr 45 50 BW BW 17
4 O/T DECEL SW 4 9
53 BW BW 18

V 15A
G 16A
5 NC 5 10
B G64 42 B B 19
6 SAFETY SW (Com) 6 11
43 W W 20
7 SAFETY SW (NC) 7 12
G 76 49 Gr Gr 21
8 SAFETY SW (NO) 8 13

C
B
A
54 R R 1
14
LH CONSOL 15

B
A
CN-68 G 76 CN-1 CN-99
1 14 RW R 1
R 109 1
2 2
47 B B 2
SAFETY SOL 38 W
3
4 W 3
39 Br Br 4
5
40 V V 5
6

CN-19B
B G43
1
Y 67
2
CN-19 CN-19A
75 L L 48
1 1
57 Y Y 52
2 2

B G44
L 117
2G 41
GW 58

R 1A
R 1E
R 2E
R 2A
R 1F
G 16
V 15
SH 14

GY 21
W 20
B 19
BW 18
BW 17

B 25
B 26
B 27
B 28
B 29
R/OR3
CR-46
3
2
4

CN-91
B 2A

R 1A
B 2E

R 1E

43
20
17

28
18
50
40
39
30
29
38
37
46
36
27
26
48
21
49
SH 70

W3
B 2
BR 4

R 1

8
7
V 5
2
4

UNSWITCHED POWER+
UNSWITCHED POWER+
UNSWITCHED POWER+
UNSWITCHED POWER+
UNSWITCHED POWER+
R.THROTTLE POS RTN
R.THROTTLE ENABLE SIG
R.THROTTLE RETURN
CD-42

R.THROTTLE POS SIG

UNSWITCH POWER RTN-

UNSWITCH POWER RTN-
UNSWITCH POWER RTN-
UNSWITCH POWER RTN-
UNSWITCH POWER RTN-
CD-44

CD-43

J1939 DATA LINK SLD

1
3
BW 122

GW 121
VW 120
119
8A
32
YOr 26
34
OrW 28

14
47
16
38
39
40
31
45

36

29
GOr 30

LW 33

12

ROr 27

GrW 55
BrW 60
LOr 63
WOr 61

GW 58
GrGY 56
48

WOr 37

64

GOr 51

46

71
72
73
23
68
69

52

Y 67
Or 8E

J1939 DATA LINK+

1
2
3

1
2
3

J1708 DATA LINK+

1
2
3

J1939 DATA LINK-

J1708 DATA LINK-

R.THROTTLE +5V
BrW
YOr 26
G22

RW

SH

FUEL FILTER

GND W

GND W
Gr

Or

GND W

SIG G

SIG G
Br

24V R

24V R
SIG G
W
W

24V R
G

G
Y

B
Y

Y
L

L
Y 19A
GOr 51

BrW 31

7
B G21

12A

119
120
121
122
CN-133 GrW 55

POWER IG
LOr 63

CN-51

CN-50
CN-137 BrW 60

ROr 27
G23

CN-47
12
LW 33
3

CD-7 B

1
36

2
10
11
12
13
14
15
AIR CLEANER SW 16
17
18
19
20
21
22
23
FUEL LEVEL SENSOR 24
25
26
27
28
29
30
31
32
33
34
35
36

PROGRAM DUMP 10
ANTI-RESTART RY 11
12
TRAVEL SPEED SOL 13
14
15
TRAVEL BUZZER 16
17
18
19
20
21
22
23
24
J1939 DATA LINK+ 25
J1939 DATA LINK- 26
J1939 DATA SHIELD 27
28
29
30
31
32
33
34
35
36
R 3E

R 3A

B
64
Y 19

1
2
3
4
5
6
7
8
9

1
2
POWER MAX SOL 3
4
5
6
7
8
9

GW
VW

BW

PUMP3 PUMP2 PUMP1

CN-70 W

B
2
R

B
B

GND(PRES.SENSOR)
L

CD-6

POWER MAX SW

GND (POT&DIAL)

HYD TEMP SENDOR

24V(PRES.SENSOR)

BOOM PRIORITY SOL

TRAVEL ALARM SW

BATTERY 24V(+)
CD-1

ACCEL DIAL SIG

PRESS
CD-2

PRESS PRESS
MAX FLOW SOL

OVERLOAD SIG
TRAVEL OIL PS

GND (SENSOR)

CN-126
2
1

P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.

O/T DECEL SW

PUMP EPPR(+)
5V (POT&DIAL)

RESISTER
1

FUEL HEATER

PUMP EPPR(-)
2
1

HOUR-METER
2

WORKING PS
Pa
CD-10
CN-88

OEM PORT 50P

C 1
2

RS232 (GND)
1
CN-81

3
4
1
2
GND (MAIN)

SERIAL-RX
ALT LEVEL

SERIAL-TX
Pa

POWER IG

RS232 (+)
Pa

RS232 (-)

WORK CN-92
TRAVEL BOOM POWER MAX AIR PS HYD RS232
GND

TRAVEL PRIORITY MAX FLOW CLEANER SW TRAVEL FUEL TEMP CONN

NC

NC

NC

NC

NC
NC
NC
NC

NC
NC
NC

NC

NC
NC
NC
NC
NC
NC

NC

NC

NC

NC

NC

NC
NC
NC

NC
NC
NC

NC

BZ PS LEVEL
CPU CONTROLLER

4507A4EL03

4-3
ELECTRICAL CIRCUIT(2/2)

CN-21 OVERLOAD SW QUICK COUPLING SW

INTAKE M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)

2
8
7

8
2
7

9
1
3 1 WIPER CUT
R 10 I
2 7 2 7 B : BLACK 2
1 4 1 4 BLOWER Gr 12

3
M 3 M

1
3 M 7 M 7 3

CS-53
5

Lo 1
4A

Hi 4
ML 2
MH 3
5 5 W : WHITE R

M
4

4
2

2
4 8

10
G

10
5

6
R : RED

CS-50
5
6
7
5
6
7

5
6
7

CS-67
1
2
3
4
5
6
7

1
2
3
4

1
2
3
4
1
2
3
4
5
L 9

10
1
2
3
4

7
G : GREEN 2

6
6

4
5

8
6

9
M

10
1

7
2

6
2

4
5

8
1

9
4

4
2
3

2
3

Or
GW

WR
BW

WB

BG
BG

GB

GB
GL

YB
LR

LB
L : BLUE

YBr
YW

LW
11
LG

YW

Or

Or
Gr
BG
RY

RY

2B
YB
WIPER MOTOR

Or
G

B
L
BR : BROWN

Y
B
20A

L
L
9A

9B
21

22
17
20

18
19

23

24
25
16

15

G1

1A

G2
36A

2A
OR : ORANGE

26
35
27

33A

32
36
6B

6A

7
6

7
29
33

36

28

35

4
Y : YELLOW
CN-141
V : VIOLET G 8
FEED BACK 1
W 1
GY : GREY MOTOR DRIVE SIG 2 CN-17
L 9
MOTOR DRIVE- 3 1
R 10 1 W W 9
MOTOR DRIVE+ 4 2
B 2 2 B B G3
GND 5 3
GrW 3 3 GrW GrW 3
VCC 6 4
R 4 4 R R 29
CONTINUE 24V 7 5
V 5 5 V V 11
WASHER P/P 8 6
CN-11 NO. DESTINATION L 6 6 L L 13
1,2 BR WASHER SIG. 9 7
1 1 GND(CONTROLLER) Br 7 7 Br Br 10
32 2B INT. SIG 10 8
2 2 GND(BLOWER) Or 11
6 RY WIPER CUT SW 11
3 3 FUSE(IG) NO.
3,4 RW N.C 12 CN-6 DESTINATION
4 4 FUSE(Battery) Gr 12 4 Or
33 2R FEED BACK 13 1 1 FUSE
5 5 FUSE(Battery) WIPER MOTOR HARNESS 2 Y
30 LW WIPER MOTOR CONT 2 2 QUICK COUPLING SOL
6 6 DPS(COMPRESSOR) 5 LW
31 LY 3 3 OVERLOAD PS
7 7 CONDENSOR FAN 6 G
5 G 4 4 CPU CONTROLLER
8 8 ILLUMINATION 3 GrW
CL-2 5 5 FUSE
HARESS AIR CON B G5 G1 B
6 6 GND
Gr 1 1 Gr
7 7 FUSE
R 8 8 R
8 ILLUMINATION
WB 15
BW 16
LR 17
BG 18
GL 19
Y 20
GW 21
BG 22
WR 23
LB 24
YB 25
LG 26
YBr 27
BG 28
YB 29
LW 30
LY 31

8
1
2
RW 3
RW 4
5
RY 6

BrR 8
GB 9
9 W
CIGAR LIGHTER 9 9 SWITCH PANEL
BR
BR

1.25LgB 9
8
10 Br
G

10 10 SWITCH PANEL
11 V
11 WASHER PUMP

1.25G
CN-48 11
Or 16 12 L
10
11
12
13
14
15
16
17
18

10
11
12
13
14
12 CPU CONTROLLER
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
12

+ -
h WOr 15 CS-52
Gr 1E
TEMP MOTOR ACT(+)

DUCT SENSOR(GND)
TEMP MOTOR ACT(-)

BLOWER RELAY(M1)
BLOWER RELAY(M2)

COMPRESSOR(DPS)
BLOWER RELAY(LO)

10
MODE M/ACT(FOOT)
INLET MOTOR(REC)

BLOWER RELAY(HI)

10
INLET MOTOR(FRE)

9 28
HOUR METER
MODE M/ACT(PBR)

1
2
G
MODE M/ACT(DEF)
TEMP M/ACT(PBR)
MOTOR ACT(REF)

CONDENSER FAN

DUCT SENSOR(+)
MODE M/ACT(M+)

9
MODE M/ACT(M-)

ILLUMINATION

8
CN-138 8
BATTERY(+)
BATTERY(+)

Gr 14 6 7 RH SIDE HARNESS
POWER IG

24V 24V A 2 B G8
DUCT B G6 6
GND B 7 B G9
SENSOR 22 5
GND
GND

Or 5
12V 12V C
NC

NC
NC
NC
NC
NC

1
4
DC/DC CONVERTER
3
AC&HEATER CONTROLLER L 12
2 CN-5
G 28 13 L
1 1 1 SWITCH PANEL
CN-139
Or 22 SPARE 2 2 NC
2 17 Br
B G7 3 3 FUSE
1 29 R
4 4 FUSE
14 Gr
5 5 FUSE
12V SOCKET 15 WOr
6 6 CPU CONTROLLER
16 Or
CN-56 7 7 FUSE
RR Br 17 21 SH
POWER IG(24V) 1 8 8 NC
B 18 18 B
CS-29 GND 2 9 9 GND
B 1 Y 19 19 Y
1 RX 3 10 10 CPU CONTROLLER
Y 2 L 20 20 L
2 TX 4 11 11 CPU CONTROLLER
POWER MAX CN-4 NO. DESTINATION CLUSTER 12 12 NC
1 B
13 NC
1 1 GND 13
2 Y
CS-19 2 2 CPU CONROLLER 14 14 NC
B 3 3 B
15 NC
1 3 3 GND 15
Gr 4 4 Gr
2 4 4 CPU CONROLLER
ONE TOUCH DECEL 5 5 NC
G B
6 6 GND
CS-4 6 V
Or 5 7 7 NC
B C A 7 G
V 6 8 8 SAFETY SOL
B
A C
G 7 LH HARNESS
SAFETY SW

CS-20
5 Or CS-26A
B G Gr 18A CS-5
1 B 8
Gr 5A 1
2 Y 9
2
SAFETY SW BREAKER PEDAL
HORN

CS-26
Gr 18
1
Gr 5 CN-9 NO. DESTINATION
2 8 B
1 1 GND
CN-24 CS-54 BREAKER 9 Y
BW 12 B G2 2 2 HORN RELAY
2 9 10 10
L 7A 3 3 NC
Gr 11 9 10 Br
1 Gr 14 4 4 WIPER CONTROLLER
8 11 B
SPEAKER RH CS-1 8 5 5 CPU CONTROLLER
8 Gr 6 7 12 W
2 B 19 6 6 CPU CONTROLLER
6 13 GOr
CN-23 7 Or 20 7 7 CPU CONTROLLER
BOr 10 5 5 14 Gr
2 1 8 8 NC
Or 9 DOOR SW 4
1 CN-8
3
G 15 15 G
SPEAKER LH 2 1 1 NC
L 7 7 L
1 2 2 NC
16 Y
CL-1 SPARE SW 3 3 FUSE
8 Gr 6 G
4 BEACON LAMP
CN-27 1 4
4 Y 17 Or
N.C 1 2 CS-23 5 5 FUSE
12 B G1 18 Gr
BW 10 6 6 BRAKER SOL
S.R- 2 ROOM LAMP 9 10 G 6A 19 B
9 7 7 NC
S.R- 3 20 Or
BOr 10 8 8 8 FUSE
S.L- 4 8 21 Br
6 7 9 9 SAFETY RELAY
S.L- 5 CN-10 NO. DESTINATION 2 Y 16 22 R
1 V 6 10 10 POWER RELAY
N.C 6 1 1 FUSE 7 23 V
R 2 2 R 5 5 11 11 DIODE(DO-2)
ILL+ 7 2 2 ILLUMINATION 1 24 W
Gr 11 4 12 12 FUSE
S.R+ 8 3 3 3
3 2B G 6 CN-7
S.R+ 9 4 4 GND 2 25 R
RW 16 1 1 HEAD LAMP
ACC 10 5 5 1 4 V
Y 4A 4 Y 2 2 WORK LAMP
B+ 11 6 6 FUSE BEACON LAMP SW 26 W
Or 9 3 3 WIPER CONTROLLER
S.L+ 12 7 7 27 Br
5 B 4 4 CPU CONTROLLER
S.L+ 13 8 8 GND 28 L
5 5 5 FUSE
B CS-27 3 Or
GND 14 9 9 B G3 6 6 CABIN LIGHT
6 G 9 10 10 29 Gr
10 10 BEACON SW Gr 5A 7 7 FUSE
CN-143 7 Or 9 2 Y
L 14 11 11 SWITCH PANNEL 8 8 FUSE
R1 1 8 30 L
Y 13 12 12 8 9 9 WIPER CONTROLLER
R2 2 6 7 G1 B
2 10 10 GND
CASSETTE RADIO CABIN HARNESS 7
6
Or 17
31 OrW
11 11 CPU CONTROLLER
15 5 5 1 R
1 12 12 FUSE
CN-144 4
13 13 NC
NC 1 3
L 14 14 14 NC

G4
2

4A

Or 3A

2A

1A
2

25

W 26
Br 27
28

Gr 29

30

OrW 31
Br 10
R1 Gr 5 15 NC

Or 3

1
15

11
12
GOr 13
21

22
23
W 24
NC 3 1
Y 13 CL-9
7 Or BREAKER SW

R
R
V
V

Y
Y

B
L

L
R2 4
RH HARNESS

Br
2

R
V

W
B
3 B

CN-116
NC 5 1

CS-2
RW 16

4
5

8
2

CN-142
10
11
12
13
14
15
16
17
3

9
24V OUTPUT 6

5
4

1
6

2
3

C
B
A
V 1 CABIN LIGHT

WIPER MOTOR DRIVE

IG 24V INPUT 7 B

+
-
S
0, I

1
8

WORK LIGHT OUT

WORK LIGHT OUT

CABIN LIGHT OUT

NC

CABIN LIGHT OUT

WORK LIGHT 24V

WORK LIGHT 24V

CABIN LIGHT 24V

CL-8

HEAD LIGHT OUT

CABIN LIGHT 24V

HEAD LIHGT 24V
R 2A

TRAVEL ALARM
ILLUMINATION 9 7A Or
2

WASHER SIG
POWER 24V
NC 10 3A B
B 5A 1 H0 I

4
3
2
6
5
INT. SIG
GND 11 ST C BR ACC H

NC 12 START KEY SW ACCEL DIAL

GND
CL-7

NC
REMOTE CONTROLLER 6 G
3B B M SWITCH PANEL
BEACON LAMP

4507A4EL04

4-4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkCN-60 Master switchCS-74
Fuse boxNo.1 l/connCN-8(12) Start switchCS-2(1)
Power relayCR-35(30)]
Fuse boxNo.2 I/connCN-10(6) Room lampCL-1(2) Door switchCS-1
Cassette radioCN-27(11)
Fuse boxNo.3 l/connCN-11(4) AC & Heater controllerCN -116(3, 4)
Fuse boxNo.4 I/connCN-11(5) Relay(Hi, M2)
Fuse boxNo.5 I/connCN - 5(4) I/connCN -17(5) Wiper motor controller
CN-141(7)
Wiper motorCN-21(4)
Fuse boxNo.6 CPU controllerCN-50(7)
I/conn : Intermediate connector

2) CHECK POINT
Engine Start switch Check point Voltage

- GND (Battery 1EA) 10~12.5V

- GND (Battery 2EA) 20~25V
OFF OFF
- GND (Battery 2EA) 20~25V
- GND (Fusible link) 20~25V

GND : Ground

4-5
 CN-10
CN-27
1 CR-35
N.C 1 18 W
2 30
S.R- 2 93 R 87a 87 85
3 86
S.R- 3 103 3L
4 87
S.L- 4 G42 B
5 85

POWER RY
4 Y Y 99 30 86
S.L- 5 87a
6
N.C 6 7
ILL+ 7 8
S.R+ 8 9
S.R+ 9 10 CN-36
18 W START KEY 20A
POWER CIRCUIT

ACC 10 11 1

CASSETTE RADIO
Y 4a 12 99 Y ROOM LAMP 5A
B+ 11 2

102 5A

8
2R

4
AC& HEATER

8
S.L+ 12 3

S.L+ 13 65 2RW AC BLOWER 10A

4
5R

103

GY
CN-8

GY
Y
GND 14 110 R WIPER+ 5A
1 5

56 GY 20A
3L

CPU B+
105

2
1
6

CL-1
3 ECM 10A
7

CS-1
4 5A
ECM 8

DOOR SW
5
6 10A

ROOM LAMP
5 CLUSTER 9

ST C
CS-2 6
5A
6 7 CASSETTE RADIO 10

5 8 CPU 5A
3
11
2

BR ACC
1 4 9 CONVERTOR 20A
R 22 R 93 12

START KEY SW
H
4 3 10
SWITCH PANEL 20A
13

0, I
2 11
W 24 W 18A ECM 5A
1 12 14

H 0 I
10A
WIPER MOTOR 15
FUSE BOX

10A
HEAD LAMP 16

5A
CN-11 WORK LAMP 17

4-6
CN-116
RW 3 1 20A
BATTERY(+) 3 CABIN LAMP 18
RW 4 2 10A
BATTERY(+) 4 BEACON LAMP 19
3
AC & HEATER CONTROLLER 2R 102 AC& HEATER 10A
20
5W

4
2RW 65 10A
5 HORN 21
3

1 2 1
104

R 33A 6 5A
CIGAR LIGHTER 22
2
CR-1

7 ETHER(PRE-HEAT) 10A
3 23
8
4 5A
BATT RY
3 4 TRAVEL 24

1 2 1 10A
R
SOLENOID 1 25
33
2 10A
CN-5 SAFETY SOL 26
2

3 1 10A
4 4
SOLENOID 3 27
3

RELAY(M2) RELAY(HI)
60R

2
FUEL FILLER PUMP 30A
3 28
29 R R 110
CN-17 4
CN-21 1 5
(12VX2)

3 1 2 6 CS-74
BATTERY

2
5R
3 7 2
5 3 4 8 5R
1
CS-74

R 4A 4 R
60B

4 5 9
1
2

1
2

4
MASTER SW

5 6 10
CN-60
CN-95

FUSIBLE LINK

6 2 6 7 11
M
8 12
5R
3R

WIPER MOTOR 13
5W 115
5W 104

4
116
123

14
15
CN-141 R 4
CONTINUE 24V 7
CN-50 GY
WIPER MOTOR CONTROLLER 56
BATTERY 24V(+) 7

CPU CONTROLLER

4507A4EL05
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal CR-1
Battery relay Fusible linkCS-60 Master switchCS-74
Fuse boxNo.1 I/connCN-8(12) Start switchCS-2(1)
(1) When start key switch is in ON position
Start switch ONCS-2(2) I/connCN-8(11) Battery relayCR-1
Battery relay operating (All power is supplied with the electric component)
Start switch ONCS-2(3) I/connCN-8(10) Power relayCR-35(86) (87)
Fuse boxNo.10
(2) When start key switch is in START position
Start switch STARTCS-2(5) I/connCN-8(9) Safety relayCR-5(86) (87)
l/connCN-3(6) Start relayCR-23

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Battery)
- GND(Start key)
- GND(Battery relay M4)
OPERATING START - GND(Starter B+) 20~25V
- GND(Starter M)
- GND(Start relay)
- GND(Battery relay M8)

GND : Ground

4-7
 18
CR-35
W
30
CN-8 24 OR 87a 87 85
1 86
103 3L
2 87
G42 B
3 85

POWER RY
30 86
87a
4
5
6
5

ST C
CS-2 6
6 7
BR 21 CN-36
3 5 8
2 BR 17 18 W START KEY

BR ACC
B
1 4 9 1
R 22 R 93 20A

START KEY SW
4 ROOM LAMP

H
3 10 2
V 23 V 92
5A

0, I
2 11 AC& HEATER
W 24 W 18A 3
STARTING CIRCUIT

1 12 AC BLOWER 5A

H 0 I
4
5R

103

10A
WIPER+
5
5A
CPU B+
105

3L

2
20A
ECM
7
10A
ECM
8
5A
CLUSTER 9
10A
CASSETTE RADIO 10
CN-51 W 16 W/OR 37 5A
ANTI-RESTART RY 11 CPU
ALT LEVEL 9 11
5A
CPU CONTROLLER CONVERTOR 12
20A
SWITCH PANEL 13

16
94
20A
G41 B W/OR 37A ECM
14
5A

W
CN-92 WIPER MOTOR 15

B/OR
FUSE BOX

10A

37
94
17 HEAD LAMP 16
41E

10A

4
2
3

8
7
6
5
1
WORK LAMP 17

CN-3
G

4-8
BR

5A
CABIN LAMP

W
B/OR

18
W/OR

20A

B/OR
BEACON LAMP 19
86
87
85
30

10A

5
6
87a
CR-5

AC& HEATER 20
5W

87a

10A
HORN
SAFETY

3
21
30
87
104

10A
CIGAR LIGHTER
86
85

22
5A

CR-1
ETHER(PRE-HEAT)
23
10A
7

TRAVEL

BATT RY
24
5A
SOLENOID 1
25

6
10A

9
SAFETY SOL

92
9E

9A
26

16A
G32

34 B
10A
SOLENOID 3
27

6
B

G
V
G

B/OR
60R

10A
FUEL FILLER PUMP
28

1
1

2
2
2
1
30A

1
2
DO-2
DO-3

DO-1
DIODE

DIODE
DIODE
(12VX2)

CS-74
BATTERY

5R

CR-23
2
5R

START RY
1
CS-74

60B
1

5
2

1
2

33
MASTER SW

CN-60
CN-95

W
5

8R
FUSIBLE LINK
5R

4
5R

B+

I
5W 115
5W 104

B+
116
105

CN-45

GND
CN-74
STARTER

~
3
M

G
U

ALTERNATOR

4507A4EL06
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery relay
(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/connCN-3(7) CPU alternator levelCN-51(9)
Cluster charging warning lamp(Via serial interface)

(2) Charging flow

Alternator "B+" terminal Battery relay(M8) Battery(+) terminal
Fusible linkCS-60 Master switchCS-74
Fuse box

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Battery voltage)
- GND(Battery relay)
Run ON - GND(Alternator B+ terminal) 20~30V
- GND(Alternator I terminal)
- GND(CPU)
GND : Ground

4-9
 SERIAL-TX
ALT LEVEL

SERIAL-RX
CLUSTER
TX
RX
GND
CN-36
CN-5 START KEY 20A
1

POWER IG(24V)
1
ROOM LAMP 5A

CPU CONTROLLER
2
2

30
29
AC& HEATER 5A
3

RR

CN-50
CN-51
3
AC BLOWER 10A
4

L
Y
5R

4
WIPER+ 5A

4
3
2
1

5
5

W 16

69
68
5
CHARGING CIRCUIT

CN-56
CPU B+ 20A
105

6
6
ECM 10A

L
Y
7
7 5A
70 SH SH 21 ECM 8
8 10A
CLUSTER

19
9

20
9 5A
68 Y Y 19 CASSETTE RADIO 10
10 5A
69 L L 20 CPU 11
11 20A
CONVERTOR 12
12 20A
SWITCH PANEL 13
13 5A
ECM 14
14 10A
WIPER MOTOR 15
FUSE BOX

15 HEAD LAMP 10A

16

WORK LAMP 5A
17

16
CABIN LAMP 20A
18

W
BEACON LAMP 10A
19

4-10
4
2
3

8
7
6
5
1
AC& HEATER 10A
20

CN-3
5W

HORN 10A

W
21
104

CIGAR LIGHTER 5A

5
22

CR-1
ETHER(PRE-HEAT) 10A
23

5A

BATT RY
2 TRAVEL 24

SOLENOID 1 10A

9
25

16A
SAFETY SOL 10A
26

34 B
SOLENOID 3 10A
27

G
W

6 B/OR
60R

FUEL FILLER PUMP 30A

28

1
2

1
2
DO-1

DIODE
(12VX2)

CS-74
BATTERY

5R
2

CR-23
5R

START RY
1
CS-74

60B
1
2

1
2

5
33
MASTER SW

CN-60
CN-95

W
8R
3

4
FUSIBLE LINK
5R
3R

B+

I
5W 115
5W 104

B+
116
123

CN-45

GND
CN-74
STARTER

~
3
M

G
U

ALTERNATOR

4507A4EL07
4. HEAD AND WORK LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.16) I/connCN-7(7) Switch panelCN-116(9)
Fuse box (No.17) I/connCN-7(8) Switch panelCN-116(10,11)
(1) Head light switch ON
Head light switch ONCN-116(1) l/connCN-7(1) Head light relay CR-13(3)
Head light ONCL-3(2), CL-4(2)
l/connCN-10(2) Cassette radio & Remote controller illumination ONCN-27(7), CN-114(9)
l/connCN-11(8) AC & Heater controller illumination ONCN-116(5)
l/connCN-6(8) CigarlightCL-2
(2) Work light switch ON
Work light switch ONCN-116(2,3) l/connCN-7(2) l/connCN-12(1)
Work light ONCL-5(2), CL-6(2)

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON - GND(Switch power output) 20~25V
- GND(Head light relay)
- GND(Head light)

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Work light)
GND : Ground

4-11
 CN-11 CN-36
GND 1 1 START KEY 20A
1

GND 2 2 5A
ROOM LAMP 2
BATTERY(+) 3 3
AC& HEATER 5A
3
4 4

B+
BATTERY(+)

N.C
N.C

S.L-
S.L-

ILL+
S.R-
S.R-

ACC
10A

GND
S.L+
S.L+
S.R+
S.R+
G 5 AC BLOWER
4
ILLUMINATION 5 5
WIPER+ 5A
6 6 5

8
9
7
6
5
4
3
2
1
POWER IG

14
13
12
11
10
CPU B+ 20A

CN-27
NC 7 7 6
5 G R 6F
8 ECM 10A
8

R
DUCT SENSOR(+) 7

9 ECM 5A
DUCT SENSOR(GND) 8

2
AC&HEATER CONTROLLER
NC 10 CN-10 CLUSTER 10A
9

NC 11 1 5A
CN-144 2R R 6E CASSETTE RADIO 10
NC 1 NC 12 2
5A
CPU 11
R1 2 NC 13 3
CONVERTOR 20A
NC 3 12
14 4
SWITCH PANEL 20A
R2 4 5 13

1
NC 5 ECM 5A
6 14
24V OUTPUT 6 10A
7 WIPER MOTOR 15
IG 24V INPUT 7
FUSE BOX

8 88 GY HEAD LAMP 10A

NC 8 16
R 2A 9 87 Y 5A
ILLUMINATION 9 WORK LAMP
17

NC 10 10 20A
CABIN LAMP
HEAD AND WORK LIGHT CIRCUIT

18

REMOTE CONTROLLER
GND 11 11
BEACON LAMP 10A
NC 12 12 19
6

AC& HEATER 10A

3
20

HORN 10A
21
CN-116 CN-7 CIGAR LIGHTER 5A
R 25 25 R RW 125
HEAD LIGHT OUT 22
1 1
V 4 4 V V 91 ETHER(PRE-HEAT) 10A
WORK LIGHT OUT 2 2 23
V 4A
TRAVEL 5A
WORK LIGHT OUT 3 3 24

4-12
WIPER MOTOR DRIVE 4 4 SOLENOID 1 10A
25

8
PRE-HEAT 5 5 10A
SAFETY SOL 26
POWER 24V 6 6
29 GY 88A SOLENOID 3 10A
GY

2
27
CABIN LIGHT OUT 7 7
2 Y Y 87 FUEL FILLER PUMP 30A
CABIN LIGHT OUT 8 8 28
GY 29
HEAD LIHGT 24V 9 9
Y 2
WORK LIGHT 24V 10 10
Y 2A

SWITCH PANEL
WORK LIGHT 24V 11 11
WASHER SIG 12 12
GND 13 13

7
TRAVEL ALARM 14 14
91
G2

INT. SIG 15 15
9

CABIN LIGHT 24V 16

B
V

CABIN LIGHT 24V 17

CN-6
1
2

1
CN-12 B
V

2
1
2

3
4
5
6

CL-2
4
G1

6
88
125
G47
1
2

5
1A
2A

6H

B
R

7
G13

R 8 8 R R 6A
B

R
V

B
B

Gr

8
B

RW
R

CIGARLIGHT
9
3
2

4
1
2
2

1
1
1

2
1
2

10
CL-5

CL-4
CL-3
CL-6

CR-13
2

11
1

12
HEAD LAMP
HEAD LAMP

4507A4EL08
WORK LAMP

HEAD LAMP RY
5. BEACON LAMP AND CAB LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box (No.19) I/connCN-8(3) Beacon lamp switchCN-23(6)
Fuse box (No.18) I/connCN-7(12) Switch panelCN-116(16, 17)
(1) Beacon lamp switch ON
Beacon lamp switch ONCS-23(2) Switch lndicator lamp ONCS-23(9)
l/connCN-8(4) l/connCN-10(11)
Beacon lamp ONCL-7
(2) Cab light switch ON
Cab light switch ONCN-116(7, 8) I/connCN-7(6) I/connCN-10(12)
Cab light ONCL-8(2), CL-9(2)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Beacon lamp)

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)
- GND(Cab light)
GND : Ground

4-13
BEACON LAMP AND CAB LIGHT CIRCUIT

4507A4EL09

4-14
6. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.13) I/connCN-7(5) Switch panelCN-116(6)
Fuse box (No.5) I/connCN-5(4) I/connCN-17(5) Wiper motor controllerCN-141(7)
Wiper motorCN-21(4)
Fuse box (No.15) I/connCN-6(5) l/connCN-17(4) Wiper motor controllerCN-141(6)
Washer pumpCN-22(2)
(2) Wiper switch ON : 1st step(Intermittent)
Wiper switch ONCN-116(15) CN-9(4) I/conn
I/conn CN-6(10) I/conn CN-17(8)
Wiper motor controllerCN-141(10) (3) Wiper motor intermittently operatingCN-21(6)
(3) Wiper switch ON : 2nd step(Low speed)
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn CN-17(2)
Wiper motor controllerCN-141(2) (4) Wiper motor operatingCN-21(2)
(4) Washer switch ON
Washer switch ONCN-116(12) I/connCN-7(9) I/connCN-5(1) I/connCN-17(7)
Wiper motor controllerCN-141(9) (8) I/connCN-17(6) I/connCN-6(11)
Washer pumpCN-22(1) Washer operating
Wiper switch ONCN-116(4) I/connCN-7(3) I/connCN-6(9) I/conn CN-17(2)
Wiper motor controllerCN-141(2) (4) Wiper motor operatingCN-21(2)
(5) Auto parking(When switch OFF)
Switch OFFCN-116(4) Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine Start switch Check point Voltage

- GND(Fuse box)
24V
- GND(Switch power input)
- GND(Switch power output)
STOP ON 0 ~ 5V
- GND(Wiper Power input)
- GND(Wiper power output)
24V
- GND(Wiper motor)
GND : Ground

4-15
WIPER AND WASHER CIRCUIT

4507A4EL10

4-16
 1
2

EPPR V/V
CN-75
-

+
S

ACCEL DIAL

L
Y
A
B
C
CN-142
B
W
G/OR
5
4
3
1

8
7
6
2
CN-36

CN-9
START KEY 20A
1

5A
CONTROLLER CIRCUIT

ROOM LAMP

BR
OR
2

AC& HEATER 5A
3

6
5
4
3
2

8
7
5
4
1
1

6
3
AC BLOWER 10A
4

CN-16

CN-3
5A

Y
L
WIPER+

W
5

G/OR
GY CPU B+ 20A
CN-51 6
B
GND (POT&DIAL) 20 ECM 10A
G/OR 7
5V (POT&DIAL) 21
ECM 5A
NC 22 8
W CLUSTER 10A
ACCEL DIAL SIG 23 9

FUEL LEVEL SENSOR 24 CASSETTE RADIO 5A

10
NC 25
OR CPU 5A
11
NC 26
CONVERTOR 20A
NC 32 12

33 SWITCH PANEL 20A

NC 13

HYD TEMP SENDOR 34 ECM 5A

4-17
14

CN-50 WIPER MOTOR 10A

15
NC 6
FUSE BOX

GY HEAD LAMP 10A

BATTERY 24V(+) 7 16
L WORK LAMP 5A
PUMP EPPR(-) 8 17

CPU CONTROLLER
NC 9 CABIN LAMP 20A
18
PROGRAM DUMP 10
BEACON LAMP 10A
19
ANTI-RESTART RY 11
AC& HEATER 10A
NC 12 20

23 HORN 10A
NC 21
OR
POWER IG 24 CIGAR LIGHTER 5A
22
GND (MAIN) 28
ETHER(PRE-HEAT) 10A
29 23
SERIAL-TX
TRAVEL 5A
SERIAL-RX 30 24

GND 31 SOLENOID 1 10A

25
RS232 (+) 32
SAFETY SOL 10A
26
RS232 (-) 33
SOLENOID 3 10A

1
2
RS232 (GND) 34 27

35 FUEL FILLER PUMP 30A

NC 28
Y

1
1

2
2
PUMP EPPR(+) 36

CN-19B

CN-19 CN-19A
Y
B

L
Y
52
48
67
G43

CN-47 OR 82
1
Y 67
2

RESISTER

4507A4EL11
ELECTRIC CIRCUIT FOR HYDRAULIC

CS-26A
Gr
1
Gr
2
BREAKER PEDAL

4507A4EL12

4-18
MONITORING CIRCUIT

4507A4EL13

4-19