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Type KFM 930M83 Operating instructions B 930M83 E - Page 1 - a 3 digital

Type KFM 930M83 Operating instructions

B 930M83 E

- Page 1 -

a 3 digital displays for actual values

b LED displays for relay functions

c Key for set point value and parameter mode

d Set point value adjustment

e Locking switch for parameter mode (rear panel)

Function description:

b

a

1 2 3 power

1

2

3

power

 

° cooling

 

water HT

° lubricating
° lubricating

° lubricating

charge air /

° cooling water LT

 
  oil

oil

   
 
 
 
 
 
 
 

F930M84cdr0410629

c

d

e

Universal controller 930M83 features 3 independently operating and adjustable three point step control functions for temperature, each equipped with 2 potential free relays (K1-K6) to drive motor control valves. The relay switching status is indicated at the front by means of LEDs. An additional relay (K9) drops out in case of a fault at the measuring inputs. Here the attendant red LED signals when the relay drops out. In case of correct mains voltage and correct function of the internal electronic fuse the relay k10 is switched on and the LED "power" lights up. Each control channel is equipped with a display to indicate the actual value. The control channel allocations and designations of the displays and relays are imprinted on the front.

Measuring inputs / ranges:

1:

Pt100 DIN,

0

100°C

(cooling water temperature HT)

2:

Pt100 DIN

-30

+70°C

(chargeair temperature / cooling water temperature LT)

3:

Pt100 DIN,

0

100°C

(oil temperature)

Set point value ranges can be limited for each menu

Displays:

3 four digit displays with selectable decimal point, Top field: actual value measuring input 1 Centre field: actual value measuring input 2 Bottom field: actual value measuring input 3

8 LED displays for relay functions.

Function display:

The configured function and variant can be displayed on keystroke (P key > 5sec)

(only when the parameter level is locked).

Measuring line monitoring:

In the event of measuring line faults: display "Err 1 selectable function.

Outputs:

3"

and safety cut-out of all outputs with

8 relays with potential free change-over contact as adjusting outputs or additional contacts, switching capacity: 250V 2A incl. spark quenching (on normally open contact)

All rights for technical changes withheld

930M83E1.DOC / 0410721

Industry controller type 9 Installation and connection

Installation:

B 9

E

- page 2 -

Before installation inspect the controller for any visible signs of damage caused during transport Check power supply acc. to name plate. Push the housing from the front into the DIN- panel cut-out and secure from behind with the fastening devices supplied.

Electrical wiring:

Plug bar on the back face of the controller; connect up the controller at the rear following the wiring diagram; wire cross section max. 1,5 mm 2

- To avoid cross interference all low voltage measuring lines and pilot wires must be encased in a shielded cable (the shielding must be earthed one-sided).

- The control leads must be fused externally to protect the output relays.

- Phase wire and neutral wire must not be transposed.

Putting into operation:

Switch on power supply. Digital display and control lamps will light up according to the setpoint after some seconds. If nothing happens check the fine-wire fuse on the back panel of the controller and the electrical wiring. Adjust set value and check other adjustments.

Maintenance:

All electronic controllers in the KFM range are virtually maintenance-free. Provided that the controller is correctly installed and put into operation and is protected against mechanical damage and inadmissible operating conditions, it should give years of trouble-free service. In case of faults repair work by the customer should be restricted to the externally accessible leads and connections and components the customer is expressly permitted to deal with himself. (bridge circuits, fuses).

All further work, especially on internal components will terminate warranty, makes subsequent inspection and fault repair more difficult and can cause considerable damage to the circuitry.

For repair remittance remove plug board with connected leads on the rear side, loosen fastening devices and remove controller from the panel.

In case of remittance please give precise details of the fault to reduce time and cost of repair.

Error messages:

Err 1

6

Fault on measuring input check measuring lines for short circuit or breakage check measuring input by connecting a RTD

Err 55

Fault on loading the parameter; press any key, the controller starts in emergency operation mode, configuration of the parameters has to be checked

Err 50

Hardware error in program section

Error messages during self adaptation:

Err 52

Hardware error in data section

no further operation possible, remit controller for repair

Err 202

Ambient conditions are not suitable for self adaptation; adjust parameter manually

Err 205

routine exceeded the setpoint raise setpoint or lower actual value and start adaptation again

Err 206

Fault on measuring input during adaptation; check the wiring and start adaptation again

data subjects to alteration

9_E2.DOC /0211115

Industry controller KFM 930M83 Operation

B 930M83 E

- Page 3 -

Operating status:

The displays show the actual values of the three control loops The green Power LED lights up,

LEDs K1

(K1

K6,

K9

K10

indicate the relay action

K6,

K10: responds, K9: drops out)

Set point value setting:

K6, K10: responds, K9: drops out) Set point value setting: Briefly press the The upper display

Briefly press the

The upper display shows the abbreviation for the first control loop

( 1 SP = cooling water HT), the display beneath that indicates the set value.

The indicated value can now be changed using the

set value. The indicated value can now be changed using the key ( do not hold

key (do not hold down):

value can now be changed using the key ( do not hold down): (lower) and (higher)

(lower) and

be changed using the key ( do not hold down): (lower) and (higher) keys. Briefly press

(higher) keys.

Briefly press the

The upper display shows the abbreviation for the second control loop ( 2 SP = charge air / Cooling water LT), the display beneath that indicates set value.

The indicated value can now be changed using the

Briefly press the

The upper display shows the abbreviation for the third control loop

( 3 SP = lubricating oil), the display beneath that indicates the set value.

The indicated value can now be changed using the

Each variation of the set point value is immediately active, without any additional operating steps. The arrow keys have a built-in acceleration mode:

longer pressing causes a faster change.

mode : longer pressing causes a faster change. key again: (lower) and (higher) keys. key again:

key again:

mode : longer pressing causes a faster change. key again: (lower) and (higher) keys. key again:

(lower) and

pressing causes a faster change. key again: (lower) and (higher) keys. key again: (lower) and (higher)

(higher) keys.

a faster change. key again: (lower) and (higher) keys. key again: (lower) and (higher) keys. Return

key again:

change. key again: (lower) and (higher) keys. key again: (lower) and (higher) keys. Return to the

(lower) and

key again: (lower) and (higher) keys. key again: (lower) and (higher) keys. Return to the operating

(higher) keys.

Return to the operating status:

Press the

(higher) keys. Return to the operating status: Press the key briefly (or automatically after >30 sec.

key briefly (or automatically after >30 sec. )

Manual operation: (not available on all types)

sec. ) Manual operation: (not available on all types) Hold down the “Manual“ appears in the

Hold down the

“Manual“ appears in the upper display,

beneath the display CH 1

Select the desired control loop using the

and confirm by means of the

desired control loop using the and confirm by means of the key, and press the key

key, and press the

using the and confirm by means of the key, and press the key simultaneously, then release

key simultaneously, then release both keys.

3

of the control loop to be selected.

release both keys. 3 of the control loop to be selected. key. keys In the display

key.

both keys. 3 of the control loop to be selected. key. keys In the display of

keys

In the display of the selected control loop, an “H“ appears on the LH side next to the displayed actual value. The control function of this control loop is now switched off.

Manual control is now possible using the

now switched off. Manual control is now possible using the . keys Return to the operating

. keys

Return to the operating status: only by pressing the (no automatic return from the manual mode)

pressing the ( no automatic return from the manual mode) key , optional: starting the self

key,

optional: starting the self optimization (refer to chapter “Optimization“):

in manual mode press the

the ”H” next to the actual value changes to “A”.

Cancel: press the

to the actual value changes to “A”. Cancel: press the key >5 sec ; key again

key >5 sec ;

changes to “A”. Cancel: press the key >5 sec ; key again >5 sec All rights

key again >5 sec

All rights for technical changes withheld

930M83E3.DOC / 0410721

Level 1: CH 1P 1I 1d 1Sh 2P 2I 2d 2Sh 3P 3I 3d 3Sh

Level 1:

CH

1P

1I

1d

1Sh

2P

2I

2d

2Sh

3P

3I

3d

3Sh

Level 2:

Unit

1nSt

2nSt

3nSt

1Lo

1HI

2Lo

2HI

3Lo

3HI

Industry controller KFM 930M83 Parameter setting

B 930M83 E

- Page 4 -

Access from the operating level. Unlock the access first:

Turn the switch on the rear panel of the controller to position "U" = unlocked (Lock access after the adjustments: Switch position to "L" = locked). After the parameter level (refer to the instructions for each level) has been invoked,

the first setting is shown and can be modified using the

the first setting is shown and can be modified using the keys. Note: It is not

keys.

Note: It is not possible to invoke the parameter level when the switch is locked. In this case the display shows the abbreviation of the configured controller type.

Confirm the entry and / or move on to next parameter:

press the

the entry and / or move on to next parameter: press the key briefly Settings in

key briefly

Settings in detail: (type and design dependent):

Invoke: Hold down the

detail: (type and design dependent): Invoke: Hold down the key for more than 5 sec. until

key for more than 5 sec. until the display changes

= first select

then according to the selected channel:

= first select then according to the selected channel: of the desired channel (No.) F a

of the desired channel (No.)

Factory setting: Notes:

CH1 = control loop 1: cooling water HT proportional range Xp (%)

90,0

integral action time Tn (min)

5,0

rate time Tv (min)

0,9

sensitivity Xsh (%)

0,1

CH2 = control loop 2: charge air, cooling water LT proportional range Xp (%)

25,0

integral action time Tn (min)

7,0

rate time Tv (min)

0,2

sensitivity Xsh (%)

0,1

CH3 = control loop 3: lubricating oil proportional range Xp (%)

25,0

integral action time Tn (min)

7,0

rate time Tv (min)

0,2

sensitivity Xsh (%)

0,1

Return to the operating status: Briefly press the

key (or automatically after >30 sec.)0,1 Return to the operating status: Briefly press the Invoke: Hold down the key simultaneously, hold

Invoke: Hold down the

key simultaneously,

hold down both keys for more than 5 sec. until the display changes.

both keys for more than 5 sec. until the display changes. key, and press the switch-over

key, and press the

than 5 sec. until the display changes. key, and press the switch-over of the temperature display

switch-over of the temperature display unit (°C / °F)

C

number of decimal points in display 1 (0/ 1/ 2, acc. to range)

0

number of decimal points in display 2 (0/ 1/ 2, acc. to range)

0

number of decimal points in display 3 (0/ 1/ 2, acc. to range)

0

bottom limit (minimum value) for set point value 1 (cooling water HT)

0

top limit (maximum value) for set point value 1

100

bottom limit (minimum value) for set point value 2 (charge air/water LT)-30

top limit (maximum value) for set point value 2 bottom limit (minimum value) for set point value 3 (lubricating oil) top limit (maximum value) for set point value 3

100

+70

0

Return to the operating status: Briefly press the

key (or automatically after >30 sec )100 +70 0 Return to the operating status: Briefly press the All rights for technical changes

All rights for technical changes withheld

930M83E4.DOC / 0410721

Industry controller type 9 Optimization

1. manual optimization

B 9

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- page 5 -

An optimum adaptation of the control parameters (P,I,D) is necessary in order to balance an appearing deviation as quickly, non-oscillating and exactly as possible, according to the given operating conditions.

Generally these adjustments require a lot of professional knowledge that cannot be replaced by this brief information. The following informations are for help purpose only:

P = proportional band Xp (%):

lower value = longer impulses, more sensitive reaction higher value = shorter impulses, less sensitive reaction Examples: - Oscillating temperature without distinct initial overshot: Xp too low;

- The setpoint is reached very slowly after initial exceeding: Xp too high.

I = integral action time Tn (min):

lower value= shorter impulse gaps, faster balancing higher value= longer impulse gaps, slower balancing

Examples: - the set value is reached very slowly without overshooting: Tn too high;

- high initial overshot followed by fading oscillation: Tn too low.

D = rate time Tv (min):

increases the controller reaction in case of fast actual value or setpoint alterations (adjust only if necessary). Higher values cause higher increase.

2. Self-adaptation

The self-adaptation is an automatic procedure that determines and self-adjusts the optimum control parameters Xp, Tn and Tv.

Operation, if contained in supply schedule:

(Parameter-safety-switch on the rear panel of the controller has to be unlocked: position "u")

Check starting assumptions:

Actual value at least 20% below the adjusted set value,(e.g.:heating phase), otherwise first:

Lower actual value adequately by manual operation (position of final control element) (quick circuits) or increase setpoint adequately, if admissible. (faster procedure for slower circuits)

Call manual operation level: Press

Check controller output: must not be higher than 85% , reduce if necessary.

Start self-adaptation: Hold down

During operation the lower display shows: "-Ad-", the upper display still shows permanently the actual value.

Information about computer operation: First the self-adaptation program waits for stabilization of the actual value according to the given controller output (actual value alteration < 0,1% / min), then it increases the output signal about 10% or, in case of three- point- step controller operation, it triggers an output impulse with about 10% of the adjusted regulating time. The optimum parameters are computed according to the unit- step response.

Cancel: Press

After successfully finishing the procedure the controller will return automatically to operating level.

Unsuccessful adaptation ( Display shows error code, ref.to chapter error messages):

Press

eliminate the indicated error

start adaptation again:

or return to operating level:

error start adaptation again: or return to operating level: - key plus - key (optional: seperate

- key plus

adaptation again: or return to operating level: - key plus - key (optional: seperate key). -

- key (optional: seperate key).

operating level: - key plus - key (optional: seperate key). - key for more than 5

- key for more than 5 sec. on manual operation level.

key). - key for more than 5 sec. on manual operation level. - key for more

- key for more than 5 sec. = return to manual operation level

key for more than 5 sec. = return to manual operation level - key again: Return

- key again: Return to manual operation level

level - key again: Return to manual operation level - key > 5 sec. - key

- key > 5 sec. - key shortly

data subjects to alteration

9_E5.DOC / 0211115

Industry controller Type KFM 930M83 Configuration

B 930M83 E

- Page 6 -

Access from the operating level, Unlock the access first:

Turn the switch on the rear panel of the controller to position "U"= unlocked (Lock access after the adjustments: Switch position to "L"= locked) It is not possible to configure the controller with the switch locked

possible to configure the controller with the switch locked Hold down the hold down both keys

Hold down the

hold down both keys for more than 5 sec. until the display changes

both keys for more than 5 sec. until the display changes key and press the key

key and press the

more than 5 sec. until the display changes key and press the key simultaneously, Enter the

key simultaneously,

Enter the code number (password) move on to the next entry: briefly press the

(1
(1

9999),

key:

factory setting: 1

Alternatively: Hold down the key for more than 10 sec. after entering the code:

possibility to enter a different number

The first setting is displayed and can be changed:

move on to the next setting: briefly press the

key
key

Factory setting

Notes

Ist1

Display correction (+ / -) control loop 1 (cooling water HT)

0.0

Ist2

Display correction (+ / -) control loop 2 (chargeair/cooling water LT) 0.0

Ist3

Display correction (+ / -) control loop 3 (lubricating oil)

0.0

1Y' '

Valve setting time, control loop 1 "6

600"

(sec.)

80

1out

Action of control loop 1 (direct / inverted) "di / in"

in

2Y' '

Valve setting time, control loop 2

80

2out

Action of control loop 2

in

3Y' '

Valve setting time, control loop 3

100

3out

Action of control loop 3

in

1Y_S

Behaviour of the adjusting output for control loop 1 in case of measuring line fault:

AUS

2Y_S

("rel1 ON(EIN)/ rel2 ON(EIN)/ OFF(AUS)") Behaviour of the adjusting output for control loop 2 in case of measuring line fault:

AUS

3Y_S

("rel3 ON(EIN)/ rel4 ON(EIN)/ OFF(AUS)") Behaviour of the adjusting output for control loop 3 in case of

("rel5 ON(EIN)/ rel6 ON(EIN)/ OFF(AUS)")

measuring line fault:

AUS

reL9

Function (ref. to page 7) alarm contact (relay No.9)

ErrA

Adr

bus adress (adress no.) (for interface equipment only)

5

Return to the operating status: briefly press the

All rights for technical changes withheld

to the operating status: briefly press the All rights for technical changes withheld key again 930M83E6.DOC

key again

930M83E6.DOC / 0410721

Industrial controller type 9 Facilities for Setting Supplementary Contacts

B 9

E

- page 7 -

Selectable switching functions (depending on version):

For setting please refer to configuration level under „reL

Switching functions for trailing contacts:

LC A

Break contact on either side of setpoint (Limit comparator). Relay drops out as deviation increases (Aus = off)

LC E

Make contact on either side of setpoint (Limit comparator). Relay picks up as deviation increases (Ein = on)

Su A

Break contact below setpoint. Relay drops out as actual value decreases (Aus = off)

Su E

Make contact below setpoint. Relay picks up as actual value decreases (Ein = on)

So A

Break contact above setpoint. Relay drops out as actual value increases (Aus = off)

So E

Make contact above setpoint. Relay picks up as actual value increases (Ein = on)

St A

Heating stage below setpoint. Relay drops out actual value increases (Aus = off)

Switching functions for independent contacts:

US A

Relay drops out with increasing actual value (Aus = off)

US E

Relay picks up with increasing actual value (Ein = on)

Service function:

Ein/Aus contact is constantly switched on (Ein) or off (Aus) respectively

Only for units with program option

on

off

on

off

on

off

on

off

on

off

on

off

on

off

on

off

on

off

Sd SA SA Sd Sd SA SA Sd Sd SA Sd SA
Sd
SA
SA Sd
Sd
SA
SA Sd
Sd
SA
Sd
SA
SA Sd
SA Sd
Sd SA Sd SA actual value
Sd
SA
Sd
SA
actual value

SP

(setpoint) Sd Sd actual value
(setpoint)
Sd
Sd
actual value

SP

Switching point

Pr A

Relay switched off (aus) during SP program level, otherwise switched on

Pr E

Relay switched on (ein) during SP program level, otherwise switched off

Special function:

SF6

as SoA but switching point at setpoint, control output around SA below

In each case additional settings follow under "rEL." after the selection is acknowledged (P key) (depending on version):

Ist./ Y

assigned value: actual value

or Y (actuating signal)

CH

/.SP.(only)

for trailing contacts: assigned control circuit / channel (no.) or

assigned setpoint (1SP., rSP, SP.1,

)

for independent contacts: assignment of parameter input (channel no )

"Safety" shut down (in case of measuring line fault):

SI E

Relay for "Safety" behaviour in event of measuring circuit error: relay on

SI A

Relay for "Safety" behaviour in event of measuring circuit error: relay off

Subject to technical changes

9_E7.DOC / 0211115

Industry Controller KFM 930M83 technical data B 930M83 E - Seite 8 - Characteristics: Adjustment

Industry Controller KFM 930M83 technical data

B 930M83 E

- Seite 8 -

Characteristics:

Adjustment on parameter level, with lock switch, pre adjusted on customer´s demand. (parameters depending on sub type:)

Proportional band Xp: 0,1

Integral action time Tn: 0,0

Rate time Tv: 0,0

999,9 %

999,9 min

99,9

min

Sensitivity of response Xsh: 0,1 Travel time of the actuator Tm: 6 1,0 % 600
Sensitivity of response Xsh: 0,1
Travel time of the actuator Tm: 6
1,0
%
600 sec
Switching frequency cy: 2
120 sec
Function characteristics: direct / inverted
Switching interval SA (add. contacts): 0
100,0
K
Switching difference Sd: 0,1
100,0
K
three- point- step controller
K1(+)
K2(-)
on
off
Sh
actual value

SP

Additional contact functions:

As switching interval above and below setpoint or independent adjustable with own setpoint and measuring input, switching function adjustable (ref. to chapter additional switching contacts)

Wiring diagram:

Other data:

Housing for panel mounting, 96 x 96 mm

Power supply: 230VAC +/- 10 %, 48

alternative 115 VAC, 48 VAC, 24 VAC, 24 VDC Power consumption: approx. 14 VA

Protective system DIN 40050: IP54 (terminals IP20)

Permissible ambient temperature: 0

Nominal temperature: 20°C Climatic category: KUF to DIN 40050 Relative humidity <= 75 % yearly average, no condensation EMC: refer to EN 50081-2 and EN 50082-2

62Hz

60°C

Installation dimensions:

L
L
B +0,8 H +0,8
B +0,8
H +0,8

Form 96x96:

L=150mm, B=92mm, H=92mm

controller electronics A927_e70410628 fuse: 24V:T0,5A 115V:T0,2A 230V:T0,1A analog 18V / power inputs 40mA
controller electronics
A927_e70410628
fuse:
24V:T0,5A
115V:T0,2A
230V:T0,1A
analog
18V /
power
inputs
40mA
supply
(protect relay outputs by external fuse 2A)
Ist 1
Ist 2
Ist 3
U+
Ist 4
Rel 1
Rel 2
Rel 3
Rel 4
Rel 5
Rel 6
Rel 7
Rel 8
Rel 9
Rel 10
123
456
789
99
10
11
12
27
28
29
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
alarm
power
measuring
fail
inputs
L
N
(L+) (L-)
14
1
11
15
12
14
1
11
15
12
14
1
11
15
12
close
close
close
M
M
M
Cooling
chargeair
lubricating
open
open
open
water
HT
cooling
oil
water LT
valve
cooling water HT
valve
cooling water LT
valve
lubricating oil

technische Änderungen vorbehalten

930M83E8.DOC / 0410721