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PROCEDURE FOR PAINTING

DOCUMENT NO. : HCC-6-1-G3/CS13138

Issued for Review and Approval


E 08-03-2015 after incorporating Clients
Comments

Issued for Review and Approval


D 22-09-2014 after incorporating Clients
Comments

Issued for Review and Approval


C 16-07-2014 after incorporating Clients
Comments
Issued for Review and Approval
B 13-04-2014 after incorporating Clients
Comments

Issued for Review and


A 29-02-2014
Approval R. Mohd. Javidh Petrofac Saudi Arabia Limited
QA/QC & Safety Manger ( PSAL )
Rev. Date Description Prepared By : Approved By :

Page No. 1 of 8
HCC Doc No. : HCC-6-1-G3/CS1318
Procedure for Painting Page No : 2 of 15
Rev. / Date : E/ 08.03.2014

CONTENTS

1. PURPOSE

2. SCOPE

3. REFERENCE STANDARDS

4. SAFETY

5. SURFACE PREPARATION

6. COATING APPLICATION

7. INSPECTION & TESTING

8. RECORDS

9. ATTACHMENTS

Details of Painting (Hidada Drawing # CS13138-STD-1001)


Tabulation Sheet for Paint Specification
HCC Doc No. : HCC-6-1-G3/CS1318
Procedure for Painting Page No : 3 of 15
Rev. / Date : E/ 08.03.2014

1. PURPOSE
The purpose of this procedure is to define Surface Preparation methods and Protective
Coatings to be applied in on-shore for structural steel materials and Storage Tanks at shop
floor and site.

2. SCOPE

This procedure describes required minimum guidelines for surface preparation .coating
application, handling and preservation of abrasive materials and coating materials. This
procedure also defines the minimum safety requirements during blasting and painting
activities at shop floor and field.

3. REFERENCE STANDARDS

The Technical details for Surface Preparation and Protective Coating shall be taking from:

API 650 11th Edition addendum-3-August -2011


API 620 11th Edition Addendum-3-March-2012
32-SAMSS-005-(26-Jan-2011)
32-SAMSS-006( 16 Dec-2008)
SAES-H-001( 10-04-2011)
SAES-H-101 V(19-04-2009)
SAES-H-102(11-Aug-2007)
SAEP-316 (04-Aug-2008)
S.S.P.C. codes of practice or SIS055900 for degree of cleanliness
The paint manufacturer Product data Sheet (APCS)
Manufacturer Safety Data Sheet
Details of Paintings ( Hidada drawing # CS13138-STD-1001)

4. SAFETY

These are minimum safety requirements that are applicable to both shop and field
coating (including surface preparation).

4.1 Fire and Explosion Prevention

a. Smoking and/or the use of open flames shall be permitted only in designated safe
areas and never inside the tanks. Welding and the use of heating coils are prohibited in
areas where coating is in progress.
b. Solvents and coatings shall not be applied to surfaces warmer than 80C .
c. Work Permits for hot work, cold work, and confined space entry shall be obtained in
accordance with project specifications.

4.2 Ventilation
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a. Mechanical (forced) ventilation shall be used in confined spaces whenever abrasive


blasting, solvent cleaning, and/or coating application are in progress.
b. Forced ventilation shall continue until the coating is fully cured to immersion.
c. Natural ventilation (through opened man ways, etc.) shall not be substituted for forced
ventilation in confined spaces.
d. Respirable air-fed hoods shall be worn by all personnel inside confined spaces while
blasting, cleaning, and spray painting.

4.3 Equipment Hazards

a. Electrically driven power tools shall be properly grounded to prevent shock.


b. Power equipment shall be operated at the speeds recommended by the manufacturer
and shall have proper safety guards.
c. Hearing protection shall always be worn whenever chipping guns or Pneumatic
hammers are in use.
d. Vessels such as air receivers that are used as a surge tank between the compressor
and the blasting pot shall be calibrated.
e. All pressure relief valves, gauges, and devices shall be calibrated annually and tagged
with the expiration date.
f. Electrically driven power mixers shall be grounded.

4.4 Abrasive Blasting

a. Blasting shall be equipped with a remote control shut-off of the "deadman" variety.
b. The blast nozzle shall be electrically connected to an external ground in order to
prevent static electrical discharges or shocks to operating personnel. Grounding wire
shall be AWG-4 or larger.
c. The blast cleaning hose shall be the static dissipating type with external Couplings.
d. Respirable air-fed abrasive blasting hoods and OSHA-approved in-line respirable air
filters shall be utilized at all times by abrasive blasting personnel.
e. Compressor hoses, air lines, and blast hoses shall be pinned at each coupling.
f. Hearing protection shall be worn in confined spaces where abrasive blast Cleaning is in
progress.

4.5 Solvent Cleaning


a. Benzene, gasoline, carbon tetrachloride, and chlorinated hydrocarbons shall not be
used.
b. Coating Preparation and Equipment Cleaning.

Airless Spray Coating Application

c. Airless spray guns shall never be pointed at anyone or at any part of the body.
d. The tip guard shall always be in place on the airless gun while spraying.
e. Leather gloves shall be worn by the operator whenever the airless spray gun is in use.
f. The trigger safety catch shall be engaged whenever the airless gun is left unattended.
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Procedure for Painting Page No : 5 of 15
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g. Hoses, pumps, and accessories shall never be operated at pressures exceeding their
rated pressure. In no case shall the working pressure in the coating line shall exceed
34.5 MPa (5000 psi). Safety pressure relief valves shall be used on
discharge side of the pressure pump(s).
h. The pump shall be shut down and the fluid pressure in the system relieved before
servicing or cleaning any components, including clogged spray tips.
i. Hoses shall be grounded and anti-static type.
j. Airless spray equipment shall not be operated unless all grounds (earths) are in place,
connected, and in good condition Grounding wire shall be AWG-4 or larger.
k. Airless spray equipment shall not be operated if any of the pressure system
components is not in good condition.
l. Solvents shall not be flushed into containers that are hotter than 50C.

Emergency medical care shall be obtained immediately if any high pressure fluid from the
airless equipment penetrates the skin. (High pressure fluid injection injuries can be
extremely serious, including the need for amputation).

5. SURFACE PREPARATION

5.1 General Requirements

a. Blasting and coating shall not be performed if one or more of the following conditions
exist unless the coating is specifically formulated for the averted condition:
b. The substrate temperature is less than 100C or more than the temperature limit given in
the applicable Product data sheet.
c. The substrate contains oil, grease, dirt, loose coating, loose rust, or other surface
contaminants.
d. The substrate temperature is less than 3C (5F) above the dew point
e. Adverse weather conditions exist such as, but not restricted to, the following:
Wind is strong enough to blow sand, salt spray, or other foreign matter onto
the surface being coated.
Wind is strong enough to cause dry spray or to otherwise seriously disturb the
spray pattern when application is by spray gun.
f. When required, solvent cleaning shall be carried out in accordance with SSPC-SP1.Do
not use kerosene, diesel, or other degreasers that leave an oily film unless the surface
is subsequently cleaned with a non-greasy solvent
g. Modifications and/or reformulations of coatings including change of names require re-
qualification.

5.2 Abrasive Materials

a. The reference standards for abrasive blasting shall be SIS 05-59-00 & SSPC-SP1
b. The type of abrasive to be used shall be determined by the degree of cleanliness and
surface profile requirements as specified in the particular APCS. Silica Sand as
abrasive material is prohibited.
c. Abrasive shall be kept dry and clean. Regardless of the type of abrasive, the sulfate
content shall be less than 50 PPM, the chloride shall be less than 50 PPM, and calcium
carbonate shall be 0.1 0% maximum by weight.
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Procedure for Painting Page No : 6 of 15
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d. The use of reclaimed garnet s prohibited.


e. For spot removal of existing coating for inspection purposes, use other non-silica sand
abrasive such as garnet, grit and slag. The affected areas shall be re-blasted with
suitable abrasive prior to re-coating.

5.3 Pre-blast Check

a. The coating inspector shall decide if the substrate requires solvent or detergent
cleaning before abrasive blasting.
b. Prior to blasting, rough welds and cut-offs shall be ground to a minimum radius to
ensure proper coating application. Weld spatter shall be removed.
c. Abrasive blasting shall be carried out only when the steel surface is at least 3C (5F)
above the Dew Point

5.4 Equipment

a. Compressed air supply shall be free of oil, moisture and contamination. As a minimum,
the inspector shall check and approve the air quality at the start and mid-point of each
8-hour period. This shall be determined as follows:
b. Attach a piece of blotter or absorbent paper to a clip board, then hold it approximately
45 - 60 cm in front of the blast nozzle during air flow only, with a nozzle pressure of 388
kPa (50 psig) for approximately one minute. Satisfactory results shall be no water or oil
contamination on the blotter.
c. The Operational remote control valve ("Deadman") shall be securely attached to the
nozzle. Minimum nozzle pressure acceptable for blasting steel shall be 620 kPa (90
psig) measured at the nozzle side.
d. High intensity flood or spotlights shall be used in tanks, and other poorly illuminated
locations for visibility.
e. Sufficient dust suction Blowers shall be fitted adequately to remove dust and fine
blasting debris during the blasting operation.
f. All personnel entering tanks after abrasive blasting shall wear rubber-soled shoes with
clean disposable covers, sweatbands and lint-free gloves.

5.5 Cleaning

a. Spent abrasive shall be removed from cleaned external surfaces by dry brushing and
blowing down with clean, dry compressed air. Internal surfaces shall be dry brushed
and vacuum cleaned.
b. Abrasive-cleaned surfaces shall be primed or coated before the surface condition
degrades below the specified cleanliness level.
c. Abrasive blasted surfaces shall call for inspection prior to priming or coating if the
surfaces are hold for more than 4 hours after blasting.
d. The reference standard for profile measurement shall be the Clemtex Anchor Pattern
Standards. This does not preclude the use of other techniques providing they agree
with the reference standard.
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5.6 Abrasive Blasting

5.6.1 General
a. Compressed air supply equipment, hoses and fittings shall be free of oil, moisture and
contamination. The inspector shall check and approve the air quality at the start and
mid-point of each 8-hour period. This shall be conducted and determined as follows:
b. Attach a piece of blotter paper to a clip board, then hold it approximately 45 - 60 cm in
front of the blast nozzle during air flow only, with a nozzle pressure of 388 kPa (50 psig)
for approximately one minute. The satisfactory results shall be no water or oil
contamination on the blotter paper, and therefore operation is allowed to start or
continue. In case of unsatisfactory results, i.e., contaminants are evident the equipment
deficiencies shall be corrected and air stream shall be tested.
c. The blast system shall be operated for at least 5 minutes under actual field conditions
at the specified pressures prior to making the blotter test. A properly sized dehumidifier
can be connected downstream of the compressor during periods of high relative
humidity to improve moisture removal from the air stream.

5.6.2 Procedure

a. The substrate surface shall not contain oil, grease or lubricant


b. Prior to blasting, rough welds and sharp edges shall be ground to a minimum radius not
less than 3 mm to ensure proper coating application.
c. Abrasive blasting shall be carried out only when the steel surface is at least 3C above
the Dew Point
d. After blasting, test the substrate for the chloride content. Residual chloride shall not
exceed 40 mg/m2. Wash down the surface with sweet water to remove chloride
contamination. Chloride test shall follow the water wash down until the correct value is
achieved.
e. Cover all coated areas near to the defective area before commence repair or patching
up. Use heavy duty textile or fabric adhesive tape. Clean the substrate after abrasive
blasting
f. Spent abrasive shall be removed from the cleaned surfaces by dry brushing or blowing
down with clean, dry compressed air. Internal surfaces shall be dry brushed and
vacuum cleaned.
g. Cleaned surfaces shall be primed or coated before the surface condition degrades
below the specified cleanliness level requirement.
h. Abrasive blast cleaned surfaces shall be re-inspected prior to priming or coating if the
surfaces are held for more than 4 hours after blasting. Correction shall be done and
retested before coating application.
i. Bare steel surfaces are prepared in accordance with the Swedish or SSPC standard
mentioned below
j. Near white metal blast cleaning (SA 2.5 or SSPC-SP10)
k. SA2.5 very thorough blast cleaning. Mill scale, rust and foreign matter shall be removed
to the extent that the near white metal appears. Subsequently, the surface is cleaned
with clean dry compressed air. It must then be checked to correspond in appearance to
the prints designated SA 2.5.
Commercial Blast Cleaning (SA 2 or SSPC SP6)
Commercial Blast Cleaning (SA3 or SSPC-SP10)
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Power tool cleaning (St3 or SSPC SP3) for touch-up less than 0.1 sq. m
l. Surface profile shall be measured as per Work Instruction No. : HCC-6-1-12/CS 13138.
m. Min. air pressure measured at blasting nozzle side of the blasting hose shall be 90 psig.
n. Storage And Handling of Paints And Abrasives.

6. COATING APPLICATION

6.1 Handling and Storage of Coating Materials

a. Coatings and thinners shall be stored in well-ventilated buildings at storage


temperatures as recommended in the Manufacturer's data sheet
b. Coating materials used at construction sites must be covered with appropriate canvas,
tarpaulins, or equivalent for a temporary storage period not to exceed 14 days.
c. Temperature sensitive and self-polymerization coating materials must be stored in air
conditioned storage area to maintain the temperature as recommended in the
Manufacturer's data sheet.
d. Coatings shall not be used from a container showing a sign of leakage.
e. Paints and thinners shall be stored in well-ventilated building or shelter. Shelter storage
temperature shall not exceed 35 deg. Centigrade unless stated otherwise in the Paint
Data Sheet.
f. Paints which have exceeded the shelf life shall be set aside and removed. Expired
paint shall not be used.
g. Temperature sensitive and self-polymerization Paint materials shall be stored in air
conditioned storage area.
h. Paint container showing signs of leakage shall be discarded.

6.2 Preparation of Coating Materials

a. In preparing any surface to be coated, all loose paint, dirt, grease, rust, scale, weld
slag, loosely adhered spatters, weld arc strikes or any other extraneous material shall
be removed and defects repaired, so as to obtain a clean, dry, even surface to receive
the priming or finishing coats as called for in the painting requirements. Sharp or rough
welds shall be rounded and contoured. Sharp edges shall be rounded or chamfered.
b. Primer or paint shall be mixed in accordance with the paint manufacturer's instructions.
Mixing of the paint ingredients shall be done in open containers in a well ventilated
area. All ingredients in any container shall be thoroughly mixed and shall be agitated
frequently during application to keep the solids in suspension. Pot life of painting
material shall be as per application Instruction from paint manufacturer.
c. Prior to application, all coating shall be thoroughly mixed until it is homogeneous. For
quantities over 5L, a power stirrer shall be used.
d. If sludge has formed in the bottom of the coating container, stirring to mix shall be
continued until the coating is fully homogeneous mix If sludge cannot be dispersed, the
coating shall not be used.
e. If thinning is required, the thinner type and quantity to be added shall be as given in the
manufacturer product data sheet. Two-pack coatings and all coatings in quantities over
5L shall be mixed with a power stirrer/mixer during adding the thinner. Thinner shall be
added only when the coating is homogeneously mixed.
f. All coating materials for each coating system shall be supplied by the same
Manufacturer unless otherwise approved by Consulting Services Department. The
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Manufacturer shall also either supply the thinner or approve the thinner being used with
his products.
g. Partial mixing in a two-component and multi-component coatings is prohibited.
h. Coating materials used at the start of work or project should not be replaced with
coating materials from another manufacturer except on the following conditions:
Exceptions:

a) Technical/quality issues on the existing coating product shall be approved by


company before usage
b) Insufficient inventory of existing material or existing product is delaying the project
completion schedule. Coating compatibility shall be followed as mentioned in
SAES-H-001.

6.3 Application of paint materials

a. Coating shall not be applied if one or more of the following conditions exist unless the
coating is specifically formulated for the averted condition:
Apply paint within 4 hrs (or as specified) after blasting. Prior to painting, check that
relative humidity shall not go under 40% and not above 80%.
The substrate temperature is less than 10C or more than the temperature limit
given in the applicable Saudi Aramco Data Sheet.
The substrate contains oil, grease, dirt, loose coating, loose rust, or other surface
contaminants.
The substrate temperature is less than 3C (5F) above the dew point
b. Coatings to be sprayed shall be filtered through a 30 to 60-mesh screen
c. Do not leave the blasted materials unpainted overnight.
d. In multi-coat applications, primer, intermediate coat, and topcoats shall be of
contrasting colors and from the same coating manufacturer as mentioned in SAES-H-
001&SAES H-101V
e. Generally, spraying of the paint will be done by means of Airless Spray to obtain
uniform and correct film thickness as specified in the contract. Wet film thickness shall
be monitored to control the required minimum dry film thickness.
f. Between applied coats the minimum and maximum drying time and temperature has to
be observed strictly in accordance with paint manufacturers recommendations and
SAES H 101 V requirements.
g. Dry Film Thickness (DFT): To the maximum extent practical, the coats shall be applied
as continuous film of uniform thickness and be measured after the application of each
coat of the process. Over spray, skips, runs sags and dips shall be removed.
h. The minimum and maximum total dry film thickness of the paint shall meet the APCS
requirements as mentioned as in SAES H 001
i. All weld lines, edges, bolts, and nuts and shall be given a brush applied stripe coat prior
to all coating applications. Special attention shall be given to structures and immersion
services .When inorganic zinc is used stripe coating should be applied after the first
coating.
j. When using inorganic zinc primer, the contractor shall check for surface zinc oxide
formation immediately prior to applying an epoxy top coat. Any oxide formation shall be
removed by high pressure cleaning using sweet water (with maximum chloride contents
of 50 PPM and maximum TDS of 500 PPM), or by sweet water hosing followed by
scrubbing with stiff brushes to remove zinc salts. The surface shall be allowed to dry
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thoroughly prior to applying the topcoat. To avoid pinholes and bubbles occurring in the
intermediate coat of epoxy, a mist-coat thinned 10 to 20% should first be applied to the
inorganic zinc primer.
k. Recoating intervals shall be as given in the Saudi Aramco Data Sheet. (See definition
inIn stringent application conditions, the latest Materials Technical Data Sheet of the
manufacturer shall be used as a supporting document to the Saudi Aramco Data Sheet
given in
The finished coating film shall have the following characteristics:
The dry film thickness shall be within the minimum and maximum limits allowed in
the applicable APCS. And approved painting specification drawing. Dry film
thickness shall be checked in accordance with SSPC-PA 2.
Generally free of application related defects such as runs, sags, drips, dry spray or
foreign matter
Uniform in appearance.
Adhesion strength of all coating systems shall not be less than that required in the
appropriate Saudi Aramco Materials System Specification for new product approval
manufacture product data sheet.
l. In case o f brush application, the maximum brush size used shall be 125 mm.
m. Coatings for immersion service (including vapor zones) shall be applied by airless
spray equipment.
n. tanks with large area to blast and coat in one day shall be completed with minimum
coating overlaps.
o. During coating application of the interior of tanks or vessels, forced ventilation shall
operate continuously. The tank or vessel shall not be closed, nor forced ventilation
stopped, until the cure times to immersion specified in the Approved Saudi Aramco
Data Sheet
p. A 360 spray gun nozzle with proper tip size shall be used to coat the interior of nozzles
and traps inside tanks
q. Holiday testing shall be conducted at internal surface of tanks, particularly if coating is
intended for immersing service. A high voltage or Low voltage holiday detector shall be
selected depending on the designed coating thickness as per approved painting
drawings. For holiday testing please refer holiday testing procedure Doc
#HTP/01/13138.

6.4 Repair Procedure for Damaged Coatings :

a. Clean defective area by solvent detergent wash.


b. For areas less than 0.1m2, grind to a rough metal surface using at least an 80 grit disc
sander. Alternatively spot blast to bare steel. Feather edge the coating at least 50mm
beyond bare metal.
c. For areas greater than 0.1m2, blast clean to obtain the metal surface pre-treatment
originally specified. Feather edge the coating at least 50mm beyond bare metal.
d. Remove dust and debris by brush or vacuum
e. Apply coating by brush for areas less than 0.1m2 and by spray for areas greater than
0.1m2 to the original specification except that the first coat of a multi-coat system shall
be thinned by 15%.
f. Special Power tools and grinding disc shall be used for stainless material cleaning. Use
of any carbon steel material with Stainless material shall be restricted.
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Rev. / Date : E/ 08.03.2014

7. INSPECTION & TESTING

7.1 Inspection
a. Surface Preparation
Q.C. Inspector shall check the surface of the blasted materials as per required surface
preparation and ensure the clean surface must be free from mill scale, oil, grease, soil,
cement, salt, acids or other corrosive chemicals, which are harmful for painting. He shall
follow Work Instruction No. : HCC-6-1-12/CS13138.
b. Surface profile shall be inspected by using Testex Tape (Press-O-Film).
c. Degree of surface cleaning shall be inspected visually by comparing the blasted surface
with photographic standards as per SSPC.
d. Relative humidity, dew point and substrate temperature shall be recorded at least thrice
per day (8:00AM, 11:00AM & 1:30PM).
e. Before painting, type of paint mix ratio as per paint suppliers recommendation shall be
inspected.
f. After completion of painting, dry film shall be measured after the application of each coat
and visually examined to verify the application defects such as over spray, dirt inclusion,
blisters, sag runs adhesion, pinholes, voids, spatter and thin spots. An NCR shall be
raised for any painting defects found.
g. Paint coating dry film thickness shall be measured by using an Elcometer (DFT Gauge)
Observation data shall be recorded in Painting Inspection Report. Work Instruction No.
HCC-6-1-13 shall be followed.
h. Elcometer (DFT Gauge) shall be calibrated prior to use as per manufacturer's
instruction, at least once per day.
i. On average, thickness measurements shall be recorded for each 10 m2 of coated
surface area. Each measurement shall be the average of four reading and it shall be in
line with SSPC PA2.
j. If the results of DFT are varying from the specified value or if any defect is observed on
the paint surface, it shall be sent for rectification.
k. Rectified surface shall be re-inspected for its completeness.
l. Adhesion test as per ASTM D-3359 shall be determined on test plate specimens coated
under the the same conditions as the main works using pull-off-test equipment. Test
may also be required on the actual painted surfaces. All repairs shall be done as per this
procedure.

7.2 Testing Equipment

Testing equipment shall be properly calibrated as per Calibrate Equipment (Doc. No. :
HCC-18-3-00).
Equipment calibration shall be performed at established periods as specified in Client
Technical Specifications, other applicable standards, or manufacturer recommendations; if
no standards apply, the calibration shall not exceed six months.

7.3 Operator / Personnel Qualification Requirements

The qualification procedure and test requirements shall comply with section 4 of SAEP-
316.
HCC Doc No. : HCC-6-1-G3/CS1318
Procedure for Painting Page No : 12 of 15
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8. RECORDS
Rec. No. Retention Time
Painting Inspection Report HCC-6-1-F4A 2Years

9. ATTACHMENTS

1. Details of Painting (Hidada Drawing # CS13138-STD-1001)


2. Manufacturer product Data Sheet (APCS)
3. Manufacturer Safety Data Sheet
HCC Doc No. : HCC-6-1-G3/CS1318
Procedure for Painting Page No : 13 of 15
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HCC Doc No. : HCC-6-1-G3/CS1318
Procedure for Painting Page No : 14 of 15
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HCC Doc No. : HCC-6-1-G3/CS1318
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PROJECT NO.
PROJECT
CLIENT
Revision Dated : 10/6/2013

REV : C
PAINTING STANDARD DETAILS
DATE : 9/3/2015

PAINTING SYSTEM FOR- NON-INSULATED TANKS @ OPERATING TEMPRATURE RANGE 21 DEG.C to 50 DEG. C. ( LOCATION- ONSHORE) Attachment-2

PAINTING SYSTEM -
Tank Size Pressure Temperatur INSULATION
Qty CORROSION ALLOWANCE (MM) MOC PAINTING SYSTEM - EXTERIOR ( Refer Note - 2,3,4 & 9 ) PAINTING SYSTEM - INTERIOR (Refer Note - 4,8,10) Aluminum IFR
(m) ( Int/Ext ) e
( Refer Painting Note - 1,6,7)
N2
Remarks on
Equipment Shell, structurals Tank Tank Bottom
REV SI. No. Equipment No. Package Service Top side of deck painting
Description Blankettin nozzles, CS Dome / (stairways, Shell,nozzles, Bottom (Underside)
Internal Aluminum Roof plate including system
Inner Operating Operating BOTTOM/A Fixed Aluminum STRUCTURE SHELL / STRUCTURA g Thk drip ring, Cone Roof handrails , dip pipe- plate CS Dome / Aluminum (Underside
Nos. Height SHELL Fixed Roof Floating Type Dome Roof Structure nozzles &
dia. ( Barg ) ( Deg.C ) NNULAR Roof IFR (TOTAL) BOTTOM L (mm) steam including platforms, (both side ), including Cone Roof Dome Roof /Wetted part)
Roof nozzles supports , Rim
tracing nozzles supports . Internals sump top
periphery
if any (Except Grating) side

APCS-2A - 0.6
J60-D-0241 / Isomerate Storage 0.1867 A 516 A 516
1 PKG-7 Isomerate 2 29.5 22.0 43 3.2 3.2 3.2 - 3.2 A36/Eq. YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A N.A. N.A. N.A N.A N.A APCS-113A
0242 Tanks (MAX) Gr.70/Eq. Gr.70/Eq.
bottom plate

APCS-2A - 0.6
Spare Isomerate / Isomerate / A 516 A 516
2 J60-D-0243 PKG-7 1 36.0 22.0 0.1867 43 3.2 3.2 3.2 - 3.2 A36/Eq. YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A N.A. N.A. N.A N.A N.A APCS-113A
Hdt LN Storage Tank Hdt LN Gr.70/Eq. Gr.70/Eq.
bottom plate

A573 APCS-2A - 0.6


J60-D-0111 / Whole Naphtha WNL /HCK
3 PKG-8 3 68.0 22.0 ATM 46 1.6 1.6 - - - Gr.70/A A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
0112 / 0113 Storage Tanks Naptha
36/Eq. bottom plate

Spare Whole A573 APCS-2A - 0.6


Whole Naptha /
4 J60-D-0114 PKG-8 Naphtha / Hdt HN 1 68.0 22.0 ATM 46 1.6 1.6 - - - Gr.70/A A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
Hdt HN
Storage Tank 36/Eq. bottom plate

Hydrotreated Light APCS-2A - 0.6


A 516
5 J60-D-0121 PKG-8 Naphtha HDL Naptha 1 36.0 22.0 0.1867 43 1.6 1.6 1.6 - 1.6 A 516 Gr.70 A 36/Eq. YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A N.A N.A APCS-113A
Gr.70
Storage Tank bottom plate

Hydrotreated Heavy APCS-2A - 0.6


Hdt Heavy
6 J60-D-0122 PKG-8 Naphtha 1 61.5 22.0 ATM 43 1.6 1.6 - - 1.6 A 36/Eq. A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
Naptha
Storage Tank bottom plate

A573 APCS-2A - 0.6


Light Reformate
7 J60-D-0201 PKG-8 Light Reformate 1 27.00 22.0 ATM 43 1.6 1.6 1.6 - 1.6 Gr.70/A A 36/Eq. A 36/Eq. Aluminium YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting N.A N.A No painting No Painting APCS-113A
Storage Tank
36/Eq. bottom plate

APCS-2A - 0.6
J60-D-0202 / Heavy Refomate Heavy
8 PKG-8 2 37.0 22.0 ATM 43 1.6 1.6 - - - A 36/Eq. A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
0203 Storage Tank Reformate
bottom plate

Spare
Reformate/C7+/C9+
Reformate/C7+/
/ APCS-2A - 0.6
C9+/
9 J60-D-0204 PKG-8 Hydrocracked 1 37 22.0 ATM 43 1.6 1.6 1.6 - - A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A. No painting No Painting APCS-113A
HCK Medium cut
Medium cut bottom plate
Naphtha
Naphtha Staorage
Tank

APCS-2A - 0.6
J60-D-0211 /
10 PKG-8 C7+ Storage Tanks C7+ 2 20 22.0 ATM 43 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium N.A. N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A. No painting No painting APCS-113A
0212
bottom plate

APCS-2A - 0.6
J60-D-0231 /
11 PKG-8 C9+ Storage Tanks C9+ 2 21.5 22.0 ATM 43 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium N.A. N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting N.A N.A. No painting No painting APCS-113A
0232
bottom plate

APCS-2A - 0.6
J60-D-0251 /
12 PKG-8 MTBE Storage Tanks MTBE 2 42.5 22.0 ATM 21 - 43 1.6 1.6 - - 1.6 A 36/Eq. A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
0252
bottom plate

Hydrocracked
APCS-2A - 0.6
J60-D-0261 / Medium cut
13 PKG-8 HCK M Cut 2 15.0 22.0 ATM 43 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium N.A. N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No painting APCS-113A
0262 Naphtha Storage
bottom plate
Tanks

Sheet 2 of 7
PAINTING SYSTEM FOR- NON-INSULATED TANKS @ OPERATING TEMPRATURE RANGE 21 DEG.C to 50 DEG. C. ( LOCATION- ONSHORE) Attachment-2

PAINTING SYSTEM -
Tank Size Pressure Temperatur INSULATION
Qty CORROSION ALLOWANCE (MM) MOC PAINTING SYSTEM - EXTERIOR ( Refer Note - 2,3,4 & 9 ) PAINTING SYSTEM - INTERIOR (Refer Note - 4,8,10) Aluminum IFR
(m) ( Int/Ext ) e
( Refer Painting Note - 1,6,7)
N2
Remarks on
Equipment Shell, structurals Tank Tank Bottom
REV SI. No. Equipment No. Package Service Top side of deck painting
Description Blankettin nozzles, CS Dome / (stairways, Shell,nozzles, Bottom (Underside)
Internal Aluminum Roof plate including system
Inner Operating Operating BOTTOM/A Fixed Aluminum STRUCTURE SHELL / STRUCTURA g Thk drip ring, Cone Roof handrails , dip pipe- plate CS Dome / Aluminum (Underside
Nos. Height SHELL Fixed Roof Floating Type Dome Roof Structure nozzles &
dia. ( Barg ) ( Deg.C ) NNULAR Roof IFR (TOTAL) BOTTOM L (mm) steam including platforms, (both side ), including Cone Roof Dome Roof /Wetted part)
Roof nozzles supports , Rim
tracing nozzles supports . Internals sump top
periphery
if any (Except Grating) side

APCS-2A - 0.6
J60-D-0301 / 91 Gasoline Storage
14 PKG-8 91 Gasoline 3 66.0 22.0 ATM 43 1.6 1.6 - - - A 36/Eq. A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
0302 / 0303 Tanks
bottom plate

Spare Tank for


APCS-2A - 0.6
91/95 Gasoline
15 J60-D-0305 PKG-8 91/95 Gasoline 1 66.0 22.0 ATM 43 1.6 1.6 - - - A 36/Eq. A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
/MTBE
bottom plate
Storage Tank

APCS-2A - 0.6
J60-D-0311 / 95 Gasoline Storage
16 PKG-8 95 Gasoline 3 39.0 22.0 ATM 43 1.6 1.6 - - - A 36/Eq. A 36/Eq. Aluminium Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting No painting No painting APCS-113A
0312 / 0313 Tanks
bottom plate

APCS-2A - 0.6
J60-D-0403 /
17 PKG-8 Benzene Day Tanks Benzene 2 8 22.0 ATM 43 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No painting APCS-113A
0404
bottom plate

APCS-2A - 0.6
Solvent Storage Para diethylene
18 J60-D-0513 PKG-8 1 13.5 22.0 ATM 40 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No painting APCS-113A
Tank Banzene
bottom plate

Benzene Storage
A 573 APCS-2E - 0.6
J60-D-0401 / Tanks/Spare
19 PKG-9 Benzene 3 30.0 22.0 ATM 43 1.6 1.6 1.6 - 1.6 Gr.70/A A 36/Eq. A 36/Eq. Aluminium YES N.A. N.A. N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No painting APCS-113A
0405 / 0402 Benzene Storage APCS-1D APCS-1D APCS-1D
36/Eq. bottom plate
Tank

Ultra Low Sulfur


J60-D-0601 / Diesel
A 573 APCS-2A - 0.6
0602 / 0603 / Storage Tanks and
20 PKG-9 ULS Diesel 7 77.5 22.0 ATM 50 1.6 1.6 - - - Gr.70/A A 36/Eq. Aluminium N.A. N.A. N.A. APCS-1D N.A. APCS-1D APCS-1D Mtr height from APCS-2A N.A N.A No Painting N.A. N.A APCS-113A
0604 / 0605 / Spare Ultra Sulfur
36/Eq. bottom plate
0606 / 0607 Diesel
Storage Tank

APCS-2A - 0.6
Lubricity Additive Mixture of Fatty YES
21 J60-D-0608 PKG-9 1 7.9 8.5 ATM 43.0 3.2 3.2 3.2 - 3.2 A 36/Eq. A 36/Eq. A 36/Eq. N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No Painting N.A N.A N.A. N.A APCS-113A
Tank Acid (HOLD)
bottom plate

High Sulfur Diesel


J60-D-0611 / Storage Tanks and A 573 APCS-2A - 0.6
High Sulfur
22 0612 / 0613 / PKG-9 Spare High Sulfur 4 72.00 22.0 ATM 50 1.6 1.6 1.6 - - Gr.70/A A 36/Eq. A 36/Eq. YES N.A. N.A. APCS-1D APCS-1D APCS-1D N.A Mtr height from APCS-2A No painting No painting N.A. N.A. N.A APCS-113A
Diesel
0614 Diesel 36/Eq. bottom plate
Storage Tank
46
Legends : IFR = Internal Floating Roof,, NA=Not Applicable
Painting Notes:
1 IFR made of aluminium shall not be Coated.
2 Grating shall be hot dip Galvanized in accordance with ASTM A 123 & ASTM A385.No additional Coating on Hot dip galvanized surfaces.
3 DELETED
4 Nozzles inside, partially within 0.6meter height, shall be fully coated.
5 For detail of surface preparation & Painting scheme refer SAES-H-001.
6 NTF Tanks-All IFR's are made of Aluminum
7 DELETED
8 No internal lining on shell between bottom 0.6 meter to HLL,Except for Tanks requiring full internal surface coating.
9 DELETED
10 DELETED
11 External Flange Bolting Material shall confirm to ASTM A193 Gr.B7 with A194Gr.2H Nuts & shall be Fluropolymer coated as per 7.1 G of SAES-H-001
12 Structural bolting Material shall Hot Dip galvanized as per ASTM A153

Sheet 3 of 7
PROJECT
CLIENT
Revision Dated : 10/6/2013

REV : C
PAINTING STANDARD DETAILS
DATE : 9/3/2015

PAINTING SYSTEM FOR- INSULATED TANKS ( LOCATION- ONSHORE) Attachment-3

PAINTING SYSTEM -
Tank Size Pressure Temperatur INSULATION
Qty CORROSION ALLOWANCE (MM) MOC PAINTING SYSTEM - EXTERIOR ( Refer Note - 2,3,4 & 9 ) PAINTING SYSTEM - INTERIOR (Refer Note - 4,8,10) Aluminum IFR
(m) ( Int /Ext ) e
( Refer Painting Note - 1,6,7)
N2
Remarks on
Equipment Shell, structurals Tank Tank Bottom
REV SI. No. Equipment No. Package Service painting
Description Blankettin nozzles, CS Dome / (stairways, Shell,nozzles, Bottom Top side of deck (Underside)
Internal Aluminum Roof system
Inner Operating Operating BOTTOM/AN Fixed Aluminum STRUCTURE SHELL / STRUCTURA g Thk drip ring, Cone Roof handrails , dip pipe- plate CS Dome / Aluminum (Underside plate including
Nos. Height SHELL Fixed Roof Floating Type Dome Roof Structure
dia. ( Barg ) ( Deg.C ) NULAR Roof IFR (TOTAL) BOTTOM L (mm) steam including platforms, (both side ), including Cone Roof Dome Roof /Wetted part) nozzles & supports
Roof nozzles
tracing nozzles supports . Internals sump top , Rim periphery
if any (Except Grating) side

INSULATED TANKS @ OPERATING TEMPRATURE RANGE 200 DEG.C to 224 DEG. C.

J60-D-0801 / Asphalt Storage A573 Gr.70/A No


1 PKG-7 Asphalt 3 25.5 22.0 ATM 224 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. N.A. HC 90 APCS-17A APCS-17A APCS-1D N.A No Painting No Painting No Painting N.A N.A N.A APCS-3
0802 / 0803 Tanks 36/Eq. Painting

Spare Tank for


Vacuum Residue A573 Gr.70/A No
2 J60-D-0804 PKG-7 Vacuum Residue / 1 25.5 22.0 ATM 224 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. N.A. HC 90 APCS-17A APCS-17A APCS-1D N.A No Painting No Painting No Painting N.A N.A N.A APCS-3
& Asphalt 36/Eq. Painting
Asphalt Storage Tank

Vacuum Oil Residue Vacuum Oil A573 Gr.70/A No


3 J60-D-0711 PKG-7 1 24.00 22.0 ATM 200-224 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. N.A. HC 90 APCS-17A APCS-17A APCS-1D N.A No Painting No Painting No Painting N.A N.A N.A APCS-3
Storage TANK Residue 36/Eq. Painting

INSULATED TANKS @ OPERATING TEMPRATURE RANGE 60 DEG.C to 90 DEG. C.

J60-D-0701 / APCS-2A - 0.6


Fuel Oil Storage A 537 Cl 1/A
4 0702/ 0703 PKG-7 Fuel Oil 4 84.00 22.0 ATM 90.0 1.6 1.6 1.6 - - A 36/Eq. A 36/Eq. N.A. HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A N.A N.A APCS-113A
Tanks 36/Eq.
/0705 bottom plate

APCS-2A - 0.6
Spare VGO / Fuel Oil A 537 Cl 1/A
5 J60-D-0704 PKG-7 VGO/Fuel Oil 1 84.00 22.0 ATM 90.0 1.6 1.6 1.6 - - A 36/Eq. A 36/Eq. YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A N.A N.A APCS-113A
Storage Tanks 36/Eq.
bottom plate
APCS-2A - 0.6
J60-D-0721 / A 537 Cl 1/A
6 PKG-7 VGO Storage Tanks VGO 3 64.50 22.0 ATM 90.0 1.6 1.6 1.6 - - A 36/Eq. A 36/Eq. YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A N.A N.A APCS-113A
0722 / 0723 36/Eq.
bottom plate
APCS-2A - 0.6
J60-D-0503 / Paraxylene Day
7 PKG-8 Paraxylene 2 15.5 22.0 ATM 63 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No Painting APCS-113A
0504 Tanks
bottom plate
Off-Spec APCS-2A - 0.6
Off-Spec Aromatic
8 J60-D-0506 PKG-8 Benzene/Paraxyl 1 15.5 22.0 ATM 63 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No Painting APCS-113A
Product Tank
ene bottom plate

APCS-2A - 0.6
Mix Xylene Storage
9 J60-D-0511 PKG-8 Mix-Xylene 1 14.5 22.0 ATM 65 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No Painting APCS-113A
Tank
bottom plate

Spare Tank for Solvent /Off-


Solvent /Off-Spec Spec Aromatic
Aromatic Product/Paraxyl APCS-2A - 0.6
10 J60-D-0514 PKG-8 Product/Paraxylene ene Day TANK / 1 15.5 22.0 ATM 65 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No painting APCS-113A
Day TANK / Benzene Day bottom plate
Benzene Day Tank / Tank / M -
M - Xylene Xylene
APCS-2A - 0.6
11 J60-D-0520 PKG-8 Aromatic Drain Tank Aromatic 1 10.5 18.0 ATM 63 1.6 1.6 1.6 - 1.6 A 36/Eq. A 36/Eq. A 36/Eq. Aluminium YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No painting APCS-113A
bottom plate
Paraxylene Storage
A 573 APCS-2A - 0.6
J60-D-0501 / Tanks / Spare for
12 PKG-9 Praxylene 3 43.0 22.0 ATM 63 1.6 1.6 1.6 - 1.6 Gr.70/A A 36/Eq. A 36/Eq. Aluminium YES HC 40 APCS-2A APCS-2A APCS-1D N.A Mtr height from APCS-2A No Painting No Painting N.A No painting No painting APCS-113A
0505 / 0502 Paraxylene Storage
36/Eq. bottom plate
Tanks

A 516 Gr.70 A 516 Gr.70 APCS-2A - Full


J60-D-0901 / shell Height
13 PKG-9 Slops Storage Tanks Slops 2 19.0 22.0 ATM 60 3.2 3.2 3.2 - 3.2 (HIC + NACE A 36/Eq. (HIC + NACE Aluminium YES PP 40 APCS-2A APCS-2A APCS-1D N.A APCS-2A APCS-2A APCS-2A N.A No painting No painting APCS-113A Note-10
0902 from bottom
MR0103) MR0103)
plate
A 516 Gr.70 A 516 Gr.70 APCS-2A - Full
J60-D-0903 / shell Height
14 PKG-9 Slops Storage Tanks Slops 2 18.6 22.0 ATM 60 3.2 3.2 3.2 - 3.2 (HIC + NACE A 36/Eq. (HIC + NACE Aluminium YES PP 40 APCS-2A APCS-2A APCS-1D N.A APCS-2A APCS-2A APCS-2A N.A No painting No painting APCS-113A Note-10
0904 from bottom
MR0103) MR0103)
plate
APCS-2A - Full
A 516 Gr.70 A 516 Gr.70
Spare for Slops 60-90 shell Height
15 J60-D-0905 PKG-9 Slops 1 19.0 22.0 ATM 3.2 3.2 3.2 - 3.2 (HIC + NACE A 36/Eq. (HIC + NACE Aluminium YES PP 40 APCS-2A APCS-2A APCS-1D N.A APCS-2A APCS-2A APCS-2A N.A No painting No painting APCS-113A Note-10
Storage Tanks (HOLD) from bottom
MR0103) MR0103)
plate
27
Legends : IFR = Internal Floating Roof, , NA=Not Applicable.
Painting Notes:
1 IFR made of aluminium shall not be Coated.
2 Grating shall be hot dip Galvanized in accordance with ASTM A 123 & ASTM A385.No additional Coating on Hot dip galvanized surfaces.
3 DELETED
4 Nozzles inside, partially within 0.6meter height, shall be fully coated.
5 For detail of surface preparation & Painting scheme refer SAES-H-001.
6 NTF Tanks-All IFR's are made of Aluminum
7 DELETED
8 No internal lining on shell between bottom 0.6 meter to HLL,Except for Tanks requiring full internal surface coating.
9 DELETED
10 Complete Tank internal surface to be coated.
11 External Flange Bolting Material shall confirm to ASTM A193 Gr.B7 with A194Gr.2H Nuts & shall be Fluropolymer coated as per 7.1 G of SAES-H-001
12 Structural bolting Material shall Hot Dip galvanized as per ASTM A153

Sheet 4 of 7
PAINTING STANDARD DETAILS Attachment-4 REV : C

PAINTING SYSTEM - EXTERIOR PAINTING SYSTEM - INTERIOR


SI.
REV Category Tag Nos. Paint Surface Painting Painting surface Surface Painting
No. Painting surface discription Product Name Coating discription DFT( micron) Final coat colour Remarks Paint System Product Name Coating discription DFT Final coat colour Remarks
System preparation Location discription preparation Location

ONE COAT - INORGANIC


J60-D-0801 / 0802 Shell, 1-65-100 No Painting
ZINC PRIMER
nozzles, Shell,nozzles,
/ 0803 drip ring, RAL9010 dip pipe-
1 APCS-17A Sa 2-1/2 (SP10) AT SITE NA
steam - (WHITE) (both side ),
tracing Internals
J60-D-0804 Total
( if any ), Annular plate
1-65-100
ONE COAT - INORGANIC
J60-D-0711 1-65-100 No Painting
ZINC PRIMER
Tank Bottom
CS Dome / Cone Roof including RAL9010
2 APCS-17A Sa 2-1/2 (SP10) AT SITE NA plate including
nozzles - (WHITE)
sump top side
Total
1-65-100
Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
INSULATED TANKS 1-65-100 No Painting
Metal Grey COATING
@ OPERATING

3
TEMPRATURE
RANGE 200 DEG.C
to 224 DEG. C.
APCS-1D
structurals
(stairways,
handrails , platforms,
Hempadur Mastic 45881/13600
Gray
INTERMEDIATE - EPOXY/
POLYURETHANE COATING
TOP COAT - EPOXY/
1-100-150
RAL9006 (ALUMINUM) Sa 2-1/2 (SP10) AT SHOP
BASE COLOR FOR
HANDRAILS, GUARDS
RAILS, LADDER & NA CS Dome / Cone Roof
NO PAINTING
supports,Ladders & Cages. Hempthane Top Coat - 55210/TBA 1-25--65 CAGES: RAL1018
POLYURETHANE COATING
(Except Grating) (YELLOW)
Total
3-190-315

Hempel Coal Tar Epoxy Mastic TOP COAT - COAL TAR EPOXY RAL9010
1-200-300 No Painting
35670/60420 Brown COATING (1st) (WHITE)

Hempel Coal Tar Epoxy Mastic TOP COAT - COAL TAR EPOXY Roof
Tank Bottom (Underside), Sump & 1-200-300
4 APCS-3 35670/19990 Black COATING (2nd) Sa 2-1/2 (SP10) AT SHOP NA Structure
Annular plate

Total
2-400-600
LETTERS: BLACK 9005
5 Tank Labelleing

PRIMARY - PHENOLIC EPOXY 1-125 PRIMARY - PHENOLIC EPOXY 1-125


Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red
Shell, INTERMEDIATE - PHENOLIC EPOXY
1-125 INTERMEDIATE - PHENOLIC EPOXY COATING 1-125
J60-D-0701 / 0702/ 0703/ 0705 nozzles, Hempadur 85671/42070 Green COATING APCS-2A - Shell,nozzles, Hempadur 85671/42070 Green
drip ring, RAL9010 0.6 Mtr HT dip pipe- RAL9006
6 APCS-2A Sa 3 (SP5) AT SITE Sa 3 (SP5) AT SITE
steam 1-125 (WHITE) From Bottom (both side ), 1-125 (ALUMINUM) - HOLD
tracing TOP COAT - PHENOLIC EPOXY Plate Internals
Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red TOP COAT - PHENOLIC EPOXY COATING
J60-D-0704 (if any ), ,Annular plate COATING Total Total

3-275-375 3-275-375

J60-D-0721/ 0722/ 0723 PRIMARY - PHENOLIC EPOXY 1-125 PRIMARY - PHENOLIC EPOXY 1-125
Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red
INTERMEDIATE - PHENOLIC EPOXY
1-125 INTERMEDIATE - PHENOLIC EPOXY COATING 1-125
Hempadur 85671/42070 Green COATING Hempadur 85671/42070 Green
Tank Bottom
CS Dome / Cone Roof including RAL9010 RAL9006
7 J60-D-0503/ 0504 APCS-2A Sa 3 (SP5) AT SITE APCS-2A plate including Sa 3 (SP5) AT SITE
nozzles 1-125 (WHITE) 1-125 (ALUMINUM) - HOLD
sump top side
TOP COAT - PHENOLIC EPOXY
Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red TOP COAT - PHENOLIC EPOXY COATING
COATING Total Total
J60-D-0506 3-275-375 3-275-375
Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
1-65-100
Metal Grey COATING
structurals Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ BASE COLOR FOR
J60-D-0511 1-100-150
(stairways, Gray POLYURETHANE COATING HANDRAILS, GUARDS
8 APCS-1D handrails , platforms, TOP COAT - EPOXY/ RAL9006 (ALUMINUM) Sa 2-1/2 (SP10) AT SHOP RAILS, LADDER & NA CS Dome / Cone Roof
supports,Ladders & Cages. Hempthane Top Coat - 55210/TBA 1-25--65 CAGES: RAL1018 No Painting
POLYURETHANE COATING
(Except Grating) (YELLOW)
J60-D-0514 Total

J60-D-0520
ONE COAT -HIGH - BUILD
3-190-315

1-600-1000 SITE ONLY FOR


NO PAINTING
Roof
Tank Bottom (Underside), Sump & Hempadur XP 87550/59700 Brown - RAL9010
10 J60-D-0501/ 0505/ 0502 APCS-113A LIQUID EPOXY Sa 2-1/2 (SP10) AT SHOP J60-D-0705 NA Structure No Painting
Annular plate Alumimum (WHITE)
Total J60-D-0501/ 0505/
1-600-1000 0502

LETTERS: BLACK 9005


11 INSULATED TANKS Tank Labelleing
@ OPERATING
TEMPRATURE
RANGE 60 DEG.C PRIMARY - PHENOLIC EPOXY 1-125 PRIMARY - PHENOLIC EPOXY 1-125
Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red
to 90 DEG. C. Shell, INTERMEDIATE - PHENOLIC EPOXY
1-125 INTERMEDIATE - PHENOLIC EPOXY COATING 1-125
J60-D-0901 / 0902 nozzles, Hempadur 85671/42070 Green COATING APCS-2A - Shell,nozzles, Hempadur 85671/42070 Green
drip ring, RAL9010 Full Shell HT dip pipe- RAL9006
12 APCS-2A Sa 3 (SP5) AT SITE Sa 3 (SP5) AT SITE
steam 1-125 (WHITE) From Bottom (both side ), 1-125 (ALUMINUM) - HOLD
tracing TOP COAT - PHENOLIC EPOXY Plate Internals
Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red TOP COAT - PHENOLIC EPOXY COATING
if any COATING Total Total

3-275-375 3-275-375

J60-D-0903 / 0904 PRIMARY - PHENOLIC EPOXY 1-125 PRIMARY - PHENOLIC EPOXY 1-125
Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red
INTERMEDIATE - PHENOLIC EPOXY
1-125 INTERMEDIATE - PHENOLIC EPOXY COATING 1-125
Hempadur 85671/42070 Green COATING Hempadur 85671/42070 Green
Tank Bottom
CS Dome / Cone Roof including RAL9010 RAL9006
13 J60-D-0905 APCS-2A Sa 3 (SP5) AT SITE APCS-2A plate including Sa 3 (SP5) AT SITE
nozzles 1-125 (WHITE) 1-125 (ALUMINUM) - HOLD
sump top side
TOP COAT - PHENOLIC EPOXY
Hempadur 85671/50900 lIght red Hempadur 85671/50900 lIght red TOP COAT - PHENOLIC EPOXY COATING
COATING Total Total Complete Tank
Internal Surface to
3-275-375 3-275-375
be coated
Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY PRIMARY - PHENOLIC EPOXY 1-125
1-65-100 Hempadur 85671/50900 lIght red
Metal Gray COATING BASE COLOR FOR
structurals HANDRAILS, GUARDS INTERMEDIATE - PHENOLIC EPOXY COATING 1-125
Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ Hempadur 85671/42070 Green RAL9006
(stairways, 1-100-150 RAL9006 (ALUMINUM) Sa 2-1/2 (SP10) AT SHOP RAILS, LADDER & APCS-2A CS Dome / Cone Roof Sa 3 (SP5) AT SITE
Gray POLYURETHANE COATING (ALUMINUM) - HOLD
14 APCS-1D handrails , platforms, CAGES: RAL1018
supports,Ladders & Cages. TOP COAT - EPOXY/ (YELLOW) Hempadur 85671/50900 lIght red TOP COAT - PHENOLIC EPOXY COATING 1-125
Hempthane Top Coat - 55210/TBA 1-25--65
(Except Grating) POLYURETHANE COATING
Total Total
3-190-315 3-275-375

Sheet 5 of 7
PAINTING STANDARD DETAILS Attachment-4 REV : C

PAINTING SYSTEM - EXTERIOR PAINTING SYSTEM - INTERIOR


SI.
REV Category Tag Nos. Paint Surface Painting Painting surface Surface Painting
No. Painting surface discription Product Name Coating discription DFT( micron) Final coat colour Remarks Paint System Product Name Coating discription DFT Final coat colour Remarks
System preparation Location discription preparation Location

PRIMARY - PHENOLIC EPOXY 1-125


Hempadur 85671/50900 lIght red
ONE COAT -HIGH - BUILD 1-600-1000 SITE ONLY FOR Roof 1-125
Hempadur XP 87550/59700 Brown - RAL9010 INTERMEDIATE - PHENOLIC EPOXY COATING RAL9006
15 APCS-113A Tank Bottom (Underside) LIQUID EPOXY Sa 2-1/2 (SP10) AT SHOP J60-D-0705 APCS-2A Structure Hempadur 85671/42070 Green 1-125 Sa 3 (SP5) AT SITE
Alumimum (WHITE) (ALUMINUM) - HOLD
Total J60-D-0501/ 0505/ Total
Hempadur 85671/50900 lIght red TOP COAT - PHENOLIC EPOXY COATING
1-600-1000 0502 3-275-375
LETTERS: BLACK 9005
16 Tank Labelleing

Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY


1-65-100 Hempadur 85671/50900 lIght red PRIMARY - PHENOLIC EPOXY 1-125
Metal Grey COATING
APCS-2A - Shell,nozzles,
J60-D-0241/ 0242 Shell, Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ RAL9010 0.6 Mtr HT dip pipe- RAL9006
1-100-150 Sa 2-1/2 (SP10) AT SITE Hempadur 85671/42070 Green INTERMEDIATE - PHENOLIC EPOXY COATING 1-125 Sa 3 (SP5) AT SITE
J60-D- 0243 nozzles, Gray POLYURETHANE COATING (WHITE) From Bottom (both side ), (ALUMINUM) - HOLD
drip ring, Plate Internals
17 APCS-1D
steam TOP COAT - EPOXY/
J60-D- 0121 Hempthane Top Coat - 55210/TBA 1-25--65 Hempadur 85671/50900 lIght red TOP COAT - PHENOLIC EPOXY COATING 1-125
tracing POLYURETHANE COATING
if any
J60-D- 0201 Total Total

J60-D- 0204 3-190-315 3-275-375


J60-D-0211/ 0212 Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
1-65-100 Hempadur 85671/50900 lIght red PRIMARY - PHENOLIC EPOXY 1-125
J60-D-0231/ 0232 Metal Grey COATING
Tank Bottom
J60-D-0261/ 0262 Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ RAL9010 Hempadur 85671/42070 Green RAL9006
1-100-150 Sa 2-1/2 (SP10) AT SITE APCS-2A plate including INTERMEDIATE - PHENOLIC EPOXY COATING 1-125 Sa 3 (SP5) AT SITE
J60-D-0403/0404 Gray POLYURETHANE COATING (WHITE) (ALUMINUM) - HOLD
CS Dome / Cone Roof including sump top side
18 APCS-1D Hempadur 85671/50900 lIght red
nozzles TOP COAT - EPOXY/
J60-401/0402/0405 Hempthane Top Coat - 55210/TBA 1-25--65 TOP COAT - PHENOLIC EPOXY COATING 1-125
POLYURETHANE COATING

J60-0513 Total Total

J60-D-608 3-190-315 3-275-375


J60-D-0611/612/613/614 Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
1-65-100
Metal Grey COATING BASE COLOR FOR
HANDRAILS, GUARDS No Painting
structurals Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/
1-100-150 RAL9006 (ALUMINUM) Sa 2-1/2 (SP10) AT SHOP RAILS, LADDER & NA CS Dome / Cone Roof
(stairways, Gray POLYURETHANE COATING
CAGES: RAL1018
19 APCS-1D handrails , platforms,
TOP COAT - EPOXY/ (YELLOW)
supports,Ladders & Cages. Hempthane Top Coat - 55210/TBA 1-25--65
(Except Grating) POLYURETHANE COATING

Total
3-190-315
NO PAINTING
SHOP ONLY FOR J60-
ONE COAT -HIGH - BUILD 1-600-1000
D-0121 J60-D- Roof
Hempadur XP 87550/59700 Brown - LIQUID EPOXY RAL9010
20 APCS-113A Tank Bottom (Underside) Sa 2-1/2 (SP10) AT SITE 0211/ 0212 J60-D- NA Structure No Painting
Alumimum (WHITE)
Total 0231/ 0232 J60-D-
NON-INSULATED 0261/ 0262
TANKS @ 1-600-1000
OPERATING LETTERS: BLACK 9005
21 TEMPRATURE Tank Labelleing
RANGE 21 DEG.C
to 50 DEG. C. ( Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
1-65-100 Hempadur 85671/50900 lIght red PRIMARY - PHENOLIC EPOXY 1-125
LOCATION- Metal Gray COATING
APCS-2A - Shell,nozzles,
ONSHORE) Shell, Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ Hempadur 85671/42070 Green
1-100-150 RAL9010 0.6 Mtr HT dip pipe- INTERMEDIATE - PHENOLIC EPOXY COATING 1-125 RAL9006
nozzles, Gray POLYURETHANE COATING Sa 2-1/2 (SP10) AT SITE Sa 3 (SP5) AT SITE
J60-D-0111/ 0112/ 0113* (WHITE) From Bottom (both side ), (ALUMINUM) - HOLD
drip ring,
22 APCS-1D Plate Internals
steam TOP COAT - EPOXY/ Hempadur 85671/50900 lIght red
J60-D-0114* tracing Hempthane Top Coat - 55210/TBA 1-25--65 TOP COAT - PHENOLIC EPOXY COATING 1-125
POLYURETHANE COATING
if any
J60-D-0122* Total Total
J60-D-0202/ 0203* 3-190-315 3-275-375
J60-D-0251/ 0252* Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
1-65-100 Hempadur 85671/50900 lIght red PRIMARY - PHENOLIC EPOXY 1-125
J60-D-0301/0302/0303* Metal Gray COATING
Tank Bottom
J60-D-0305* Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ RAL9010 Hempadur 85671/42070 Green RAL9006
1-100-150 Sa 2-1/2 (SP10) AT SITE APCS-2A plate including INTERMEDIATE - PHENOLIC EPOXY COATING 1-125 Sa 3 (SP5) AT SITE
J60-D-0311/0312/0313* Gray POLYURETHANE COATING (WHITE) (ALUMINUM) - HOLD
sump top side
23 APCS-1D Aluminium Dome Roof nozzles Hempadur 85671/50900 lIght red
TOP COAT - EPOXY/
J60-D-0601/602/603/604/605/606/607* Hempthane Top Coat - 55210/TBA 1-25--65 TOP COAT - PHENOLIC EPOXY COATING 1-125
POLYURETHANE COATING

Total Total

3-190-315 3-275-375

Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY


1-65-100
Metal Gray COATING BASE COLOR FOR
structurals HANDRAILS, GUARDS No Painting
Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/
1-100-150 RAL9006 (ALUMINUM) Sa 2-1/2 (SP10) AT SHOP RAILS, LADDER & NA Aluminium Dome Roof*
(stairways, Gray POLYURETHANE COATING
24 APCS-1D handrails , platforms, CAGES: RAL1018
supports,Ladders & Cages. TOP COAT - EPOXY/ (YELLOW)
Hempthane Top Coat - 55210/TBA 1-25--65
(Except Grating) POLYURETHANE COATING

Total
3-190-315
NO PAINTING
ONE COAT -HIGH - BUILD 1-600-1000
Roof
Hempadur XP 87550/59700 Brown - LIQUID EPOXY RAL9010 SHOP ONLY FOR J60-
25 APCS-113A Tank Bottom (Underside) Sa 2-1/2 (SP10) AT SITE NA Structure No Painting
Alumimum (WHITE) D-0111/ 0112
Total
1-600-1000

LETTERS: BLACK 9005


26 Tank Labelleing

Sheet 6 of 7
PAINTING STANDARD DETAILS Attachment-4 REV : C

PAINTING SYSTEM - EXTERIOR PAINTING SYSTEM - INTERIOR


SI.
REV Category Tag Nos. Paint Surface Painting Painting surface Surface Painting
No. Painting surface discription Product Name Coating discription DFT( micron) Final coat colour Remarks Paint System Product Name Coating discription DFT Final coat colour Remarks
System preparation Location discription preparation Location

Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY


1-65-100
Metal Gray COATING Hempel`s Vinyl Ester GF ONE COAT - GLASS FLAKE VINYL ESTER 1-600-1000
Shell, Shell,nozzles,
J55-D-0101 Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ RAL9006 (ALUMINUM) - dip pipe- 35910/11630 Off white COATING RAL9006
nozzles, 1-100-150 Sa 2-1/2 (SP10) AT SITE APCS-2G Sa 3 (SP5) AT SITE
J55-D-0102 drip ring, Gray POLYURETHANE COATING HOLD (both side ), Total (ALUMINUM) - HOLD
27 APCS-1D Internals
steam TOP COAT - EPOXY/
J55-D-0201A/B tracing Hempthane Top Coat - 55210/TBA 1-25--65 1-600-1000
POLYURETHANE COATING
if any
Total
3-190-315
J55-D-0202 Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
1-65-100
J55-D-0204 Metal Gray COATING Hempel`s Vinyl Ester GF ONE COAT - GLASS FLAKE VINYL ESTER 1-600-1000
J55-D-0205 Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ Tank Bottom 35910/11630 Off white COATING
1-100-150 NA FOR ONLY RAL9006
Gray POLYURETHANE COATING RAL9006 (ALUMINUM) Sa 2-1/2 (SP10) AT SITE APCS-2G plate including Sa 3 (SP5) AT SITE
J55-D-0302 J55-D-0504 Total (ALUMINUM) - HOLD
CS Dome / Cone Roof including sump top side
28 APCS-1D
nozzles TOP COAT - EPOXY/
J55-D-501A/B Hempthane Top Coat - 55210/TBA 1-25--65 1-600-1000
POLYURETHANE COATING
ETP TANKS @
OPERATING Total
TEMPRATURE
RANGE Max. 60 3-190-315
DEG. C. ( J55-D-502A/B Hempel's Galvosil 15780/19840 PRIMARY - INORGANIC ZINC EPOXY
LOCATION- 1-65-100
J55-D-0503 Metal Gray COATING BASE COLOR FOR Hempel`s Vinyl Ester GF ONE COAT - GLASS FLAKE VINYL ESTER 1-600-1000
ONSHORE)- TANKS HANDRAILS, GUARDS
ARE UNDER HOLD J55-D-0504 structurals Hempadur Mastic 45881/13600 INTERMEDIATE - EPOXY/ RAL9006 (ALUMINUM) - CS Dome / Cone Roof(As 35910/11630 Off white COATING RAL9006
1-100-150 Sa 2-1/2 (SP10) AT SHOP RAILS, LADDER & APCS-2G Sa 3 (SP5) AT SITE
(stairways, Gray POLYURETHANE COATING HOLD applicable) Total (ALUMINUM) - HOLD
CAGES: RAL1018
29 APCS-1D handrails , platforms,
TOP COAT - EPOXY/ (YELLOW)
supports,Ladders & Cages. Hempthane Top Coat - 55210/TBA 1-25--65 1-600-1000
(Except Grating) POLYURETHANE COATING
Total
3-190-315

ONE COAT -HIGH - BUILD 1-600-1000 SHOP ONLY FOR J55- Hempel`s Vinyl Ester GF ONE COAT - GLASS FLAKE VINYL ESTER 1-600-1000
Hempadur XP 87550/59700 Brown - LIQUID EPOXY 35910/11630 Off white COATING
D-0101 J55-D- Roof
Alumimum RAL9010 RAL9006
30 APCS-113A Tank Bottom (Underside) Total Sa 2-1/2 (SP10) AT SITE 501A/B J55- APCS-2G Structure (As applicable) Total Sa 3 (SP5) AT SITE
(WHITE) (ALUMINUM) - HOLD
D-502A/B
J55-D-0205
1-600-1000 1-600-1000

LETTERS: BLACK 9005


31 Tank Labelleing

Sheet 7 of 7