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1/29/2013 2
What is Tribology ?
But
Tribology is not a new field!
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The First Recorded Tribologist 2400 B.C.
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The First Recorded Tribologist 2400 B.C.
Leonardo Da Vinci
Ball Bearing
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A more famous Tribologist 500 years ago
Two Observations:
1. The areas in contact have no effect on
friction.
2. If the load of an object is doubled, its ASTM D5183 - COF
ASTM D2266, D2596 EP
friction will also be doubled. ASTM D4172, D2783 - Wear
Ball Bearing
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Tribology 101 - Basics
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Tribology is All Around Us,
In Applications from Simple to Complex
and Scales from Small to Large
Individual Components
Assemblies or Products
Manufacturing Processes
Construction/Exploration
Natural Phenomena
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Individual Components
Gears
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Assemblies or Products
Rock Climbing
Shoes
Pocket Watch
Engines
Curling Stones
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Manufacturing Processes
Turning
Rolling
Stamping Grinding/Polishing
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Construction/Exploration
Wear Friction
Water Erosion Wind Erosion
Plate Tectonics
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Tribology 101 - Basics
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Tribology is also in Virtually every Area of
Engineering and Industry
Aerospace Fabric/Clothing
Agriculture Flooring
Automotive Food Processing
Engine: Piston ring/cylinder, Highway/Transportation
Bearings, valve seats, injectors
Depts.
Brakes/clutch
Tooling/Machining/Sheet metal Lubricant Manufacturers
forming
Medical Diagnostics
Coatings Providers
Medical Implants
Low Friction
Wear Resistant Military
Thin Films or Hardfacings Pharmaceutical
Cosmetics/Personal Care Shoe Manufacturers
Dental Implants Sports Equipment Companies
Energy Universities/Educators
Nuclear Mechanical Engineering
Wind Materials Science Engineering
Fossil Physics
Solar Chemistry
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Commonality in Tribology
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Commonality
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Tribology Basics - Surfaces in Contact
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The Surface is not Simple
Lubricant
Adsorbed
Contaminants
Oxide
Surface Properties
Disturbed Material
Bulk Material
Properties
Handbook
values
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The Surface is not Simple
Lubricant
Adsorbed
Contaminants
nms - ms
Oxide
Surface Properties
Disturbed Material
Bulk Material
mms - cms Properties
Handbook
values
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Nor is it Flat!
Lubricant
Adsorbed
Contaminants
Oxide
Surface Properties
Disturbed Material
Bulk Material
Properties
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Nor is it Flat!
Lubricant
Adsorbed
Contaminants
Oxide
Surface Properties
Disturbed Material
Bulk Material
Properties
2 Aspects of a Surface:
Physical - Surface Roughness
Dictates Contact Area
Dictates Contact Stresses
Lubricant Paths or Reservoirs
Chemical - Intervening Layers
Chemical Compatibility
Shear Strength
Lubricant Properties, e.g. Viscosity
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We need to think about
2 Aspects of a Surface:
Chemical Characterization
Infrared, XPS, Raman, Auger
Lubricant Shear propertiesViscometry
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Tribology 101-Basics
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Friction
Fundamentals
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Friction Fundamentals
Conceptual Definition of Friction
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Where does the resistance come
from?
Microscopic Microscopic
forces of forces of
molecular mechanical
Adhesion. Abrasion.
(includes electrostatic, (includes elastic and
Van der Waals, metallic plastic deformation)
bonds)
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Where does friction come from?
Oxides,
Adsorbed films,
Adsorbed gases,
Foreign or
domestic particles
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Friction Fundamentals The COF
constant of proportionality.
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Friction Fundamentals The COF
constant of proportionality.
Or is it?
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Friction Fundamentals
Measuring Friction:
The Coefficient of Friction
F=N
N
= F/N = COF
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Friction Fundamentals The COF
What is the
COF of steel?
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Friction Fundamentals The COF
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Friction Fundamentals The COF
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Friction Fundamentals The COF
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All things considered
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Summary of Friction Fundamentals
The equation is simple, but measuring it correctly
requires care:
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Lubrication Fundamentals
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Lubrication Fundamentals:
Lubrication Regimes, with liquid present
Thin Film,
Mixed
Journal Bearing
Boundary
Thick Film
Speed*Viscosity
Load
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Lubrication Regimes:
Solid Lubricants
Compounds with Low Shear Stress
MoS2, Graphite, WS2, HBN
Behave like a deck of cards
Bonded Films
DLC
Resin-bonded PTFE
Impregnated porous anodizing
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Summary of Lubrication
Fundamentals:
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Wear Fundamentals
Conceptual Definition of Wear
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Wear Fundamentals - Wear Modes
6 Primary Wear Modes:
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Wear Fundamentals
1/29/2013 56
Wear Fundamentals
10 mm
Material compatibility is
important for adhesive
wear.
Galling of Stainless Steel Samples
Fretting/Fretting Corrosion
Small
amplitude
displacement
(< 50 m).
Particle Classification
1 cm
Fluting Damage
Steam Control Valve Cavitation Damage
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Wear Fundamentals
Tribo-Corrosion
Wear in the presence of corrosion
can have synergistic effect.
Can happen with erosion or
sliding wear.
Bio-tribo-corrosion is major area
Erosion-Corrosion
Down-hole drilling environment is
another
ASTM Method G119 Standard
Guide for Determining Synergism
between Wear and Corrosion
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Wear Assessment
1/29/2013 63
Some
Final Words for
Todays Webinar
1/29/2013 64
Tribology Fundamentals
Key Concepts