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Swash-plate Type Axial Piston Motors

SAFETY PRECAUTIONS
Before you use the product, you MUST read the operation or operators manual and MUST
fully understand how to use the product.
To use the product safely, you MUST carefully read all Warnings and Cautions in this manual.
You MUST also observe the related regulations and rules regarding safety.

Cautions related to operation Warnings and Cautions for operation

Use the safety equipment to avoid the Never use the product not equipped with
CAUTION
injury when you operate the product. DANGER
anti-explosion protection in the circumstan-
ces of possible explosion or combustion.
Pay enough attention on handling method
CAUTION
to avoid pinching hands or back problems Shield the rotating part such as motor
that may be caused by heavy weight of WARNING
shaft and pump shaft to avoid injuries
the product or handling posture. caused by being caught of fingers or cloths.

Do not step on the product, hit it, drop it or Stop the operation immediately if you find
CAUTION
give strong outside force to it, as one of WARNING
something wrong such as unusual noise,
these actions may cause the failure of oil leakage or smoke, and fix it properly. If
work, damage or oil leakage. you continue operating, you may encounter
damage, fire or injury.
Wipe the oil on the product or floor off
completely, as the oil creates slippery Make it sure that plumbing and wiring are
CAUTION
conditions that may result in dropping the CAUTION
correct and all the connection is tightened
product or injuring. correctly before you start operating, espe-
cially if it is the first run.
Warnings and Cautions related to Use the product under the specification
installation and removal of the product mentioned in the catalog, drawings and
CAUTION
specification sheet.
Installation, removal, plumbing, and wiring
CAUTION
must be done by the certified person. Keep your body off the product during the
operations as it may become hot and burn
*CERTIFIED PERSON:a person who has CAUTION
your body.
enough knowledge like a person who is
trained by Kawasakis hydraulic school.
Use the proper hydraulic oil, and maintain
Make it sure that the power of the hydraul- CAUTION
the contamination in the recommended lev-
ic power unit is turned off and that the el, otherwise it may not work or be dam-
WARNING aged.
electric motor or engine has completely
stopped before starting installation or re-
moval. You must also check the system Cautions related to maintenance
pressure has dropped to zero.
Never modify the product without approval
Turn off the power before starting wiring of Kawasaki.
WARNING or other works related to the electric pow- CAUTION
er, otherwise you may be stuck by an
electric shock. Do not disassemble and assemble without
CAUTION
approval by Kawasaki. It may cause trou-
Clean the threads and mounting surface bles and failure, or it may not work as spec-
completely, otherwise you may experience ified. If it is necessary by all means to dis-
CAUTION
damages or oil leakage caused by insuffi- assemble and assemble, it must be done
cient tightening torque or broken seal. by an authorized person.

Use the specified bolts and keep the Keep the product from dust and rust by
specified tightening torque when you in- paying attention to the surrounding temper-
CAUTION CAUTION
stall the product. Usage of unauthorized ature and humidity when you transport or
bolts, lack of torque or excess of torque store the product.
may create problems such as failure of
work, damage and oil leakage. Replacing the seals may be required if you
CAUTION
use the product after long time storage.

2
Kawasaki M2X/M5X Series
High Performance Motors for Swing Applications
The product you have been waiting for...

FEATURES

1. Compact 3. Integrated Valving


The design provides for an extraordinarily compact Since the motor has built-in relief valve and make-up
motor whereby the motor's rotating group, integral valve elements within the motor's valve block head
mechanical brake element and the attached valve op- cover, the connection of the piping from the control
tions are neatly packaged together. Assembling the valve to the motor ports enables the motor to achieve
mechanical brake around the rotating group means swing function.
that there is no configurational difference in motor in-
stallation which allows the optional provision of a
brake. 4. Directly Connected to Reduction Gear
The mounting flange of the motor has been enlarged
2. Constructed specifically for Swing Operation so as to enable it to be directly connected with the ring
The motor's rotating group has been designed specifi- gear of the reduction gear box.
cally for an excavator swing circuit and is based upon
the abundant experience gained with the K series, N
series and M series units on which Kawasaki's good
customer reputation has been made.

SPECIFICATIONS

Model M2X63 M5X130 M5X180 M2X210

Displacement cm3 64.0 129.2 180.1 210.1

Pressure Rated *1 29.4 (300) 32.4 (330) 32.4 (330) 29.4 (300)
MPa ( kgf /cm2)
Maximum *2 34.3 (350) 39.2 (400) 39.2 (400) 34.3 (350)

Maximum speed *3 min-1 2,200 1,850 1,680 1,400

Rated output torque *4 Nm (kgfm) 300 (31) 670 (68) 932 (95) 980 (100)

Rated output power *5 kW 69 129 163 144

Applicable maximum brake torque Nm (kgfm) 314 (32) 843 (86) 1,250 (127) 1,380 (141)

Brake Release pressure MPa (kgf/cm2) 2.3 (23) 3.4 (34) 3.3 (33) 3.4 (35)
2
Maximum allowable release pressure MPa (kgf/cm ) 4.9 (50)

Mass kg 29 47 61 66

*1 Pressure to allow guarantee of performance, functions and service life. Durability is unlimited (except for the bearing life).
*2 Pressure to allow the setting which enables operation with no functional problems. Durability and service life are limited.
Please consult us for details.
*3 The suction pressure should be 0.1 MPa (1kgf/cm2) or above.
The maximum speed which can be achieved without functional problems. In some cases, operating pressure and/or flow
will be limited.
*4 The theoretical value at the rated pressure excluding mechanical efficiency.
*5 The theoretical value at the rated pressure and maximum speed excluding both mechanical and volumetric efficiencies.

3
CONSTRUCTION OPERATION PRINCIPLE

1. Hydraulic Motor 2. Parking Brake


As shown in the figure below, the high pressure oil This is a negative type, oil lubricated, multi-disc park-
passes through the inlet port (a) and flows into the cy- ing brake. That means that when the motor is not be-
linder block (4). Hydraulic force thus acts upon the pis- ing operated, the brake piston (8) is pushed leftward
ton (5), generating an axial force F. This force F is re- by the springs (7) and the resultant friction through the
solved through the shoe (2) into vector force F1 which separator plates restricts the rotation of the drive shaft
acts perpendicular to the swash plate (3), and vector from being able to rotate. If, however, a release pres-
force F2 which is a vertical force with respect to the sure is applied through the release port to the oil
output shaft. The reaction force of force F2 is transmit- chamber (6) such that the pressure force so generated
ted via the piston to the cylinder block, generating a ro- is larger than the spring force, than the brake piston
tational force which turns the output shaft. There are 9 (8) moves to the right thereby providing a clearance
equally spaced pistons in the cylinder block. The pis- between the individual separator plates. The brake is
tons connected to the high pressure inlet port transmit thereby released and the drive shaft can rotate freely.
rotational torque sequentially to the output shaft. Re-
versing the flow of operating oil causes the output
shaft to rotate in the opposite direction of rotation.

Cylinder block (4) Low pressure High pressure


oil oil
(a)

F2
F1 Outlet port Inlet port
F

Piston (5) Driving shaft

Swash plate (3)


Valve plate (1)

Shoe (2)
Spring (7)

Brake piston (8)


Oil chamber (6)

Data
Reference
are indicated in both the SI units and the gravita- SI units gavitational units
2
tional units. The relationship between these two units 9.807 MPa 1,450 lbf/ft2 100 kgf/cm
are shown for reference. 9.807 Nm 7,233 lbfft 1 kgfm
0.735 kW 0.986 HP 1 PS
1mm2/s 1 cSt 1 cSt

4
ORDERING CODE

M2X/M5X Series Motor

M5X 180 CH B

M2X/M5X Series Parking brake


B : Built-in parking brake
Size (displacement) X : No provision of parking brake
63 : 64.0 cm3
130 : 129.2 cm3
180 : 180.1 cm3
210 : 210.1 cm3 Valve cover code

AO:standard CA: CH:

DB DB

M M
DB

A B A B A B
Hydraulic symbol Hydraulic symbol Hydraulic symbol
(AO type) (CA type) (CH type)

M2X/M5X-RG Series Motor

M5X180CHB RG 16

M2X/M5X Series Output torque code


06: 4,850Nm (490 kgfm)
10: 10,600 Nm (1,080 kgfm)
Reduction gear
16: 16,500 Nm (1,680 kgfm)
20: 20,000 Nm (2,040 kgfm)

5
ATTACHED VALVE

Relief valve (standard equipment in CA and CH type)


The relief valves built into M2X/M5X series motors Pressure override characteristics
39.2
have an excellent pressure override characteristic. (400)
In addition this relief valve utilises a rate sensing
technique to control the rate of pressure increase. PA

Relief pressure PA MPa (kgf/cm2)


Due to the addition of this function motor accelera- 29.4
(300)
tion and deceleration can be controlled with a mini-
mum of shock.

Back pressure PB MPa (kgf/cm2 )


19.6 1
Pressurizing speed characteristics (200) (10)

0.2sec
Pressure MPa (kgf/cm2)

29.4
(300)

19.6 9.8 0.5


(200) (100) (5)

9.8
(100) PB

0 0 0
Time 0 100 200 300

Anti-reaction valve (option)


When the operator wishes to decrease the jerkiness Effect of the anti-reaction valve
Pset
of swing operation, the anti-reaction valve option
without Anti-reaction valve
should be used whose examples of effects are
Pressure

shown in the figure to the right.

with Anti-reaction valve


Time

with Anti-reaction valve


Position of bucket

Time

without Anti-reaction valve

Time delay valve for parking brake (option)


It is important that the brake is only operated after Hydraulic symbol
the motor shaft has completely stopped. Motor SH
The operating start time for brake applications
should therefore be delayed to take into account all PG
inertia conditions. DB
The valve has a function to delay the operating
start time for brake application by installing it at the Time delay valve
brake release port of the motor.
SH : Brake pilot port
PG : Brake release port

6
Use range Max. speed: 2,200 min-1
29.4
(300)

Pressure MPa ( kgf /cm2)


Rated output torque: 300 Nm
(31 kgfm)

Rated output power: 69 kW

0 2,200 Applicable max. brake torque: 314 Nm


Speed min-1 (32 kgfm)

3 Brake release pressure: 2.3 MPa


Displacement: 64.0 cm (23 kgf /cm2)

Rated pressure: 29.4 MPa Max. brake release pressure: 4.9 MPa
(300 kgf /cm2) (50 kgf/cm2)

Max. pressure: 34.3 MPa Mass: 29 kg


(350 kgf /cm2)

Dimensions 2 x 4-M8-17
2-
DB port: G3 / 8 - 15 38.1
CHB type M port: G3 / 4 - 20
13

258.5 (M,DB)

17.5
A B
60
12 214.5 (A,B)
90 (A,B)

26
0
10 (M)
288

278 H7

174
61.5 (DB)
124.5 (PG)

5 12

35
129.5 (PG) 0
PG port (PG) 36
36
=
G1/4-15
Spline 10- 13 10 x

24.4
+0.14
0
Rotation
1.65
PG
Groove for retaining ring DB Inlet port Outlet port Direction of rotation
to JIS B 2804 viewed from shaft end
M A B Clockwise
-0.21

B A Counterclockwise
29.6 -0.2
0

25
28.6

Eff. Spline I'th Details of JIS involute spline


A B
Number of teeth 16
detail of shaft end Hydraulic symbol
(CHB type) Module 1.667

7
Performance
Oil temperature: 50C
Viscosity: 30mm2/s (cSt)
The values given in the below figures are mean ones, and not guaranteed ones.

Mechanical efficiency Volumetric efficiency


P = 9.8 MPa
100 100 (100kgf/cm2)
P = 19.6 MPa
Mechanical efficiency %

Volumetric efficiency %
(200kgf/cm2)
P = 29.4 MPa
(300kgf/cm2)
90 90
P = 29.4 MPa
(300kgf /cm2)
P=19.6 MPa
(200kgf /cm2)
P = 9.8 MPa
(100kgf /cm2)
80 80
0 1,000 2,000 3,000 0 1,000 2,000 3,000
Speed min -1 Speed min -1

Starting mechanical efficiency Leakage


3
(30) 4
%
Starting output torque Nm (kgfm)

0
10

85% P = 29.4 MPa


2 (300kgf/cm2)
(20)
Leakage L / min

1
(10)

0 0
0 9.8 (100) 19.6 (200) 29.4 (300) 0 1,000 2,000 3,000
Effective pressure MPa ( kgf /cm2) Speed min -1

Min. boost pressure (at M port or the suction port) Shaft creep speed
Shaft creep speed min -1

0.5 2
(5)
Min. boost pressure
MPa ( kgf /cm2 )

0 0
0 1,000 2,000 3,000 0 4.9 (50) 9.8 (100)

Speed min - 1 Braking pressure MPa (kgf/cm2)

Bearing life
50,000
The calculated life (B10 life) shown in this graph is for speed
No=1,000 min-1
Calculated bearing life h

20,000
Calculation of life for a random speed N is as follows.
10,000

No (Lo: calculated life for No)


L= Lo 5,000
N
2,000

1,000
4.9 9.8 19.6 29.4 39.2
( 50 ) (100) (200) (300) (400)
Pressure MPa ( kgf/cm2)

8
Use range Max. speed: 1,850 min-1
32.4
(330)

Pressure MPa ( kgf /cm2)


Rated output torque: 670 Nm
(68 kgfm)

Rated output power: 101 kW

0 1,850 Applicable max. brake torque: 843 Nm


Speed min-1 (86 kgfm)

3 Brake release pressure: 3.4 MPa


Displacement: 129.2 cm (34 kgf /cm2)

Rated pressure: 32.4 MPa Max. brake release pressure: 4.9 MPa
(330 kgf /cm2) (50 kgf/cm2)

Max. pressure: 39.2 MPa Mass: 47 kg


(400 kgf /cm2)

Dimensions
2 x 4-M10
DB port: G3 / 8 - 15 Deep 20 2- 20
CHB type M port: G3 / 4 - 20
22.2 A B

301
PG port
61 236 (M,DB) G1/4-15
9 192.5 (A,B) 47.6
123 (PG) 68
20
Spline
4- 18

A B

DB
114 (A,B)

118 (PG)
70 (DB)

M
224 (P.C.D.)
191
160

25 (M)

165

68
36.8
+0.14
0
1.65 Rotation
Groove for retaining ring
PG
to JIS B 2804
DB Inlet port Outlet port Direction of rotation
viewed from shaft end
M A B Clockwise
34.7 -0.2

33 -0.25
0

36.4
0

B A Counterclockwise
Eff. spline I'th
Details of JIS involute spline
A B
detail of shaft end Number of teeth 19
Hydraulic symbol
(CHB type) Module 1.667

9
Performance
Oil temperature: 50C
Viscosity: 30mm2/s (cSt)
The values given in the below figures are mean ones, and not guaranteed ones.

Mechanical efficiency Volumetric efficiency P=9.8 MPa P=19.6 MPa


(100kgf/cm2) (200kgf/cm2)
100 100
Mechanical efficiency %

Volumetric efficiency %
P=29.4, 32.4 MPa
(300, 330kgf /cm2) P=32.4 MPa
P=29.4 MPa (330kgf/cm2)
90 90 (300kgf/cm2)
P=19.6 MPa
P=9.8 MPa (200kgf/cm2)
(100kgf /cm2)

80 80
0 1,000 2,000 0 1,000 3,000
Speed min -1 Speed min -1

Starting mechanical efficiency Leakage


8
5
Starting output torque Nm (kgfm)

(80)
P=32.4 MPa
0% (330kgf/cm2)
10
6 4
(60) P=29.4 MPa
5%
Leakage L / min

8 (300kgf/cm2)
3
4 P=19.6 MPa
(40) (200kgf/cm2)
2

2
(20)
1

0 0
0 9.8 (100) 19.6 (200) 29.4 (300) 39.2 (400) 0 1,000 2,000
Effective pressure MPa ( kgf /cm2) Speed min -1

Min. boost pressure (at M port or the suction port) Shaft creep speed
Shaft creep speed min -1

0.5 1
Min. boost pressure

(5)
MPa ( kgf /cm2 )

0.5

0 0
0 1,000 2,000 0 4.9 (50) 9.8 (100)
Speed min -1 Braking pressure MPa (kgf/cm2)

Bearing life
50,000
The calculated life (B10 life) shown in this graph is for speed
No=1,000 min-1
Calculated bearing life h

20,000
Calculation of life for a random speed N is as follows.
10,000

No (Lo: calculated life for No)


L= Lo 5,000
N

2,000

1,000
4.9 9.8 19.6 29.4 39.2
( 50 ) (100) (200) (300) (400)
Pressure MPa ( kgf/cm2)

10
Use range Max. speed: 1,680 min-
1
32.4
(330)

Pressure MPa ( kgf /cm2)


Rated output torque: 932 Nm
(95 kgfm)

Rated output power: 163 kW

0 1,680 Applicable max. brake torque: 1,250 Nm


Speed min-1 (127 kgfm)

Displacement: 180.1 cm3 Brake release pressure: 3.3 MPa


(169.4 cm3) (33 kgf /cm2)

Rated pressure: 32.4 MPa Max. brake release pressure: 4.9 MPa
(330 kgf /cm2) (50 kgf/cm2)

Max. pressure: 39.2 MPa Mass: 61 kg


(400 kgf /cm2)

Dimensions
DB port: G1/2- 19 DB port: G1/2- 19 2 x 4-M10
AOB type 2 x 4-M12-17.5 CHB type M port: G1- 24 Screw depth 20
2-

72

M5X180-169

22.2
68
20

277.5 269
63 268 (M,DB) A B
120 (A,B)

60.8 240 (A,B) A B 75 47.6 2- 20


218 (A,B)
4- 18

9 20
4- 18

9 20
A B
117 (A,B)
8 (M)
224 (P.C.D)

224 (P.C.D)
160 f7

160 f7
191
191

172
78 (DB)
131 (DB)

85 (DB)

142.5 (PG)
Spline 139 (PG) Spline PG port
226 (DB) G1/4-15
PG port 33.3 +0.14
0
G1/4-15 1.9

29
detail of shaft end
+0.14
0 Groove for retaining ring
1.9
to JIS B 2804
42.5 -0.25
44.5 -0.2
0

Groove for retaining ring 32.8


to JIS B 2804
Eff. spline I'th
42.5 -0.25

Rotation
44.5 -0.2
0

27.5
PG
Eff. spline I'th
DB Inlet port Outlet port Direction of rotation
PG viewed from shaft end
DB
detail of shaft end M A B Clockwise
A B B A Counterclockwise
Hydraulic symbol Details of JIS involute spline
(AOB type) A B
Hydraulic symbol Number of teeth 16
(CHB type) Module 2.5

11
Performance
Oil temperature: 50C
Viscosity: 30mm2/s (cSt)
The values given in the below figures are mean ones, and not guaranteed ones.

Mechanical efficiency Volumetric efficiency P=9.8 MPa


100
(100kgf/cm2)
100
P=19.6 MPa
Mechanical efficiency %

(200kgf/cm2)

Volumetric efficiency %
P=29.4 MPa
(300kgf /cm2) P=29.4 MPa
(300kgf/cm2)
P=19.6 MPa
90 (200kgf /cm2) 90
P=9.8 MPa
(100kgf/cm2)

80 80
0 1,000 2,000 0 1,000 2,000
Speed min -1 Speed min -1

Starting mechanical efficiency Leakage


8
(80) 6
Starting output torque Nm (kgfm)

0% P=29.4 MPa
10 (300kgf/cm2)
5
6 %
(60) 85
Leakage L / min

4
P=19.6 MPa
4 (200kgf/cm2)
(40) 3

2
2
(20)
1

0 0
0 9.8 (100) 19.6 (200) 29.4 (300) 0 1,000 2,000
Effective pressure MPa ( kgf /cm2) Speed min -1

Min. boost pressure (at M port or the suction port) Shaft creep speed
Shaft creep speed min -1

0.5 1
Min. boost pressure

(5)
MPa ( kgf /cm2 )

0.5

0 0
0 1,000 2,000 0 4.9 (50) 9.8 (100)
Speed min -1 Braking pressure MPa (kgf/cm2)

M5X180AOB M5X180CHB
Bearing life
50,000 50,000
The calculated life (B10 life) shown in this graph is for speed
Calculated bearing life h

Calculated bearing life h

No=1,000 min-1
20,000 20,000
Calculation of life for a random speed N is as follows.
10,000 10,000

No (Lo: calculated life for No)


L= Lo 5,000 5,000
N
2,000 2,000

1,000 1,000
4.9 9.8 19.6 29.4 39.2 4.9 9.8 19.6 29.4 39.2
( 50 ) (100) (200) (300) (400) ( 50 ) (100) (200) (300) (400)

Pressure MPa ( kgf/cm2) Pressure MPa ( kgf/cm2)

12
Use range Max. speed: 1,400 min-1
29.4
(300)

Pressure MPa ( kgf /cm2)


Rated output torque: 980 Nm
(100 kgfm)

Rated output power: 144 kW

0 1,400 Applicable max. brake torque: 1,380 Nm


Speed min-1 (141 kgfm)

Displacement: 210.1 cm
3 Brake release pressure: 3.4 MPa
(35 kgf /cm2)

Rated pressure: 29.4 MPa Max. brake release pressure: 4.9 MPa
(300 kgf /cm2) (50 kgf/cm2)

Max. pressure: 34.3 MPa Mass: 66 kg


(350 kgf /cm2)

Dimensions
DB port: G1/2- 19 DB port: G1/2- 19
AOB type CHB type M port: G1- 24 2 x 4-M10-20
2 x 4-M12-17.5
2-

2- 47.6
72

20
20

22.2
263.5 311 A B
A B 75
77.3 226 (A,B) 77.3 215 (A,B) 68
124 (A,B)
127 (A,B)

4- 17
4- 17

11 22 11 22
268 (P.C.D)

268 (P.C.D)
200 H7
200 H7
230

230
14 (PG)

14 (PG)
184
90 (DB)

140 (PG)
140 (PG)
78 (DB)

Spline 231 (DB) 134 (PG)


PG port 265 (M,DB) 134 (PG)
G1/4-15 Spline
PG port
33.3 G1/4-15
+0.14
0
1.9
Groove for retaining ring
to JIS B 2804
Rotation
42.5 -0.25

PG
44.5 -0.2

Inlet port Outlet port Direction of rotation


0

32 PG DB viewed from shaft end


DB
Eff. spline I'th
M A B Clockwise
detail of shaft end A B B A Counterclockwise
Hydraulic symbol Details of JIS involute spline
(AOB type) A B
Hydraulic symbol Number of teeth 16
(CHB type)
Module 2.5

13
Performance
Oil temperature: 50C
Viscosity: 30mm2/s (cSt)
The values given in the below figures are mean ones, and not guaranteed ones.

Mechanical efficiency Volumetric efficiency


P=9.8 MPa
100 100 (100kgf /cm2)
P=19.6 MPa
Mechanical efficiency %

Volumetric efficiency %
(200kgf/cm2)
P=29.4 MPa
P=29.4 MPa (300kgf/cm2)
(300kgf /cm2)
90 P=19.6 MPa 90
(200kgf /cm2)
P=9.8 MPa
(100kgf /cm2)

80 80
0 1,000 2,000 0 1,000 2,000
Speed min -1 Speed min -1

Starting mechanical efficiency Leakage


10
6
Starting output torque Nm (kgfm)

(100)
0% P=29.4 MPa
10 (300kgf/cm2)
5
%
85
Leakage L / min

5 3
(50)
P=19.6 MPa
(200kgf/cm2)
2

0 0
0 9.8 (100) 19.6 (200) 29.4 (300) 0 1,000 2,000
Effective pressure MPa ( kgf /cm2) Speed min -1

Min. boost pressure (at M port or the suction port) Shaft creep speed
Shaft creep speed min -1

0.5 2
Min. boost pressure

(5)
MPa ( kgf /cm2 )

0 0
0 1,000 2,000 0 4.9 (50) 9.8 (100)
Speed min - 1 Braking pressure MPa (kgf/cm2)

Bearing life
50,000
The calculated life (B10 life) shown in this graph is for speed
Calculated bearing life h

No=1,000 min-1
20,000
Calculation of life for a random speed N is as follows.
10,000

No (Lo: calculated life for No)


L= Lo 5,000
N
2,000

1,000
4.9 9.8 19.6 29.4 39.2
( 50 ) (100) (200) (300) (400)
Pressure MPa ( kgf/cm2)

14
Specifications 1MPa=10.197kgf/cm2
1Nm=0.10197kgfm

Displacement Rated pressure Max. speed Theoretical Applicable max. Mass


Model output Gear ratio Shaft type brake torque
(cm3) (MPa) (min-1) torque (kg)
(Nm)
(Nm)

M2X63-RG 06 1,229 28.0 115 5,450 19.2 6,030 104


with Swing pinion
M5X130-RG10 2,437 27.4 92 10,600 20.0 17,500 203

Involute spline
M5X180-RG 16 4,128 23.0 67 16,500 25.0 30,300 331
(JIS)

M5X180-RG 20 4,264 29.4 77 20,000 21.8 with Swing pinion 26,400 419

Calculated bearing life (B10 life)

100,000

50,000
W

20,000
Calculated bearing life h

10,000

5,000 RG10

RG06 RG16 RG20


2,000

The calculated life obtained in this graph is


for the speed of 50 min-1 and the load point Limited restricted by
1,000
of (center of effective face width)
the shaft strength
As the value increases, both the calculated
bearing life and the shaft strength limit will
500 decrease.

200
0 4 10 4 9.8 10 4 14.7 10 4 19.6 10 4 24.5 10 4
(5) (10) (15) (20) (25)

Radial force acting on the driving shaft N (Ton)

The bearing life is in inverse proportion to the speed.

Other Caution
(1) The strength of gears is influenced by the operating pressure. Please consult us. if necessary.
(2) Use gear oil equivalent to GL-3 or GL-4 of API classification.

15
Dimensions
M2X63-RG 06
M5X130-RG 10
M5X180-RG 16
M5X180-RG 20 D
E
A F

B G

C
H

P
K

L
I
J

M
O

Model A B C D E F G H I J

M2X63-RG 06 113 76 73 487 442 230 22 25 323 200f8

M5X130-RG 10 162 102 94 568 578 284 30 15 410 310f7

M5X180-RG 16 168 80 74 578 527 271 32 15 570 390f8

M5X180-RG 20 182 112 110 676 625 407 30 15 528 380f7

Model K L M N O P
9 18+1 20
M2X63-RG 06 260 90 159 (reamer hole) (36 pitch) 290 m=10, z=12, (with pinion)

11 22+1 24
M5X130-RG 10 305 114 166 (reamer hole) (30 pitch) 360 m=12, z=13, (with pinion)

M5X180-RG 16 424 117 184


16 20
520
m=5, z=20, involute spline
(22.5 pitch) (JIS)
14 25
M5X180-RG 20 445 117 184 (12.857 pitch) 484 m=14, z=14, (with pinion)

16
CAUTION FOR OPERATING

CAUTION
1. Operating fluid and temperature range
Please use antiwear hydraulic fluid as operating fluid.
The allowable ranges of operating fluid are as follows.
Viscosity: 10 ~ 1,000 mm2/s (cSt)
Temperature: -20 ~ + 90C
In case of using special fluid (Phosphate ester compounds, water-glycol fluid, fatly
acid ester compounds, etc.) please consult us for instructions prior to use.

CAUTION
2. Filtration
For satisfactory service life of these motors application, the operating fluid should be
controlled cleaner than the cleanliness level of NAS1638 Class9. Install a 10 m filter in
the return circuit of respective actuators.

CAUTION
3. Mounting
The motor should be installed with the shaft either horizontal or vertically down.
Alignment should be so carried out that the parallel error may be held within
0.05 mm.

CAUTION
4. Drain piping
The motor's drain port, as shown in the following figure, should be so located that the
casing can be filled with oil.
Use a drain tube bigger in size than the motor's port. Keep the casing pressure
normally below 0.2 MPa (2kgf/cm2) and below 0.6 MPa (6kgf/cm2) even at the peak.

17
CAUTION
5. Oil filling and air venting
Before operation, be sure to fill the casing with oil through the
drain port (DB port). Vent all air out of the motor and hydraulic Model M2X63 M2X130 M2X180 M2X210
circuit prior to operation. The insufficient amount of oil may Amount of oil
(L) 0.5 0.8 1.0 1.5
cause the lubrication failure, resulting in the seizure of internal
parts. The values given in the table below are the amount of oil
in the motor case.

WARNING
6. Parking brake
This brake should be used only for parking, are not for dynamic braking. In case of
driving inertial load, measures such as the adoption of the time delay valve should be
taken to prevent the parking brake from being activated before the inertial mass stops.

WARNING
7. Radial and thrust load
Do not apply radial or thrust load to the shaft of these motors. In case of possible
occurrence of the above-stated load at the shaft, provide an additional bearing unit
on the driven side.
In case the sun gear of a planetary gear box is driven, the above-stated bearing unit
is not always required. However, careful alignment should be carried out to avoid
unbalance force to the shaft from the gear box.
Radial or thrust load may be applied to the shaft of the M2X/M5X-RG Series. Such
load, however, will affect the bearing life and the shaft strength. Refer to the data on
page 15.

CAUTION
8. Cavitation
When the motor is operating in an overrunning (pumping) mode, then to prevent the
occurrence of cavitation, a positive boost pressure is required at the M port or the
suction port. Please ensure that the minimum boost pressure requirement shown in the
model performance data is always available.

CAUTION
9. Back pressure
The lower of the two main motor ports pressures should always be less than 2.5 MPa
(25kgf/cm2). Pressure higher than this could cause a possible reduction in motor
performance. In case of any doubt please consult.

18
Head Office / Main Plant
234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe 651-2239, Japan
Phone: 81-78-991-1133 Fax: 81-78-991-3186
Tokyo Office
World Trade Center Bldg., 4-1, Hamamatsu-cho 2-chome, Minato-ku, Tokyo 105-6116, Japan
Phone: 81-3-3435-6862 Fax: 81-3-3435-2023
Kobe Office
Kobe Crystal Tower, 1-3, Higashikawasaki-cho 1-chome, Chuo-ku, Kobe, 650-8680, Japan
Phone: 81-78-360-8608 Fax: 81-78-360-8609
http://www.khi.co.jp/kpm/

Kawasaki Precision Machinery (UK) LTD.


Ernesettle Lane, Ernesettle, Plymouth, Devon PL5 2SA, United Kingdom
Phone: 44-1752-364394 Fax: 44-1752-364816
http://www.kpm-eu.com
Kawasaki Precision Machinery of America
Division of Kawasaki Motors Corp., U.S.A.
5080, 36th St. S.E. Grand Rapids, MI 49512, U.S.A.
Phone: 1-616-949-6500 Fax: 1-616-975-3103
http://www.kawasakipmd.com
Flutek, Ltd.
192-11, Shinchon-dong, Changwon, Kyungnam, 641-370 Korea
Phone: 82-55-286-5551 Fax: 82-55-286-5553
KK HYDRAULICS SALES (SHANGHAI) LTD.
B-908 Far East International Plaza 317 Xianxia Rd, Shanghai 200051
Phone: 86-21-62351606 Fax: 86-21-62957080

OVERSEAS OFFICES
Seoul Office
c/o Kawasaki Machine Systems Korea, Ltd. 3rd Floor (307), Industrial Complex Support Bldg., 637,
Kojan-Dong, Namdong-Gu, Incheon,
405-817, Korea
Phone: 82-32-821-6941 Fax: 82-32-821-6947
Beijing Office
Room No.2602, China World Tower 1, China World Trade Center, No.1 Jian Guo Men Wai Avenue,
Beijing 100004, People's Republic of China
Phone: 86-10-6505-1350 Fax: 86-10-6505-1351
Shanghai Office
13th Floor, HSBC Tower, 101 Yin Cheng East Road, Pudong New Area, Shanghai 200120,
People's Republic of China
Phone: 86-21-6841-3377 Fax: 86-21-6841-2266
Taipei Office
15th Floor, Fu-Key Bldg., 99 Jen-Ai Road Section 2, Taipei, Taiwan
Phone: 886-2-2322-1752 Fax: 886-2-2322-5009
Bangkok Office
17th Floor, Ramaland Bldg., 952 Rama IV Road, Bangrak, Bangkok 10500 Thailand
Phone: 66-2-632-9511 Fax: 66-2-632-9515
Kuala Lumpur Office
Letter Box No. 162, 6th Floor, UBN Tower, 10 Jalan P. Ramlee 50250, Kuala Lumpur, Malaysia
Phone: 60-3-2070-5141 Fax: 60-3-2070-5148
Jakarta Office
12th Floor, Skyline Bldg., Jl. M. H. Thamrin 9, Jakarta 10340, Indonesia
Phone: 62-21-314-0737 Fax: 62-21-314-1049
OVERSEAS SUBSIDIARIES
Kawasaki Heavy Industries (U.S.A.), Inc.
599 Lexington Avenue, Suite 3901, New York, NY 10022, U.S. A.
Phone: 1-212-759-4950 Fax: 1-212-759-6421
Houston Branch
333 Clay Street, Suite 4310, Houston, TX 77002-4103, U. S.A.
Phone: 1-713-654-8981 Fax: 1-713-654-8187
Kawasaki do Brasil Indstria e Comrcio Ltda.
Avenida Paulista 542-6 Andar, Bela Vista, 01310-000, So Paulo, S.P., Brazil
Phone: 55-11-3289-2388 Fax: 55-11-3289-2788
Kawasaki Heavy Industries (U.K.) Ltd.
4th Floor, 3 St. Helen's Place, London EC3A 6AB, U.K.
Phone: 44-20-7588-5222 Fax: 44-20-7588-5333
Kawasaki Heavy Industries ( Europe) B.V.
7th Floor, Riverstaete, Amsteldijk 166, 1079 LH Amsterdam, The Netherlands
Phone: 31-20-6446869 Fax: 31-20-6425725
Kawasaki Heavy Industries ( H.K.) Ltd.
Room 4211-16, Sun Hong Kai Centre 30 Harbour Road, Wanchai
Hong Kong People's Republic of China
Phone: 852-2522-3560 Fax: 852-2845-2905
Kawasaki Heavy Industries (Singapore) Pte. Ltd.
6 Battery Road, #18-04, Singapore 049909
Phone: 65-6225-5133~4 Fax: 65-6224-9029
Materials and specifications are subject to change without manufacturer's obligation.

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