SI-2YK0A-004-00

General Safety Information Installation of the front wheel

Compatible bulbs Install the wheel so that the side with the hub dynamo connection terminal is
WARNING For nut type
To avoid serious injuries: on the right side when looking toward the front of the bicycle, and so that the
< 3.0 W hub dynamo > hub connection terminal is aligned with the front fork or with the basket stay. Connection terminal
If the 1.5 W hub dynamo designed for exclusive LED lamp use is connected Basket stay Connection
Front lamp Tail lamp Then install by following the procedure shown in the illustration below so
to a bulb-type lamp, sufficient illumination intensity cannot be obtained. that the connection terminal is facing upward. terminal
Front fork
Obtain and read the service instructions carefully prior to installing the 6.0 V/2.4 W 6.0 V/0.6 W Do not force the connection terminal to turn after the quick release nut or the
Front fork

parts. Loose, worn, or damaged parts may cause serious injury to the rider. 6.0 V/3.0 W cap nut has been secured. If you force the connection terminal to turn, it may
We strongly recommend only using genuine Shimano replacement parts. become damaged, or the wire inside the connection terminal may break.
Check that the wheels are fastened securely before riding the bicycle. If the
9.6 V/5.0 W *
For quick release type
wheels are loose in any way, they may come off the bicycle and serious injury * For exclusive LP-R600 LED lamp use (compatible with Sport Hub dynamo)
may result.
< 2.4 W hub dynamo > Connection terminal
Front fork Mudguard stay
Check that the lamp illuminates normally when riding at nighttime.
Front lamp Tail lamp Front fork
Read these Technical Service Instructions carefully, and keep them in a safe Mudguard stay
place for later reference. 6.0 V/2.4 W
Connection Tightening torque: Basket stay
Although the hub dynamo (1.5 W) is designed to be exclusively for LED terminal 20 25 Nm {174 218 in. lbs.} Washer
lamps, it is not compatible with all LED lamps. Refer to the instruction manual Cap nut (M9)
CAUTION To avoid serious injuries: for compatible lamps. Mudguard stay
Mudguard stay

The hub dynamo generates an extremely high voltage. Never touch the If the bulb of either the front lamp or taillamp blows, excessive voltage will be
connection terminal of the hub dynamo directly while riding the bicycle or while applied to the remaining lamp and shorten the operating life of the bulb, so Note:
Quick release nut
When tightening the cap nuts, tighten the nuts alternately on both sides and do not
the wheel is spinning. Touching the dynamo terminal may cause an electric any blown bulbs should be replaced as soon as possible.
Volute spring concentrate all of the effort for tightening and loosening the cap nut on one side of
shock. Lamps with electrical circuits such as automatic lamps may become damaged the wheel only, otherwise the hub axle may turn, which could excessively tighten or
if the bicycle is ridden at high speeds. Quick release nut
loosen the lock nuts.
NOTE: If the lamp is frequently turned on when riding at high speed ranges, it will
According to German regulations (StVZO), a hub dynamo in Germany shorten the operating life of the bulbs. Note:
requires overvoltage protection. This hub dynamo (3.0 W) does not have Do not disassemble the internal hub mechanism. Do not use the toothed axle washer with a quick release type.
overvoltage protection inside the hub itself. Use an external overvoltage Connect the two wires to ensure that the current flows smoothly.
Do not apply any lubricant to the inside of the hub, otherwise the grease will
protector with a symbol to show that it complies with the German regulations come out and it may cause problems with conductivity.
(Shimano SM-DH10 overvoltage protector or similar product).
The hub dynamo will cause the turning of the wheel to become slightly
The hub dynamo (1.5 W) does not conform to the German regulations
(StVZO).
heavier because of the magnet inside the hub. Connection of the cables
Be sure to check the regulations of the country in which you intend to use it. Parts are not guaranteed against natural wear or deterioration resulting from
Connect the cables as shown in the illustration below.
normal use.
Check the degree of parallel of the front fork end. If the front fork end is
severely out of parallel, deformation of the hub axle may cause noise from an Note: Note:
obstruction inside the hub dynamo to be generated. Scrape away the paint from the lamps frame connection terminal and the lamp Secure the cable to the front fork or the basket stay so that
connection terminal when connecting the cables. it will not get caught in the spokes or any other parts while
Be sure to install the hub dynamo to the front fork so that the side with the Connector
riding.
connection terminal is on the right when facing toward the front of the bicycle. cover
If the position of the hub dynamo may change with
If the side with the connection terminal is facing toward the left, the hub
Frame connection terminal respect to the lamp while riding, for example when using a
dynamo may not turn properly while riding. Note: Remove
suspension fork, make sure that the cable is connected so
Check that the hub dynamo connection terminal is securely connected before Do not switch over the frame cable and the lamp that it will not be too loose or too tight at any point within the
using the hub dynamo. cable by mistake. If the cables are connected range of movement.
incorrectly, the lamp will not illuminate. Connect so that the current from the hub dynamo flows
Twist the cable wires before connecting them so through the cable from the lamp connection terminal of the
Specifications that they stay together.
Recommended wire specifications
hub dynamo to the frame connection terminal.
To disconnect the lamp from the hub dynamo, remove the connector cover.
SI-2YK0A-004 Model No. DH-F703 DH-F702 DH-2N35
Wire Insulation
Do not ride the bicycle while the connector cover is removed, otherwise the cable
Compatible Tire outer diameter 400 536 mm 400 716 mm might get caught in the bicycle wheel.
size Wheel 16 20 inch 16 28 inch Lamp When removing the bicycle wheel, first remove the connector cover. If the cables

Hub Dynamo Voltage/Output 6 V/3.0 W 6 V/2.4 W connection

terminal Type Stranded
are pulled strongly, it may break the cable wires or cause poor contacts.
Furthermore, when installing the wheel,
Model No. DH-T780* DH-T660-3N* DH-3N80* DH-3N72* Size (AWG) 22 first secure the wheel to the front forks
Wire
Diameter approx. 0.8 mm and then connect the connector cover.
Compatible Tire outer diameter 646 716 mm
size Wheel 26 28 inch Insulation Diameter 1.8 2 mm
Technical Service Instructions Voltage/Output 6 V/3.0 W

Model No. DH-3N20 DH-3N30 DH-2N30-E Note: Cable

Compatible Tire outer diameter 400 716 mm Frame cable Bend the cable wires and run Connector cover
Front fork
size them along the grooves.
Wheel 16 28 inch Lamp cable
Voltage/Output 6 V/3.0 W 6 V/2.4 W Insert Connect
Approx.
16 mm
Model No. DH-2N80-E* DH-2N72* DH-T660-2N* Approx. 16 mm
Compatible Tire outer diameter 646 716 mm Bend
Connector cap (gray) Groove
size Wheel 26 28 inch
Voltage/Output 6 V/2.4 W Do not allow the cable wires
Connector cover (black) to touch each other.
Model No. DH-1N70
Compatible Tire outer diameter 492 716 mm Note:
size Wheel 20 28 inch Set so that it faces Checking the lamp illumination
Voltage/Output 6 V/1.5 W the right way. Rotate the front wheel and check that the
* : Sport hub dynamo lamp illuminates.
These service instructions explain how to use and maintain the Shimano bicycle parts which have
been used on your new bicycle. For any questions regarding your bicycle or other matters which are Frame connection terminal
not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer.
Lamp connection terminal
Press in until you
* Service Instructions in further languages are available at : Hub dynamo connection terminal
hear a click.
http://techdocs.shimano.com
Please note: Specifications are subject to change for improvement without notice. (English)

SHIMANO AMERICAN CORPORATION SHIMANO EUROPE B.V. SHIMANO INC.

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan

Mar. 2011 by Shimano Inc. AWS. Printed in Singapore