Model 5100

Single Phase
Power Analyzer

User s Manual
 MAGTROL, INC.
Sales and TTechnical
echnical Assistance
70 Gardenville Parkway
Buffalo, New York 14224 USA

Tel: (716) 668-5555 or 1-800-828-7844

Fax: (716) 668-8705

ww w.
w.mmagtr
agtrool.c
l.coom

Manufacturers of:
Motor Test Equipment
!
Hysteresis Brakes and Clutches

While every precaution has been exercised in the compilation of

this document, Magtrol, Inc. assumes no responsibility for errors
or omissions. Additionally, no liability is assumed for any damages
that may result from the use of the information contained within
this publication.

Trademark Acknowledgments
GPIB-PC is a trademark of National Instruments Corporation.
IBM is a registered trademark International Business Machines Corporation.
QuickBASIC is a registered trademark of Microsoft Corporation.
GE-MOV is a registered trademark of the General Electric Corporation.
FLUKE is a registered trademark of the John Fluke Mfg. Company.
Microsoft is a registered trademark of the Microsoft Corporation.
Supercon is a registered trademark of the Superior Electric Company.

Rev. B 02/01

ii
 Table of Contents

SALES AND TECHNICAL ASSISTANCE .............................................................................................. ii

TABLE OF REVISIONS.......................................................................................................................... vi
1 - INTRODUCTION ................................................................................................................................ 1
Abbreviations ...................................................................................................................................................... 1
Unpacking ........................................................................................................................................................... 1
Power .................................................................................................................................................................. 1
Fuse Replacement ............................................................................................................................................... 1
Safety .................................................................................................................................................................. 1
Connectors .......................................................................................................................................................... 1
Maximum Ratings ............................................................................................................................................... 1
Installation .......................................................................................................................................................... 2
ORIENTATION .................................................................................................................................................................... 2
ELECTRICAL LOAD ............................................................................................................................................................ 2
IEEE-488 (GPIB) ........................................................................................................................................................... 2
Initial Checkout ................................................................................................................................................... 2
Transient Overloads ............................................................................................................................................ 2
Current Overload ................................................................................................................................................ 2
2 - SPECIFICATIONS .............................................................................................................................. 3
Voltage ................................................................................................................................................................ 3
Current ................................................................................................................................................................ 3
Meter Impedance ................................................................................................................................................ 3
Resolution ........................................................................................................................................................... 3
Isolation............................................................................................................................................................... 3
Display Auto Zero ............................................................................................................................................... 3
Analog Outputs ................................................................................................................................................... 3
Data Acquisition ................................................................................................................................................. 3
ANALOG ........................................................................................................................................................................... 3
DIGITAL ............................................................................................................................................................................ 3
Measurement Accuracy ...................................................................................................................................... 4
Accuracy Certification ........................................................................................................................................ 4
3 - CONNECTING THE 5100 .................................................................................................................. 5
Surge Protection .................................................................................................................................................. 5
External Shunts ................................................................................................................................................... 5
Figure 1. External Shunt Connection ............................................................................................................ 5
Connectors .......................................................................................................................................................... 5
Single Phase AC or DC Connections.................................................................................................................. 6
Figure 2. Single Phase AC or DC with Remote Voltage Sense ..................................................................... 6
Three Phase, 3 Wire Delta Connections ............................................................................................................. 6
Figure 3. Three Phase, 3 Wire Delta, 2 Wattmeter with Remote Voltage Sense .......................................... 7
Three Phase, 3 Wire Wye, 2 Wattmeter Connections ........................................................................................ 7

iii
 Figure 4. Three Phase, 3 Wire Wye, 2 Wattmeter with Remote Voltage Sense ............................................ 7
Three Phase, 4 Wire Wye, 3 Wattmeter Connections ........................................................................................ 7
Figure 5. Three Phase, 4 Wire Wye, 3 Wattmeter with Remote Voltage Sense ............................................ 7
Single Phase Current & Potential Transformer Connections ............................................................................. 8
Figure 6. Current & Potential Transformer - Single Phase ......................................................................... 8
Three Phase, 4 Wire Balanced Load, 1 Wattmeter Connections ........................................................................ 8
Figure 7. Three Phase, 4 Wire Wye, Balanced Load, 1 Wattmeter............................................................... 8
Three Phase, 3 Wire Balanced Load, 1 Wattmeter Connections ........................................................................ 8
Figure 8. Three Phase, 3 Wire, Balanced Load, 1 Wattmeter ...................................................................... 8
4 - OPERATION ...................................................................................................................................... 9
General ................................................................................................................................................................ 9
Amperes Display ................................................................................................................................................. 9
Voltage Display .................................................................................................................................................. 9
Watts or Power Factor ........................................................................................................................................ 9
Mode Hold .......................................................................................................................................................... 9
Mode Avg ......................................................................................................................................................... 10
Analog Output Option ....................................................................................................................................... 10
Figure 9. Analog Output Connections ........................................................................................................ 10

5 - GPIB COMMUNICATION ................................................................................................................. 11

GPIB (IEEE-488) .............................................................................................................................................. 11
Hardware Installation ........................................................................................................................................ 11
Software Installation ......................................................................................................................................... 11
Primary Address ............................................................................................................................................... 11
Figure 10. GPIB Address Selection ............................................................................................................... 11
IBM and Compatibles Instructions ................................................................................................................ 11
READ CYCLE .................................................................................................................................................................. 12
QuickBASIC Example ................................................................................................................................... 12
GPIB Instruction Set ......................................................................................................................................... 12
Special Functions .............................................................................................................................................. 13
6 - OPERATING PRINCIPLES .............................................................................................................. 14
Amperes Transducing ....................................................................................................................................... 14
Voltage Sensing ................................................................................................................................................ 14
Figure 11. 5100 Input Circuits ...................................................................................................................... 14
Analog Processing ............................................................................................................................................ 14
Figure 12. Block Diagram ............................................................................................................................. 15
Digital Processing ............................................................................................................................................. 15
7 - CALIBRATION ................................................................................................................................. 16
General .............................................................................................................................................................. 16
Test Setup .......................................................................................................................................................... 16
Figure 13. Calibration Verification Test Setup ............................................................................................. 16
Calibration Verification .................................................................................................................................... 17
VOLTS CALIBRATION CHECK ............................................................................................................................................. 17
AMPERES CALIBRATION CHECK ........................................................................................................................................ 17
WATTS CALIBRATION CHECK ........................................................................................................................................... 18

iv
 MINOR ADJUSTMENT (IF NEEDED) ..................................................................................................................................... 18
VOLTS ZERO ................................................................................................................................................................... 18
AMPERES ZERO ............................................................................................................................................................... 18
VOLTS SCALE FACTOR ..................................................................................................................................................... 19
AMPERES SCALE FACTOR ................................................................................................................................................. 19
VOLTS BALANCE ............................................................................................................................................................. 19
CURRENT BALANCE ......................................................................................................................................................... 19
WATTS SCALE FACTOR .................................................................................................................................................... 19
APPENDIX A: SCHEMATICS .............................................................................................................. 20
Circuit Board 78B128 - LED display ............................................................................................................... 20
Circuit Board 78B141 ....................................................................................................................................... 21
Circuit Board 78B142 ....................................................................................................................................... 22
Circuit Board 78B175 ....................................................................................................................................... 22
Circuit Board 78B143 ....................................................................................................................................... 23
Circuit Board 78B144 ....................................................................................................................................... 24
Circuit Board 78B145 - Digital Readout & MPU ............................................................................................ 25
Parts Location for Circuit Board 78B143 ......................................................................................................... 26
MAGTROL LIMITED WARRANTY ....................................................................................................... 27

v
 Table of R evisions
Revisions
Date Change Page Number(s)
02/07/00 Added External Shunt Connection Drawing 5

vi
 1 - Introduction

ABBREVIATIONS SAFETY

PA Model 5100 Power Analyzer

SECURELY GROUND the 5100 PA case by
connecting a good earth ground at the ground stud that
GPIB IEEE-488 Instrument Bus Standard is located on the rear panel. Use a number 12 AWG, or
larger wire.
LE D front panel indicator light
A,V, W, PF Amperes, Volts, Watts, Power Factor CONNECTORS
and VA and Volt Amperes, respectively
MPU microprocessor unit Plugs that mate with 5100 PA connectors:

LS D , LS B least significant digit or bit Superior Electric Supercon

CMRR common mode rejection ratio INPUT (plug, white, female) - PS50GWT
OUTPUT (plug, white, male) - PP50GWT
VOLTS HIGH (plug, black, female) - PS25GB
UNPACKING
VOLTS LOW (plug, white, female) - PS25GWT
The Model 5100 is packed in reusable, shock resistant
packing material that will protect the instrument during For your convenience, the above connectors are supplied
normal handling. In the event of shipping damage, with your 5100 PA.
immediately notify the carrier and MAGTROL
Customer Service Dept.
Save all shipping materials for reuse when returning
the instrument for calibration or servicing.
Use only the above connectors.
POWER
The 5100 PA is factory wired for either 120 or 240 NOTE: GPIB (IEEE-488) - 24 Pin bus
Vrms, 50/60 Hz, power at 40 volt amps, max. The line standard. Not included, must be
cord is a detachable NEMA standard 3 wire which plugs ordered separately.
into the rear access power entry and filter module of the
5100 PA. The line cord must be detached from the PA
during servicing. MAXIMUM RATINGS
LOAD voltage: line to line, or line to common is 600
NOTE: The standard 5100 is factory Vrms.
wired for 120 Vrms power.
Wiring for 240 Vrms is available LOAD current: 50 Amperes rms, continuous.
on special order. 100 Amperes rms, 30 sec. max.
REMOTE VOLTAGE SENSE: Line to line is 600
Vrms. Also, do not exceed 600 Vrms differential
FUSE REPLACEMENT
between the VOLTS INPUT and AMPS OUTPUT
Remove the line cord and carefully pry up and remove terminals.
the fuse holder. Use a 1/2 Amp slow blow fuse for 120
Vrms or a 1/4 Amp slow blow fuse for 240 Vrms power.

1
Chapter 1 - Introduction Magtrol Model 5100 Single Phase Power Analyzer

INSTALLATION

ORIENTATION
The 5100 PA must be mounted within 20 degrees
Damage to the 5100 can result from
from horizontal. This insures proper operation of the
excessive voltage transients generated
mercury shunt bypass relay.
by unsuppressed inductive loads.
ELECTRICAL LOAD This damage is not within the scope of
the normal instrument service and is not
Use wire rated for the maximum load current and voltage
covered by the MAGTROL WARRANTY.
expected.
Hint - use wire gauge large enough to insure good
connector set screw compression on the wire leads. CURRENT OVERLOAD
Soldering may be used instead of, or in addition to the
NO FUSES are in the 5100 PA measuring circuits.
set screw.
Therefore, excessive current passed through the AMPS
IEEE-488 (GPIB) terminals will cause excessive internal heating and
possible unit damage.
Use only high quality shielded cable conforming to the
bus standards.

INITIAL CHECKOUT
Make sure the circuit is completely de-energized by
removing all voltage sources.
Plug the 5100 PA into the 50/60 Hz power mains.
Switch the POWER rocker switch (red) to ON and
observe that the digit readouts flash on-off-on and then
indicate zero or a small number. The VOLTS and
AMPERES range switch indicator lights will all
illuminate. The voltage ranges sequence down from 600
through 15 and current ranges sequence down from 50
through 2. The 15 Volt, 2 Amp and AUTO indicators
will remain illuminated. The MODE indicators do not
light during this power-on sequencing.
Your 5100 PA has passed the initial check.
This overload abuse is not covered by
the MAGTROL WARRANTY.
Know your load conditions and double check all
connections. If an overload should occur, immediately
remove all power , locate and correct the problem before
re-energizing your circuit. If a circuit breaker is
installed, it must be installed on the LOAD side of the
5100 (downstream). This will keep the low impedance
of the input line connected to the 5100 PA for surge
suppression. If the line side must also contain a breaker,
it should be delayed in operation to open after the load
side breaker has opened.

TRANSIENT OVERLOADS
Connect an appropriate transient suppressor in parallel
with all inductive loads. Consult the suppressor vendors
application literature for proper selection and sizing.

2
 2 - Specifications

VOLTAGE DISPLAY AUTO ZERO

Five DC and AC Ranges: When the A and V, display indication is less than 0.5 %
15, 30, 150, 300 & 600 Volts DC & Volts rms. of range, the displayed value is set to ZERO.
Refer to SECTION 5 - SPECIAL FUNCTIONS to
Remote Voltage Sensing: disable the AUTO ZERO function.
Differential input - 110 dB CMRR.
Maximum of 30 Volts peak, volts low terminal ANALOG OUTPUTS
to amps output terminal.
This is an optional feature.
CURRENT Analog AMPS, VOLTS and WATTS output signals
are a relative value of approximately 5 Volts DC for
Five DC and AC Ranges:
full scale on each range selected. These outputs are
2, 5, 10, 20 and 50 Amps DC and Amps rms. calibrated to 5.00 Volts DC 0.2% for full scale input
on the 10 Amp current range and 150 Volt voltage range
METER IMPEDANCE (1500 Watt range). Ripple is less than 5 mV.
Voltage, DC or AC: The outputs are operational amplifiers with an
3 Megohm load on each voltage range. impedance of < 1 Ohm and current capacity of < 4 mA.
Each output signal and common is electrically isolated
Current, DC or AC Ranges:
from the measured circuit by 750 Volts continuous and
0.011 Ohm shunt resistance in the 2, 5, 10 and 2500 Volts test breakdown. Leakage current is less than
20 Amp ranges. 0.3 A at 240 Vrms, 60 Hz.
0.001 Ohm shunt resistance in the 50 Amp
range. DATA ACQUISITION

RESOLUTION ANALOG
Processing resolution is 16 binary bits. The conversion of true rms to DC is expressed as:
Voltage Display:
1T 2
All ranges 9.999 V is 0.001 Volt. Vrms v ( t ) dt
T0
Ranges 10 V and 99.9 V is 0.01 Volt.
Ranges 100 V is 0.1 Volt. Rms to DC conversion averaging time constant:
Current Display: Volts and Amps time constant TC 60 msec.
All ranges 9.999 A is 0.001 Amp. Watts time constant TC 120 msec.
Ranges 10 A and 50 A is 0.01 Amp. Watts = V I cos (instantaneous)

Power Display: DIGITAL

0.01% of active Volts and Amps range Processing:
GPIB - Amps, Volts and Watts Integration period = 0.10 second.
Same as display resolution. Display update time = 2 readings per second.
IEEE-488 (GPIB):
ISOLATION Synchronized = 0.1 sec. per reading
1500 Vrms break down from input circuit to chassis Non-synchronized is 0.04 to 0.07 sec per
(ground). reading.

3
Chapter 2 - Specifications Magtrol Model 5100 Single Phase Power Analyzer

MEASUREMENT ACCURACY ACCURACY CERTIFICATION

Specified test conditions: Ambient temperature of 72 All instruments are shipped with a CERTIFICATE of
10F and power factor of 0.1 to 1.0, lead or lag. CALIBRATION from MAGTROL Inc. Magtrol
policies and procedures comply with MIL-STD-
VOLTAGE - DC + (0.1% of reading + 0.2% of range) 45662A. Measurement standards are traceable to the
National Institute of Standards and Technology (NIST).
VOLTAGE - AC:
10 Hz to < 20 Hz + 1.0% of range Instrument calibration every six calendar months is
necessary to maintain full compliance with all
20 Hz to < 45 Hz + (0.2% of reading + 0.3% of range)
specifications.
45 Hz to < 10 kHz + (0.1% of reading + 0.2% of range)
If a one year calibration cycle is used, all accuracy
10 kHz to 20 kHz + (0.2% of reading + 0.3% of range)
specifications are reduced by 0.1%. After one calendar
C U R R EN T - D C 2, 5, 10, 20 and 50 Amp Ranges year, the instrument is considered to be out of
+ (0.1% of reading + 0.2% of range) calibration.
CURRENT - AC: 2, 5, 10 and 20 Amp Ranges
10 Hz to < 20 Hz + 1.0% of range
20 Hz to < 45 Hz + (0.2% of reading + 0.3% of range)
45 Hz to < 1 kHz + (0.1% of reading + 0.2% of range)
1 kHz to < 5 kHz + (0.2% of reading + 0.3% of range)
5 kHz to < 10 kHz + 1.0% of reading
10 kHz to 20 kHz + 2.0% of reading
50 Amp Range
10 Hz to < 1 kHz same as 20 Amp range
1 kHz to 2 kHz + 2.0% of range
POWER - DC + (0.1% of reading + 0.3% of VA range)
POWER - AC + (0.1% of reading + 0.2% of VA range)
POWER FACTOR + (VA error + W error)
DISPLAY Digital display error 1 LSB
CREST FACTOR Exceeds 3:1 (at 50% of range full scale)
TEMPERATURE
+ 0.01% of range per deg. C. max
COEFFICIENT

4
 3 - Connecting the 5100

100 All watts

150 EXT-600V-KW
200 EXT-600-KW
Always install a properly rated circuit 250 EXT-300 & 600-KW
breaker or fuse between the 5100 400 EXT-300 & 600
analyzer and the load. Also, make sure 750 EXT-150, 300 & 600-KW
that your power source has it's own 1000A EXT-150, 300 & 600
disconnect and overload protection that
has an operating time lag that insures EXT Shunt must be plugged in (even if not in
the load breaker always operates first. use) or 5100 will display HELP.
Wire according to all applicable wiring EXT Shunt is calibrated with one 5100. Calibration
codes, making sure the wire gauge and will be off if used with a different 5100.
insulation ratings are adequate for your Sense leads to shunt should not be disconnected
application. or calibration will be off.
Shunt must be sent back with 5100 for
recalibration.
SURGE PROTECTION
Use Metal Oxide Varistors (MOV) or other CONNECTORS
PROTECTION:equivalent transient suppressors Use the supplied Supercon connectors.
connected between lines at the load (across the load).
These suppressors are an absolute necessity when AMPS:
inductive loads are used. In three phase systems, each INPUT - PLUG, WHITE, FEMALE-(PS50GWT)
load must have a suppressor. OUTPUT - PLUG, WHITE, MALE-(PP50GWT)

EXTERNAL SHUNTS VOLTS:

HIGH - PLUG, BLACK, FEMALE-(PS25GB)
Figure 1. External Shunt Connection LOW - PLUG, WHITE, FEMALE-(PS25GWT)

Black
Black 5100 BACK PANEL Black
VOLTS
High High
High

Ext. Shunt Low

SOURCE LOAD

Low Low
AMPS
Input Output
White White
White
Black White

External Shunt

5
Chapter 3 - Connecting the 5100 Magtrol Model 5100 Single Phase Power Analyzer

SINGLE PHASE AC OR DC CONNECTIONS

This circuit utilizes the 5100 PA REMOTE VOLTAGE SENSE feature by measuring the voltage at the load. This
increases measurement accuracy by eliminating line voltage drop from the power measurement. For safety, an
overload circuit breaker (CB) removes all load voltage during an over current condition. Make sure that connections
from the remote voltage sense lines are connected very close to the circuit breaker and the lines from the breaker to
load are as short as possible.

If a circuit breaker is used in the input line to the 5100 PA, a circuit should be used that prevents
the breaker from opening until after the load side breaker has operated. Otherwise, potentially
damaging inductive transients will be applied to the 5100 PA. Damage caused by these
transients are outside the scope of the MAGTROL WARRANTY.

For voltage sense lines less than 25 feet in length, a twisted pair of #20 gauge (or larger) wire can be used. For lines
longer than 25 feet or lines grouped with other AC conductors, shielded cable should be used. Connect the shield at
the 5100 PA GND terminal. If the wires connecting the load to the 5100 PA OUTPUT are short and the resulting
voltage drop is insignificant, the voltage sense connections can be made at the rear panel of the 5100 PA.

Connect the chassis ground terminal to a good earth ground. Use at least #12 gauge
insulated copper wire.

Figure 2. Single Phase AC or DC with 5100 PA VOLTS

Remote Voltage Sense HIGH

LOW
(WHITE) AMPS
LOW GND
OUTPUT
INPUT

LOAD
LINE MOV
EARTH
(BLACK)
HIGH
CB

THREE PHASE, 3 WIRE DELTA CONNECTIONS

Load true power is the algebraic sum of the two wattmeter readings ( W = W1 W2 ) regardless of load power
factor or balance. The general discussion from Figure 2 applies.

NOTE: For load power factor = 0.5, one wattmeter reads zero, as the power factor goes less than 0.5
it's power is negative and is subtracted in the algebraic watts summation. The 5100 PA will
not display a minus sign for this condition. If your 5100 has the Analog Output Option, the
watts (relative) polarity is available by measuring both analog watts outputs. For power
factors greater than 0.5, the polarity of both wattmeters will be the same therefore, true power
in watts is simply the unsigned sum of the wattmeter readings.

6
Magtrol Model 5100 Single Phase Power Analyzer Chapter 3 - Connecting the 5100

Figure 3. Three Phase, 3 5100 PA VOLTS

HIGH
Wire Delta, 2
LINE LOW
Wattmeter with 1 AMPS GND
OUTPUT
Remote INPUT MOV MOV
Voltage Sense

LO
EARTH

A
2

LO

AD
CB
LOAD
5100 PA VOLTS
HIGH
MOV
LOW
3 AMPS GND
OUTPUT
INPUT
EARTH

THREE PHASE, 3 WIRE WYE, 2 WATTMETER CONNECTIONS

True power is the algebraic sum of the two wattmeter readings regardless of power factor and degree of load balance
- see NOTE for Figure 3, concerning power factors less than 0.5. Also, the general discussion from Figure 2 applies.
Figure 4. Three Phase, 3 5100 PA VOLTS
HIGH
Wire Wye, 2
LINE LOW
Wattmeter with 1 AMPS GND
OUTPUT
Remote INPUT

LOAD
Voltage Sense EARTH
MOV
2 MOV
LO
CB AD AD
LO
5100 PA VOLTS
MOV
HIGH

LOW
3 AMPS GND
OUTPUT
INPUT
EARTH

THREE PHASE, 4 WIRE WYE, 3 WATTMETER CONNECTIONS

Three wattmeters are required for unbalanced loads. Total power is the algebraic sum of the three wattmeter readings.
The general discussion from Figure 2 and the power factor discussion of Figure 3 applies.
Figure 5. Three Phase, 4 W1
5100 PA VOLTS
Wire Wye, 3 HIGH
Wattmeter with LINE LOW
CB
Remote 1 AMPS GND
OUTPUT
Voltage Sense INPUT
LOAD

MOV
EARTH MOV
LO
W2 AD AD
LO
5100 PA VOLTS
MOV
HIGH

LOW
2 AMPS GND
OUTPUT
INPUT
EARTH
W3
5100 PA VOLTS
HIGH

LOW
AMPS GND
3 OUTPUT
INPUT

NEUTRAL EARTH

7
Chapter 3 - Connecting the 5100 Magtrol Model 5100 Single Phase Power Analyzer

SINGLE PHASE CURRENT & POTENTIAL TRANSFORMER CONNECTIONS

Voltage and current measurement ranges can be extended by using current and potential transformers. Frequency
response will be determined by the characteristics of the transformers used. The general discussion from Figure 2
applies. Three phase lines can be measured by using the two or three wattmeter techniques previously illustrated.
Figure 6. Current & Potential Transformer - 5100 PA VOLTS
HIGH
Single Phase
LOW
AMPS GND
OUTPUT
INPUT
EARTH MOV 2 MOV 3

LOW (WHITE) CT PT

LOAD
LINE
MOV 1
HIGH (BLACK)
CB

THREE PHASE, 4 WIRE BALANCED LOAD, 1 WATTMETER CONNECTIONS

With a balanced load, one wattmeter connected in one phase reads 1/3 of the total power consumed.
WATTSTOTAL = 3 WATTMETER READING
The general discussion from Figure 2 applies. The three load impedances are equal for balanced loads.
Figure 7. Three Phase, 4
Wire Wye, 5100 PA VOLTS
HIGH
Balanced Load,
LINE LOW
1 Wattmeter 01 AMPS GND
OUTPUT
INPUT

LOAD
EARTH MOV
NEUTRAL
02 MOV
03 LO
AD AD
LO

MOV
CB

THREE PHASE, 3 WIRE BALANCED LOAD, 1 WATTMETER CONNECTIONS

WATTSTOTAL = 3 WATTMETER READING
An artificial neutral is formed by a star connection of three identical resistors (R). The value of these resistors should
be high enough to avoid loading the lines and affecting the power measurement. The general discussion from Figure
2 applies. The three load impedances are equal for a balanced load.
Figure 8. Three Phase, 3 5100 PA VOLTS
HIGH
Wire, Balanced
LOW
Load, 1 LINE
AMPS
1 GND
Wattmeter OUTPUT
INPUT
R
LOAD

EARTH MOV

2 MOV
3 R R
LO
AD AD
LO

MOV

CB

8
 4 - Operation
GENERAL
Using Sections 1 and 3 as a guide, connect the 5100.
Before connecting the power mains, double check all
connections using an Ohmmeter.
Verify that the overcurrent circuit breaker is open and
connect the power mains.
Observing the 5100 front panel indicators. Turn the 5100
power switch ON and confirm proper operation - refer
to Initial Checkout under Chapter 1 - Introduction.
Energize the power mains and apply power to the load
by closing circuit breaker CB. If improper operation
occurs, immediately disconnect power mains, locate and
correct the problem.
The 5100 has three MODES - HOLD; PF (power factor)
and AVG (averaging); five AMPS ranges plus AUTO
(autoranging); and five VOLTS ranges plus AUTO. All
have adjacent red LED's indicating the active mode and
measurement range.
AMPERES DISPLAY
The AMPS display is a four digit, floating point display
of true AC rms or DC current flowing into the AMPS
INPUT connector (white) on the rear panel. For detailed
specifications refer to Chapter 2 - Specifications.
The 5100 defaults to AUTO (auto ranging) at turn on.
AUTO up-ranging occurs if the rms current exceeds
the top of the range value plus about 5% or, if a peak
value exceeds full range rms value 1.414 plus
approximately 5%.
AUTO down ranging occurs when the current is just
less than full range value of the next lower range.
Selection of any amps range pushbutton activates the
selected range by overriding the AUTO- range selection
- AUTO LED goes off and selected AMPS LED
illuminates. However, the AUTO up-range function is
always silently monitoring the current and is ready to
up-range the instrument if the current increases above
the range full scale. If the current falls below the value
of the originally selected range, that range will then re-
activate. The instrument will automatically up-range
from the measured current but will down-range only to
the selected range. The display will show "HELP" when
the 5100 PA maximum current is exceeded.
VOLTAGE DISPLAY
The VOLTS display is a four digit, unsigned floating
point display of AC rms or DC voltage between the
rear panel HIGH (black) and LOW (white) terminals.
The voltage input is differential (neither terminal tied
to common) allowing connection at a remotely located
load. This remote connection removes the voltage drop
in the load connection wires from the power
measurement. The VOLTS - LOW terminal (WHITE)
must be connected to the AMPS - OUTPUT line at the
load - see Figure 1.
The AUTO and manual VOLTS range selection is
identical in operation to the AMPS as described above.
WATTS OR POWER FACTOR
The WATTS display is five digit, unsigned floating
point display of power in WATTS or POWER FACTOR
as a decimal number.
WATTS is the power ON default MODE, press the
MODE - PF button for POWER FACTOR MODE.
Watts measurements are from milliwatts through 30
kilowatts, and Power Factors from 0.0001 through
0.9999.
WATTS = V I cos = TRUE POWER
The WATTS range is set by the AMPS and VOLTS
active ranges.
True Power
Power Factor
V I
MODE HOLD
The HOLD pushbutton may be depressed at any time.
When depressed, all internal machine functions are
halted except auto ranging. If the AVG (averaging)
function is active when the HOLD button is depressed,
the last running average value of AMPS, VOLTS and
WATTS will be latched on the display.
9
Chapter 4 - Operation Magtrol Model 5100 Single Phase Power Analyzer

The HOLD and AVG functions can be combined. See
the MODE AVG paragraph, below.
MODE AVG
AVG is an integration or averaging function on VOLTS
, AMPS and WATTS.
Averaging remains active across manual or auto range
changes.
The averaging function is useful in stabilizing the display
when digits are changing because of slowly varying
values. Integration periods from seconds to minutes may
be needed.
The HOLD and AVG functions work together. When
entering AVG with HOLD off, the averaging registers
are cleared and integration starts from the current value.
With the HOLD function active first, pressing AVG
starts the integration point from the last stored values
of AMPS, VOLTS or WATTS. When AVG is turned
off, non-averaged values are displayed and the values
at that instant are stored in non-volatile RAM and upon
reentering the AVG mode will be returned as the new
averaging starting points. Also, when the Analyzer
power is turned off, the last averaged values stored will
be held and returned when the AVG function is
reactivated.
The HOLD - AVG function permits truly integrated
power measurements where power is applied
intermittently or, where a combination of devices require
integrated measurements with interruptions between
measurements.
ANALOG OUTPUT OPTION
This option provides analog output signals for AMPS,
VOLTS and WATTS. These three analog outputs with
their common are isolated from the measured circuits
by 750 Volts continuous and 2500 Volts test breakdown.
The outputs are provided through a standard 5 pin DIN
style connector that is located on the rear panel of the
5100 - see figure 9 for connections.
The analog output voltage is calibrated to 5.00 Volts
DC for full scale input on the 10 Amp current range
and the 150 Volt voltage range (1500 Watt range). The
actual output on other ranges will be a relative value
close to 5 Volts due to tolerances in gain resistors and
instrumentation amplifiers. For example: Full scale
output on the 15 Volt range may be 4.95 Volts DC.
The analog output at 12 Volts input would be FS / Rng
Rdg or 4.95 / 15 12 = 3.96 Volts DC.
NOTE: Analog output of POWER
FACTOR is not provided
See Chapter 2 - Specifications.
Figure 9. Analog Output Connections
N/C 5 1 COM
WATTS 4 2 AMPS
3
VOLTS

NOTE: WATTHOURS can be

determined by using the AVG
function and a timing clock.

Watthours = (watts avg time in

hours)

Power Factor (PF) is not

averaged.

10
 5 - GPIB Communication

GPIB (IEEE-488) Figure 10. GPIB Address Selection

The IEEE-488 or GPIB (General Purpose Interface Bus) (Address 12 shown)

provides direct connection and control of the 5100 from
SWITCH SEGMENT ADDRESS
any appropriately equipped computer for the purpose
1 2 3 4 5
of data acquisition and display. MAGTROL factory LSB MSB
assistance is available. 0 0 0 0 0 0
1 0 0 0 0 1
0 1 0 0 0 2
HARDWARE INSTALLATION 1 1 0 0 0 3
0 0 1 0 0 4
A GPIB interface requires installation of an interface 1 0 1 0 0 5
0 1 1 0 0 6
card in the host computer and driver software resident 1 1 1 0 0 7
on the PC's hard disk. MAGTROL can supply the 0 0 0 1 0 8
1 0 0 1 0 9 1 2 4 8 16
National Instruments Corp. GPIB-PC2A interface, for 0 1 0 1 0 10 1 2 3 4 5 6 7 8
IBM or compatible PC's. 1 1 0 1 0 11 1
0 0 1 1 0 12
1 0 1 1 0 13 0
0 1 1 1 0 14
SOFTWARE INSTALLATION 1 1 1 1 0 15
Not Used
0 0 0 0 1 16
Formatting and initialization assistance is available from 1 0 0 0 1 17
0 1 0 0 1 18
MAGTROL Customer Service. 1 1 0 0 1 19
0 0 1 0 1 20
All GPIB data acquisition systems require the use of 1 0 1 0 1 21
termination characters to signal the conclusion of a data 0 1 1 0 1 22
1 1 1 0 1 23
exchange. The 5100 uses the Hewlett Packard - HPIB 0 0 0 1 1 24
standard ASCII termination characters "Carriage Return 1 0 0 1 1 25
0 1 0 1 1 26
(CR) and Line Feed (LF)", in that order. On a write 1 1 0 1 1 27
0 0 1 1 1 28
cycle, the 5100 looks for the CR-LF to signal completion 1 0 1 1 1 29
of an instruction and transmits these characters upon 0 1 1 1 1 30
1 1 1 1 1 31
conclusion of a data read cycle.

PRIMARY ADDRESS
All instruments serviced on the bus have a separate
primary address code. The factory setting for the 5100
is twelve (12). This code can be changed by changing
the DIP switch settings that are located on the rear panel
and above the GPIB connector. Change this address
only if there is an addressing conflict with other
instrumentation on the bus. Refer to the table in Figure
10 to set the DIP switch pattern.
IBM AND COMPATIBLES
INSTRUCTIONS
The 5100 PA is configured for the Hewlett Packard
standard termination characters of CARRIAGE
RETURN (CR hex OD) and LINE FEED (LF hex OA).
On a read cycle (5100 to PC), the 5100 expects the
standard IEEE-488 read protocols and primary address.
It responds with a data string followed by a CR and LF.
This signals the end of a transmission. Upon receipt of
these characters, the PC must be configured to terminate
GPIB communications and proceed with its own
program execution. On a write cycle (PC to 5100), the
5100 expects to receive: (1) the PRIMARY ADDRESS;
(2) INSTRUCTIONAL DATA STRING (3); the
TERMINATION CHARACTERS of CR and LF. If

11
Chapter 5 - GPIB Communication Magtrol Model 5100 Single Phase Power Analyzer

these characters are not forthcoming, the 5100 has no DO

way of knowing when to terminate handshaking, reset CALL IBRD(dev12%, rd$)
the GPIB and continue with its program loop. If omitted,
LOCATE 12, 29: PRINT rd$
the only way to restore operation is to cycle power OFF-
ON or, force a GPIB interface reset - if available. LOOP WHILE INKEY$ = ""
GOTO start
READ CYCLE
In read (5100 to PC) command mode, the 5100 will GPIB INSTRUCTION SET
output a data string containing the information on the
AMPS, VOLTS and WATTS display. AA Sets AMPS AUTO ranging on.
The ASCII output format is: A2 Sets AMPS range to 2, AUTO o

A= aa.aaV=vvv.vW=ww.www<CR><LF> A5 Sets AMPS range to 5, AUTO o

A10 Sets AMPS range to 10, AUTO o
aa.aa is the CURRENT value as displayed on the AMPS
display. A20 Sets AMPS range to 20, AUTO o
A50 Sets AMPS range to 50, AUTO o
vvv.v is the VOLTAGE value as displayed on the
VOLTS display. Sets AUTO zero o
AZ
Cycle POWER off/on to set AUTO zero on.
ww.www is the WATTS value as displayed on the CAL Uncalibrated data
WATTS display.
CALC Calibrated data
The string length is always 24 characters. Most PC's DEV Shifts GPIB operation to DEBUG.
will require that the input string length be dimensioned.
DEVC Shifts from DEBUG to standard GPIB.
If the 5100 is in PF (power factor) MODE instead of
H Sets HOLD function on.
WATTS, the "W" changes to "P".
HC Sets HOLD function off.
QUICKBASIC EXAMPLE I Sets the AVG function on.
IC Sets the AVG function off.
The following QuickBASIC program provides bus
control and data transfer. L Locks out all front panel controls
'$INCLUDE: 'c:\gpib-pc\qbasic\qbdecl.bas' LC Clears front panel lockout.
rd$ = SPACE$(24) OPEN Allows GPIB data access at random.
eos$ = CHR$(13) + CHR$(10) P Sets WATTS display to show PF.
CALL IBFIND("gpib0", gpib0%) SYNC Sync's data access to 0.1 sec
CALL IBFIND("dev12", dev12%) VA Sets VOLTS AUTOranging on.
CALL IBSIC(gpib0%) V15 Sets VOLTS range to 15, AUTOzero o
start: V30 Sets VOLTS range to 30, AUTOzero o
CLS V150 Sets VOLTS range to 150, AUTOzero o
LOCATE 23, 1: PRINT "Press any key ..." V300 Sets VOLTS range to 300, AUTOzero o
LOCATE 1, 1: INPUT "Enter the function V600 Sets VOLTS range to 600, AUTOzero o
character(s)"; f$ W Switches from PF display to WATTS.
f$ = UCASE$(f$) ZNV Sets all nonvolatile memory to zero.
wrt$ = f$ + eos$
CALL IBWRT(dev12%, wrt$)

12
Magtrol Model 5100 Single Phase Power Analyzer Chapter 5 - GPIB Communication

SPECIAL FUNCTIONS
Three special functions are available at power turn on:
(1) To disable autozero display function:
Turn 5100 power off; depress and simultaneously
hold the MODE-HOLD and the 2 AMPS range
buttons as POWER is switched ON. All least
significant digit (LSD) changes around zero will
display. Normal operation suppresses several
counts around zero.

(2) To remove the factory set calibration factors:

Turn the 5100 power off, depress and
simultaneously hold the MODE-PF and the 2
AMPS range buttons as POWER is switched ON.
Uncalibrated values (without factory programmed
calibration factors) are displayed.

(3) To remove all programmed calibration factors and

display the basic input binary word (integer BCD
format):
Turn the 5100 power off, depress and
simultaneously hold the MODE-AVG and the 2
AMPS range buttons as POWER switch ON.

NOTE: These functions are provided for

the 5100 PA performance
evaluation and are not of use to
the average user.

13
 6 - Operating P rinciples
Principles

AMPERES TRANSDUCING ANALOG PROCESSING

Current measuring is accomplished using two calibrated
manganin meter shunts. For the 2 ,5, 10 and 20 Amp
ranges, 0.011 Ohms resistance from two series
connected metering shunts provide a voltage to a
differential input calibration amplifier. In the 50 Amp
range, the low current section of the shunt is bypassed
by a low resistance mercury relay leaving 0.001 Ohm
of active shunt. See Figure 10.
This autorange activated shunt bypass relay protects the
metering shunts from overheating for overloads up to
100 amps for about 30 seconds.
VOLTAGE SENSING
The VOLTS input terminal connects a 1.5 megohm
resistive voltage divider to a differential input amplifier
to provide scaled voltage for measurements.
Input signals proportional to AMPS and VOLTS are
amplified and scaled for each range. These scaled
signals pass through a true rms to DC converter, a
voltage to frequency converter and an optical isolation
coupler. The resulting signals represent true rms current
and voltage as a function of frequency (AF0 and VF0,
respectively).
Also, scaled AMPS and VOLTS signals are input to a
precision four quadrant X-Y multiplier, averaged by
passing through an active two pole Butterworth filter,
converted to frequency in a voltage to frequency
converter and isolated through an optical coupler. The
resulting signal, WF0, represents true power - (V I
Cos ) in WATTS as a function of frequency.
There is 2500 volts isolation between the measured
circuit and the AF0, VF0 and WF0 frequency signals.

See Figure 11. See Figure 12 for a block diagram.

Figure 11. 5100 Input Circuits

LINE, HIGH
(BLK) HIGH
5100 HIGH
1.5M (BLK)
VE
LOAD

VOLTS
U3
AMP 1.5M LOW
(COM)
LOW
(WHT)
RS1 RS2
LINE, LOW .01 .001 (COM)
(WHT) (WHT)
(COM) AMPS, OUTPUT
CR
VI
50A
AMP
2, 5, 10, 20A 5100 BURDEN
U1, U2, U7
VOLTS = 3M OHM
CURRENT: 2, 5, 10, 20 AMP. = 0.011
OHM 50 AMP = 0.001 OHM

14
Magtrol Model 5100 Single Phase Power Analyzer Chapter 6 - Operating Principles

Figure 12. Block Diagram

U1, U2, U7 U8 U9
U10
+ VI t V/F
AMPS OPTO
IAMP Vrms- 1 V 2dt 2 =100Khz
ISO
INPUT - T 0.2 AFo
0
Adc Avf
Abal/Gai
ACTIVE
U11 U14
FILTER U35
V/F OPTO
XYCos Q 2 =100Khz
Vo= U12 ISO
10 0.2 WFo

Wvf
Wbal Wcal
U23 U24
U25
+ U3 VE t V/F
VOLTS 1 2 2 =100Khz OPTO
VAMP Vrms- V dt ISO
INPUT - T 0.2 VFo
0
Vdc Vvf
Vbal/Gai

DIGITAL PROCESSING In the AVG MODE (averaging), the 5100 PA integrates

the 10 data readings per second (AMPS, VOLTS and
Frequency proportional signals of AMPS, VOLTS and WATTS) and then samples the averaged value for
WATTS (AF 0 , VF 0 and WF 0 , respectively) are display. As the sampled readings accumulate, the
integrated for a precise period of 0.1 seconds for digital changing display digits will steady down to provide a
conversion and processing via an eight bit stable measurement of true power (computed from
microcomputer. The MPU controls functions of range average VOLTS and AMPS). This technique works
control, auto-zero, calibration, BCD conversion, well when the displayed digits are changing too fast to
parameter display and GPIB transmission. be recognized resulting from changing power
The MPU acquisition and conversion rate is 100 consumption.
milliseconds (10 readings per second) and the display
updates at 500 milliseconds (2 updates per second).
The MPU scans all front panel pushbutton control inputs
25 times per second. When a pushbutton is depressed,
the appropriate program loop is entered and the function
is executed on the next program cycle. No damage
will result to the 5100 PA from any combination of
pushbutton selections.

15
 7 - Calibration

GENERAL Sources of incidental circuit inductance include the

current shunts within the 5100, output impedance of
Complete calibration of the 5100 PA is beyond the
the calibrators, impedance of the load and wiring
capabilities of most users. MAGTROL Inc.
inductance.
recommends that the 5100 PA should be returned to
the factory for calibration certifying the instrument to Since the current calibrator output is usually a low
full specifications. impedance with low compliance voltage, the 5100's
current measuring shunts are the circuits major
NOTE: breaking the factory CAL VOID resistance. Let's take a representative example and
sticker voids the MAGTROL compute the resulting phase shift:
WARRANTY - Please call the
Let L = 10 henries (total of shunt, wiring, etc.)
MAGTROL Service Department
Let RSHUNT = 0.011 Ohm; RWIRING = 0.01 Ohm
before you break this seal.
R = 0.011 + 0.01 = 0.021 Ohms
Let F = 60 Hz 2 F L 0.004
However, this section includes CALIBRATION = Arctan (2 FL / R) = Arctan (0.004 / 0.021)
ACCURACY VERIFICATION procedures and steps 11 degrees, or about 1.8 % measurement error.
to make minor trim-ups of calibration.
This error can be eliminated by adjusting the calibrators
NOTE: Performing these steps VOIDS variable phase shift control. This demonstrates the need
the factory CALIBRATION for care in making power analyzer calibration
CERTIFICATION that comes measurements.
with the 5100 PA., the factory
seal will be broken.

TEST SETUP
The recommended test setup is shown by Figure 13.
Figure 13. Calibration Verification Test Setup
The accuracy of the voltage and current
standards used for calibration should PHASE VARIABLE
be at least four times the accuracy of LOCK PHASE
IN OUTPUT
the 5100 PA specifications. The
VOLTAGE CALIBRATOR
equipment shown in this test setup FLUKE 5700A OR
VOLTAGE CALIBRATOR
FLUKE 5700A OR
meets this requirement. FLUKE 5100A OR EQUIVALENT
EQUIVALENT

To accurately measure AC power it is VOLTS VOLTS, HIGH LOW

important that the current source have OPTIONAL-FOR AMPS >2
a phase shifting control. With such a TRANSCONDUCTANCE AMP.
FLUKE 5725A;5205A
phase adjustment, phase shift caused GUIDELINE 7620A, OR
by incidental circuit inductances can EQUIVALENT
LOW CURRENT
be compensated for by adjusting the HIGH
UUT
phase of the current wave form to be VOLTS
5100 PA
exactly in phase (zero phase shift) with HIGH
the voltage wave form. LOW
AMPS GND (REF)
OUTPUT
INPUT
EARTH

16
Magtrol Model 5100 Single Phase Power Analyzer
CALIBRATION VERIFICATION
Refer to Figure 13, for the recommended test setup.
If other test equipment is used, appropriately modify
the test steps for your equipment.
Potentially lethal voltages are used in
the following test steps.- avoid
electrical shock. Refer to your
calibrator operator manual for
operating instructions - these
calibrators generate lethal voltages,
extreme care is necessary.
The three steps of the calibration verification are as
follows:
1. Volts Calibration Check
2. Amperes Calibration Check
3. Watts Calibration
Set both the VOLTS and AMPERES calibrators to
standby mode.
VOLTS CALIBRATION CHECK
DC:
1. On the 5100 PA, depress the 15 volts range
pushbutton.
2. Set the volts calibrator for zero volts DC and operate
mode.
The 5100 VOLTS display should read zero +
0.0001% max of volts full scale range.
3. Set volts calibrator for + 15 volts DC.
The 5100 VOLTS display should read 15.00 volts.
4. Record the VOLTS readings.
5. Set the calibrator for -15 volts DC and repeat the
above step.
6. Record the VOLTS readings.
7. Repeat the above 6 steps for the 30, 150, 300 and
600 volts ranges.
Chapter 7 - Calibration
Lethal Voltages are Used!
8. Compare the above readings to the 5100 PA
ACCURACY SPECIFICATIONS in Chapter 2 of
this manual.
The (+) and (-) readings should be within 2 least
significant digit (LSD) of each other.
AC:
1. Set the volts calibrator for 60 Hz and repeat the
volts checks as outlined in the DC test above.
NOTE: If a beat frequency effect is
experienced between the
calibrator output and the 60 Hz
power line frequency, try setting
the calibrator for 80 Hz instead of
60 Hz.
2. Set the volts calibrator to standby mode.
AMPERES CALIBRATION CHECK
DC:
1. On the 5100, depress the 2 AMPERES range
pushbutton.
2. Set the current calibrator for zero amperes and
operate mode.
The AMPERES display should read zero + 0.0001%
max of range full scale.
3. Set the current calibrator for + 2 Amperes DC.
The AMPERES display should read 2.000 Amps.
4. Record the current readings.
5. Set the current calibrator for -2 Amperes.
The AMPERES display should read 2.000.
6. Repeat the above 5 steps for the 5, 10, 20 and 50
Amp ranges.
7. Compare the above readings to the 5100 PA
ACCURACY SPECIFICATIONS in Chapter 2 of
this manual.
17
Chapter 7 - Calibration
The (+) and (-) readings should be within 2 LSD
of each other.
AC:
1. Set the current calibrator for 60 Hz and repeat the
current checks outlined above.
NOTE: If a beat frequency effect is
experienced between the
calibrator output and the 60 Hz
power line frequency, try setting
the calibrator for 80 Hz instead of
60 Hz.
2. Set the current calibrator to standby mode.
WATTS CALIBRATION CHECK
This step calls for the simultaneous application of
voltage and current to the 5100 PA.
DC:
1. On the 5100, select a VOLTS and AMPERES
range.
2. Set the volts and current calibrators for a voltage
and current near the center of each selected range.
3. Switch the CALIBRATORS to operate mode.
The WATTS readout should show a power that is
the product of the VOLTS and AMPS indications
( POWER = V I ).
4. Compare the 5100 PA WATTS readout to the
product of VOLTS and AMPS from the
CALIBRATORS output. This difference is the
WATTS error.
AC:
POWER = V I Cos
where = phase angle between volts and amps.
NOTE: maximum true power is delivered
only when = zero degrees (cos
= 1). Therefore, the volts
calibrator variable phase
adjustment is set for zero phase
between the volts and amps at the
input to the 5100 PA. Refer to
the calibrator instruction manuals
for this adjustment procedure.
18
Magtrol Model 5100 Single Phase Power Analyzer
1. The phase shift control should be carefully set to
provide a peak 5100 PA WATTS indication, this
corresponds to zero volts to amps phase angle.
2. Repeat the procedure as used for the DC power
verification and record readings.
3. Compare the recorded reading to the 5100 PA.
ACCURACY SPECIFICATIONS in Chapter 2 of
this manual.
MINOR ADJUSTMENT (IF NEEDED)
NOTE: All trim pot adjustments are
located on the 78B143 circuit
board of the 5100 - see Chapter 8
- Schematics.
Lethal Voltages are Used!
VOLTS ZERO
1. Disable the autozero function, refer to Special
Functions under Chapter 5 - GPIB
Communication.
2. Go to the 5100 VOLTS range that needs zero
adjustment.
3. Set the volts calibrator for zero volt DC output.
4. Adjust trim pot R16 for zero (+ 0.0001% max)
VOLTS display reading. This sets all voltage ranges
- all ranges should be zero + 0.0001% of range full
scale.
AMPERES ZERO
1. Disable the autozero function, refer to Special
Functions in Chapter 5 - GPIB Communication.
2. Go to the 5100 AMPERES range(s) that need
adjustment.
3. Set the current calibrator for zero amp DC output.
4. For the 2, 5, 10, and 20 amp ranges, adjust trim pot
R9, for zero AMPERES display indication.
For the 50 amp range, adjust trim pot R13 for zero
AMPERES display indication.
Magtrol Model 5100 Single Phase Power Analyzer Chapter 7 - Calibration

VOLTS SCALE FACTOR CURRENT BALANCE

1. Go to the 5100 VOLTS range(s) that need
adjustment.
2. Set the volts calibrator for an output equal to the
range maximum voltage.
3. Adjust the trim pot(s) so the VOLTS display reads
the full scale voltage as shown below:
For the 15 volt range, adjust R17
For the 30 volt range, adjust R19
For the 150 volt range, adjust R21
For the 300 volt range, adjust R23
For the 600 volt range, adjust R25
AMPERES SCALE FACTOR
1. Go to the AMPERES range(s) that need adjustment.
2. Set the current calibrator DC output to the range
maximum current and adjust trim pot(s) so the
AMPERES display reads the full scale current:
For the 2 Amp. range, adjust R27
For the 5 Amp. range, adjust R29
For the 10 Amp. range, adjust R31
For the 20 Amp. range, adjust R33
For the 50 Amp. range, adjust R35
Note: Calibration on the 20 and 50
Amps ranges may have to be
done at less than full range scale,
depending on your calibration
equipment.
1. Go to the 5100 PA 2 Amp. range.
2. Set the current calibrator for + 2 Amps DC output.
3. Note the AMPERES display reading.
4. Reverse the calibrator polarity to - 2 Amps DC.
If the plus and minus display readings differ by more
than 2 LSD, connect digital voltmeter at amplifier
U8 pin 14 and adjust trim pot R41, for zero 0.1
millivolt.
WATTS SCALE FACTOR
1. Set the volts and current calibrators for 150 VDC
and 2 Amp DC output.
2. Adjust trim pot R48, for 300.00 WATTS display
reading.
3. Confirm AC measurement accuracy by setting the
calibrators for 150 VRMS and 2 Amps RMS at 60
Hz. The WATTS display should read close to
300.00 watts and be within the specification
accuracy.
See Accuracy Specifications in Chapter 2 -
Specifications.
NOTE: Adjust current calibrator's phase
shift control for zero phase angle
between volts and amps (peak the
watts indication) - see
Calibration Verification step 3
for AC.

VOLTS BALANCE
1. Go to the 5100 PA 150 VOLTS range.
2. Set the voltage calibrator for + 150 volts DC. output.
3. Note the VOLTS display reading.
4. Reverse the calibrator polarity to -150 volts DC.
If the plus to minus display readings differ by more
than 2 LSD, connect a digital voltmeter at
amplifier U23 pin 14 and adjust trim pot R67, for
zero 0.1 millivolt DC.

19
20
f
c

g
e
d
a
b

d5
d4
d3
d2
d1
dp
J7 + +5
1 C1

f
c

g
e
d
a
b
dp
d1
d2
d3
d4
d5
d6
d7
d8
Com
CIRCUIT BOARD 78B128 - LED DISPLAY
Appendix A

digit 1 digit 2 digit 3 digit 4 digit 5 digit 6 digit 7 digit 8 digit 1 digit 2 digit 3 digit 4 digit 5

g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab g f ab

ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp ed c dp

MSD LSD MSD LSD MSD LSD

HP HDSP-5501
AMPS VOLTS Common Anode WATTS
LED Displays
A:: Schematics
Magtrol Model 5100 Single Phase Power Analyzer Appendix A: Schematics

CIRCUIT BOARD 78B141

CD4518 CD4520 74C244

1 1 3 2 18 PA0
CK CK Q0 A1 Y1 J1
2 2 4 4 16 PA2 PA0
EN EN Q1 A2 Y2
7 7 5 6 14 PA4 PA1
RST RST Q2 A3 Y3
6 6 8 12 PA6 PA2
U15 Q3 U9 Q3 A4 Y4
11 9 PA7 PA3
A5 Y5
13 7 PA5 PA4
A6 Y6
CD4518 CD4520 15 5 PA3 PA5
11 A7 Y7
Q0 17 3 PA1 PA6
10 10 12 A8 Y8
EN EN Q1 1 PA7
15 15 13 1G
RST RST Q2 19 PB0
14 14 2G U2
U15 Q3 U9 Q3 PB1
PB2
CD4518 CD4520 74C244
3 2 18 PA0
Q0 A1 Y1
2 2 4 4 16 PA2
EN EN Q1 A2 Y2
7 7 5 6 14 PA4 PB6
RST RST Q2 A3 Y3
6 6 8 12 PA6
U16 Q3 U10 Q3 A4 Y4
11 9 PA7
A5 Y5
13 7 PA5
A6 Y6 +5
CD4518 CD4520 15 5 PA3
11 A7 Y7 COM
Q0 17 3 PA1
10 10 12 A8 Y8
EN EN Q1 1 E
15 15 1G
RST RST Q2 19
14 2G U3
U16 Q3 U10 Q3

CD4518 CD4520 74C244

1 3 2 18 PA0
CK Q0 A1 Y1
2 2 4 4 16 PA2
EN EN Q1 A2 Y2
7 7 5 6 14 PA4
RST RST Q2 A3 Y3
6 6 8 12 PA6
U17 Q3 U11 Q3 A4 Y4
11 9 PA7
A5 Y5
13 7 PA5
A6 Y6
CD4518 CD4520 15 5 PA3 74F138
11 11 A7 Y7 15 1
Q0 Q0 17 3 PA1 Y0 A
10 10 12 A8 Y8 14 2
EN EN Q1 1 Y1 B
15 15 13 1G 13 3
RST RST Q2 19 Y2 C
14 2G U4 12 6
U17 U11 Q3 Y3 G1
11
Y4
10
Y5
CD4520 74C244 9
3 2 18 PA0 Y6
Q0 A1 Y1 7
2 4 4 16 PA2 Y7 U1
EN Q1 A2 Y2
7 5 6 14 PA4
RST Q2 A3 Y3
6 8 12 PA6
U12 Q3 A4 Y4
11 9 PA7
A5 Y5
13 7 PA5
A6 Y6
CD4520 15 5 PA3
11 A7 Y7
Q0 17 3 PA1
10 12 A8 Y8
EN Q1 1
15 1G
RST 19
2G U5
U12

CD4520 74C244
1 3 2 18 PA0
CK Q0 A1 Y1
2 4 4 16 PA2
EN Q1 A2 Y2
7 5 6 14 PA4
RST Q2 A3 Y3
6 8 12 PA6
U13 Q3 A4 Y4
11 9 PA7
A5 Y5
13 7 PA5
A6 Y6
CD4520 15 5 PA3
11 A7 Y7
Q0 17 3 PA1
10 12 A8 Y8
EN Q1 1
15 13 1G
RST Q2 19
14 2G U6
U13 Q3

CD4520 74C244
3 2 18 PA0
Q0 A1 Y1
2 4 4 16 PA2 Note: All capacitors in uF
EN Q1 A2 Y2
7 5 6 14 PA4 All resistors in OHMS
Aol Vol RST Q2 A3 Y3
6 8 12 PA6 Unless otherwise noted
U14 Q3 A4 Y4
11 9 PA7
A5 Y5
13 7 PA5 U +5 COM
a A6 Y6
CD4520 15 5 PA3 1 16 4,5,8
b 11 A7 Y7
Q0 17 3 PA1 2-8 20 10
c 10 12 A8 Y8
EN Q1 1 9,11,13 16 8,9
Wpol d 15 13 1G
RST Q2 19 15
e 14 2G U7
U14 Q3 10,12,14 16 1,8,9
f
16,17
+5 18 16 8,15
W 12K 74C244
COM 2 18 PA0 19 14 7
V A1 Y1
4 16 PA2 20 3,11 1,8,9
A A2 Y2
+5 6 14 PA4 16
A3 Y3
J5 C2 8 12 PA6
A4 Y4
C1 11 9 PA7
A5 Y5 FUNCTION C1 C2
13 7 PA5
A6 Y6 HOLD 0 1
15 5 PA3
A7 Y7 PF 1 0
17 3 PA1
A8 Y8 AVG 1 1
J4 1
1G
+5 19
2G U8
COM RANGE SWITCH
12Kx8 a b c d e f
2 1 2 1 0 0 x x x
a
COM U19 5 0 1 0 x x x
7406 CD4724 10 1 1 0 x x x
AVERAGING 200 12 13 4 1 PA0
f Q0 A0 20 0 0 1 x x x
HOLD 200 4 3 5 2 PA1
b Q1 A1 50 1 1 1 x x x
POWER FACTOR 200 10 11 6 3 PA2
e Q2 A2
6 5 7 13 PA3 15 x x x 1 0 0
c Q3 D
8 9 9 14 30 x x x 0 1 0
d Q4 E
10 150 x x x 1 1 0
Q5 300 x x x 0 0 1
11
Q6 600 x x x 1 1 1
12
Q7 U18 x=don't care

21
Appendix A: Schematics Magtrol Model 5100 Single Phase Power Analyzer

CIRCUIT BOARD 78B142

AVG PF HOLD

SW3 SW2 SW1

CR1

CR2

J4

CIRCUIT BOARD 78B175

Line
T1
6 7
120
(Heatsink +5V
4 9
7805 to chassis)
BR1
3 10 I O
240 C
PD05 C1 C2 C3 C4
120 4700uF 1uF 1uF .1uF
1 12
25V
14A-20-10
Neu

Com

22
 -15

R9
A20 Bal
R6 CR4 CR5 14
2
A20 + 15
CR3 12 10 U4
C76 x100 R27 R28
+15 R8 9 14 15 2a
U1
-15 R114 16 Arms Bal
C2 6 R29 R30
3 11 10 5a R41
Acom - 7
CR6 CR7 1 + + 9 -15 +15
R7 8 R31 R32
6 7 10a C7
+15 C1 R115
8 C66 R40
R33 R34 20a R42
C3 3 2 R38
-15 + -15 +15
+ 1 Avf C11
R10 CR9 CR10 8 -15
1 +
- 7 50a U8 R43
CR8 16 U5
C77 x200 C4 6 R35 R36 R39 Abal 1 BFi BFo 14 1 14
+15 R12 3 2 -IN +IN
U2 1 2 Vin 13 13
-15 9 2 8 R44 Vo
10 1 R37 - 6 3 12 -15
3 3 U7 COM +15
A50 + 15 + 4 C9 4 11
CR11 CR12 2 OFFS +V 11 COM
R11 14 C8 5 CS -V 10 5 10
A50 Bal 7 C Cmp
R13 6 DENi RMSo 9 C12 6
+ +15
7 dBo Cav 8 7
Fo
-15 +15 -15 C10 2 8
R46 U9 +5
C50 3 6 R61
+15 -15 C49
7 C13
Vlo C5 +15
+ U10 5
R1 R14 CR13 CR14 8
2 +
J7 + 7 R52 R59
+5 RV1 12
R102 R2 C78 x100 C6 6 -15 +15 -15 +15
Aa 1 5 +15 Wvf+ C16 Wvf- C18
Vhi U3 R50
2 4 1 15 -15 3 9
CIRCUIT BOARD 78B143

A Y0 R3 R15 10 Wcal R53 R58

6 2 14 R47 R49 R56
B Y1 - 15 C15 1 14 1 14
U15 3 13 CR15 CR16 1 1 -IN +IN -IN +IN
R103 C Y2 R117 14 X1 R48 13 13
Ab 1 5 6 12 V Bal 2 R54 Vo Wpol R57 Vo
G1 Y3 R17 R18 R16 X2 2
2 4 4 11 14 15 12 C14 - 6
G2A Y4 15v OUT 3 U12 11 11
6 5 10 16 11 + 5 COM C19 COM +15
G2A Y5 R19 R20 -15 Z1 5 10 5 10
U16 9 11 10 10 1 C Cmp C Cmp
R104 Y6 30v Z2 C17 6 6 R62
Ac 1 5 7 9 6 R51 Wbal +5
Y7 R21 R22 Y1 7 7
2 4 6 7 7 Fo Fo

R108
R109
R110
U21 150v Y2 -15 R63 2 8
6 8 U13 U14 +5
U5 U11 3 6 R65
R105 U17 7
Va 1 5 R67 Vrms Bal CR17 C20
R23 R24 5
2 4 1 15 3 2 -15 +15
A Y0 300v
Magtrol Model 5100 Single Phase Power Analyzer

6 2 14 1 C67 R66 U35

B Y1 R25 R26 R116 R68 CR18
U18 3 13 15 R64
R106 C Y2 600v + -15 +15
Vb 1 5 6 12 14 Vvf C21
G1 Y3 U6
2 4 4 11
G2A Y4 16 U23 R69
6 5 10
G2A Y5 1 BFi BFo 14 1 14
U19 9 -IN +IN
R107 Y6 2 Vin 13 13
Vc 1 5 7 R70 Vo
Y7 3 COM 12
2 4 -15 +15

R111
R112
R113
U22 4 11 11
6 OFFS +V COM
5 CS -V 10 5 10
U20 C Cmp
6 DENi RMSo 9 C22 6
+ +15
7 dBo Cav 8 7
Fo
C75 U24 2 8
R72 +5
C52 3 6 R73
C51
7 C23
+15
5
U25
+15 +15
C25
BAL R75 R76
R88 R77 8 5 R80 A
3 +5 +5
-15 +15 6 +
C38 - V
+15 2 C26 U27 7 C47
R89 16 R74 - 6 + 1 1 5 W
CAL V 3 U26 +5
R90 10 +15 + 4 2 4 R79 2 4 COM
AMPS ANALOG 15 7 R78
IN 8 R91 13 7 6
U8 PIN 6 - 14 A W C24 C27
R87 3 12 U33 CR19 -15 +15 U28 J5
U30 + 234 +15 -15 C55
2 1 C48 R81
17 -15
COM 9 4 R82 4 5 R85
BAL 12 BACK PANEL 3 Aol
+15 6
R93 18 CONNECTOR -
-15 -15 C28 U34 7
-15 +15 + 1 1 5 Vol
C39
+15 2 8 R84 2 4
R94 16 R83
CAL 10 6
R95 15
VOLTS ANALOG 7 U29
IN 8 R96 2 +15 C56
U23 PIN 6 - 1 R86
R92 3 3 U33 C29
U31 +
C65
C64
C63
C62
C61
C60
C59

17 2
COM 9 4 T1 +15
1 7
BAL 12 +15
18 120v
R98
-15 -15 VR1 VR3
-15 +15 3 9
C40 IN OUT IN OUT
+15 240v - BR1 + +15 +5
R99 16 + C C
CAL 10 4 10
R100 + +
WATTS ANALOG 15 7 -15
IN 8 R101 6 120v 6 12 C30
U12 PIN 6 - 7 C32 C34 C36 C37
C68
C69
C70
C71
C72
C73
C74

R97 3 5 U33 14A-10R-36

U32 +
17 2 AC LINE C33 C35
COM 9 4 +
(U9)
(U6)
(U5)
(U4)

(U24)
(U14)
(U13)

12 +
+15 POWER
18 C31 C
-15 IN OUT -15
-15
CHASSIS
VR2
120v 1 7
VR4 SIGNAL
3 9
Ac Ab Aa RNG U +15 -15 +5 COM
240v - BR2 + IN OUT +15
C 0 1 1 2A
4 10 + 4,5,6 13 4 5
+ 1 0 0 5A
120v 6 12 C41 1 0 1 10A 8,23 14 3
C43 C45
1 1 0 20A
T2 9,13,14,24 12 4
1 1 1 50A
AC LINE 14A-2.5R-36 C44 C46
+ 12,26 7 4
+
C42 21,22 16 8
C Vc Vb Va RNG
IN OUT -15
0 1 1 15V 33 4 11 9,10
-01 ANALOG OUTPUT OPTION VR5 1 0 0 30V
11 14 8
1 0 1 150V
1 1 0 300V
1 1 1 600V

23
Appendix A: Schematics
Appendix A: Schematics Magtrol Model 5100 Single Phase Power Analyzer

CIRCUIT BOARD 78B144

U5
16 10

CTL
RELAY
1 8 +5
J1 R22 C9
PA0 2 19 +5 J5
1D 1Q SW12
PA1 3 18 2A +
2D 2Q
PA2 4 17 R20
3D 3Q C7
PA3 5 16 SW11
4D 4Q 5A
PA4 6 15
5D 5Q R18 f
PA5 7 14
6D 6Q e
8 13 10A
7D 7Q SW10 d
9 12 R17
8D 8Q c
11
LE 20A b
1 SW9
OC R15 a
U2 1
PB3 C5 50A
SW8 2 9
PB4 R13 8
PB5 U1a
AAR
SW7
R11 3
2 19
1D 1Q SW6 4 6
3 18 15V
2D 2Q 5
4 17 R9 U1b
3D 3Q
5 16
4D 4Q 30V SW5 13
6 15
5D 5Q R8 11 10
7 14
6D 6Q SW4 12
8 13 150V U1c
7D 7Q
9 12 R6
8D 8Q
11 SW3
LE 300V
1
OC R4
U3 SW2
C1 600V
R2
SW1
VAR
J7
2 19 Aa
1D 1Q R1 R21
3 18 Ab
2D 2Q
4 17 Ac Va
R3
R5
R7
R10
R12
R14
R16
R19

3D 3Q
5 16 Vb
4D 4Q
6 15 SW d c b a
5D 5Q U +5 COM
7 14 2A 0 0 0 1
6D 6Q 1 14 7
8 13 Vc 5A 0 0 1 0
7D 7Q 2,3,4 20 10
9 12 10A 0 0 1 1
8D 8Q
11 Bypass with .1uF
LE 20A 0 1 0 0
1 50A 0 1 0 1
OC
C3 15V 0 1 1 0
U4
30V 0 1 1 1
150V 1 0 0 0
300V 1 0 0 1
600V 1 0 1 1

24
 U10 27pf J1
J3 MC3447 MC68488 COM MC6803 74HC373 MC6821 U3
22 3 36 3 2 X1 E 40 AD0 33 2 PA0 E
B1 1 D1 IB0 CS 4MHz AD0 3 2 A0 D0 PA0
21 4 34 37 A0 3 EX2 SC1 39 1D 1Q AD1 32 3 PA1
B2 3 D2 IB2 RS0 AD1 4 5 A1 D1 PA1 COM
COM 20 5 32 38 A1 27pf 4 NMI SC2 38 2D 2Q AD2 31 4 PA2
B3 5 D3 IB4 RS1 AD2 7 6 A2 D2 PA2
19 6 30 39 A2 +5 5 IRQ P30 37 AD0 3D 3Q AD3 30 5 PA3
B4 7 D4 IB6 RS2 1N482x2 AD3 8 9 A3 D3 PA3 1 +
23 2 16 19 6 RST P31 36 AD1 4D 4Q AD4 29 6 PA4 PB7
B0 dav D0 DAV RES AD4 13 12 A4 D4 PA4 +5
18 7 17 40 + 47 P32 35 AD2 5D 5Q AD5 28 7 PA5 PB6 LL2
B5 dac D5 DAC IRQ AD5 14 15 A5 D5 PA5
16 9 25 6 4.7kx5 8 P20 P33 34 AD3 6D 6Q AD6 27 8 PA6 PB5 LL1
B6 eoi D6 EOI E AD6 17 16 A6 D6 PA6
15 10 21 5 9 P21 P34 33 AD4 7D 7Q AD7 26 9 PA7 PB4 RL
B7 ifc D7 IFC RW COM AD7 18 19 A7 D7 PA7
1 11 28 14 AD7 10 P22 P35 32 AD5 8D 8Q A0 36 40 PB3 FCT
S R0 S R6 T R1 D7 11 RS0 CA1
17 27 13 AD6 11 P23 P36 31 AD6 LE A1 35 39 PB2 RNG
S R 1-4 T R2 D6 U7 RS1 CA2
8 35 12 AD5 12 P24 P37 30 AD7 10 PB0 PB1 RES
S R5 IB1 D5 PB0
33 11 AD4 D0 13 P10 P40 29 A8 11 PB1 PB0 DAV
IB3 D4 PB1
31 10 AD3 D1 14 P11 P41 28 A9 2764 23 12 PB2 PA7 CT
IB5 D3 A0 10 11 AD0 CS2 PB2
MC3447 29 9 AD2 D2 15 P12 P42 27 A10 A0 DQ0 25 13 PB3 PA6
22 3 IB7 D2 A1 9 12 AD1 E PB3
B1 2 D1 23 8 AD1 D3 16 P13 P43 26 A11 A1 DQ1 21 14 PB4 PA5
21 4 SRQ D1 A2 8 13 AD2 R/ W PB4
B2 4 D2 18 7 AD0 DP 17 P14 P44 25 A12 A2 DQ2 38 15 PB5 PA4
20 5 RFD D0 A3 7 15 AD3 IRQA PB5
B3 6 D3 26 4 DA0 18 P15 P45 24 A13 A3 DQ3 37 16 PB6 PA3
19 6 ATN ASE A4 6 16 AD4 IRQB PB6
B4 8 D4 22 DA1 19 P16 P46 23 A14 A4 DQ4 34 17 PB7 PA2
23 2 REN A5 5 17 AD5 RES PB7
B0 srq D0 DA2 20 P17 P47 22 A15 A5 DQ5 18 PA1
18 7 A6 4 18 AD6 CB1
B5 rfd D5 U9 A6 DQ6 19 PA0
16 9 A7 3 19 AD7 CB2
B6 atn D6 U8 A7 DQ7
15 10 A8 25
B7 ren D7 74HC367 A8 12kx2
sw1 2 A1 Y1 3 AD0 ICM7218C A9 24
A9 U4
U11 17 sw3 4 A2 Y2 5 AD2 1 Seg c Vss 28 A10 21 74F138 COM
S R 1-4 A10 A13 1 15
8 sw5 6 A3 Y3 7 AD4 2 Seg e Seg a 27 A11 23 G 22 A Y0
S R5 A11 A14 2 14
J2 sw4 12 A5 Y5 11 AD3 3 Seg b Seg g 26 A12 2 E 20 B Y1
COM A12 A15 3 13
sw2 14 A6 Y6 13 AD1 4 D.P. Seg d 25 C Y2
6 12
1 G1 5 DA0 Seg f 24 G1 Y3
DS1220 4 11
15 G2 6 DA1 DIGIT 3 23 A0 8 9 AD0 G2A Y4
U12 A0 DQ0 5 10
7 22 A1 7 10 AD1 G2B Y5
Magtrol Model 5100 Single Phase Power Analyzer

DPin DIGIT 6 A1 DQ1 9

+5 8 WRITE DIGIT 7 21 A2 6 DQ2 11 AD2 Y6
A2 7
9 MODE DIGIT 4 20 A3 5 13 AD3 Y7
A3 DQ3
10 DA2 Vdd 19 A4 4 14 AD4
A4 DQ4 U6
11 D1 DIGIT 8 18 A5 3 15 AD5
A5 DQ5
12 D0 DIGIT 5 17 A6 2 16 AD6
A6 DQ6
13 D2 DIGIT 2 16 A7 1 DQ7 17 AD7
A7
14 D3 DIGIT 1 15 A8 23 CE 18
A8
A9 22 20
A9 OE
A10 19 21
U2 A10 WE
U5

ICM7218C
ADDRESS BUS (AD15-0)
1 28
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Seg c Vss
2 27
1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 ROM CODE E000 Seg e Seg a
=8192 3 26
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FFFF Seg b Seg g
4 25
0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 INT RAM 80 TO FF D.P. Seg d
5 24
CIRCUIT BOARD 78B145 - DIGITAL READOUT & MPU

0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 EXT. RAM 2000 TO DA0 Seg f

6 23
0 0 1 0 0 1 1 1 1 1 1 1 1 1 1 1 27FF (NON VOL.) DA1 DIGIT 3
7 22
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 PIA 8000 DDRA/ORA DPin DIGIT 6
8 21
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 8001 CRA WRITE DIGIT 7
9 20
1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 8010 DDRB/ORB MODE DIGIT 4
10 19
1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 8011 CRB DA2 Vdd
11 18
1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 GPIA C000 R0 D1 DIGIT 8
12 17
1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 C001 R1 D0 DIGIT 5
13 16
1 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 C002 R2 D2 DIGIT 2
14 15
1 1 0 0 0 0 0 0 0 0 0 0 0 0 1 1 C003 R3 D3 DIGIT 1
1 1 0 0 0 0 0 0 0 0 0 0 0 1 0 0 COO4 R4
1 1 0 0 0 0 0 0 0 0 0 0 0 1 0 1 C005 R5 U1
1 1 0 0 0 0 0 0 0 0 0 0 0 1 1 0 C006 R6
Note: All capacitors in uF
1 1 0 0 0 0 0 0 0 0 0 0 0 1 1 1 C007 R7
All resistors in OHMS
Unless otherwise noted
P17 P16 P15 DIGIT
P10 TO P13 = CODE B DATA U +5 COM
0 0 0 AMPS 1000
D5
D4
D3
D2
D1
g
e
f
d
a
c
b
DP

P14 = D.P. 3 20,22,24 1

0 0 1 AMPS 100
P15 TO P17 = DIGIT ADDRESS 4 1,27,28 14
0 1 0 AMPS 10
5 24 12
0 1 1 AMPS 1 J7
$4000 + 6 16 8
1 0 0 VOLTS 1000
g
e
f
d
a
c
b
DP
D1
D2
D3
D4
D5
D6
D7
D8

1 7 20 1,10
1 0 1 VOLTS 100
8 7,21 1
1 1 0 VOLTS 10
9 20 1,2
1 1 1 VOLTS 1
10
0 0 0 WATTS 10000
11
0 0 1 WATTS 1000
12 16 8
0 1 0 WATTS 100 $6000
0 1 1 WATTS 10
1 0 0 WATTS 1

DECIMAL 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
CODE B 0 1 2 3 4 5 6 7 8 9 - E H L P (BLANK)

25
Appendix A: Schematics
Appendix A: Schematics Magtrol Model 5100 Single Phase Power Analyzer

PARTS LOCATION FOR CIRCUIT BOARD 78B143

26
 Magtrol Limited Warranty
Warranty

Magtrol, Inc. warrants its products to be free from defects in material and workmanship under normal use and
service for a period of one (1) year from the date of shipment. Software is warranted to operate in accordance with
its programmed instructions on appropriate Magtrol instruments. This warranty extends only to the original purchaser
and shall not apply to fuses, computer media, or any other product which, in Magtrols sole opinion, has been
subject to misuse, alteration, abuse or abnormal conditions of operation or shipping.
Magtrols obligation under this warranty is limited to repair or replacement of a product which is returned to the
factory within the warranty period and is determined, upon examination by Magtrol, to be defective. If Magtrol
determines that the defect or malfunction has been caused by misuse, alteration, abuse or abnormal conditions of
operation or shipping, Magtrol will repair the product and bill the purchaser for the reasonable cost of repair. If the
product is not covered by this warranty, Magtrol will, if requested by purchaser, submit an estimate of the repair
costs before work is started.
To obtain repair service under this warranty, purchaser must forward the product (transportation prepaid) and a
description of the malfunction to the factory. The instrument shall be repaired at the factory and returned to purchaser,
transportation prepaid. MAGTROL ASSUMES NO RISK FOR IN-TRANSIT DAMAGE.
THE FOREGOING WARRANTY IS PURCHASERS SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTY OF MERCHANTABILITY, OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE.
MAGTROL SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES OR LOSS WHETHER IN CONTRACT, TORT, OR OTHERWISE.

CLAIMS
Immediately upon arrival, purchaser shall check the packing container against the enclosed packing list and shall,
within thirty (30) days of arrival, give Magtrol notice of shortages or any nonconformity with the terms of the order.
If purchaser fails to give notice, the delivery shall be deemed to conform with the terms of the order.
The purchaser assumes all risk of loss or damage to products upon delivery by Magtrol to the carrier. If a product is
damaged in transit, PURCHASER MUST FILE ALL CLAIMS FOR DAMAGE WITH THE CARRIER to obtain
compensation. Upon request by purchaser, Magtrol will submit an estimate of the cost to repair shipment damage.