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SUMMARY
SEW GEAR MOTOR INSTALLATION AND MAINTENANCE.............................................................................. 4
SEW GEAR MOTOR SCHEDULE .............................................................................................................................................. 5
POSTER POSITION...................................................................................................................................................... 10
SCHEDULES ................................................................................................................................................................... 11
AIR SYSTEM PARTS TABLE.................................................................................................................................................. 11
AIR SYSTEM MAINTENANCE TABLE .................................................................................................................................... 12
MOTOR REDUCER MAINTENANCE TABLE ............................................................................................................................ 13
CHAIN GUIDE AND CATENARY MAINTENANCE TABLE ........................................................................................................ 14
BELT MAINTENANCE TABLE ............................................................................................................................................... 15
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UNIT : 08.A19 ( BELT CONVEYOR )......................................................................................................................... 40
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SEW GEAR MOTOR INSTALLATION AND MAINTENANCE
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SEW GEAR MOTOR SCHEDULE
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POSTER DESIGNER MANUAL
WARNING
This second poster shows the guards on the machine, thus indicating likely hazard if they are
removed.
WARNING
Guards with
protect sliding platform bay.
These guards must never be removed.
WARNING
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Always keep to following safety warnings when using the machine:
DO NOT CHANGE FOR WHATEVER REASON ANY MACHINE PARTS TO ADAPT FURTHER
EQUIPMENT TO IT. SHOULD THIS CONDITION BE UNOBSERVED, CHRONOS WILL
NOT ANSWER FOR RESULTING MALFUNCTION OR TROUBLE. ENQUIRE FOR
CHANGE, IF ANY, AT OUR TECHNICAL DEPARTMENT.
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MACHINE POSTERING
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DO NOT OPERATE THE MACHINE IN AUTOMATIC MODE WITH FIXED OR MOVING GUARDS
REMOVED
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SCHEDULES
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AIR SYSTEM MAINTENANCE TABLE
(1) This operation concerns joint and piping tightness check, visual inspection of
components, proper set up of operation. All defect found must be eliminated.
(2) This operation concerns disassembly and cleaning of each component; replacing
worn out parts, if the need be. Re-mount component lubricating the gaskets
with silicon grease; check for proper operation1of same.
1Note: A set of spares for parts that more easily wear, such as valve and cylinder gaskets, is recommended.
(Refer to technical Enclosures for more information).
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MOTOR REDUCER MAINTENANCE TABLE
(2) This operation concerns visual check for lubricant leakage, oil level
check and oil refill or replacement, if needed 2.
2 Note: A set of spares for parts that more easily wear, such as brake disks and brake coils, is recommended.
(Refer to technical Enclosures for more information).
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CHAIN GUIDE AND CATENARY MAINTENANCE TABLE
(1) This operation consists in lubricating the chain system with a product
suiting the environment in which the palletizer works (see Schedules)
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BELT MAINTENANCE TABLE
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NOTES ON THE ELECTRIC SYSTEM
In executing the electric system, all efforts have been made to simplify the circuits
so easing the maintenance and check work.
All components, both in-field and in the cabinet, have been identified by a code
marked on the wiring diagram. This coding corresponds to the component
location in the diagram and the corresponding coordinates (page - column).
To further ease component state check (i.e., whether a PLCs input is powered or
not), the component has been identified with the initial of its PLCs input.
Supply voltage to Control Panel must be 380 V 3-phase with a 10% maximum
variation. A 5% adjustment may be made on power units input of auxiliary
circuits.
Control voltages are as follows.
24 VDC for limit switches, push-buttons, sensors, photocells and pilot lamps
110 VAC for contactors and solenoid valves
220 VAC for PLCs supply
Cabinet inner lighting and service plugs must be powered separately via a 220
Volt single-phase line.
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ELECTRIC SYSTEM MAINTENANCE TABLE
(1) This operation consists of dust removal from lens and reflectors. Do not use
abrasive cloth
(2) The operation consists of checking the mechanical tightness of sensors and
limit switches and checking the intervention gap from the corresponding cams
(3) The operation consists of checking the electric cables to see they are not being
damaged from shock against mechanical parts
(4) The operation consists of checking the contactors contacts and relays good
conditions.3
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UNIT: 26.A1 ( LIFTING MOTORIZATION )
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UNIT : 26.A1.A ( LIFTING MOTORIZATION )
WARNING
after chain tensioning, check
parallelism of motor with shaft
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UNIT : 26.A2 ( FORK LIFTING BLOCK )
26.A2.C FORK LOCK PINION DRIVE fork safety release Cylinder seals check
CYLINDER
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UNIT : 26.A2.B ( PIN RETURN SPRING UNIT )
SENSORS FUNCTION
Pos. 01
Ref. electrical pattern E 14.1
INDICATES FORK LOCK POSITION
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UNIT : 26.A2.C ( SAFETY POST PINION )
Pos. 01
Ref. electrical pattern E 8.2
EMERGENCY PALLET LIFT DEV. DOWN
Pos. 02
Ref. electrical pattern E 8.1
EMERGENCY PALLET LIFT DEV. UP
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UNIT : 26.A3 ( LOADING AREA )
PHOTOCELL FUNCTION
WARNING
Pos. 01
Ref. electrical pattern E 12.6 Guards with protect
PHOTOCELL PALLET LIFTING chains.
EMERGENCY These guards must not be
removed.
Pos. 02
Ref. electrical pattern E 12.4
PHOTOCELL LOADING AREA PALLET
POSITION
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UNIT : 26.A4 ( SLIDING TABLE )
SENSORS FUNCTION
Pos. 01
Ref. electrical pattern E 12.3
INDICATES THE LAYER LEVEL
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UNIT : 26.A4 ( SLIDING TABLE )
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UNIT : 26.A4 ( SLIDING TABLE CAM UNIT )
SENSORS FUNCTION
Pos. 01
Ref. electrical pattern E 8.4
SLIDING TABLE OPEN
INDICATES OPENING OF SLIDING TABLE.
Pos. 02
Ref. electrical pattern E 8.3
SLIDING TABLE CLOSED
Indicates closing of sliding table.
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UNIT: 26.A5 ( SIDE BOARDS )
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UNIT : 26.A6 ( REAR SIDE BOARD )
SENSORS FUNCTION
Pos. 01
WARNING
Ref. electrical pattern. E 8.7
REAR SIDE BOARD OPENING
Stops rear side board opening phase. Guards with
protect chains.
These guards must never be
removed.
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UNIT : 26.A7 ( BELT UPPER PUSHER )
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UNIT : 26.A7 ( TABLE )
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UNIT : 26.A7.D ( ROD SLEEVE )
SENSORS FUNCTION
Pos. 01
Ref. electrical pattern. E 9.5
PUSHER DOWN.
Pos. 02
Ref. electrical pattern. E 9.4
PUSHER UP.
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UNIT : 26.A7.F ( CAM GROUP )
Pos. 01 Pos. 04
Ref. electrical diagram. E 10.0 Ref. electrical diagram. E 10.3
Pusher forward. Pusher backward.
Pos. 02 Pos. 05
Ref. electrical diagram. E 10.1 Ref. electrical diagram GE 10.4
Pusher low speed forward Ok to infeed bags.
Pos. 03
Ref. electrical diagram. E 10.2
Pusher low speed backward
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UNIT : 26.A8 ( PUSHER AREA BELT )
PHOTOCELLS FUNCTION
Pos. 01
Ref. Electric diagram. E 12.2
SAFETY PHOTOCELL
Blocks pusher if a bag is found at
beginning of conveyor.
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UNIT : 26.A8.A ( PUSHER BELT MOTORIZATION )
WARNING
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UNIT : 26.A9 ( GRIPPER UPPER ROTATION )
SENSORS FUNCTION
Pos. 01
Ref. electrical pattern. E 9.3
ROTATION STEP
Pos. 02
Ref. electrical pattern. E 9.2
ROTATION PHASE
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UNIT : 08.B1 ( ROTATION CONVEYOR)
PHOTOCELLS FUNCTION
Pos. 01
WARNING
Ref. electric diagram E 12.1
First pusher safety.
Guards with protect belts.
Pos. 02 These guards must not be
Ref. Electric diagram E 11.7 removed.
Photocell light conveyor bag turner area
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UNIT : 10.00 ( BAG FLATTENER )
FUNCTION OF PHOTOCELL
Pos. 01
Ref. Electric diagram E 11.5
PHOTOCELL BAG FLATTENER
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UNIT : 10.00 ( BAG FLATTNER )
WARNING
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UNIT : 13.A2 ( BEND WITH ADDITIONAL CONVEYOR )
WARNING
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UNIT : 08.A19 ( BELT CONVEYOR )
WARNING
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UNIT : 08.A17 ( BELT CONVEYOR )
PHOTOCELL FUNCTION
WARNING
Pos. 01
Ref. El. diagram E 15.4 Guards with protect
MAX ACCUMULATION PHOTOCELL belt.
Signals the maximum pile-up of bags onto the These guards must never be
conveyor removed.
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UNIT : 33.00 ( ARM PALLET FEEDER )
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UNIT : 30.00 ( ARM PALLET FEEDER )
Pos. 01
Ref. electrical pattern. E 13.4
PALLET FEEDER UP
Stops the lifting frame from going up
Pos. 02
Ref. electrical pattern. E 13.5
1/2 RUN FEEDER
Stops downward movement.
Pos. 03
Ref. electric diagram E 13.6
PALLET FEEDER DOWN
Stops downward movement.
Pos. 04
Ref. Electric diagram E 13.7
LEVEL PALLET
Pos. 05
Ref. electric diagram E 15.6
RIGHT ARM CLOSE
Pos. 06
Ref. Electric diagram E 15.5
LEFT ARM CLOSE
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UNIT : 42.A4 ( MOTORIZED ROLLER CONVEYOR )
PHOTOCELLS FUNCTION
WARNING
Pos. 01
Ref electric diagram E 12.5 Guards with protect
FIRST OUTFEED ROLLER CONVEYOR rollers.
These guards must not be
Pos. 02 removed.
Ref electric diagram LC661-LC662
LIGHT CURTAIN
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UNIT : 42.A3 ( MOTORIZED ROLLER CONVEYOR )
PHOTOCELLS FUNCTION
WARNING
Pos. 01
Ref electric diagram E 12.7 Guards with protect
CHECKS PRESENCE OF PALLET ON rollers.
CONVEYOR. These guards must not be
removed.
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