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SPECIFICATION CHIYODA CHEMICAL ENGINEERING & CONST! | om ne 38038) Pare gue 30, 1985 COMPANY PIPING SERVICE sPectrientioy 1. score, ‘@cuivooa' FOR RECORD 3. XDENTIPECATION SYSTEN FoR LINES 5. ABBREVIATIONS USED 6. pring seRvice INDEX ABBREVIATIONS USED 1H PIPLEE ! Ge gD | seer see ok LA. so. ECR-GS-1.00-001 7 cur ons een IMSS LOOT SPECIFICATION FOr Sm 0! oo 1. score ‘This specification covers the selection of materials for process snd utility piping systoms to be used for Process Unit, Utility and Offsite Facilities for CEPE Eaneralaas Refinery Expansion in ECUADOR. ‘the following codes, standards and specifications shall be form fa part of the requirenents of this specification in the manner to the extent indicated here in 2.1 codes NIST 831.3 -1984 American National Standard Code for Pressure Piping Chemical Plant and Petroleus Refinery ist B16.5-1961 pmorican National Standard Steel Pipe Flanges ‘and Flanged Fittings 2ST 18.2-1-1981 _Averiean National Standard Square and Hex Rolt and serew joist 818.2.2-1972 _Averican Natfonal Standard Square ond Hex API Standard 600 Stee] Gate Valves “1981 APK Standard Gol Metallic Gaskets for Raised-Face Pipe Flanges 1982 and Planged connections API Standard 602 Compact Carbon Steel Gate Valves =1978 API Standard 605 Large-bianeter Carbon Steel Flanges 1984 rst nerican Society for Testing Materials ASHE Averican Society of Mechanical Engineers ons, Japanese Industrial Standard curyopa Bee, we Ben-Gs=100-001 SPECIFICATION ora'surs ab fare DUNE 30,1985 2.2 UoP Project specification Spec. No. 9301-201, ‘9se1-801 9302-801 9308-801 9305-801 9060-801, 95@0-201, 9303-801, 9497-801 @s01-201 ‘9306-001 8500-801 (8496-801 9495-801 9308-801 9211-801 9209-801 7 9212-801 9214-801, 9310-801 9313-002, Description crude unit o No. 1 Vacuum Unét (Modify) No. 2 Vacwum Unie (Ne) Foc unit Gas Concentration unit c3/ca splitter io. 1 Visbreaking Unit (wodity) No. 2 Visbreaking Unit (ew) Asphalt Strorage and Transfer system Jet Fuel Treating Merox Unit Gasoline Merox Unit LPG Herox untt Waste Water Stripping Unit Fuel Gas Treating Unit air system Fuel systen/ Water system / Stens © Feedwater system Flare system Waste Treatment syste Storage, Transfer and Blending System 2.3 UOP Standard specification Spec. No. T | © curyops ‘Bae, wo PER-GSHOOHOOT SPECIFICATION Mia'Suer ad tae’ “"Sove 20, 1985 3. ADENTUPLEAFION SYST FoR LINES 3.1 Line marke A Line mark to identify each Line i 2 conbination of letters and Iuabers indicating noninal pipe size, flvid, fa0k1key, line number, Shown below for example imple of Line Mark a> p - Mol - AraAL@- Bao Hon eae! y Ti TE atababeheiertctated Fluid symbol ———, if Insulation Tyne (tiste=1) i cereake —aagitional Letter love-2) (e.g. 11s crude Unit corrosion Allowance Line number lange Face/specint Requirenent Pipe wateciat syabois—! |_pressure Tomeracure Rating Note-1 : Insulation tyee, thickness shall be shown on the FEr diagrass, piping layout drawings, isometric deavings. Insulation type shall be identified the following letter Py Persona) Prowethor 5) Heat Tneulation with Stean Tracing 3+ Moat Insulation with Stean Jacket ing Note-2 : When special requirement 1s designated on the Line of following pipe classos. Mdstional letter with parentheses shell be shown fae follows AIAL{Qt| + Monel trim valves to be used Daal (M1 m NS-1{S] + cast steel valves to be sed for 18" and Larger 3.2 Fuld syabols ‘The Muid symbols whieh are Listed in Appendixe "AY. 3.3 Eachuity Number ‘The facility numbers which are Listed in Appendix "0". 3.4 Service Standard class “HLyYODA EES ber-as_p00-001 SPECIFICATION Tora Suess 43 48 pee "Tune 20, 1985 ‘This paragraph specified the additonal requirements to UoP Project specification and Standard Specification. 4.1 valves (1) Manual gear operator shall be provided for the vlaves in the following sizes and larger unless otherwise specified: Gate, Globe, Angie Ball, Plug Butterfly = ANSI 150 rating 7 = ast 300 rating to" e e ANSI 600 rating o “ aust 900 rating on 4 « aust 1500 rating ” < nist 2500 rating ” ” 2 (2) Non-nlam type tilting dise check valve shall be provided for 14" and Larger, 4.2 Flanges 4.2.1 Flange Facing Finish ‘The finish of contact faces of pipe flanges, orifice flanges land connecting end flanges of valves and fittings shall have the following roughness. ‘type of Contact Faces Finieh (2) Rased Faces or Flat Face Snooth - 125 Ra for asbestos, Corrugate ‘The range for saccentance, soft iron and spiral 63, Ra miniaun to 250 Ra wound gaskets weximan. (2) Ring Type soints ‘smooth = 63 Ra 4.2.2 Large Flanges 26" and larger size flanges for 1504, 3008 classes shall be in accordance with APE 605, care FRO ene = ae MIyODA BS WG beR-os;E 9-001 SPECIFICATION —Whn'Sherre 45 tart’ "ne $3, 1985 ‘The geloction of branch connection, sich ar, teas, bosser, weldolets and stub-in or stub-on shall be in accordance with Reducing Fittings, For reducing fittings such as reducers, reducing tees having the size of 3" x 1-1/2" or 3" x3" x 1-1/2" ete., for example, butt eld end connections shall ve used for smaller ends in sizes 2" nd smaller regardless of the requirenetns of “Socket weld ve bute weld" in this spect fiction Socket Welding and Screwed Connection Joinning in piping 2 and analler shell normally be accomplished Dygcoteet welding, ‘the use of ecreved connection shall be limited CUS" and umaller’ having screved constroction for clase 5-2 and Snall size connections in squipaent for venta, drain, and instruments Ste) whore is not practical to have socket welding eSnatruct fon Bolte and wuts (1) poles and nute shall be unified threads (ANSI 81.1) (2) Wominal dsameter 1-1/8 inch and larger shall be the €-thread }— 5. AMBREVIATIONS USED ‘The abbreviations shown in Appendix ¢ are used in connection with piping elores fications: | | curyopa bre wo BeR-GSsL00-001 Sie a SPECIFICATION “fora Swers 40 Bre Gwe $0, 1985 PLPING SERVICE INDEX classes TEENS © ripe material c.A. tem) Service alat RIAL) 1SOHRE as 16 General Process BAZ) 150NRF a53 312 (Excluding hydrogen service) AAS 150mRE asa 4.8 General Process AIM 150RRF as 6.4 (Bxeluding hydrogen service) nant Reali) 2008RF asa 1.6 General Process p2ar3008RF as 32 (Beeluding hydrogen service) noms 3008RF. as 4.8 General Process 22m ——3008RF asa ea (meoluding hydrogen service) MAL 600NRF ass General Process MA2 ——60ORF asa (ieluding hydrogen service) MA) GOON asa MM ———-GOOIRF a3 Fe-3-2008RF_ AL PRON. 1.6 Flue Gas Line UInetuding miscel Lancous ‘connect on) Fe-4 —-2008RF_— A395 PLL 3.2 Roactor vapor Line and/or Stand pipe & reactor riser (pteluding lower wye section) Fe-S3008RF AB TPROaH 3.2 Mise, connection to we nection & regenerated catalyst stand pipe maz 1S08RF A335 FS aa General Process maz 50mRF A335 PS, a8 (Excluding hydrogen service) mat = 1s0NRF 82595 ela - nanz—3008RF— 235 5 General Process Wad -300HRF_— 5: PS (Exeluding hydrogen service) Wns = -300NRF_ A355 curyopa. Wee, ne PCR-CS;L00-001 SPECIFICATION “‘oru'secs 49 pare guNE $0, 1985 sClasses "IIS" ripe materia GaAs tem) service maz 600KRF aaas Ps 3.2 General Process faa -GOOHRP 2235 PS ae (Excluding hydrogen service) Wand GooeRE 2235 PS 64 rial 1somRF aai2 Tea08 1.6 Corrosive Naters & Rich Amine i Ms-1—LSO4RE/EF asa 1.6 Refinery Air, Water, Sewer ei & 125 PSIG Max. Saturated weLis) Stean and Condefate, Fire Water, Air Form Ms-21S08FF 20 one Ingtroment air Lines, catvanizea Drinking water Ns-3 008 n79 tine Stoel Tubing Ms-4 : Boa None copper Tubing Ms-91508R asa Le 66" Baume sulfuric Acid Ns-11150#RF nso 16 Steam, Steam Condensate Ms-12 3008RF asa 16 Steam, Steam Condensate ms-13 6OOIRF asa 1.6 Steam, Steam Condensate rant asomRe ——as2 TPS16 1.6 corrosive water mat 1some A312 TPaL6L 1.6 hydrocarbon/Phosphoric Rela MAL AS08RF A312 P04. ia corrosive Kater & Corrosive Hydrocarbon PORE aL TUrCOWESS aL 12/2) sethsinn | | so] a2] ref se] ae] 20] 22] 20] 8] 4g] ae | oe i [te] ¥ nm | sone sento, md, scilio’ < = pang, 2. nan | 30078 | 1 | I gang beer toe tae tiga Le ade [ree Pena ye Pare wast rusemwess TABLE (2/2 «] eam Dele) Pa be [tel |* waa | 300/3.2 wane | 0076.4 1_t [amu | sore eato | eg | e086 a seus ) 78 | srs cme | 8 none carol a worn - : gem | ‘on mF © cHIyops Sac pe BER-GEALO-OOT SPECIFICATION 3'Sern ih St "Sove 38, 1905 APPENDTX-A List oF FLUID symous simon ru awe SYMBOL FLUID NAME ae Air Poon PH Ram 012 mt ammonia Ra Refinery Nater Dri 42.0kq/en26 Boiler Feed Water (6004) SA Sulfuric Acta vl. 10.5kg/en26 Boiler Feed Water(150¥) Sc steam Condensate/Blow Down ca catalyst scr 10.5ky/em?6 Hot Steam Contepgate HS Cooling Water Suppl ScHtt 42,0kg/en2G Hot Stean Condensate . ag ‘s ‘sdan) cin Cooling Hater Return Tews Tempered Cooling water Supply F Place Ten Tenpered Cooling Water Return ro Fuel Gas 1H treated Water fo Fuel ol V Vent to Atonsophere rH Pire Water Wt waste Mater is _42,0Kg/en26 Steam (6000) 2 Chemicats Wy trogen aM inhibitor Lo ube 011 and Seal O41 1s 3,5kg/em2e steam (504) hs 10.Sk9/em?6. steam (2508) 08 slop and off-sepe. of1 > Process O11 and Vapor vn Plant ate PC Process Vapor Concrote Lined Pu Potable Water e, fos re CO yemen re = ae ®, Te/eh a IaRaY aaa g sian ace p= sen sis cre TD steacn on wexaoist car a ners oc. | reef Shoo r i . © SILO Asm SPECIFICATION Ba0Shan a bare" GuNE 30, 1985, ANDREVIATIONS USID IN PIPING SPECIFICATIONS axst Anerican National Standard Tnctieute APL Aaerican Petroleum Institute i Asie ‘The Aneriean Society of Mechanical Engineer Y astm American Society for Testing Material i uss Manafacturers Standardization Society of the Valve an Piteinge Industry ase average arithmetical Roughness Height Bo Bolted Bonnet Be Bevel na cs carbon steet FP Flat Face Inside Screw and Stean Type osey outside Serew and Yoke Type Pe Plain end Psa Pressure Seal Bonnet ca Raised Face kn Ring Type Joint sc schedule Mo. sw Socket weld 80 stip on on Welding Neck PRE ‘Threaded Both Ends 1.0.8 Threades one End rec ‘Threaded and Coupled xs xtra Strong T aa = ic “ Si i es Sag 2g curyon, At Rotert eros co. urn. f r ae xo FoRAG=L00-0oT t SPECIFICATION a'Serrs 43 Ba Sep. 18, 1905 | aprenoix-0. | LISe ov raciunry womens incuire winoen wor uNraysveren wane 00 EPENERY GENERA 10 on-site omenn. u < cur wir 2 v wo. 1 vacuue wa » w wo, 2 vacuo wsIT “ . ee wire 1s ‘ (CAS CONCENTRATION NIT 16 ‘ c3/ot srbtarER UNIT v w wo, 1 VESBRENING UNIT 18 mw No. 2 VESOREAKING UNIT 19 wen der FUEL TREATING TT 20 we vor MEROX UNIT a we wor (196) MEROX PROCESS UNIT n a WASTE MATER STRIPPING UNIT 2 e Fock GAS AREATING UNIT 2 SULFUR RECOVERY UNIT 0 OFF-SITE GENERAL s Ps ASPHALT STORAGE/TRANSEER SYSTEN 2 x ume sesrin 2 STORAGE TRANSFER AND BLENDING SYSTEM 70 ornare cenean n Y PLANT 6 INSTRUMENT AIR SYSTEN n . Fue ststeM n y waren svoreH " ¥ STEM 6 FEEDWATER SYSTEM 6 v wasre TRENTENG SYSTEM 6 ELECERICN, SYSTEM ” MrscELLANEoUs sySren eam SPECIFICATION Sorat seers 40 > 1) preg marerra, svasce, —J | | L— 4) conroston artowance t 5@oe SL te ee mE: afeeee| fot | {| | “| eer a 1 | SHEET NO; Sed TOTAL snéits 40 vce ENGINEERING STANDARD Prseeas nner rs ee ton ear Rl Om Pee tin O14 4 PIPE CLASS 8-l0ll-2 AIAL AIAZ PAGE 1 oF 4 1 |? "Senenas mnoezee “Gagne. 3 | BAiUtind Byoaocen seavier SENSE hisses oe Ei] tore tamu ro0er/-20te ranu sree _| “rem aNst 165 Fang ANS! 150 fre nd, AST A181 Ca Ad See itor met # Eaio 1 reking neck bored os pipe and spon (Not 2) a a se fede 21601 if Fitings A108. i Tika ASE a2 WPA WPA, WB OSH if era AST ik 3 Giobe Vaives 12" and emaller Class 800 forged socket weld. ASTM A 105. E ort sams sis, mic 0630 or Tange 87127 # eS nene leben is aca Vales H] fia! u zi Check Valves 2 ng ee Cm 800 rand okt wel, ASTM A108 £ SRS Tatras kira | atone wen, a: Crane 147-XU, Pacific 180-U or Triangle 1842. Pr] Pug Votes 4 and emailer with manulectuee’s standard srenches: 6 and large pour operaied. i avec Simntamee nani tein po vig su ta BH) SeRne mea ns Mes # is a Sa ed ag ak a fotos te, yf int i Botting ‘Siud bolts ASTM A193 7 threaded fll length wth 2 ASTM A 194 21 wu ey Pipe ASTM A53 Grade A or B seamiess. i Notes 1. Carton alowanes ra tow: 1 erat Lie Gara a Fare sea ck rd tah hones sch BT Snistaes SPEC, No, FORAGS~L00-001 SHEET No. 18 ENGINEERING STANDARD 8-l090-0 PIPE CLASS IAS, AIA4 race 1 oF 1 T | "Geena process “CAAGON STEEL sa i § |_GxcuUDING HYDROGEN SERVICED GLASS 150 RF Note 1 35 [ewe mee Tr tat #2| -20°F THRU 700°F/—29%C THRU 371°C PER ANSI 816.5, Flanges Gasets Cored wir, out eka. Fiings soap fonadietes wn, AST 05 Globe Valves 2 and males Cam 000 free soeet weld, 99TH A208 Nogeces siatet oman S080 of Toande 87-0 BSE dau 199 cat tanga” ASTIIA 316 Gace NCB. Gate Vaives and wey Cia 890 ford vcke wld AST. 108 {howe 2) eee S21 S00 or ae EEN i ie Bee OF acta SOG Tone 1822 3 Joga swetororsmn aco SS q Bee 1 Cae 180 tanged ASTI A 216 Gage WCB, i Bees 20, Poe abso Tenge 182 i Plug Vaives 4 and mater with manaaerr’s andad women "anne got sore 3 Cargo: trg Shanatatre'sstandne bv for preted Hows mei rear HE] sBainbe toron ~ é Styne isocant hase ABTA As Cre WEB, Rawr 19 3? Ta goa 1b ogee, stat tne Grae WED, Roc a8 85) {deine cau 20 can fanged ASTBE AE Grae WCB. Rocket 34] poring tm Sow arta nse cel Tne EARS AT il Poe ASTI AS3 Gade 4 4 Sener to ce 2 mdse nee han 2 3| | Notes 1. Conotonstlonann ae | Sam LAG 380 } E For dein an vent connections "fore TorAL sHters 40 pag ENGINEERING sTaNDARO SET nanometer | BIQID—3 PIPE CLASS A2Al A2A2 race 1 OF 1 3 | *"Genenat process “CRREON'SteeL ene 3 (EXCLUDING HYDROGEN SERVICE) CLASS 300 AF NOTED [i Sorrrinuoorreare mauaere | en aniates Fon sot 00 op AEA 81 C7, - ‘ind smaller socket welding. Sere ea oat nt eed tron es Sea rire rece utes es ata th ind te Hd pr Fin seo tml ad a + iMetcg tase wal thleee av pipe, ASTM A 224 WPA, NPA, PS or #PB- Tut Wangan ae ion Globe Vas deni 00 tl AAT 8 Serena BEETS Sshartngasee Ponte ea BU Serntuctolt she as Gat Valves ita C80 gett wi ATA 128 aia iene wasied me Stace caserenace aes check Valves sn male 60 oe see wl ASTH.A 108, 2°00 So" Cat 300 at Tange ASTOAA 226 Grae WC. (Grane 158-XU, Peel 380-U or Triangle 2862. ug vate cinema eh ee cant man pn ts sonic ate ee ia TET Ey ne, AEA 24 nl MER Rec 28, setting pret AETA 108 7d alles 3 ABTA 10 i on Pine AROUAS Gnd As tre cae wanes Oe as eee SE ee ee eateries Sup ae een ee ti » RES is teaser es New i eae eens 2 Ee Sow mee ere tee meet Fo ime Se tae a eta ag ett ai lo om le wil SENT Te sun ooo, SPEC, 10, PCR-¢5-L00-001 SHEET 10, 20 TOTAL SHEETS 40 uce ENGINEERING STANDARD Progees oven Ur ne SR eT To eT cn her Roes, Hr 0018S A 8-l091-0 PIPE CLASS AZA3, AZA4 race 1 oor 1 "BEvenan enocess “Eeasou sitet ieee (EXCLUDING HYOROGEN SERVICE) ELASS 200 RE (-20°F THRU 900°F/—28°C THRU 482°C PER ANS! 816.5 Flanges {08 Ga 00 forged ned tee. ASTI A 11 Ca 7. pager ake Cerise ft en, ou cht, ie id par APL 6 Frings {000 ered cet wld. AST A 108. Weldolec Welding itunes ASTA (OS. 7 Globe Valves and sale Cla 20 aed sche ogc Swans Sms naan ie ipepesgter Ser ae aE. SRR SaTharas cet vt seer AA heparan fain, tent st rt ep od we. | geek eeteitmore Seems | one FEES men, rust ce. ta PELSSUS rane alee aac, esting dis AFD 0 St gt A ree uiastong nance SSeS A eee ot a nn Notes ‘ Gis Aaats aso" For dain and vent connections" forged neal hae one ond socket wale, ote MOTE — The date ae cote SEPC, NO, BoR-Gs=L00-c01 TOTAL sHtETs 4g ENGINEERING STANDARD ee 8-1013-3 PIPE CLASS A4Al A4A2 A4AS ASAS = + ot a eo GUANaesamicn | Eee Tose rwnu ori asec tamu anz’e | pen ans ores Flanges Gakes Fieings Globe Valver Gate Valves (Note 3) (check Valves Plug Valves Sea, Botting Pipe Nows ANS! Cau 600 oredr face, ASTM A 195, Peed male wenn wel Eula Sv eiding neck bored to pe. come ton on oe pe Cae ecu na maxen

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