Академический Документы
Профессиональный Документы
Культура Документы
Cooperheat
ms
te
ys
S
AE
-B
nc e
alla
Mike V
Introduction:
Cooperheat has a long standing reputation for design and engineering excellence
the world over, bringing its expertise and over 50 years experience in heat treatment
equipment to customers on a global scale.
Cooperheat first developed the ceramic heating element in 1958, and continues
to design, manufacture and supply a comprehensive range of heat treatment
equipment which is renowned for its quality, safety, durability and reliability.
Contact us today:
Cooperheat
2124 Slaidburn Crescent
Southport
Merseyside
PR9 9YF
United Kingdom
Replacement Advantage 3
linkable, programmer/controller.
Supersedes the Advantage 2
linkable, programmer/controller.
See Advantage 3 data sheet for
full details and specification.
Advantage 3 programmer/controller
heat treatment unit upgrade kit
Thermocouple wire
1
High temperature putty
A small portion of the soft putty is the hot junction and helps avoid
fixed over the hot junction of the possible short circuit of the
thermocouple, which is attached thermocouple wires which would
to the item being heat-treated. result in temperature control
Once the putty dries, after 20 and recording errors.
minutes, it hardens to protect
Thermocouple connectors
2
300A panel mounted connectors
Splitter cables
For use with heat treatment units with type K thermocouple plug
controlling 30V, 40V, 60V and 80V and socket.
heating elements. Includes two
double insulated cables for power
feed and return, fitted with 300A
male and female connectors and
one compensating cable fitted
Suitable for use with type K in 100m rolls without plug and
thermocouples where monitoring socket (plugs and sockets can
thermocouples, in addition to the be supplied separately as
control thermocouples, are required).
required for temperature
monitoring purposes. Available in
30m lengths complete with type K
thermocouple plug and socket or
Stock Reference Description
3
Compensating cable link cables
To link controller/programmer
thermocouple input to the
recorder input.
4
Winder banding machines
Tie wire
Banding tape
Banding clips
5
Elastic straps
Heater repair kits provide a cost replace the few beads that need
effective method of repairing burnt to be broken to break down a
out Ni Cr heating elements by damaged heating element prior
recycling heating element beads to repair.
and connectors.
The heating element core wire
The repair kits include the with welded cold tail kits only
necessary core wire with welded include the replacement core wire
tails and the beads required to with welded cold tails.
Stock Reference Description
Heater beads
6
Heating element wire
Superwool insulation
Cooperknit insulation
7
Tubular, stainless steel sheathed thermocouples
Circuit breakers
TAU spares
8
Recorder spares
FIP magnets
9
Cooperheat Flexible Ceramic Pad (FCP)
Heating Elements
Cooperheat use the highest Cooperheat ceramic heating high resistance to thermal and
quality materials available in the elements are constructed from physical shock, in the
construction of our Flexible high grade sintered alumina construction of FCP ceramic
Ceramic Pad (FCP) heating ceramic beads, Nickel-Chrome heating elements.
elements. These materials make core wire and Nickel cold tail
the heating elements highly wire. The construction allows the The important physical
durable, which extends the heating element to be flexible properties, which make these
usable life of Cooperheat and provides high heat transfer beads superior to other beads
heating elements beyond that efficiency. used in the heat treatment
normally expected. This industry, are detailed in the
extended life, high durability and Cooperheat insist on using high ceramic bead physical
reliability combine to save you quality, ceramic beads, with a properties table below:
money by:
Alumina content 95%
Bulk density fired 3.7 Mg/m3
Reducing reworks and lost
Grain size 6m
time due to heating element
Vickers hardness 12.5
failures. Rockwell hardness 78 (R45N)
Compressive strength 2000 MPa
Reducing your annual costs Flexural strength 320MPa (ASTM C1161, 3 point)
for replacing or repairing failed Youngs modulus 325 Gpa
10
These beads are supplied to range of Cooperheat FCP engineering expertise to provide
Cooperheat by one of the heating elements, any pipe size you with a heating element
leading, ISO 9002 accredited, or pipe configuration can be custom built to meet your exact
specialist ceramic covered so that the correct needs.
manufacturers in the ceramic amount of heating power can
industry. be applied to successfully heat Cooperheat FCP heating
treat the pipe weld or other elements can, if handled
The cold tails of Cooperheat fabrication. Cooperheat FCP correctly, be used approximately
ceramic heating elements are heating elements are fifty times at temperatures up to
butt welded to the heater core manufactured with a range of 1050C (1922F).
wire which eliminates the cold power ratings for use with a
tail/core wire junction failures selection of standard voltages. Cooperheat can provide higher
often seen with low quality If you require any special heating temperature heating elements
heaters which use steel ferrules. element configuration, voltage if required which can be used
or power rating, Cooperheat will repeatedly at temperatures up
By selection, from the extensive use their heat treatment to 1200C (2192F).
Stock Type Width (tail to tail) Length (of heater body) Volts Power
Reference Reference mm inch mm inch v kw
20030 CP3 75 3.00 670 26.50 60 2.70
1) Stock References: 22005 and 22006 are for use up to a maximum temperature of 600C.
2) For heating elements for use at temperatures up to 1200C add the prefix K to the stock reference.
11
Heating Element selection guide
(For heat treatment cycles up to 800C)
To be used as a guide only. Reference should always be made to specific code or specification heated band width requirements.
Replacement Element
Heater Type Width Length Type
Volts kw Stock
Stock No Reference mm ins mm ins
Number Reference
12
Cooperheat
Global Head Office
21 24 Slaidburn Crescent Southport Merseyside PR9 9YF United Kingdom
Telephone: +44 (0)1704 215 600 Fax: +44 (0)1704 215 601 Email: sales@cooperheat.info
www.cooperheat.info